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Performance you trustSIMATIC PCS 7 – Process control system with BRAUMAT craft brewing libraries
Table of content:
Performance you trust 3
Expertise you trust 4-5
Monitoring your process to improve 6 quality and consisting
Growing your brewery – made simple 7
SIMATIC PCS 7 – High flexibility 8and scalability
Siemens standard PCS 7 and BRAUMAT components 9
Products for the Brewery infrastructure 10-11
Totally Integrated Automation – 12-13Performance you trust
Siemens Industry Services 14
Siemens in the USA 15
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What is BRAUMAT Compact?
BRAUMAT Compact is a user-configurable process control system that provides you with everything you need for the automation, monitoring, and control of your entire brewery. Based on Siemens BRAUMAT package, combined with the automation technology of the SIMATIC® PCS 7 platform, BRAUMAT Compact is unique because the system offers you the same process control capabilities that are offered to large breweries. This enables you to run your brewery with more precision. It also provides you with the recipe management and scheduling capability needed to help you increase your barrel count without compromising quality.
The system offers more capabilities for helping you increase efficiency, boost production, and eliminate variability than what is found in other types of systems. Capabilities like scheduling, archiving, reporting, and trending functions come standard with the system, which also includes engineering software, the operator interface, controller, and I/O modules for connecting to your installed instruments, pumps, and valves.
Performance you trustIt‘s all about the beer: As a craft brewer, you seek perfection in every beer you brew. Whether it is mastering the repeatability of your recipes, improving the quality and consistency of your brewing process, or just lowering the costs associated with running your brewery, you are always looking for new methods to produce more and improve the quality of your beer. That‘s why Siemens has created a powerful and cost-effective process control system specifically designed for the craft brewer – introducing BRAUMAT Compact.
Key benefi ts
a Increase production without adding staff a Improves quality, repeatability, and consistency by automating labor-intensive manual tasks a Automates the temperature control of your fermentation cellar to optimize cooling effi ciency a Optimizes the operation of your existing brew house to produce more brews in a day a Reduce energy usage (heating and cooling) a Boosts productivity of your staff by reducing the number of hours required to tend to the process, allowing them to focus on other tasks in the brewery a Pays for itself in improved quality as well as productivity enhancements
Mash kettleMalt silo Lauter tunSpent grains Wort kettle
Wort cooler
Filling
Beer filter
Fermentation tank Bottle washing Quality control
Bottling Sealing Labeling Storage tank Excess yeast
Keg washing inside/outside
Whirlpool
Water addition Hop addition
Association for public work of the Deutschen Brauwirtschaft e.V.
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Having a process control system that allows you to tap into all the critical facets of your brewing process, from the brew house to the fermentation cellar, all from a central location, helps you optimize the process while keeping you focused on your craft. With a complete set of predefined monitoring tools that are built into the system, that run systematic checks over your entire process, you will be able to see everything at a glance using overview displays, faceplates, trends, batch reports, recipe viewers, and production schedulers. Now, for example, you can scan all of your fermenter setpoints and instantly see that one fermenter temperature is 3.8 degrees lower than it should be, or view the complete data collected automatically for a batch using Microsoft® Excel.
Additional benefits you‘ll find with BRAUMAT Compact:
a Improves the work environment for brewery staff by adding technology that makes their jobs easier, not harder
a Expands the flexibility of your process to help you create new recipes, modify existing recipes, and try new types of brews
a Eliminates the need for manual data collection through automatic collection and reporting of production data
Expertise you trustMaintaining the craft in craft brewing: As a craft brewer, you want a process control system that can help you increase your productivity, improve the quality and consistency of your product, and boost production levels – all without turning your staff into system programmers. Simply put, this cost-effective craft brewery process control system gives you the flexibility to automate as little or as much as you want so you can focus on what you do best – craft great-tasting beer – without losing the “craft “ in the craft brewing process.
Beer Production
Production Scheduler
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Whether it is monitoring and controlling the temperature in your fermentation cellar, creating automated batch reports, or reviewing the production schedule for the week, your craft brewery will be running with the same precision and efficiency as a large brewery. The brewing libraries developed for BRAUMAT Compact are based on years of brewing experience accumulated by Siemens brewing experts and leading brewing OEMs throughout the world. Its modular design allows for breaking up the brewing process into smaller independent units allowing you to manage tasks more efficiently and implement customer functions easily.
Brewing process expertise built-in: With brewing process expertise built into the BRAUMAT Compact system, you can focus on crafting great-tasting beer instead of on the system that is controlling your process.
Key benefi ts
a Brewing Engineering Libraries built in with predefi ned solutions for the craft brewing process (brewing, fermentation cellars, fi ltration, etc.)a Production scheduler helps you easily manage your Production Order List and CIP ordersa Integrated, user-friendly system for monitoring, control, and planning is designed explicitly for the craft brewera Allows operators to focus on ensuring quality, not on juggling all of the tasks required to get the job done
Operator Interface for Monitoring and Controlling the Process Recipe Confi guration
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Key benefits
a Lab/Quality data can be entered manually or collected automatically
a Generates batch reports automatically so that it no longer has to be done by pen and clipboard
a Batch-specific trending – allows you to monitor key process parameters on a recipe-specific basis so that you can compare the current trends with your reference benchmarks
Monitoring your process to improve quality and consistencyOne of the most significant benefits of the system is to make it easier for you to monitor the quality of your brews. With BRAUMAT Compact, all of the brewery‘s production data gets stored automatically in its integrated historian and powerful tools are provided to analyze the data. In addition, manually entered data can also be stored automatically. The system gives you the capability of trending, archiving, and analyzing your key process variables, so you can go back and analyze your data or troubleshoot the batch. Production data can be easily viewed using standard Microsoft® Excel, or any other data analysis tool.
Batch & Unit Specifi c Trend Screen Running Recipe Screen
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Because of its unique design, additional automation controls can be easily integrated within the system‘s infrastructure no matter where you start. With a few clicks you can add a new bright beer tank to your overview screen and configure the tank with a cone or dish bottom to really look like your tank.
The functions that can be brought into the system are virtually unlimited. You will be able to run everything from grain handling through the brewhouse, fermentation, filtration, carbonation, utilities, and pipe routing, all the way up to finished beer and packaging. No task is too small or too big. It‘s all about the beer.
Growing your brewery – made simpleLooking to produce more without having to overhaul your system or add more staff? No problem. Whether you want to expand the production capacity of your brewery or get more out of your existing brewing equipment, just start with what you need and add on when you‘re ready. The flexibilitythat you will find in the system has been designed for both the craft brewerwho wants to evolve slowly over time and the brewer who is running at full capacity and wants to expand immediately. What is great about BRAUMATCompact, both can be done without interrupting your production schedule.
Global support delivered locally:
a U.S.-based telephone technical support provided at no charge
a Project Execution by Siemens qualified personnel, backed by our brewing experts around the globe
a Work closely with the world’s leading brewery equipment suppliers (OEMs) to expand or augment your existing facility
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Active interface
The components of the SIMATIC PCS 7 system offer a uniform automation environment to increase your yield while ensuring quality and consistency. The operator control provides an active interface that gives online, single-level control of the entire brewing process. These include real time recipe configuration and parameter handling adjustments as well as:
a Configuring orders with identical brews a Automatically starting configured orders a Optimize your equipment efficiency
Reporting and trending
The trending capability of the SIMATIC PCS 7 system provides months of historical data that can be exported into an Excel spreadsheet, eliminating the need for time-consuming, manual, data entries. Data archiving and brewery-wide real-time trending gives you all the information to make quick decisions based on reliable production data.
SIMATIC PCS 7 – high fl exibility and scalabilityThe SIMATIC PCS 7 process control system with BRAUMAT libraries is scaled and optimized to run any size brewery. The system can control processes in one area, or your entire brewery. Just add licenses as you grow without having to change your application or software. SIMATIC PCS 7 allows you to easily integrate any process control function, including grain handling, mashing and lautering cycles, filtration, carbonation and cleaning-in-place.
Mag6000 Magnetic Flowmeter SINAMICS Variable Speed Drives Mass6000 Mass Flowmeter and online density measurement
BRAUMAT Compact PCS 7 Client
SIMATIC PCS 7 Highlights
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Products for the primary processes
Our comprehensive process instrumentation portfolio offers best-in-class transmitters for your brewing operation. Whether you want to measure pressure, temperature, flow or level, we offer a unique portfolio of process instruments as well as electropneumatic positioners and process controllers.
Products for packaging machines
Siemens offers comprehensive, integrated automation systems with distributed I/O and a complete portfolio of variable speed drives and motors that make your packaging operations efficient and dependable. We offer a common standard for automation and communication with open and modular designs.
Products for industrial systems and machines
Drives and motors – From SINAMICS variable speed drives and SIMOTICS electric motors to SIMOGEAR geared motors and FLENDER gear units, our solutions for drive trains ensure maximum productivity, energy-efficiency and reliability for all torque ranges, performance classes, and voltage specifications.
Siemens standard PCS 7and BRAUMAT components
Operator interface – SIMATIC HMI is engineered to meet even the most complex brewing requirements. SIMATIC HMI uses open and standardized hardware and software interfaces, efficiently integrating your automation system.
Device level networks – ASi, PROFINET, PROFIBUS PA and PROFIBUS DP – whatever network you choose, Siemens supplies the best network for your brewery.
Power supplies – SITOP switched mode power supply units are globally recognized for their high reliability and accommodating critical network conditions.
PROFINET/ PROFIBUS for process automation
Integrated PROFINET/ PROFIBUS and other standardized fi eldbus architectures for communication between automation systems and process I/O
Process Device Manager (PDM)
Engineering of intelligent fi eld devices and fi eld components
Process Historian
Real-time archiving of process values and messages, open reporting system based on Microsoft® Reporting Services
Innovated Process Automation Controller
Integrated PROFINET Single controller that is: Scalable to support small to large applications Flexible to support Single, Fault- Tolerant, and safety applications
Other innovations
Released under Windows 7 (32/64 bit) / Server 2008 (64 bit) and Windows XP / Server 2003
Extended functionality of the Advanced Process Library
Integration of electrical switchgear (IEC 61850 protocol)
New industrial workstations IPC 547D, 647C, and 847C...making up a total of over 70 innovations
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Products for the Brewery InfrastructureWhen you look at the infrastructure of your brewing facility, don’t forget that Siemens also has a wide portfolio of products to enhance your operations. Whether you want to improve your current facility, or are building a new brewery, Siemens offers products and systems that will save you time, keep you secure and safe, and reduce overhead.
Standard Features of PCS 7 with BRAUMAT Compact Libraries
TrendingProcess VisualizationLog FilesHardware EngineeringSoftware Engineering
Recipe/RUP ControlProduction ScheduleParameter HandlingSql server base data collection and easy exporting to Microsoft ® ExcelData integration tools into ERP systems
Optional Features
Products for the Primary ProcessesProcess Instruments
PackagingComplete Machine Solutions
Machine ControlDistributed I/O
Products for Industrial Systems and MachinesDrivesOperator InterfaceDevice Level NetworksSafetyControl PanelsMotors and Geared MotorsPower Supplies
Products for the Plant InfrastructurePower DistributionBuilding AutomationSecurityNetworksWater Purifi cation and WastewaterFire Systems
Solutions and Services to Improve your BusinessCustomer ServiceEnergy ManagementManufacturing Execution SystemsProduct Lifecycle ManagementDelivery Services (Projects Execution)
The systematic approach to maximum energy efficiency – customized, intelligent energy management with B.Data and SIMATIC powerrate.
SIMATIC PCS 7 – maximum efficiency in planning and engineering with optimally coordinated toolsets.
Control Level
Management Level
Operations Level SIMATIC PCS 7Operation System
SIMATIC IT
Maintenance/ Asset Management
Engineering Station
MES – Manufacturing Execution Systems
ERP – Enterprise Resource Planning
SINUMERIKComputer Numeric Control
SIMATIC PCS 7AutomationSystems
SIMOTIONMotion Control
SIMATIC NETIndustrialCommunication
SIMATIC IdentIndustrial Identifi cation
Process Instrumentation
Field Level
TotallyIntegratedAutomation
HART
PROFIBUS PA
TIA Portal
IO-Link
PLM – Product Lifecycle Management • Product Design• Production Planning and Simulation• Data Management
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Totally Integrated Automation – Performance you trust
TIA Portal is the intuitive, efficient and proven engineering framework for all automation tasks.
COMOS
Energy Management
Plant Engineering
SIMATIC WinCCSCADA System
Ethernet
SIRIUS Industrial ControlsSIMATIC ControllersModular / PC-based
SIMATIC HMIHuman Machine Interface
Industrial Ethernet
Low-Voltage DistributionSIMATIC Distributed I/O SINAMICS Drive Systems
TotallyIntegrated Power
PROFINET
Industrial Ethernet
PROFIBUS
AS-Interface
KNX GAMMA instabus
SIMOTICS Motors
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SIMATIC PCS 7 seamlessly integrates into our Totally Integrated Automation (TIA) concept – a complete range of perfectly matched products, systems and solutions for all industrial automation levels.
TIA offers a wealth of advantages over the entire production life cycle. Our time tested, integrated industrial automation products form the basis of TIA, along with clearly defined system properties that ensure optimum product interaction.
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Siemens Industry ServicesFrom planning, implementation and commissioning to maintenance and modernization, we help brewers manage day-to-day operations with predictive and preventative services.
Our in-depth knowledge of the craft brewing industry gives us the tools to help you save time and money, and allow you to focus on your core competency – brewing production and manufacturing.
Siemens Technical Support offers assistance in person, by phone, e-mail or remote access to handle any question about the function, handling, application and trouble-shooting of products and brewing systems.
Our experienced service experts give priority to the urgent cases, integrating co-workers from the across the company as well as on-site service or sales departments.
No matter what lifecycle stage, Siemens services professionals will be there to meet your brewery’s product requirements.
USA-based service engineers, technicians and professionals are on-call, on-site and on-line 24/7, delivering a comprehensive portfolio of services designed to help you increase:
a Productivity of your brewing operation and equipment
a Flexibility to quickly adapt to new demands
a Reliability and sustainability of your brewery
Online USA Support is a comprehensive 24/7 information system for all inquiries about Siemens products and solutions.
More than 300,000 documents, examples, and tools are available. The Online Support also offers up-to-date content and software updates as well as newsletters and tweets.
And our 24 Hour Tech Support Hotline is always open. Just call 1-800-333-7421 and you’ll be connected with experts to help you to help answer your questions.
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Siemens in the USA
Siemens Listing:
Major Location
Sales and Service
Field Service Team
Engineering Hub
Application Engineering Team
Top Manufacturing Locations
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The information provided in this brochure contains merelygeneral descriptions or characteristics of performancewhich in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.
All product designations may be trademarks or productnames of Siemens AG or supplier companies whose use bythird parties for their own purposes could violate the rightsof the owners.
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usa.siemens.com/brewing
Subject to change without prior notice.Order No.: FBBR-BRWBR-0913All rights reserved.Printed in USA© 2013 Siemens Industry, Inc.
