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Journal of Engineering Science and Technology Vol. 12, No. 12 (2017) 3251 - 3273 © School of Engineering, Taylor’s University
3251
USE OF WAISTED TRIANGULAR-SHAPED BAFFLES TO ENHANCE HEAT TRANSFER IN A CONSTANT TEMPERATURE-
SURFACED RECTANGULAR CHANNEL
YOUNES MENNI*, AHMED AZZI, CHAFIKA ZIDANI
Unit of Research on Materials and Renewable Energies - URMER - Department of Physics,
Faculty of Sciences, Abou Bekr Belkaid University, BP 119-13000-Tlemcen, Algeria
*Corresponding Author: [email protected]
Abstract
The purpose of the present computational fluid dynamic analysis is to investigate
the turbulent flow and heat transfer characteristics of air inside a constant
temperature-surfaced rectangular cross section channel, where two waisted
triangular-shaped baffles (WTBs) were placed in opposite walls. The aim at using
the left and right wall-mounted solid-type WTBs is to create recirculation cells
having a significant influence on the flow field leading to higher thermal transfer
rate in the whole domain investigated. The governing equations with the
associated boundary conditions were discretized using the Finite Volume Method
(FVM). The SIMPLEC-algorithm was used for the convective terms in the
solution equations. As expected, the largest variations in the Nusselt number and
friction loss occur in the regions near to the WTBs, due to the strong velocity
gradients in those regions. Some numerical results were compared with those
obtained by the experiment in the literature. This comparison shows that there is a
qualitative agreement as well as a very good concordance between the two results.
The current originality lies in the geometric shape of the baffles inside the
channel. This study can be a real application in the field of shell-and-tube heat
exchangers and air plan solar collectors.
Keywords: Aerodynamics, CFD, Fluid dynamics, Engineering and industrial
applications, Heat exchangers, Waisted baffles.
1. Introduction
Heat exchangers are used in several sectors and in very diverse fields. In general, in
order to achieve high energy performances, it is essential to install rows of baffles
within the flow channel in the heat exchangers so as to create turbulence and also to
3252 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Nomenclatures
AR Channel aspect ratio (W/H = 1.321)
BR Blockage ratio (h/H = 0.547)
Cp Specific heat at constant pressure, kJ/kg K
Cf Skin friction coefficient
Dh Aeraulic diameter of rectangular channel (= 0.167), m
f
h
hx
H
k
L
Lin
Lout
Nu
Nux
P
Patm
Pi
Pr
Re
T
Tin
Tw
u
Uin
w
W
Friction factor
Baffle height (= 0.08 ), m
Local convective heat transfer coefficient, W/m K
Channel height (= 0.146), m
Turbulent kinetic energy, m² s-²
Length of rectangular channel in x-direction (= 0.554), m
Distance upstream of the first baffle (= 0.218), m
Distance downstream of the second baffle (= 0.174), m
Average Nusselt number
Local Nusselt number
Pressure, Pa
Atmospheric pressure, Pa
Axial pith (= 0.142), m
Molecular Prandtl number (μCp/λf)
Reynolds number (ρUDh/μ)
Temperature, K
Inlet temperature, K
Temperature at the wall, K
Fluid velocity in x-direction, m s-1
Inlet velocity, m s-1
Thickness of basis baffles (= 0.01), m
Channel width (= 0.193), m
Greek Symbols
Angle of triangular-baffle tip (= 7.152), deg.
r
Angle of waisting the baffles (=50), deg.
Ray of waisting the baffles (= 0.03), m
ε
ρ
λf
μ
μt
τw
ΔP
ϕ
Turbulent dissipation rate, m² s-3
Fluid density, kg/m3
Fluid thermal conductivity, W m-1
K-1
Dynamic viscosity, kg/m s
Turbulent viscosity, kg/m s
Wall shear stress, Pa
Pressure drop, Pa
Universal variable representing u, v, k, ε and T
Subscript
atm
f
in
t
w
x
Atmosphere
Fluid
Inlet
Turbulent
Wall
Local
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3253
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Abbreviations
CFD Computational Fluid Dynamics
FVM
QUICK
RANS
SOU
Finite Volume Method
Quadratic Upstream Interpolation for Convective Kinetics
Reynolds-Averaged Navier-Stokes
Second Order Upwind
WTB Waisted Triangular Baffles
lengthen the trajectory of fluids by promoting a better convective heat exchange.
Consequently, a remarkable improvement in the thermal efficiency is obtained.
Baffles and fins submitted to laminar and turbulent heat transfer flows have
being analyzed in the recent years by several authors, using numerical and
experimental methods. Kelkar and Patankar [1] numerically studied the heat
transfer in a parallel plate channel with staggered fins and found that the heat
transfer increases with the rise in baffle height and with the decrease in baffle
spacing. Habib et al. [2] experimentally investigated the characteristics of the
turbulent flow and heat transfer inside the periodic cell formed between
segmented baffles staggered in a rectangular duct and showed that the heat and
pressure drop characteristics increase with the baffle height. Flow visualization
techniques, manometry, and laser-Doppler anemometry were applied by Berner et
al. [3] to approximately two-dimensional flow around segmented baffles in order
to simulate important aspects relating to shell side flow in shell-and-tube heat
exchangers. They suggested that the laminar flow occurred for Reynolds number
below 600. Experimental data on velocity and wall pressure fluctuations in the
turbulent flow through a simulated tube bank with square arrangement between
two baffle plates were reported by Möller et al. [4].
In general, the results of wall pressure and wall pressure fluctuations showed
higher values than in pure cross flow. By means of hot wire experiments and
numerical simulation, Demartini et al. [5] presented the analysis of velocity and
pressure fields in the same channel as Möller et al. [4]. The geometry of this
problem is a simplification of the geometry of baffle plates found in shell-and-
tube heat exchangers. The results showed that the airflow is characterized by
strong deformations and large recirculation regions, and in general, the largest
variations in the pressure and velocity fields occur in the regions near to the
deflectors. A numerical analysis of laminar forced convection heat transfer in a
three-dimensional channel with baffles for periodically fully developed flow and
with a uniform heat flux in the top and bottom walls was conducted by Lopez et
al. [6]. The simulation focused on the influence of Reynolds number, baffle height
to channel width ratio, Prandtl number, and wall thermal conductivity to fluid
thermal conductivity ratio on the local and global heat transfer coefficients, and
pressure drop measurements.
Characteristics of the laminar forced convection heat transfer flow in a three-
dimensional channel with a single baffle in the entrance region were numerically
studied by Guo and Anand [7]. The heat flux was uniform in both upper and lower
walls. The parameters of the numerical work were the Reynolds number, the Prandtl
number, the baffle height, and the thermal conductivity. In general, separation
length upstream of the baffle and recirculation length downstream of the baffle
increased with an increase in the flow Reynolds number and baffle height, and the
3254 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
averaged Nusselt number increased with an increase in the thermal conductivity of
the wall. A detailed numerical study of the flow and conjugate heat transfer through
two wall-mounted obstacles placed in lower and upper walls was carried out by
Mohammadi Pirouz et al. [8] using Lattice Boltzmann Method (LBM). In that
study, various parameters were investigated, such as Reynolds number, the thermal
diffusivity ratio of solids and fluids, and horizontal distances between obstacles.
Aiming to enhance the heat transfer characteristics of backward-facing step flow in
a channel, Tsay et al. [9] propose a method to install a baffle onto the channel wall.
The effects of the dimensionless baffle height, baffle thickness, and distance
between the backward-facing step and baffle on the flow structure, temperature
distribution, and Nusselt number variation were numerically studied in detail for a
range of Reynolds number varying from 100 to 500.
Nasiruddin and Kamran Siddiqui [10] numerically investigated the effect of
baffle size and orientation on the heat transfer enhancement in a heat exchanger
tube with a single transverse flat-baffle. In that study, three different baffle
arrangements were considered. In the first case, a tube with a vertical baffle was
examined. In the second case, the same tube with a baffle inclined towards the
downstream end was investigated. In the third case, the same tube with a baffle
inclined towards the upstream end was analyzed. They found that a significant
heat transfer enhancement in a heat exchanger tube can be achieved by
introducing a baffle inclined towards the downstream side, with the minimum
pressure loss. Another way for improving the heat transfer characteristics in the
industrial heat exchanger is the use of porous medium. Several forced convection
studies in channels with wall-mounted porous baffles were conducted. Dutta and
Dutta [11] first reported the enhancement of heat transfer with inclined solid and
perforated baffles. In that study, the effects of baffle size, position, and orientation
were studied for internal cooling heat transfer augmentation.
Karwa and Maheshwari [12] presented results of an experimental study of
heat transfer and friction in a rectangular section duct with fully perforated baffles
(open area ratio of 46.8%) or half perforated baffles open area ratio of 26%) at
relative roughness pith of 7.2-28.8 affixed to one of the broader walls. In general,
the half perforated baffles are thermo-hydraulically better to the fully perforated
baffles at the same pitch. In a series of studies, Dutta [13, 14], Dutta and Hossain
[15], Dutta et al. [16], Santos and De Lemos [17], Yang and Hwang [18], Da
Silva Miranda and Anand [19], and Tsay et al. [20] investigated the effects of
different aspect ratio channels and different porosity baffles on internal heat
transfer enhancement. They found that judicious choices of these parameters can
lead to high heat transfer rates with a moderate increase of pressure drop. A
numerical study was reported by Sahel et al. [21] to investigate the turbulent
flows and heat transfer characteristics in a rectangular channel fitted with two
baffles placed on the upper and lower walls. These baffles were perforated by a
row of four holes at three different positions. Three values are taken for the PAR
and which are 0.190, 0.425 and 0.660, respectively. The obtained results showed
that the Pores Axis Ratio (PAR) of 0.190 is the best design that eliminates
significantly the LHTAs, giving thus an increase in the heat transfer rate from 2%
to 65% compared with the simple baffle.
Other similar works can be found in literature such as Siba et al. [22], Chikhi
et al. [23], Menni [24], Menni and Saim [25], Menni and Azzi [26], Adegun et al.
[27], Pakdee et al. [28], Hachemi [29], Moummi [30], Gbaha [31], Chaudry [32].
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3255
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
The baffle shape is also a necessary parameter for the generation of vortex. For
this context, the several works proposed several shapes, for example, flat
rectangular [33-35], rounded [35], graded [36], corrugated [37, 38], diamond [39],
arc [40], ꞌLꞌ [41], cascaded [42], ꞌVꞌ [43], double ꞌVꞌ [44], and ꞌZꞌ-shaped [45]. In
those studies, different geometry parameters and different operating conditions
were used. In those studies, different geometry parameters and different operating
conditions were used.
In this present study, two waisted triangular-shaped baffles (WTBs) are
installed in the rectangular channel on both the upper and lower isothermal walls
in a periodically staggered manner and each WTB-tip pointing downstream. The
Finite Volume Method (FVM), by means of Commercial CFD software
Fluent14.0 is applied in this research work.
2. Mathematical Formulation
2.1. Geometrical model
The system of interest, shown in Fig. 1, is a two-dimensional horizontal
rectangular cross section channel with two-waisted triangular-shaped baffles
(WTBs) placed in a staggered manner on the top and bottom channel walls as
presented in more detail in Demartini et al. [5], used for validation.
(a) Configuration of the problem.
(b) Configuration of the problem.
Fig. 1. Physical model.
This is an important problem in the scope of heat exchangers where the
characterization of the flow field, heat and pressure loss characteristics, as well as
the existence and the extension of possible vortices need to be identified [5].
3256 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
The numerical simulation is conducted in a two-dimensional domain, which
represents a waisted triangular-shaped baffled channel of 0.167 m aeraulic diameter,
Dh, and 0.554 m length, L. The fluid enters the channel at an inlet temperature, Tin,
and flows over a staggered WTB pair where h is the baffle height, H set to 0.146 m,
is the channel height and h/H is known as the blockage ratio, BR. The axial pith, Pi
or distance between both the considered baffles is set to 0.142 m in which Pi/H is
defined as the pith spacing ratio, PR = 0.972, and the width of the channel, W is
equal to 0.193 m for the channel aspect ratio, AR, of 1.321. The employment of two
staggered transverse WTB elements fitted in the given computational domain is to
create recirculation zones in order to prolong the resistance time of the fluid flow
leading to higher heat transfer rate in the test channel [43].
The form of the baffles varies from the triangular form, Fig. 2(a), to the
waisted triangular form, Fig. 2(b), without changing the geometrical dimensions a
and b, but their size is variable. In this computation, two identical WTBs pointed
towards the downstream end are treated. This baffle form reduces the resistance to
the flow and so leads to a decrease of the pressure drop in the channel [46].
Fig. 2. Shape of baffles treated.
The geometry parameters are listed in Table 1.
Table 1. Dimensions of WTBs used.
Parameter Value
Angle of triangular-baffle tip, α (degree) 7.152
Angle of waisting the baffles β (degree) 50
Ray of waisting the baffles, r (m) 0.030
Baffle height, h (m) 0.080
Thickness of basis baffles, w (m) 0.010
Spacing, Pi (m) 0.142
Inlet distance, Lin 0.218
Exit distance , Lout 0.174
The waisting of the triangular-baffles to obtain WTBs is such that the ray (r)
and angle (β) is equal to 50°, as presented in more detail in Abene et al. [46]. In
the dynamic fluid vein of the channel, the upstream face of the first WTB
mounted on the upper wall of the channel is located at Lin = 0.218 m. The
downstream face of the second WTB is located at Lout = 0.174 m. The WTBs
obtained by waisting the triangular-baffles are slightly inclined as compared to the
h
w w
r
Center
Sense of air flow β
α
(a) Baffle before the waisting. (b) Baffle after the waisting.
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3257
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
entire wall of the computational domain, and the fluid flow is directly guided to
the heated wall surfaces, with less effectiveness when considering the fluid
trajectory between two successive elements of baffles [46].Air is selected as
working fluid, and the parameters are given in Table 2 [47].
Table 2. Thermo-physical data of air at 300K [47].
Parameter Value
Density, ρ (kg/m3) 1.225
Specific heat at constant pressure, cp (J/kg K) 1006.43
Thermal conductivity, λf (W/m s) 0.0242
Dynamic viscosity, μ (kg/m s) 1.7894×10-5
2.2. Numerical model
The mathematical formulations for air flow and forced-convection heat transfer in
the given computational domain was developed under the following assumptions:
(i) Steady two-dimensional fluid flow and heat transfer; (ii) The flow is turbulent
and incompressible; (iii) The thermal-physical properties of fluid such as ρ, μ, cp,
and λf are constant; (iv) Body forces and viscous dissipation are ignored; (v)
Negligible radiation heat transfer; and (vi) The standard k-ε model, proposed by
Launder and Spalding [48], is used for the closure of the system under study.
Based on the above assumptions, the flow in the given computational domain
is governed by the steady two-dimensional form of the Reynolds-averaged
Navier-stokes (RANS) and the energy equations. The detail on mathematical
modelling can be found in similar work by Xie et al. [49].
2.3. Boundary conditions
The aerodynamic boundary conditions are set according to the experimental work
of Demartini et al. [5] while the thermal boundary conditions are chosen
according to the numerical work of Nasiruddin and Kamran Siddiqui [10]. In the
entrance region, a uniform one-dimensional velocity profile (Uin) was prescribed,
as shown in Fig. 1(b). The turbulence intensity (TI) was set equal to 2%.The
pressure-inlet was set equal to the zero (gauge). The temperature of the working
fluid (Tin) was set equal to 300K at the inlet of the channel. A constant
temperature (Tw) of 375K was applied on the channel walls and WTB sides as the
thermal boundary condition. Impermeable boundary and no-slip wall conditions
are implemented over the channel walls as wells as the WTB surfaces. In the
channel outlet it is prescribed the atmospheric pressure, and the derivations of all
the variables, ϕ ≡ (u, v, T, k, ε), along the x-direction were set to zero.
The flow Reynolds number Re, based on channel hydraulic diameter,
Dh = 2HW/(H+W) (1)
is given by
hDURe (2)
The skin friction coefficient, Cf can be written as
3258 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
2
2
U
C wf
(3)
The friction factor, f is computed by
2
2
U
DLPf h
(4)
The local Nusselt number, Nux is estimated as follow:
f
hx
hD
Nu (5)
The average Nusselt number, Nu is obtained by
xL
xNu1
Nu (6)
where U is the mean air velocity of the channel; h the local convective heat
transfer coefficient, and ΔP is the pressure drop across the test channel
3. Numerical Approach
The Computational Fluid Dynamics (CFD) software Fluent14.0 [47] was used to
capture the thermal and hydrodynamic fields in the whole domain investigated. As a
part of the same package, a pre-processor Gambit was used to generate the required
mesh for the solver [10]. It was first attempted to use a mesh with regular space
steps, but the results obtained were not very satisfactory. Moreover, knowing the
boundary layer phenomena, it seemed quite evident to use a finer mesh on the walls
[50] (Fig. 3). This type of mesh was then used for the rest of our study. Several
grids were tested in order to check whether the solution is independent of the mesh.
Fig. 3. Mesh generated on the upper wall-mounted WTB with refinements
near the solid boundary to resolve velocity and temperature fields.
The wall functions given by Launder and Spalding [48] were employed to
prescribe the boundary conditions along the faces of the WTBs and the channel
walls in the computational domain.
The two-dimensional channel flow model was governed by the Reynolds
Averaged Navier-Stokes (RANS) equations with the standard k-ε turbulence
model [48] and the energy equation. The Finite Volume Method (FVM) [51] is
used in the present study because it offers considerable advantages in terms of
simplicity, reliability of results, and can easily be adapted to the physical problem.
Moreover, it guarantees the conservation of mass, momentum and any
transportable scalar on each control volume throughout the entire computational
domain. This is not the case for the other numerical methods [50]. The SIMPLEC
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3259
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
(Semi-Implicit Method for Pressure-Linked Equation Consistent) algorithm [52]
was adopted for the discretization, and all the variables were treated with the
QUICK-scheme [53], except the pressure term with Second-Order Upwind (SOU)
[51].To control the update of the computed variables in each iteration; under-
relaxation was varied between 0.3 and 1.0 [10].The CFD solution is assumed to
converge when the relative error on ϕ is smaller than δ as [54]
*
*
max (7)
here (*) denote values of the previews iterations; ϕ is a generalized variable that
represents the component velocity u and v, the temperature T, the turbulence kinetic
energy k, and the turbulence kinetic energy dissipation rate ε and δ is a prescribed
error. Here, we select δ = 10-7
for ϕ ≡ (u, v, k and ε) and δ = 10-9
for ϕ ≡ (T).
4.1. Mesh verification
The grid independence was examined by conducting simulations in the whole
domain investigated with upper and lower wall-mounted solid-type WTBs, using
different structured grids with the number of nodes ranging from 220 to 420 along
the length (in X-direction) and 75-160 along the depth (in Y-direction). Table 3
shows the percent errors δ’ and ɛ
’ defined as [17]
100'
ref
ref
Nu
NuNu (8)
and
100'
ref
ref
f
ff (9)
for grids of seven sizes in x and y directions with 220 × 75, 270 × 75, 320 × 95,
370 × 115, 370 × 145, 370 × 160 and 420 × 160 cells, and a near wall elements
spacing of y+ ≈ 2. The number within brackets gives the percentage deviation
relative to the 420 × 160 cells.
Table 3. Effect of node density on the CFD solution
at the surface of the upper channel wall for Re = 8.73 × 104.
x y Nu /Nu0 δ’ (%) f/f0 ɛ (%)
220 75 10.499 11.435 94.116 -03.835
270 75 11.024 07.003 92.462 -02.011
320 95 11.143 05.999 91.753 -01.229
370 115 11.477 03.187 91.521 -00.973
370 145 11.718 01.155 90.050 00.650
370 160 11.607 02.090 89.731 01.002
420 160 11.855 00.000 90.640 00.000
3260 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
It is found that the variations in Nu and f values at the surface of the upper
channel wall for the Reynolds number of 8.73×104 is less than 1.25% when rising
the number of cells from (370×145) to (420×160) in X and Y directions,
respectively. Thus the final selected grid system is applied with the number of
nodes equal to 145 and 370 along the channel depth and the length, respectively.
It was necessary to refine the mesh near the walls in order to account for the flow
variations in the near-wall region. For the regions more distant from the walls, the
mesh is uniform, as presented in more detail in Demartini et al. [5] and
Nasiruddin and Kamran Siddiqui [10].
4.2. Numerical verification
To validate the present computational fluid dynamic analysis, the axial velocity
profiles obtained from the present simulation were compared with the one
obtained from the numerical and experimental work of Demartini et al. [5] for the
air flow inside a horizontal channel at W/H = 1.321, L/Dh = 3.317, S/H = 0.972,
h/H = 0.547 and Re = 8.73×104. Both the numerical and experimental velocity
profiles were computed along the depth of the channel at axial stations given by
x= 0.189 m and x = 0.525 m, 0.365 m and 0.029 m before the exit, respectively.
The results are presented in Figs. 4 and 5, and as can be seen, there is a good
agreement between the numerical and experimental data which indicates that the
present CFD scheme and the calculation are feasible and accurate.
Fig. 4. Validation of u/uin with reported data [5] for x = 0.189 m.
x = 0.189 m, Re = 8.73 × 104
Vitesse axiale adimensionnelle U/Uin
0,0 0,5 1,0 1,5 2,0
Ch
an
nel
heig
ht
(m)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
Present CFD
Numerical [5]
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3261
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Fig. 5. Validation of u profiles with reported data [5] for x = 0.525 m.
The validation of the Nusselt number and friction factor of the smooth
rectangular channel is performed by comparing with the values from Dittus-
Boelter and Petukhov correlations [55] under a similar operating condition as
shown in Figs. 6 and 7, respectively.
Correlation of Dittus-Boelter,
44.08.0
0 10ReforPrRe023.0 Nu (10)
Correlation of Petukhov,
62
0 105Re3000for64.1Reln79.0
f (11)
As it can be shown in Figs. 6 and 7, the present CFD simulation agrees well
with the available correlations with ±6.5% and ±1.15% in comparison with
empirical correlations of Dittus-Boelter and Petukhov, respectively.
Fig. 6. Verification of Nu0 for smooth channel.
Reynolds number
10000 15000 20000 25000 30000 35000
Av
era
ge N
uss
elt
nu
mb
er
30
40
50
60
70
80
90
Smooth channel
Dittus-Boelter correlation
Ch
an
nel
heig
ht
(m)
Our numerical simulation
Numerical data [5]
x = 0.525 m, Re = 8.73×104
-0,08 -10 0 10 20 30 40
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
Axial velocity (m/s)
Experimental data [5]
3262 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Fig. 7. Verification of f0 for smooth channel.
4. Results and Discussion
Numerical results of turbulent forced-convection heat transfer and friction loss
behaviors for air flow through a constant temperature-surfaced rectangular cross
section channel fitted with two WTBs are presented for W/H = 1.321, L/Dh =
3.317, S/H = 0.972, h/H = 0.547, and Re = 5,000-8.73×104. Both the WTBs are
placed on both two opposite walls of the channel with staggered arrangement and
each WTB-tip pointing downstream. The streamlines, the velocity and
temperature fields, the dimensionless axial velocity profiles, the temperature
profiles, the skin friction coefficients, and the local and average Nusselt number
distributions were obtained for all the investigated whole domain and for different
stations selected, upstream, downstream and between the two baffles. For the
representation of the figures, Re = 5,000 is chosen as base case.
4.1. Flow topology
The impact of the waisted triangular-shaped baffles (WTBs) on the structure of
the near wall flow is shown in Fig. 8. The field in Fig. 8 presents the stream
function around the baffle module at w = 0.01 m, r = 0.03 m, β= 50°, Pi = 0.142
m, and Re = 5,000. The distance between the upper edge of the baffle and the
wall was kept constant at 0.08 m. This corresponds to the area reduction of 54.794
% at the baffle edge.
Fig. 8. Contour plot of stream function for staggered
WTBs at Re = 5,000. Stream function values in kg/s.
Reynolds number
10000 15000 20000 25000 30000 35000
Ch
an
nel
heig
ht
(m)
0,022
0,024
0,026
0,028
0,030
0,032
Smooth channel
Petukhov correlation
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3263
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
As seen from the figure, a strong recirculation zone is generated downstream of
the top wall-mounted WTB, which was induced due to the flow separation [10].
The zone of recycling was formed in the vicinity of the upper right corner and its
height was approximately equal to the extent of the flow blockage by the WTB,
which is equal to 0.08 m for the whole domain investigated. In the lower part of the
channel, as a result of sudden expansion in the cross-section, the air flow separates,
a larger recirculation zone is formed behind the lower wall-mounted WTB and flow
reattachment is then established [8]. These recirculation zones cause the air to
strongly rotating motion. This motion causes the air near the walls to flow in the
core region and vice versa [56]. It is concluded that the presence of these baffles has
a significant impact on the fluid flow structure by formatting vortices downstream
from each WTB. This observation is confirmed by Demartini et al. [5], Mohammadi
Pirouz et al. [8], Nasiruddin and Kamran Siddiqui [10], Sripattanapipat and
Promvonge [56], and Guerroudj and Kahalerras [57].
The distribution plot of the axial velocity field along the axial length in the
case of Re = 5,000 is shown in Fig. 9. The largest variations in the velocity field
occur in the regions near to the WTBs, as expected [5].
Fig. 9. Distribution of the Axial velocity field in the investigated whole
domain with two staggered WTBs for Re = 5,000. Velocity values in m/s.
The acceleration and expansion of the working fluid are clear when it flows
cross WTBs, and the flow direction varies, which generates longitudinal vortices
behind the WTBs and results in the turbulence enhancement, due to the decreased
flow area effects [58]. The highest velocity value can be observed where the flow
impinges the channel walls while the lower one is found at the WTB corner area
where the corner recirculation zone occurs, especially area behind the WTBs. The
most intense recirculation zone is that occurring downstream of the bottom wall-
mounted WTB, responsible for high flow velocities observed at the region
opposite the second WTB, creating a negative velocity profile which introduces
mass inside the test section through the outlet [5].These results showed the same
behavior as Demartini et al. [5], Mohammadi Pirouz et al.[8], Nasiruddin and
Kamran Siddiqui [10], Sripattanapipat and Promvonge [56], and Guerroudj and
Kahalerras [57], and except for flow areas around the baffle corners.
Figure 10 shows the axial velocity profile distribution plot in the case of Re =
5,000 at transverse positions given by x = 0.159, 0.174, 0.189 and x = 0.204 m,
respectively 0.059, 0.044, 0.029, and 0.014 m before the top wall WTB, located at
a distance of x = 0.218 m from the entrance.
3264 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Axial velocity (m/s)
0,0 0,2 0,4 0,6
Ch
an
nel
heig
ht
(m)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x = 0.159 m
x = 0.174 m
x = 0.189 m
x = 0.204 m
Axial velocity (m/s)
-0,4 -0,2 0,0 0,2 0,4 0,6 0,8 1,0 1,2
Ch
an
nel
heig
ht
(m)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x = 0.315 m
x = 0.33 m
x = 0.345 m
x = 0.36 m
Fig.10. Profiles of axial velocity
upstream of the top wall-mounted
WTB for Re = 5,000.
Fig.11. Profiles of axial velocity
between the first and the second
WTBs for Re = 5,000.
In these locations, the plot shows that as the air flow approaches the first
WTB, its velocity is reduced in the upper part of the channel while in the lower
part is increased. Between the WTBs, at locations x = 0.315, 0.330, 0.345 and x =
0.360 m from entrance, respectively 0.055, 0.04, 0.025 and 0.01 m before the
second WTB, the air flow is characterized by very high velocities at the lower
part of the channel, respectively, approaching 275.555, 266.666, 248.888 and
240.000% of the inlet velocity, which is 0.45 m/s, as shown in Fig. 11. In the
upper part of the channel, negative velocities indicate the presence of
recirculation behind the first WTB. Its velocity is reduced in the higher half of the
channel, while in the lower half the air flow starts to accelerate toward the gap
above the second WTB as indicated and confirmed by Demartini et al. [5].
Axial distributions of velocity profiles for transverse stations x = 0.390, 0.405,
0.420 and x = 0.435 m, measured downstream of the entrance are shown in Fig.
12. These locations are situated behind the second WTB, located at x = 0.370 m
from the entrance. In the figure, the trends of velocity profiles are similar in all
locations. The second WTB was installed 0.142 m downstream of the first WTB
where the influence of the zone of recycling generated by the bottom wall-
mounted WTB, is very large as seen in Fig. 12.
Axial velocity (m/s)
-0,6 -0,4 -0,2 0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6
Ch
an
nel
hei
gh
t (m
)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x = 0.39 m
x = 0.405 m
x = 0.42 m
x = 0.435 m
Axial velocity (m/s)
-0,2 0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4
Ch
an
nel
hei
gh
t (m
)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x = 0.525 m
Fig. 12. Profiles of axial velocity
downstream of the bottom wall-
mounted WTB for Re = 5,000.
Fig. 13. Profiles of axial velocity near
the channel outlet for Re = 5,000.
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3265
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Due to the change in the air flow direction produced by the lower wall WTB, the
highest velocity values appear neat the top face of the WTB with an acceleration
process that starts just after the second WTB [5]. The maximum velocity is obtained
at x = 0.435 m while the lowest one is for x = 0.390 m. At positions x = 0.390,
0.405, 0.420 and x = 0.435 m after channel inlet, the value of the velocity,
respectively, reaches 1.185, 1.240, 1.320 and 1.445 m/s, respectively, 2.633, 2.755,
2.933 and 3.211 times higher than the entrance velocity.
A representation of numerical results of axial velocity after the second WTB,
near the channel outlet is shown in Fig. 13. The greatest values occur, as
expected, after the considered WTB, near the upper channel wall. In this area, the
value of the velocity reaches 1.36 m/s, 3.02 times higher than the entrance
velocity. In the lower part of the channel, velocity profiles present negative
values, meaning that the pressure in that location is below atmospheric pressure as
reported by Demartini et al. [5]. These negative velocities indicate the presence of
recirculation behind the bottom wall-mounted WTB, near the channel exit. These
recirculation cells are produced by introducing two WTBs in the dynamic air vein
of the rectangular channel, known as vortex generators, as indicated by
Nasiruddin and Kamran Siddiqui [10]. The pressure difference across the vortex
generators causes flow separation and induces vortices downstream. The vortex
creates a rotating motion within the flow stream, which causes a rapid transfer of
fluid parcels to and from the heat transfer wall surface [10].
4.2. Heat transfer
The presence of the WTBs influences not only the velocity field but also the
temperature distribution in the computational domain examined. The contour plot
of temperature field along the axial length at a Reynolds number of Re = 5,000 is
shown in Fig. 14. It can be seen that there is a major change in the temperature
field along both channel walls, especially in the region opposite the WTBs [56].
Fig. 14. Temperature field distribution in the channel
with two staggered WTBs for Re = 5,000. Temperature values in K.
The higher temperature gradient can be observed where the air flow impinges
the channel walls while the lower one is found at the WTB corner area, especially
at the locations corresponding to the zones of counter rotating flow as seen in the
figure [56].The figure also shows that the fluid temperature in the recirculation
region is significantly high as compared to that in the same region of no WTB
case, due to the insertion of the baffles [10]. Due to the changes in the flow
direction produced by the WTBs, the highest temperature values appear behind
the WTBs in the vicinity of right faces with an acceleration process that starts just
after the second WTB as shown in Fig. 8.
3266 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
The fluid temperature profiles are shown in Fig. 15 in different sections of the
channel are identical to those shown in the figures above. Fig. 15(a) shows the
temperature profiles upstream of the first WTB for two transverse positions at x
=0,159mandx = 0,189m. We note that the presence of the first WTB which is in
the upper half of the channel induces a strong increase in temperature,
paradoxically in the lower half, where we find significantly lower values.
In the intermediate zone, at transverse positions x = 0.255 m and x = 0.285 m
downstream of the first WTB, Fig. 15(b) shows that the flow is characterized by
high temperatures in top part of the channel. In part again stand inversely at the
lower part, there is a temperature reduction in the free segment located between
the top of the first baffle and the bottom wall of the channel. We also note that the
nearest section of the fin is the best heated section away.
Figure 15(c) shows the total temperature profiles upstream of the second WTB
for two transverse positions at x = 0.315 m and x = 0.345 m. It is noted that the
flow approaching the second WTB, the temperature is increased in the bottom of
the channel, while in the upper part; the temperature is reduced compared with the
previous two sections. At the channel output, for x = 0.525m, the profiles of total
temperature was presented in Fig. 15(d). The values of temperature decrease
significantly in both high and low regions of the channel, since it was near the
exit of channel, where this section is removed plenty relative to the fins.
It addition, according to analysis of our numerical results on axial velocity profiles
(Figs. 8-12), and the total temperature profiles (Figs. 13 and 14) for different sections
of the channel, it is found that the temperature of the fluid is related to the velocity of
flow. It is clear that for high velocity values, temperatures drop significantly. In other
words, it exists an inverse proportionality between increasing velocity value and the
total temperature in each channel cross section.
The heat transfer coefficient characterized by the local number of convective
Nusselt, Nux, is then determined by Eq. (5)and presented along the upper wall of
the channel, as shown in Fig. 16. The Nux shows the largest value in the region
opposite the second WTB, and the smallest value in the region around the first
WTB due to the strong velocity gradients in that region as indicated by
Sripattanapipat and Promvonge [56].As expected, the local Nusselt number is
high at the start of the heating section due to the development of the thermal
boundary layer [15]. In the figure, the Nux values tend to drop considerably to
almost zero when it reaches and passes the first WTB [56]. The placement of the
first WTB at the beginning of the channel (Lin = 0.218 m) disturbs the boundary
layer formation and contributes to higher heat transfer as reported by Dutta and
Hossain [15]. The plot shows that in the region downstream of the considered
WTB, x ˃ 0.228 m, the local Nusselt number is enhanced. This enhancement is
due to the intense mixing by the vortex. This result shows the same behavior as
Nasiruddin and Kamran Siddiqui [10] results. The plot shows that the maximum
Nux occurs in the lower wall WTB regime that has the maximum velocity [10].
These local peaks are certainly due to the jet impingement from the lower waisted
section [10]. In the region downstream of the lower wall WTB, the value of the
Nusselt number decreases gradually, where the effect of the vortex mixing is
diminishing [10]. They concluded that the appearance of the vortex flows can
help to increase higher the heat transfer in the WTB channel because of highly
transporting the fluid from the core to the near wall regimes [59].
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3267
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
Total Temptrature (K)
300 320 340 360 380
Ch
an
ne
l h
eig
ht
(m)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x= 0.159 m
x= 0.189 m
(a)
Total Temperature (K)
300 320 340 360 380
Channel h
eig
ht (m
)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x= 0.255 m
x= 0.285 m
(b)
Total Temperature (K)300 320 340 360 380
Cha
nnel
hei
ght (
m)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x= 0.315 m
x= 0.345 m
(c) Total Temperature (K)
300 320 340 360 380
Channel h
eig
ht (
m)
-0,08
-0,06
-0,04
-0,02
0,00
0,02
0,04
0,06
0,08
x=0.525 m
(d)
Fig. 15. Distribution of fluid temperature profiles in different axial stations
of the channel: (a) upstream of the first WTB at x = 0.159 m and x = 0.189 m,
(b) between the WTBs at x = 0.255 m and x = 0.285 m, (c) upstream of the
second WTB at x = 0.315 m and x = 0.345 m, and (d) after the second WTB,
near the exit, Re = 5,000. Temperature values in K.
Axial position (m)
0,0 0,1 0,2 0,3 0,4 0,5 0,6
Loca
l N
uss
elt
nu
mb
er [
-]
0
200
400
600
800
1000
1200
1400
1600
1800
Top channel wall
Reynolds number [-]
0 5e+4 1e+5 2e+5 2e+5
Av
era
ge
Nu
ssel
t n
um
ber
[-]
0
1000
2000
3000
4000
5000 Bottom channel wall
Top channel wall
Fig. 16. Axial variation of Nux along
the upper channel wall for Re = 5,000.
Fig. 17. Effect of Re number on Nu
at the surface of lower and upper
channel walls.
In thermal point of view, it is interesting to study the influence of the variation
of the Reynolds number on the evolution of the average Nusselt number along the
top and bottom walls of the channel, Fig. 17 shows this dependence. It was found
that the highest rate of heat transfer is achieved by increasing the Reynolds
number where the flow structure very disturbed which promotes mixing of the
fluid. On each wall, when the Reynolds number increases, the Nusselt number
3268 Y. Menni et al.
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
believed, where we also find that the temperature gradient at the level of the
heated walls decreases with increasing flow rate. This is because the introduction
of the negative velocity of the turbulent flow, forced convection reduces the level
of turbulence intensity within the boundary layer. For a Reynolds number
between 5,000 and realized 2×105, it is clear that there is a direct proportionality
between the increase in average Nusselt number and the increase of Reynolds
number where the heat transfer rate reaches its maximum on the top wall.
4.3. Friction loss
Waisted triangular-shaped baffles play an important role in the dynamics of the
air flow through the whole domain investigated. For the better comprehension of
the phenomena produced by these devices, the search of detailed information
about the friction loss characteristics is necessary.
The skin friction coefficient, as seen in Eq. (3), was adopted to evaluate the local
resistance loss in the given computational domain. Figure 18 presents the variation in
the local skin friction coefficient along the top wall. It can be clearly seen that the
values of the coefficient of friction is very low near the first WTB especially in
upstream areas, this may be caused by the absence of WTB as obstacles. We also note
the increased friction in the intermediate zone due to the recirculation of the fluid
which then results in an abrupt change indirection of flow. We also note that the
highest values of friction coefficient are situated in the output of the channel; these
values correspond to significant pressure drops which are caused by the effect of the
expansion of the air leaving the section formed by the second WTB and the top wall.
The two minimum Cf values are generated by the separation of the air flow through
the upper wall WTB. One is around the baffle and the other is at reattachment point
behind the baffle. This observation is confirmed by Sripattanapipat and Promvonge
[56]. The pressure drop is also affected by the Re number.
Figure 19 illustrates the variation of the average skin friction coefficient, f
calculating along both top and bottom walls, corresponding to radial positions y =
0.073 m and y =-0073 m respectively, and for a Reynolds number range from
5000 to 2×105. It is clear that there is proportionality between the increase in
coefficient of friction and the elevation of the Reynolds number. Similarly to the
results in Fig. 16, the highest friction loss values are found at the heated top
channel surface, due to the high velocities in that region.
Axial position (m)
0,0 0,1 0,2 0,3 0,4 0,5 0,6
Sk
in f
ric
tio
n c
oeff
icie
nt
[-]
0,00
0,02
0,04
0,06
0,08
0,10
0,12
0,14
Top channel wall
Reynolds number [-]
0 5e+4 1e+5 2e+5 2e+5
Aver
age
fric
tcoef
fici
ent
[-]
0
2
4
6
8
Bottom channel wall
Top channel wall
Fig. 18. Axial variation of Cf along the
top channel wall for Re = 5,000.
Fig. 19. Effect of Re number
on f at the channel walls.
Use of Waisted Triangular-Shaped Baffles to Enhance Heat Transfer 3269
Journal of Engineering Science and Technology December 2017, Vol. 12(12)
5. Conclusion
A numerical analysis has conducted to examine the flow and heat transfer in a
two-dimensional constant temperature-surfaced rectangular channel fitted with
waisted triangular-shaped solid-type baffles (WTBs) for the turbulent flow
regime, Reynolds number of 5,000 to 2×105. The computational fluid dynamic
analysis shows a fairly complex flow disorganized where the fluid is deflected
towards the top and bottom walls with high velocities. This aeraulic structure has
significantly influenced the repair of the temperature field which explains the high
heat transfer in the areas of recycling, and the distributions of the Nusselt number
varies with the geometry of the WTBs. The analysis results also showed inverse
proportionality between the increase in the rate of flow and the total reduction in
the fluid temperature in each channel cross-section, this means that the
temperature gradient at the heated wall decreases with increase in the flow
velocity. Weal souses large Reynolds numbers and thus the high velocities;
significantly improve the coefficient of friction and the rate of heat transfer. The
current originality lies in the geometric shape of the baffles inside the channel.
Acknowledgments
This research was funded by the Unit of Research on Materials and Renewable
Energies, Abou Bekr Belkaid University, Republic of Algeria. The authors would
like to thank Associate Prof. Dr. Ahmed AZZI for suggestions.
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