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Ural ( Урал) - Dnepr ( Днепр) Russian Motorcycle Generators and Alternators Part III - 1: Г - 11 (G - 11) and Г - 11 A ( G - 11A) Generators Ernie Franke [email protected] 02 / 2018

Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

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Page 1: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Ural (Урал) - Dnepr (Днепр)Russian Motorcycle

Generators and AlternatorsPart III-1: Г-11 (G-11) and

Г-11A (G-11A) Generators

Ernie Franke

[email protected]

02 / 2018

Page 2: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)

Generator/Alternator

Type Vintage NominalVoltage

Current NominalPower

Motorcycles

Ural(IMZ) Dnepr (KMZ)

Г-11(G-11)

(P/N: 72181)

DCGenerator

1941-1951

6-Volt(7-Volt) 7-Amp 45-Watts M-72 Not Used

Г-11A(G-11A)

(P/N: 72181-A)

DC Generator

1952-1957

6-Volt(7-Volt)

7-Amp 45-Watts M-72, M-72M , M-61

M-72, M-72N,early K-750

Г-414(G-414)

(P/N: 750181)

DC Generator

1957-1974

6-Volt(7-Volt)

10-Amp 65-Watts M-62, M-63, M-66

K-650, later K-750, K-750M, MB-750,

MB-750M, MT-8, MT-9, MT-12

Г-424(G-424)

(P/N: 3701000)

Alternator(Built-in

Rectifier)

1974-1998 12-Volt

(14-Volt)14-Amp 150-Watts

M-67, M-67.36, IMZ 8.103 Series

MB-650, MB-650M,MT-10, MT-10.36,

MT-11, MT-16

Hitachi(Limited

Appearance)

Starter / Generator

1998-1998.5 12-Volt

(14-Volt)18-Amp 300-Watts

IMZ 8.103 and8.107

“650” SeriesNot Used

14.3771(RPOC)

(P/N: 14.3771-010)

Alternator(Built-in

Rectifier &Regulator)

1998.5-2004

12-Volt(14-Volt)

35-Amp 500-WattsIMZ 8.103, 8.103X,

8.123, 8.123X“650 & 750” Series

Not Used

NipponDenso

(P/N: IMZ-8.1037-18092)

Alternator(Built-in

Rectifier &Regulator)

2004-present 12-Volt

(14-Volt)55-Amp 770-Watts

IMZ 8.103, 8.103X,8.123, 8.123X“750” Series

Not Used

Notes:1. Nomenclature: The Cyrillic letter “Г” transliterates (Russian-to-Latin) to “G” or “L” or “T.” Thus we

see Г-414 or G-414 or L-414 or T-414, all the same part.2. Cannot use Г-424 Alternator with discharged battery or without battery.3. MB-750 = MW-750, MB-750M = MB-750M4. The frame (case) of the Г-11/Г-11A generator is positive (positive-ground).5. Γ-414 Generator: P/N: 750181 6-Volt (negative ground), whereas P/N: 750181-A (positive-ground) for

fitting Г-11A’s into early K-750’s.

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Page 3: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Ural (Урал) - Dnepr (Днепр)Generator/Alternator Time-Line

[email protected]

time

195019801960 197019651955 1975

2010200520001990 19951985

(M-72 thru M-66, MT-9) 6-Volts

Г-414(MT-8)

Г-414(M-62)

Г-11A(M-72N)

Г-414(later K-750)

Г-424(M-67.36)

Г-11A

(KMZ M-72)

Г-424(MT-11)

Г-11A

(M-72)

Г-414(M-63,

K-750M,MB-750)

Г-414(M-66,MT-9)

Г-424(M-67, MT-10, MT-

12, MB-750)

Г-424(IMZ 8.103,

8.107,“650”)

14.3771(IMZ 8.103,

8.107,“650 & 750”)

Г-424(MT-16)

12-Volts (M-67, MT-10 and beyond)

1974

Alternators have progressed in output voltage and power, From the Г-11 (G-11) generator of 6-Volts/45-Watts in 1941,

the Г-11A in 1952, the Г-414 6V/65 W in 1957, the Г-424 of 12V/150W in 1974, the 14.3771 of 12V/500W in 1998.5,

to the present-day Nippon-Denso alternator of 12-V/770W.

DC Generator Alternator (AC Generator with Built-In Rectifier)

1974

Г-414 Generator Г-424 Alternator

14.3771Alternator

Nippon-Denso

AlternatorГ-11A

Generator

Г-11Generator

1957 1998.5 20041951

Г-424(M-T-10.36)Г-424

(MB-650)Г-11A(early K-750)

Nippon-Denso(IMZ 8.103,

8.123,“750”)

3

Page 4: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Г-11 and Г-11A (G-11 & G-11A) 6-Volt Generator (1941-1957)•6-Volt / 7-Ampere / 45-Watt Generator•Positive-Ground Case•Used on;

–Ural (IMZ): M-72, M-72M, M-61–Dnepr (KMZ): M-72, M-72N, early K-750

•Used in Conjunction with PP-1, PP-30, PP-31 and PP-31A Regulators

Γ-11 GeneratorΓ-11A Generator

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Page 5: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Г-11 and Г-11A 6-Volt Generator Cross-Section

1. Pinion Drive 5. Rotor2. Armature 6. Carbon Brush3. Armature Winding 7. Commutator4. Pole Extension or Shoe 8. Case 5

Page 6: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Г-11A (G-11A) Generator

1. Drive Gear 2. Rotor 3. Band/Clamp 4. Brush Holder 5 Brush 6. Stator6

Page 7: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Γ-11 and Γ-11A 6-Volt Generators

The rotor is eccentrically located to allow a controlled meshing of the gears by minor rotation and clamping of the case.

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Page 8: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Г-11A mounted on an M-72 (www.oldtimergarage.szn.pl)

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Page 9: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Г-11A GeneratorГ-11A Generator

Г-11A GeneratorГ-11A Generator Г-11A Generator

Г-11A Generator Mounted on K-750, MB-750 Engine(www.oldtimergarage.eu)

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Page 10: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Г-11A Generator Mounted on Very Early K-750 Engine (1951)(www.oldtimergarage.eu)

Very Early K-750 Engine (1951)

Vendor ID: 003.476

List Price: 1,790 €

(www.oldtimergarage.eu)

Г-11A Generator

Г-11A Generator

Г-11A Generator

Г-11A Generator

Г-11A Generator

Г-11A Generator

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Page 11: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Side-View of M-72 with Г-11A Generator

Pinion Gear

Cam Gear

Front of EngineRear of Engine

Г-11A Generator

Mounting Straps

Timing Camshaft

The Г-11A generator is driven off a gear mounted on the timing cam.11

Page 12: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

M-72 Side-View Showing Г-11A Generator

Г-11A Generator

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Page 13: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

M-72 Top-View Showing Г-11A Generator

Г-11A Generator

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Page 14: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Dnepr (Днепр) Early M-72 (1942)with Г-11 generator and PP-1 voltage regulator

Horn

Breaker/Distributor(PM-05)

Generator (Г-11)

Positive Ground

Regulator (PP-1)

Battery

Ignition Coil(KM-01)

G-11 GeneratorPP-1 RegulatorKM-01 Ignition CoilPM-05 Breaker/Distributor3MT-7 Battery

Hi/Lo BeamSwitch

ManualSpark Advance

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Page 15: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Regulator(PP-1)

Battery

Ignition Coil(KM-01)

1 - generator: Г-112 - relay-regulator: PP-13 - rechargeable battery4 - valve5 - breaker/distributor: PM-056 - ignition coil: KM-017 - spark plugs (candles)8 - signal9 - lamp10 - driving lamp and low light11 - the parking light bulb12 - tail light13 - tail light sidecar14 - front light sidecar15 - control lamp16 - ignition switch17 - key18 - fuse19 - switch beam and dipped beam20 - lever switch near and far light21 - horn button signal22 - Ignition control stick23 - fuse lamps24, 25 and 26 - high voltage wires27, 28, 29 and 30 - bundle of low voltage wires31 and 32 wire lanterns sidecar

ManualSpark

Advance

Horn

Positive-Ground

Generator(Г-11A, 1950+)

Breaker/Distributor(PM-05)

Spark Plug(candle)

Sidecar Fuse

Hi/Lo BeamSwitch

Ural (Урал) M-72 with Г-11 Generator (through 1949)

HornButton

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Page 16: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Ural (Урал) Later M-72 (1955)with Г-11A generator and PP-31 voltage regulator

G-11A AlternatorPP-31A RegulatorIG-4085B CoilPM-05 Breaker/Distributor3MT-14 Battery

Generator(G-11A)

Regulator (PP-31A)

Breaker/DistributorPM-05 Positive Ground

Ignition Coil(IG-4085B)

Horn

Hi/Lo BeamSwitch

Battery

ManualSpark Advance

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Page 17: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Ural (Урал) M-72 with Г-11A Generator (1950+)

Regulator(PP-31)

Generator(Г-11A)

Battery

Ignition Coil(B2B)

Horn

ManualSpark

Advance

Positive-Ground

Spark Plug(candle)

Breaker/Distributor(PM-05)

Hi/Lo BeamSwitch

1 – generator: Г-11A2 - relay-regulator: PP-313 - rechargeable battery4 – valve5 – breaker: PM-056 - ignition coil: B2B7 – spark plugs (candles)8 – signal9 – lamp10 - driving lamp and low light11 - the parking light bulb12 - tail light13 - tail light sidecar14 - front light sidecar15 - control lamp16 - a central switch17 – key18 – safety19 - switch beam and dipped beam20 - lever switch near and far light21 - button signal22 - Ignition control stick23 - fuse lamps24, 25 and 26 - high voltage wires27, 28, 29 and 30 - bundle of low voltage wires31 and 32 wire lanterns stroller

HornButton

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Page 18: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Dnepr (Днепр) Early K-750with PP-31 Voltage Regulator, PM-05 Breaker/Distributor and B2B Ignition Coil

Regulator(PP-31A)

BatteryBreaker/Distributor

(PM-05)

G-11A GeneratorPP-31A RegulatorB2B Ignition CoilPM-05 Breaker/Distributor3MT-7 Battery

Ignition Coil(B2B) Generator

(Г-11A)

Hi/Lo BeamSwitch

Horn

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Page 19: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Dnepr (Днепр) Early K-750 and K-750M (with Ignition Coil B2B and Distributor PM-05 for Manual Control of Firing Angle)

Breaker/Distributor(PM-05)

Ignition Coil (B2B)

Generator(Г-11A)

HornButton

Horn

Regulator(PP-31A)

FootBrake-Light

Switch

Hi/Lo BeamSwitch

Battery

1 - lamp beam and dipped beam, 2 – key, 3 – fuse, 4 - lamp, 5 - central switch, 6 - wire “ground", 7 - high voltage wire, 8 –

spark plugs, 9 - high voltage 10 - ignition coil, 11 - front light sidecar, 12 – horn, 13 - wire front canopy sidecar, 14 - tail light

sidecar, 15 – motorcycle tail lamp, 16 - gauge stoplight, 17 - Relay-regulator, 18 – generator, 19 – battery, 20 - low voltage

wiring loom, 21 - wire "battery – ground, 22 - breaker, 23 - valve, 24 - high voltage wire and 25 – horn button, 26 - wire signal

27 - advance ignition; 28 - cord switch driving and parking light, 29 - switch to driving and parking light, 30 - control lamp,

31 - parking light bulb, 32 - lamp illuminated; 33 - connecting Jack wires, 34 - cable sidecar lamps, 35 - wire from sensor to

stop lamp, 36 - wire from connector to lamp lighting plate

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Page 20: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Components of the Г-11 and Г-11A 6-Volt Generators

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Page 21: Ural (Урал) - Dnepr (Днепр) Russian Motorcycle … III-1- Ural and...Types of Generators/Alternators for Ural (Урал) and Dnepr (Днепр)Generator/ Alternator Type Vintage

Brush Set for Г-11A Generator for M-72, K-750, and MB-750

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