User Information - direct.doka.com › _ext › downloads › download... · User Information Eurex 60 550 Introduction 999745002 - 02/2018 3 Introduction Elementary safety warnings

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The Formwork Experts.

Eurex 60 550User InformationInstructions for assembly and use (Method statement)© by Doka GmbH, A-3300 Amstetten

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User Information Eurex 60 550

Contents

3 Introduction3 Elementary safety warnings6 Doka services8 Eurocodes at Doka

9 Eurex 60 550 used as a floor prop

16 Eurex 60 550 used as a shoring & plumbing accessory

20 General remarks20 Transporting, stacking and storing

24 Component overview

User Information Eurex 60 550 Introduction

3999745002 - 02/2018

IntroductionElementary safety warnings

User target groups

▪ This booklet is aimed at all persons who will be work-ing with the Doka product or system that it describes. It contains information on the standard design for setting up this system, and on correct, compliant uti-lisation of the system.

▪ All persons working with the product described herein must be familiar with the contents of this booklet and with all the safety instructions it contains.

▪ Persons who are incapable of reading and under-standing this booklet, or who can do so only with dif-ficulty, must be instructed and trained by the cus-tomer.

▪ The customer is to ensure that the information mate-rials provided by Doka (e.g. User Information book-lets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are up to date and available to all users, and that they have been made aware of them and have easy access to them at the usage location.

▪ In the relevant technical documentation and form-work utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown. In all cases, users are obliged to ensure compliance with national laws, standards and regulations throughout the entire project and to take appropriate additional or alternative workplace safety precau-tions where necessary.

Hazard assessment

▪ The customer is responsible for drawing up, docu-menting, implementing and continually updating a hazard assessment at every job-site. This booklet serves as the basis for the site-specific hazard assessment, and for the instructions given to users on how to prepare and utilise the system. It does not substitute for these, however.

Remarks on this booklet

▪ This booklet can also be used as a generic method statement or incorporated with a site-specific method statement.

▪ Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.Any safety accessories not shown in these illustra-tions must still be used by the customer, in accord-ance with the applicable rules and regulations.

▪ Further safety instructions, especially warnings, will be found in the individual sections of this booklet!

Planning

▪ Provide safe workplaces for those using the form-work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes!

▪ If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static cal-culations must be produced for checking, as well as supplementary assembly instructions.

Regulations; industrial safety

▪ All laws, Standards, industrial safety regulations and other safety rules applying to the utilisation of our products in the country and/or region in which you are operating must be observed at all times.

▪ If a person or object falls against, or into, the side-guard component and/or any of its accessories, the component affected may only continue in use after it has been inspected and passed by an expert.

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Introduction User Information Eurex 60 550

Rules applying during all phases of the assignment

▪ The customer must ensure that this product is erected and dismantled, reset and generally used for its intended purpose in accordance with the applica-ble laws, standards and rules, under the direction and supervision of suitably skilled persons. These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs.

▪ Doka products are technical working appliances which are intended for industrial / commercial use only, always in accordance with the respective Doka User Information booklets or other technical docu-mentation authored by Doka.

▪ The stability and load-bearing capacity of all compo-nents and units must be ensured during all phases of the construction work!

▪ Do not step on or apply strain to cantilevers, clo-sures, etc. until suitable measures to ensure their stability have been correctly implemented (e.g. by tie-backs).

▪ Strict attention to and compliance with the functional instructions, safety instructions and load specifica-tions are required. Non-compliance can cause acci-dents and severe injury (risk of fatality) and consid-erable damage to property.

▪ Sources of fire in the vicinity of the formwork are pro-hibited. Heating appliances are only allowed if prop-erly and expertly used, and set up a safe distance away from the formwork.

▪ The customer must consider all types of weather conditions on equipment and in connection with the use or storage of the equipment (e.g. slippery sur-faces, risk of slippage, effects of wind, etc.) and must take steps in good time to safeguard the equipment and the surrounding areas and to protect the work-ers.

▪ All connections must be checked at regular intervals to ensure that they are secure and in full working order. In particular threaded connections and wedged con-nections have to be checked and retightened as nec-essary in accordance with activity on the jobsite and especially after out-of-the-ordinary occurrences (e.g. after a storm).

▪ It is strictly forbidden to weld Doka products – in par-ticular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating.Welding causes serious change in the microstruc-ture of the materials from which these components are made. This leads to a dramatic drop in the failure load, representing a very great risk to safety.It is permissible to cut tie rods to length with metal cutting discs (introduction of heat at the end of the rod only), but it is important to ensure that flying sparks do not heat and thus damage other tie rods.The only articles which are allowed to be welded are those for which the Doka literature expressly points out that welding is permitted.

Assembly

▪ The equipment/system must be inspected by the customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot.

▪ Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first.

▪ The equipment/system must be assembled and erected in accordance with the applicable laws, Standards and rules by suitably skilled personnel of the customer's, having regard to any and all required safety inspections.

▪ It is not permitted to modify Doka products; any such modifications constitute a safety risk.

Closing the formwork

▪ Doka products and systems must be set up so that all loads acting upon them are safely transferred!

Pouring

▪ Do not exceed the permitted fresh-concrete pres-sures. Over-high pouring rates overload the form-work, cause greater deflection and risk breakage.

Stripping out the formwork

▪ Do not strip out the formwork until the concrete has reached sufficient strength and the person in charge has given the order for the formwork to be stripped out!

▪ When stripping out the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners.

▪ When stripping out the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!


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Transporting, stacking and storing

▪ Observe all country-specific regulations applying to the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this booklet must be used - this is a mandatory require-ment.If the type of sling is not specified in this booklet, the customer must use slinging means that are suitable for the application envisaged and that comply with the regulations.

▪ Remove any loose parts or fix them in place so that they cannot be dislodged or fall free!

▪ All components must be stored safely, following all the special Doka instructions given in the relevant sections of this booklet!

Maintenance

▪ Only original Doka components may be used as spare parts. Repairs may only be carried out by the manufacturer or authorised facilities.

Miscellaneous

The weights as stated are averages for new material; actual weights can differ, depending on material toler-ances. Dirt accretions, moisture saturation, etc. can also affect weight.We reserve the right to make alterations in the interests of technical progress.

Symbols used

The following symbols are used in this document:

DANGERThis is a notifier drawing attention to an extremely dangerous situation in which non-compliance with this notifier will lead to death or severe, irreversible injury.

WARNINGThis is a notifier drawing attention to a dan-gerous situation in which non-compliance with this notifier can lead to death or severe, irreversible injury.

CAUTIONThis is a notifier drawing attention to a dan-gerous situation in which non-compliance with this notifier can lead to slight, reversible injury.

NOTEThis is a notifier drawing attention to a situa-tion in which non-compliance with this noti-fier can lead to malfunctions or damage to property.

Instruction Indicates that actions have to be performed by the user.

Sight-checkIndicates that you need to do a sight-check to make sure that necessary actions have been carried out.

TipPoints out useful practical tips.

ReferenceCross-references other documents.

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Doka services

Support in every stage of the project

Doka offers a broad spectrum of services, all with a sin-gle aim: to help you succeed on the site.Every project is unique. Nevertheless, there is one thing that all construction projects have in common – and that is a basic structure with five stages. We at Doka know our clients' varying requirements. With our consulting, planning and other services, we help you achieve effective implementation of your formwork assignment using our formwork products – in every one of these stages.

Project Development Stage Bidding Stage Operations Scheduling Stage

Taking well-founded decisions thanks to professional advice and consulting

Optimising the preliminary work with Doka as an experienced part-ner

Controlled, regular forming oper-ations, for greater efficiency resulting from realistically calculated formwork concepts

Find precisely the right formwork solutions, with the aid of ▪ help with the bid invitation ▪ in-depth analysis of the initial sit-

uation ▪ objective evaluation of the plan-

ning, execution, and time-risks

Draw up potentially winning bids, by ▪ basing them on realistically calcu-

lated guideline prices ▪ making the right formwork

choices ▪ having an optimum time-calcula-

tion basis

Plan cost-effectively right from the outset, thanks to ▪ detailed offers ▪ determination of the commission-

ing quantities ▪ co-ordination of lead-times and

handover deadlines

1 2 3


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The advantages for you thanks to professional advice and consulting

▪ Cost savings and time gains When we advise and support you right from the word 'go', we can make sure that the right formwork systems are chosen and then used as planned. This lets you achieve optimum utilisation of the formwork equipment, and effec-tive forming operations because your workflows will be correct.

▪ Maximised workplace safety The advice and support we can give you in how to use the equip-ment correctly, and as planned, leads to greater safety on the job.

▪ Transparency Because our services and costs are completely transparent, there is no need for improvisation dur-ing the project – and no unpleas-ant surprises at the end of it.

▪ Reduced close-out costs Our professional advice on the selection, quality and correct use of the equipment helps you avoid damage, and minimise wear-and-tear.

Concrete Construction Stage Project Close-out Stage

Optimum resource utilisation with assistance from the Doka Formwork Experts

Seeing things through to a posi-tive conclusion with professional support

Workflow optimisation, thanks to ▪ thorough utilisation planning ▪ internationally experienced pro-

ject technicians ▪ appropriate transport logistics ▪ on-site support

Doka Services are a byword for transparency and efficiency here, offering ▪ jointly handled return of rented

formwork ▪ professional dismantling ▪ efficient cleaning and recondition-

ing using special equipment

4 5

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Eurocodes at DokaIn Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification.The EC are the world's most highly developed Stand-ards in the construction field.In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.

The widely used "Permissible stress design" (compar-ing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC.The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same!

Comparison of the safety concepts (example)

Ed Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd)

Rd Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd)

Fd Design value of an action Steel: Rd =Rk Timber: Rd = kmod ·

Rk

Fd = γF · Fk γM γM

(F ... force)Fk Characteristic value of an action

"actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind

Rk Characteristic value of the resistance e.g. moment resistance to yield stress

γF Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pres-sure, wind Values from EN 12812

γM Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812

kmod Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377

Ed

Rd

Permissible stress design EC/DIN concept

Factual≤ Fpermissible Ed≤ Rd

A Utilisation factor

60 [kN]

60<70 [kN]

115.5 [kN]

� ~ 1.65

Fyield

Fpermissible

Factual

9801

3-10

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90 [kN]

115.5 [kN]

90<105 [kN]

Rk

Rd

Ed

�M

= 1.1

�F

= 1.5

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2

A

The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)!➤Avoid any confusion between the two!➤Our documents will continue to state the per-

missible values. Allowance has been made for the following par-tial factors: γF = 1.5 γM, timber = 1.3 γM, steel = 1.1 kmod = 0.9In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values.

User Information Eurex 60 550 Eurex 60 550 used as a floor prop

9999745002 - 02/2018

Eurex 60 550 used as a floor prop

Product description

▪ The perfect complement to all Doka load-bearing towers.

▪ Transfers loads economically, also in confined spaces.

▪ Extension length: 3.50 to 5.50 m ▪ For even greater heights, the prop can be length-

ened to 7.50 m or 11.0 m. In this case, allow for the reduction in capacity as shown in the diagram!

▪ Meets DIBT - German Institute for Construction Engineering - approvals criteria.

▪ Special aluminium profile tubes give the prop its low weight of only 47.0 kg.

▪ Can be telescoped in 10 cm increments, with contin-uous fine adjustment.

▪ All parts are captively integrated - telescopic tube has anti-dropout safeguard.

Areas of use

To complement Doka load-bearing towers (plan view)

As auxiliary shoring in industrial construction

For shoring prefabricated members

For creating drive-through openings

9745-211-01

A Floor prop Eurex 60 550

9745-210-01

A

9745-216-01

A A

9745-218-01

A

9745-215-01

A

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Eurex 60 550 used as a floor prop User Information Eurex 60 550

Permitted load-bearing capacity of Eurex 60 550

Used as free (non-system-dependent) construction props

Permitted capacities [kN] as a function of the exten-sion length and the position of the outer tube (prop category T55 to EN 16031)

*) Position of outer tube

Using as temporary reshores (props restrained)

When Floor props Eurex 60 550 are used as temporary reshores, their permitted load-bearing capacities increases.

Permitted load-bearing capacity [kN]

Practical examples

Position of outer tube*)

Prop length [m] at bottom at top5.5 61.8 67.05.4 65.0 70.95.3 68.5 74.95.2 72.1 78.65.1 76.0 83.55.0 80.3 88.64.9 84.0

88.9

4.8

88.9

4.74.64.54.44.34.24.14.03.93.83.73.63.5

at bottom at top

9745

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21

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21NOTICEThis increase in capacity only applies if the head- and baseplate are placed directly against the floor-slabs.

Prop length [m]5.5 83.95.4to3.5

88.9

With increase in capacity

Without increase in capacity

9745-2 -021 3 9745-2 -021 2


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Height ranges and lengthening-pieces

The extension range of the floor prop Eurex 60 550 can be enlarged by using lengthening-pieces.

3.50 - 5.50 m: Floor prop Eurex 60 550 without lengthening-piece (Fig. 1)

5.50 - 7.50 m: Add one Extension Eurex 60 2.00m (Fig. 2)

➤Dismount the headplate from the outer tube of the Eurex 60 550 floor prop and mount it onto the length-ening-piece.

➤Bolt the Extension Eurex 60 2.00 m (with its integral coupler) onto the outer tube.

7.00 - 11.00 m: Couple two Eurex 60 550 floor props together (Fig. 3)

➤Dismount the headplates from the outer tubes of both Eurex 60 550 floor props.

➤Bolt the outer tubes together using the Coupler Eurex 60.

Tools needed: Fork spanner or box nut, width-across 30 mm

Permitted load-bearing capacity of the Eurex 60 550 for prop lengths over 5.50 m

Used as free (non-system-dependent) construction prop

Fig. 13.50 - 5.50 m

Fig. 2 5.50 - 7.50 m

Fig. 3 7.00 - 11.00 m

A Floor prop Eurex 60 550B Extension Eurex 60 2.00m (with integrated Coupler Eurex 60)C Coupler Eurex 60

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B

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A

A

CPe

rmitt

ed lo

ad-b

earin

g ca

paci

ty [k

N]

Prop length [m]

9745-100

3 4 5 6 7 8 9 10 11 12

60

50

40

30

20

10

0

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Holding primary beams

Assembly

➤Place the U-head or four-way head on the prop and fix with spring-steel stirrup.

Bracing

Swivel couplers Eurex 60 can be fixed at any height on the outer tube. This means that bracing tubes can be attached wherever needed.Examples: ▪ between prop and load-bearing tower frame ▪ between two or more props ▪ to facilitate erection of the prop (as a 'handle' for

workers to hold onto)

Converting the Eurex prop

U-head Eurex 60 for steel girders (e.g. WS10), squared timbers or

formwork beams H20

Four-way head Eurex 60 for sin-gle or double formwork beams H

20

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A Floor prop Eurex 60 550B Swivel coupler Eurex 60C Scaffolding tube 48.3mm

▪ Remove the baseplates (A) to convert a Floor prop Eurex 60 550 into a plumbing strut.

▪ Attach baseplates with a Fastening bolt 162 and a Spring pin d2.5 (B) (not included with product) to convert a Plumbing strut Eurex 60 550 into a floor prop.

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B

A

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B


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Holding Eurex 60 550 floor props upright during erection

Removable folding tripod 1.20m

The Removable folding tripod 1.20m is mainly intended to hold Doka floor props Eurex upright while they are being set up (see table below).The pivot-mounted legs facilitate positioning close to walls and in corners, or elsewhere if space is at a pre-mium.Props and tripods have to be repositioned separately.Setup:➤Open the clamping lever.

➤Open the legs of the tripod and place it in position.➤Slip the floor prop into the tripod.➤Close the clamping lever to secure the assembly.Closing the clamping lever with the legs folded in secures the legs in this position for transport and stor-age.

Possible clamping ranges:

A Clamping lever

Doka floor prop Outer tube Inner tubeEurex 20 top 400 X —Eurex 20 top 550 X XEurex 20 top 700 X XEurex 30 top 350 X —Eurex 30 top 400 X —Eurex 30 top 450 X XEurex 30 top 550 X XEurex 60 550 — X

A

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Plumbing struts

Assembly

Fixing a plumbing strut to the floor prop➤Fasten the Strut shoe EB to the floor prop, using the

Hammer-head screw M14x50 and the Hexagon nut M14 with collar DIN 6331.

➤Attach at least one more plumbing strut, at an angle of 90° to the first.

Fixing to the ground➤Anchor the plumbing strut to the ground so that it is

resistant to tensile and compressive forces!

Drilled holes in the footplate of the plumbing strut:

a ... Ø 26 mmb ... Ø 18 mm (suitable for Doka express anchor)

Anchoring the footplate

The Doka express anchor can be re-used many times over.

A Deckenstütze Eurex 60 550B Plumbing strut 340 or 540 IB with Strut shoe EB

C Hammer-head screw M14x50 (Art. n° 502654040)D Hexagon nut M14 with collar DIN 6331 (ID n° 019300); width-

across 21 mm

9703

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A

B

9703

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C

D

9727-343-01

b a

A Doka express anchor 16x125mmB Doka coil 16mm

Characteristic cube compressive strength of the con-crete (fck,cube): min. 15 N/mm2 (C12/15 grade concrete)

Follow the Fitting Instructions!

Required safe working load of alternative anchors for footplates: Rd ≥ 20.3 kN (Fpermissible ≥ 13.5 kN)Follow the manufacturers' applicable fitting instruc-tions.

9734-285-01

B

A


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Holding props upright when used in a gang

Practical example

For setting up longitudinal "gangs" of props, e.g. for temporary repropping in the construction of industrial buildings, or for creating drive-through openings, etc. The Eurex 60 550 props are best attached to the scaf-folding-tube assembly with the props placed flat on the ground.

Assembly

This is best done flat on the ground.Horizontal bracing➤Fasten a Swivel coupler Eurex 60 to the outer tube

(continuously adjustable).➤Use Scaffolding tubes 48.3 mm to interlink the floor

props in the horizontal.Diagonal bracing (every field)➤Using Swivel couplers 1 1/2", attach a Scaffolding

tube 48.3 mm across every field, as a diagonal brace.

Fixing the plumbing strut➤For details, see the section headed 'Plumbing struts'.

A Floor prop Eurex 60 550B Plumbing strut 340 or 540 IB with Strut shoe EBC Scaffold tube 48.3mmD Swivel coupler Eurex 60E Swivel coupler 48mm

9703

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A

B

C

D

E

9703

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-02

D

E

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Eurex 60 550 used as a shoring & plumbing accessory User Information Eurex 60 550

Eurex 60 550 used as a shoring & plumbing accessory

Product description

As the Doka plumbing strut Eurex 60 550 - fitted with the appropriate accessories - this prop can also be used for shoring high wall formwork. ▪ Can be connected directly – without modification – to

Doka framed formwork and Doka timber-beam form-work

▪ The Adjusting strut 540 Eurex 60 IB makes handling much easier, especially when the formwork is being transferred.

▪ Can be telescoped in 10 cm increments, with contin-uous fine adjustment.

Note:Do not overtighten the threaded fastener, as this would cause distortion of the aluminium section: the nuts sup-plied are self-locking.

Shoring high panel combinations

Example of a possible combination of Type 4

Type

Exte

nsio

n le

ngth

L [m

]

Plum

bing

stru

t Eur

ex 6

0 55

0 (A

)

Exte

nsio

n Eu

rex

60 2

.00m

(B)

Cou

pler

Eur

ex 6

0 (C

)

Con

nect

or E

urex

60

IB (D

)

Plum

bing

stru

t sho

e Eu

rex

60 E

B (E

)

Adju

stin

g st

rut 5

40 E

urex

60

IB (F

)

Prop

hea

d EB

(G)

Wei

ght [

kg]

1 3.79 - 5.89 1 — — 1 1 1 2 91.12 5.79 - 7.89 1 1 — 1 1 1 2 112.43 7.79 - 9.89 1 2 — 1 1 1 2 133.74 7.22 - 11.42 2 — 1 1 1 1 2 142.55 9.22 - 13.42 2 1 1 1 1 1 2 163.8

9745-208-011 2 3 4 5

aFramed formwork 339.4 - 580.8 cmBeam formwork 359.2 - 601.3 cm

A Plumbing strut Eurex 60 550B Extension Eurex 60 2.00mC Coupler Eurex 60D Connector Eurex 60 IBE Plumbing strut shoe Eurex 60 EBF Adjusting strut 540 Eurex 60 IBG Prop head EBH Panel strut 340 IBI Panel strut 540 IB

A good rule of thumb here is:

The length of the shoring & plumbing accessory (i.e. the complete Eurex 60 550 plumbing-strut assembly) = the height of the element to be shored.

Refer to the User Information brochure appro-priate to the type of formwork in use for details on permissible spacing for shoring and plumbing accessories.

9745

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a

G

D

A

C

A

E

FG

I H

α α α

G

G

User Information Eurex 60 550 Eurex 60 550 used as a shoring & plumbing accessory

17999745002 - 02/2018

Permitted load-bearing capacity of Eurex 60 550 (compressive force)*

Used as a plumbing accessory

* 15 kN tensile force at any extension length 30 kN tensile force at any extension length and when anchored with 2 dowels

Fixing to the ground

➤Anchor the plumbing accessories in such a way as to resist tensile and compressive forces!

Holes in plumbing strut shoe Eurex 60:

a ... diam. 28 mmb ... diam. 18 mm (suitable for Doka express anchors)

Anchoring the footplate

The Doka express anchor can be re-used many times over.

Anchored with one dowel (up to 15 kN tensile force)

Anchored with two dowels (up to 30 kN tensile force)

Perm

itted

load

-bea

ring

capa

city

[kN

]

Extension length [m]

A Doka express anchor 16x125mmB Doka coil 16mm

Follow the Fitting Instructions!

3 4 5 6 7 8 9 10 13 14

35

30

25

20

15

10

5

011 12

9745-101

Tr717-200-02

a b b

9745-222-01

A

B

Characteristic cube compressive strength of the con-crete (fck,cube,current): min. 25 N/mm2 (C20/25 concrete)

Required safe working load of alternative anchors for footplates: ▪ Rd ≥ 30.0 kN (Fpermissible ≥ 20.0 kN)

in the diam. 18 mm hole ▪ Rd ≥ 43.5 kN (Fpermissible ≥ 29.0 kN)

in the diam. 28 mm holeFollow the manufacturers' applicable fitting instruc-tions.

NOTICE ▪ One dowel must be positioned between the

lugs of the footplate. ▪ Remove the footplate from the plumbing

strut for this step. ▪ After anchoring the footplate, reinstall the

Plumbing strut Eurex 60 550 at the position shown.

Characteristic cube compressive strength of the con-crete (fck,cube,current): min. 30 N/mm2 (C25/30 concrete)

Required safe working load of alternative anchors for footplates: Rd ≥ 30.0 kN (Fpermissible ≥ 20.0 kN)Follow the manufacturers' applicable fitting instruc-tions.

9745-222-03

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Eurex 60 550 used as a shoring & plumbing accessory User Information Eurex 60 550

Bracing

Swivel couplers Eurex 60 can be fixed at any height on the outer tube. This means that bracing tubes can be attached wherever needed.Examples: ▪ between two or more props ▪ to facilitate erection of the prop (as a "handle" for

workers to hold onto)

Converting the Eurex prop

A Floor prop Eurex 60 550B Swivel coupler Eurex 60C Scaffolding tube 48.3mm

▪ Remove the baseplates (A) to convert a Floor prop Eurex 60 550 into a plumbing strut.

▪ Attach baseplates with a Fastening bolt 162 and a Spring pin d2.5 (B) (not included with product) to convert a Plumbing strut Eurex 60 550 into a floor prop.

9745

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C

B

A

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A

B

User Information Eurex 60 550 Eurex 60 550 used as a shoring & plumbing accessory

19999745002 - 02/2018

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General remarks User Information Eurex 60 550

General remarksTransporting, stacking and storing

Doka skeleton transport box 1.70x0.80m

Storage and transport devices for small items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truckTo make the Doka skeleton transport box easier to load and unload, one of its sidewalls can be opened.

Using Doka skeleton transport boxes 1.70x0.80m as storage units

Max. n° of boxes on top of one another

Using Doka skeleton transport boxes 1.70x0.80m as transport devices

Lifting by crane

Repositioning by forklift truck or pallet stacking truck

The forks can be inserted under either the broadside or the narrowside of the containers.

Utilise the benefits of Doka multi-trip packaging on your site.Multi-trip packaging such as containers, stacking pal-lets and skeleton transport boxes keep everything in place on the site, minimise time wasted searching for parts, and streamline the storage and transport of sys-tem components, small items and accessories.

Max. load: 700 kg (1540 lbs)Permitted imposed load: 3150 kg (6950 lbs)

NOTICE ▪ Multi-trip packaging items that each contain

very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top!

▪ Rating plate must be in place and clearly legible

Outdoors (on the site) IndoorsFloor gradient up to 3% Floor gradient up to 1%

2 5It is not allowed to stack empty pallets on top of one another!

NOTICE ▪ Multi-trip packaging items may only be lifted

one at a time. ▪ Only lift the boxes when their sidewalls are

closed! ▪ Use a suitable lifting chain

(e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity.

▪ Spread-angle β max. 30°!

9234-203-01

User Information Eurex 60 550 General remarks

21999745002 - 02/2018

Doka multi-trip transport box 1.20x0.80m galv.

Storage and transport devices for small items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck

Multi-trip transport box partition

Different items in the Multi-trip transport box can be kept separate with the Multi-trip transport box partitions 1.20m or 0.80m.

Possible ways of dividing the box

Using Doka multi-trip transport boxes as storage units


Using Doka multi-trip transport boxes as transport devices

Lifting by crane







A Slide-bolt for fixing the partition

Tr75

5-20

0-02

A

Multi-trip transport box partition Lengthways Crossways

1.20m max. 3 partitions -0.80m - max. 3 partitions




one at a time. ▪ Use a suitable crane suspension tackle


▪ Spread angle β max. 30°!

Tr755-200-04 Tr755-200-05

9206-202-01

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General remarks User Information Eurex 60 550

Doka stacking pallet 1.55x0.85m and 1.20x0.80m

Storage and transport devices for long items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck

Using Doka stacking pallets as storage units

Max. n° of units on top of one another

Note:How to use with bolt-on castor set: Always apply the fixing brake when the container is ‘parked’.When Doka stacking pallets are stacked, the bottom pallet must NOT be one with a bolt-on caster set mounted to it.

Using Doka stacking pallets as transport devices

Lifting by crane






Outdoors (on the site) IndoorsFloor gradients of up to 3% Floor gradients of up to 1%



one at a time. ▪ Use a suitable crane suspension tackle


▪ Load the items centrically. ▪ Fasten the load to the stacking pallet so that

it cannot slide or tip out. ▪ Spread angle β max. 30°!

aDoka stacking pallet 1.55x0.85m max. 4.5 mDoka stacking pallet 1.20x0.80m max. 3.0 m

NOTICE ▪ Load the items centrically. ▪ Fasten the load to the stacking pallet so that

it cannot slide or tip out.

92815-2 -0124

a

= =

User Information Eurex 60 550 General remarks

23999745002 - 02/2018

Doka accessory box

Storage and transport devices for small items: ▪ durable ▪ stackableSuitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truckThe Doka accessory box is the tidy, easy-to-find way of storing and stacking all interconnection and form-tie components.

Doka accessory boxes as storage units


Note:How to use with bolt-on castor set: Always apply the fixing brake when the container is 'parked'.When Doka accessory boxes are stacked, the bottom box must NOT be one with a bolt-on castor set mounted to it.

Doka accessory box as transport devices

Lifting by crane



Bolt-on castor set B

The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport device.Suitable for drive-through access openings > 90 cm.

The Bolt-on caster set B can be mounted to the follow-ing multi-trip packaging items: ▪ Doka accessory box ▪ Doka stacking pallets








one at a time. ▪ Use a suitable lifting chain


▪ When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions!

▪ Spread-angle β max. 30°!

Follow the directions in the 'Bolt-on castor set B' Operating Instructions!

92816-206-01

Article n°[kg] Article n°[kg]

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Component overview User Information Eurex 60 550

Component overview[kg]Article n°

Doka floor prop Eurex 60 550 47.0 582650000Doka-Deckenstütze Eurex 60 550

Extension Eurex 60 2.00m 21.3 582651000Verlängerung Eurex 60 2,00m

U-head Eurex 60 2.9 582656000Gabelkopf Eurex 60

4-way head Eurex 60 4.5 582655000Vierwegkopf Eurex 60

Swivel coupler 48mm Eurex 60 1.0 582654000Drehkupplung 48mm Eurex 60

Removable folding tripod 1.20m 20.7 586145000Stützbein 1,20m

Plumbing strut 340 IB 16.7 588696000Justierstütze 340 IB

Plumbing strut 540 IB 30.7 588697000Justierstütze 540 IB

Strut shoe EB 0.93 588946000Strebenschuh EB

Plumbing strut Eurex 60 550 42.5 582658000Justierstütze Eurex 60 550

Coupler Eurex 60 8.6 582652000Kupplungsstück Eurex 60

Connector Eurex 60 IB 4.2 582657500Verbindungsstück Eurex 60 IB

AluminiumLength: 345 - 555 cm

Powder-coated blueAluminiumLength: 250 cm

GalvanisedLength: 22 cmWidth: 20 cmHeight: 12 cm


GalvanisedWidth-across: 22 mmFollow the directions in the "Fitting instructions"!

GalvanisedHeight: 120 cmDelivery condition: folded closed

GalvanisedLength: 190.8 - 341.8 cm


GalvanisedWidth: 8 cmHeight: 13 cm

Powder-coated blueAluminiumLength: 343 - 553 cm

AluminiumLength: 100 cmDiameter: 12.8 cm



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User Information Eurex 60 550 Component overview

Plumbing strut shoe Eurex 60 EB 8.0 582660500Justierstützenfuß Eurex 60 EB

Adjusting strut 540 Eurex 60 IB 27.8 582659500Justierstrebe 540 Eurex 60 IB

Prop head EB 3.1 588244500Stützenkopf EB

Prop head Eurex 60 Top50 7.1 582665000Stützenkopf Eurex 60 Top50

Doka express anchor 16x125mm 0.31 588631000Doka-Expressanker 16x125mm

Scaffold tube 48.3mm 0.50m 1.7 682026000Scaffold tube 48.3mm 1.00m 3.6 682014000Scaffold tube 48.3mm 1.50m 5.4 682015000Scaffold tube 48.3mm 2.00m 7.2 682016000Scaffold tube 48.3mm 2.50m 9.0 682017000Scaffold tube 48.3mm 3.00m 10.8 682018000Scaffold tube 48.3mm 3.50m 12.6 682019000Scaffold tube 48.3mm 4.00m 14.4 682021000Scaffold tube 48.3mm 4.50m 16.2 682022000Scaffold tube 48.3mm 5.00m 18.0 682023000Scaffold tube 48.3mm 5.50m 19.8 682024000Scaffold tube 48.3mm 6.00m 21.6 682025000Scaffold tube 48.3mm .....m 3.6 682001000Gerüstrohr 48,3mm

Swivel coupler 48mm 1.5 582560000Drehkupplung 48mm

Normal coupler 48mm 1.2 682004000Normalkupplung 48mm

Multi-trip packaging

Doka skeleton transport box 1.70x0.80m 87.0 583012000Doka-Gitterbox 1,70x0,80m

Doka multi-trip transport box 1.20x0.80m 70.0 583011000Doka-Mehrwegcontainer 1,20x0,80m

Multi-trip transport box partition 0.80m 3.7 583018000Multi-trip transport box partition 1.20m 5.5 583017000Mehrwegcontainer Unterteilung

Doka stacking pallet 1.55x0.85m 41.0 586151000Doka-Stapelpalette 1,55x0,85m

Doka stacking pallet 1.20x0.80m 38.0 583016000Doka-Stapelpalette 1,20x0,80m



GalvanisedLength: 40.8 cmWidth: 11.8 cmHeight: 17.6 cm

GalvanisedHeight: 50 cm

GalvanisedLength: 18 cmFollow the directions in the "Fitting instructions"!

Galvanised





Steel parts galvanisedTimber parts varnished yellow




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Component overview User Information Eurex 60 550

Doka accessory box 106.4 583010000Doka-Kleinteilebox

Bolt-on castor set B 33.6 586168000Anklemm-Radsatz B

Timber parts varnished yellowSteel parts galvanisedLength: 154 cmWidth: 83 cmHeight: 77 cm

Painted blue

User Information Eurex 60 550 Component overview

27999745002 - 02/2018

999745002 - 02/2018Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com

Near to you, worldwide

Doka is one of the world leaders in developing, manu-facturing and distributing formwork technology for use in all fields of the construction sector.With more than 160 sales and logistics facilities in over 70 countries, the Doka Group has a highly efficient dis-tribution network which ensures that equipment and

technical support are provided swiftly and profession-ally.An enterprise forming part of the Umdasch Group, the Doka Group employs a worldwide workforce of more than 6000.

www.doka.com/floor-props

Documents

User Information - direct.doka.com › _ext › downloads › download... · User Information Eurex 60 550 Introduction 999745002 - 02/2018 3 Introduction Elementary safety warnings