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Ural ( Урал ) - Dnepr ( Днепр ) Part XXV: Master Battery Ground Switch ( ВЫКЛЮЧаТелЬ массы ) Ernie Franke 09 / 2017 [email protected]

Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

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Page 1: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural (Урал) - Dnepr (Днепр)

Part XXV: Master Battery Ground Switch

(ВЫКЛЮЧаТелЬ массы)

Ernie Franke09 / 2017 [email protected]

Page 2: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Master Battery Ground Switch (ВЫКЛЮЧаТелЬ массы)•Disconnects All Electrical Systems from Battery for Long-Term Parking•Present on Both Ural and Dnepr•Ural Eliminated in 2001, Due to Addition of Electric Starter•Purpose: Eliminates All Battery Leakage Current thru Generator and Voltage Regulator•Enclosed Schematics Show Master Battery Switch to Ground•Check for Terminal Corrosion and Ground Lug Corrosion and Tightness•Located below Driver Seat (between the battery and grounding point of the voltage regulator)

Masseschalter (Ground Switch)

Main Battery Switch, Dnepr and UralMax current: 10A

(www.ural-zentrale.de)

Masseschalter (Ground Switch)(cgi.ebay.com)

IMZ-8.101-18106-01 (www.oldtimergarage.eu) 2

Page 3: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Master Batter Ground Switch (MT-11/16)

3

Frame Switch (46023710010)

Dnepr MT-11/16

List Price: $4.20

(dnepr-kiev.com)

The battery master switch disconnects all system for long-term parking, disconnecting the battery path to ground.

Page 4: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural (Урал) and Dnepr (Днепр) Master Battery Switches

Mfgr Model Year Engine Size ( cm3 / inch3 ) Voltage Master Battery Switch

Ural

M-72 1941 - 1956 746 / 45.3 SV 6-Volt Not Used

M-72K 1954 - 1960 746 / 45.3 SV 6-Volt Not Used

M-72M 1956 - 1960 746 / 45.3 SV 6-Volt Not Used

M-61 1958 - 1960 649 / 39.4 OHV 6-Volt Not Used

M-62 1961 - 1965 649 / 39.4 OHV 6-Volt Not Used

M-63 (Ural-2) 1965 - 1968 649 / 39.4 OHV 6-Volt Not Used

M-66 (Ural-3) 1968 - 1972 649 / 39.4 OHV 6-Volt Not Used

M-67 1973 - 1975 649 / 39.4 OHV 12-Volt IMZ-8.101-1806-01

M-67.36 1976 - 1995 649 / 39.4 OHV 12-Volt IMZ-8.101-1806-01

8.103, 8.107 Series “650” 1994-2002 649 / 39.4 OHV 12-Volt IMZ-8.101-1806-01

8.1037 “750”Series 2003-present 745 / 45.2 OHV 12-Volt Not Used (electric-start)

Dnepr

M-72 1952 - 1956 746 / 45.3 SV 6-Volt Not Used

M-72N 1956 - 1959 746 / 45.3 SV 6-Volt Not Used

K-750 1958 - 1963 746 / 45.3 SV 6-Volt Not Used

K-750B 1963 - 1965 746 / 45.3 SV 6-Volt Not Used

K-750M 1965 - 1977 746 / 45.3 SV 6-Volt Not Used

MB-750 1964 - 1973 746 / 45.3 SV 6-Volt Not Used

MB-750M 1973 - 1977 746 / 45.9 SV 6-Volt Not Used

K-650/MT-8 1967 - 1970 649 / 39.4 OHV 6-Volt Used on Later K-650s

K-650/MT-9 1971 - 1974 649 / 39.4 OHV 6-Volt Not Used

MT-10 1974 - 1976 649 / 39.4 OHV 12-Volt 46.3710

MT-10.36 1975 - 1987 649 / 39.4 OHV 12-Volt 46.3710

MB-650 1976 - 1984 649 / 39.4 OHV 12-Volt 46.3710

MB-650M 1985 - 1991 649 / 39.4 OHV 12-Volt Not Used

MB-650M1 1991-2005 649 / 39.4 OHV 12-Volt 46.3710

MT-12 (Dnepr-12) 1974- 1984 746 / 45.3 SV 6-Volt Not Used

MT-11 (Dnepr-11) 1985-1995 649 / 39.4 OHV 12-Volt 46.3710

MT-16 (Dnepr-16) 1986-1995 649 / 39.4 OHV 12-Volt 46.3710

4

Page 5: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Battery

Generator

BreakerPoints

IgnitionCoil

Horn

VoltageRegulator

Spark Plugs

Flasher Unit

BrakeLight

TurnSignal

TurnSignal

Headlight

NeutralSwitch

andIndicator

ChargeIndicator

IgnitionSwitch

Foot-BrakeLight-Switch

HornButton

DirectionalTurn-Switch

HandBrake-Light

SwitchIgnitionSwitch

Battery Master Switch to Ground

(ВЫКЛЮЧаТелЬ массы)

The battery master switch disconnects all system for long-term parking, disconnecting the battery path to ground.

Simplified Diagram of Motorcycle Electrics

Chassis Ground

5

Page 6: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) Later K-650 / MT-8 with PP-302 Regulator,

PM-302 Breaker and B201 Ignition Coil

Voltage Regulator(PP-330)

Flasher

Battery(3MT-12)

Ignition Coil(B201)

Foot Brake-Light

Switch

Breaker(PM-302/PM-302A)

HornButton

TurnSignal

Battery Master Switch to Ground

6

Generator(Г-414)

Generator

Chassis Ground

Page 7: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) MT-10

Voltage Regulator(PP-330)

Alternator(Г-424)

Breaker(PM-302/PM-302A)

Ignition Coil(B204)

Battery(2X 3MT-6)

Foot Brake-Light

Switch

Horn

Neutral Switch

Oil-PressureSwitch

Flasher

HornButton

TurnSignal

28. Battery Master Switch to Ground

7

Chassis Ground

Page 8: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) MT-10 and MT-10.36(www.shematic.net/images/pages/MOTO/MT10.jpg)

Ignition CoilBreaker

Horn

AlternatorNeutral Transmission Indicator

Left Turn

FuseBlock

BrakeLight

Foot Brake-Light

Switch

Right Turn

Left Turn

Right Turn

Spark-plugs

Speedometer

Generator

Indicator

Oil-Pressure

SensorCentral

Switch

High-beam Headlight Indicator

Turn-signal

Indicator

Voltage Regulator(PP-330)

Battery(2X 3MT-6)

Flasher

TurnSignal

28. Battery Master Switch to Ground

8

Chassis Ground

Page 9: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) MT-10.36

22. Regulator (33.3702)

Brake

28. Master BatteryGround Switch

18. Neutral Sensor

20. Horn(C-38)

21. Ignition Coil (B-204)

31. FootBrake-Light

Switch17. Oil-Pressure Sensor

25. Breaker (PM-302A)

Battery(2X 3MT-6 or

6MTTS-9)

HornButton

1. Turn Signal Switch(П-201)

2. Flasher

3. Lamp(A12-1)

5. Lamp(A12-4)

4. Lamp(A12-45+40)

7. Lamp(A12-21)

12. Fuse(15A)

9. Lamp(A12-21)

13. Turn(A12-1)

7. Lamp(A12-21)

8. Hi/Lo BeamSwitch(П-201)

9. Lamp(A12-21)

10. Lamp(A12-21)

14. Oil(A12-1)

15. Hi/Lo(A12-1)

16. Charge(A12-1)19.

Neutral(A12-1)

23. Alternator

(Г-424))

26. Lamp(A12-21+5)

29. Lamp(A12-21)

30. Lamp(A12-5)

9

Chassis Ground

Page 10: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) MT-11, MT-14 and MT-16(showing replacement of PP-330 Regulator with the Solid-State 33.3702)

Older Models:PP-330

Battery

Regulator(33.3702)

Brake

NeutralSwitch

IgnitionCoil(B204)

Breaker points

Horn

Alternator(Г-424)

Oil-PressureSwitch

Flasher

HornButton

TurnSignal

33. Battery Master Switch to Ground

10

Chassis Ground

Page 11: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) Early MT-11 and MT-16

Battery

Regulator(PP-330)

Brake

NeutralSwitch

IgnitionCoil

Breaker

FootBrake Light

Switch

Horn

Oil-PressureSensor

Flasher

TurnSignal

32. Battery Master Switch to Ground

11

Chassis Ground

Page 12: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) Later MT-11(showing replacement of PP-330 Regulator with the Solid-State 33.3702)

Older Models:37. PP-330

Voltage Regulator

34. Battery (6mts-9 or 2HZMT-6)

21. Voltage Regulator (33.3702)

22. Charge(A21-1)

24. NeutralSensor

IgnitionCoil(B-204)

27. Breaker points

25. Horn(C-205)

36. Alternator(Г-424)

19. Oil-Pressure Sensor

14. FlasherUnit

(PC-427)

28. HornButton

16. TurnSignal

CMH-8.155: MT-11CMH-8.922: MT-16CMH-8.157: MT-14

20. Fuse Block

30. Rear Foot Brake-Light

Switch

35. Trouble-Light Socket (only in MT-16)

11. Lamp(A12-4)

31. Brake Lamp (A12-

21)

13. Lamp

(A12-21)

32. Lamp

(A12-5)

13. Lamp

(A12-21)

23. Neutral(A21-1)

8. Oil(A21-1)

7. Turn(A21-1)

9. Hi/Lo(A21-1)

6. Lamp(A21-1)

10. Headlight(A12-45+40)

12. Ignition(141.3704)

4. Lamp(A12-21)

29. Double Lamp(A12-2+6)

17. Lamp(A12-21)

5. Front Brake-Light

Switch(13.3720)

18. Lamp(A12-8)

33. MasterBattery Ground Switch

12

Chassis Ground Chassis Ground

Page 13: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Dnepr (Днепр) Later MT-11 (solid-state Regulator 33.3072 in 1992)

19. Battery: 6MTS-9

(12V/9A-hr)

16. Voltage Regulator (33.3702)

Brake

6. Neutral Sensor

35. Ignition Coil (B-204)

37. Breaker

(PM-302A)

8. FootBrake Light

Switch(BK854B)

33. Horn (C-205B)

HornButton

14. Flasher Unit (PC-427)

TurnSignal

7. Oil Pressure Sensor (MM126)

36. Spark plug (A14B)

21. Alternator: Г-424(150W)

25. Lamp(A12-5)

27. Lamp(A12-45+40)

43. Lamp(A12-1)

2. Lamp(A12-21-3)

2. Lamp(A12-21-3)

2. Lamp(A12-21-3)

2. Lamp(A12-21-3)

2. Lamp(A12-21-3)

4. Lamp(A12-21+6)

28. Lamp(A12-4)

42. Master

Battery

Ground Switch

(46.3710)

13

Chassis Ground

Page 14: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Г-424 Alternator33.3702 RegulatorB204 CoilPM-302A Breaker3MTS-9 BatteryC-205B/C-304 HornMM-126A Oil-Pressure Sensor

Dnepr (Днепр) MB-650, MT-11 and MT-16

Oil-PressureSensor

Flasher

TurnSignal

Battery

Battery Master Switch to Ground

(KMZ-8.15518046)

14

Page 15: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural (Урал) M-67 and M-67.36(www.shematic.net/images/pages/MOTO/M67.jpg)

26. Regulator

24. Alternator

29. Battery2 X 3MT-6

31. Ignition Coil

30. Breaker Points

25. Horn

1. Left direction indicator

13. Neutral transmission indicator

15. Central Switch

34. Spark-plugs

1. Left direction indicator

23. Fuse Block

12. Generator Indicator

9. Turn-signal Indicator

16. Direction Switch

27. Foot Brake-Light Switch

6. Right Illuminated Direction Indicator

8. Speedometer Light

17. Flasher UnitTurn

Signal

HornButton

IgnitionSwitch

28. Battery Master Switch to Ground

15

Chassis Ground

Page 16: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural (Урал) M67

20. Battery Master Switch to Ground

Chassis Ground

16

Page 17: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

HornButton

(Later Up-graded with 33.3702 Solid-State

Regulator)Regulator(PP-330)

(Г-424)

Battery Master Switch to Ground

17

Chassis Ground

Page 18: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural (Урал) 1998 Deco Classic, Italia,Tourist, Sportsman, Solo, Utility (IMZ 8.103-10 or -40 (Deco or Tourist)

Flasher

Battery

TurnSignal

IgnitionSwitch

Sidecar Front Light

Turn Signal

Neutral Switch

Regulator(PP-330)

Hi-Beam

Alternator(Г-424)

Sidecar Rear Light

Turn Signal

Neutral Indicator

Ignition Coil

Horn

Fuse Block

Speedometer

SpeedometerLights

Charging Indicator

Left Turn Light

Spark Plug

Spark Plug

Hi-Beam Indicator

Master Battery Switch

Ignition lock

Interruptor

BrakeLight

Turn Indicator

Hand-BrakeSignal Switch

Day/Night Switch & Kill Switch

Foot-BrakeSignal Switch

(Later Up-graded with 33.3702 Solid-State

Regulator)

25. Battery Master Switch to Ground

18

Chassis Ground

Page 19: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural (Урал) IMZ-8.103-10, 40

Flasher

Batteries

TurnSignal

HornButton

IgnitionSwitch

Regulator(PP-330)

(Later Up-graded with 33.3702 Solid-State

Regulator)

Alternator(Г-424)

Foot-BrakeSignal Switch

Spark Plug

Spark Plug 21. Battery Master Switch to Ground

19

Chassis Ground

Page 20: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

1995 Ural (Урал)

Flasher

Horn

BatteryIgnitionSwitch

TurnSignal

Foot-BrakeSignal SwitchRegulator

(PP-330)

29. Battery Master Switch to Ground

20

Chassis Ground

Page 21: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Ural 750

Battery Master Switch to Ground

21

Page 22: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

Alternative Battery Master Switchfor 650 cm3 and 750 cm3

(www.ural-zentrale.de)

•High-Current Switch up to 150 Ampere•Normally Fitted between Battery and Ground (earth)•High-performance Alternative for Dnepr / Ural Main Switch•Mountable at Any Place•Secures Battery against Current Leak•2 Terminals M10•2 Mounting Holes for M6 bolts, Spacing: 37 mm•Barrel Diameter: 17 mm•Total Height: 85 mm / Total Diameter: 60 mm

22

Page 23: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

URAL 2001 Models (Deco & Bavarian ClassicTourist & Patrol) Owner’s Manual

• Master Battery Switch Serves for Disconnection of All Motorcycle Systems from the Battery for Long-Term Parking

• Switch Is Located under the Seat

23

Page 24: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

URAL 2001 Models (Deco & Bavarian ClassicTourist & Patrol) Owner’s Manual and

2000 Repair Manual (Deco/Tourist/ SportsUtility/Solo)

24

Chassis Ground

Page 25: Ural Урал - Dnepr Днепр Part XXV: Master Battery Ground Switch · Ural (Урал)and Dnepr (Днепр)Master Battery Switches Mfgr Model Year Engine Size ( cm3 / inch3 )

•Master Battery Switch Disconnects All Systems from

Storage Battery for Long-Term Parking

•Switch Located Under the Seat, Except on Electric-Start

Models Where It Has Been Removed.

25. Master Battery Switch

** Deleted on Electric-Start

1998 Ural Owner’s Manual (Deco

Classic/Italia/Tourist/Sportsman/Solo/Utility)

25

Chassis Ground