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CastoDur Diamond Plate
Wear Plate Solutions
Protection Against Abrasion, Erosion and Impact
Optimal solution for large area wear protection
Increased service life due to excellent homogeneity and the specifi c metallurgical characteristics
Easily welded and formed for custom component manufacturing
A wide range of custom overlays for every industrial application
®
CDP® - Optimal Solution for Large Area Wear Protection
THE EUTECTIC DIFFERENCE
Process – CastoDur® Diamond Plate (CDP) is welded flat with flux cored wire and a controlled “cool” welding process that together create a coating with uniform hardness and exceptional wear properties. This unique welding technique minimizes the heat input to the base plate resulting in low dilution. The fast, controlled cooling creates an overlay with a dense, extremely tough microstructure that is consistent across the plate. The monitored cooling also promotes small, controlled cross checking that does not propagate into the base metal.
Conventional submerged arc methods result in uneven heating which produces high dilution, poor carbide formation and non-uniform hardness. Plates are produced on a drum and then flattened. The flattening process induces high stress which produces cracks that propagate deep into the overlay, and the base metal, and travel between the layers causing de-lamination and “chunking out” in service.
Stronger, with Eutectic
www.eutectic.com
0
2
4
8
10
12
14
16
18
20
6
Conventional wear plates delaminate and “chunk out” during service.
CDP wear plates extend the service life of parts up to 20x longerthan conventional wear plates.
XuperWave® – Eutectic produces unique weld bead geometry to combat fi ne particle abrasion. The directional change of the hardfacing on the XuperWave prevents particle tracking on the weld bead overlap and in the stress relief cracks (points most susceptible to start wearing). The zig-zag pattern of the XuperWave ensures that the stress relief cracks and weld beads are never aligned in the direction of the abrasive particle fl ow which means that you can cut your wear plate parts without any wasted material. This can result in a reduction in wear by up to 30% over conventional plates. Straight Bead XuperWave® Bead
65
03
11
2 &
21
2
Alloys – Eutectic is known worldwide for producing engineered alloys that combat all types of wear combinations. The company’s CDP plate is no exception. CDP wear plates are available in simple chromium carbide, complex chromium carbide, tungsten carbide and a variety of weld types, including plasma transferred arc welded, and powder fused, with hardness values ranging from 54-71 HRC.
46
66
39
5N
46
24
46
03
18X
18X
22X
9X
8X
Stronger, with Eutectic
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Fused Plates: Metal alloy powder is vacuum fused to steel plate creating a uniform hardfacing with very few stress relief cracks. Powder plates provide maximum protection even with the thinnest of deposits, making this plate lightweight, easy to handle and easily formed into a tight radius.
Welded Plates: Traditional welded plate offers the optimum resistance to abrasion, erosion, impact and metal-to-metal friction. Available as-welded in straight or XuperWave® weld patterns.
Plasma Transferred Arc (PTA) Plates: PTA welded plates contain the highest carbide content with very low dilution. They are the ultimate solution for combined erosive and abrasive wear in the most demanding applications.
CDP® Wear Plate - Broadest Product Selection
* ASTM G65 average volume loss in mm3 after specimen is subjected to wear by dry sand abrasion.** Custom thicknesses available upon request.
Primary Protection Secondary Protection
PLATE
TYPE
AB
RA
SIO
N
ERO
SIO
N
IMPA
CT
COR
ROSI
ON
DESCRIPTION G65HARDNESS
(HRC)PLATE THICKNESS
395N
WEL
DED HIGHEST ABRASION RESISTANCE
NanoAlloy® submicron grainstructure.
12 mm3 68-7110mm (3/8”)
13mm (1/2”)
19mm (3/4”)
4666
WEL
DED HIGHER ABRASION RESISTANCE
57% Complex chromium carbide.17 mm3 61-64
8mm (5/16”)
10mm (3/8”)
13mm (1/2”)
19mm (3/4”)
4923
WEL
DED HIGHEST IMPACT RESISTANCE
Titanium carbide.24 mm3 54-57
13mm (1/2”)
19mm (3/4”)
4603
WEL
DED
40% chromium carbide. 21 mm3 55-5910mm (3/8”)
13mm (1/2”)
19mm (3/4”)
4624
WEL
DED
Affordable chromium carbide. 23 mm3 58-6110mm (3/8”)
13mm (1/2”)
19mm (3/4”)
112 FUSE
D Lightweight tungsten carbide, nickelalloy matrix.
12 mm3 58-616mm (1/4”)
212 FUSE
D Lightweight tungsten and chromium carbide, iron alloy matrix.
12 mm3 58-606mm (1/4”)
6503 PTA 65% tungsten carbide.
Lowest dillution.10 mm3 61-65
7mm(5/16”)
9mm (3/8”)
®
®
®
®
®
®
®
®
Complex chromium carbide plate PTA weld pattern
CDP 112 fused powder plate
Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS
Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com
CDP 09-13 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
Feed Hopper
Feed Screw
Exhaust Filter Cyclone TubesPans
FansBulldozer Blades
CastoLab Services - Maintenance & Repair Workshops
Facing daily production problems and the shortage of skilled welders many companies are outsourcing their maintenance and repair to the experts. Eutectic has over 100 years of maintenance expertise solving heavy industry’s toughest wear problems.
Our experienced CastoLab technicians will evaluate the wear phenomenon and provide you with the most reliable and cost effective solution. Often this means a combination of alloys and a specialized welding or thermal spray process only a manufacturer of the product can provide. Or, maybe a replacement wear plate part or pipe is the solution. We can provide new and semi-finished parts ready to be installed, saving you costly down time and labor in your maintenance operations.
No matter what the wear or joining challenge, our fully equipped and professionally staffed CastoLab workshop can help you.
CastoLab Services Workshop12300 Carmen AvenueMilwaukee, WI 53022 USAP 800-558-8524 • F 262-255-5542
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