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UPVC DOORS ANDWINDOWS
FABRICATION UNIT
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1. Introduction2. Uses and Appications!. Properties
". #ar$et Sur%e& 'it( )uture aspects*. Present #anu)acturers+. B.I.S. Speci,cations-. #anu)acturin Process 'it( For/uae0. Pant a&out. Cost 3cono/ics 'it( Pro,ta4iit&
Ana&sis15. Capacit&11. and 6 Buidin Re7uire/ents 'it(
Rates12. ist 6 Detais o) Pant and #ac(iner&
'it(
t(eir Costs1!. Tota Capita In%est/ent1". Suppiers o) Pant 6 #ac(ineries and
Ra'#aterias.
1*. PRO#OT3RS PROFI3
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INTRODUCTION
Unpastici8ed po&%in& c(oride 9UPVC or Riid PVC is o)ten
used in t(e 4uidin industr& as a o':/aintenance /ateria.
T(e /ateria co/es in a range of colours and nishes;
incudin a p(oto:ere a %er&
cost:e
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UPVC 'indo's and doors (a%in reat strent( and %ersatiit&
t(e& re7uire on& %er& o' /aintenance; utiisin costs.
CHEMICAL COMPOSITION
PVC?resin@ CaCo!?caciu/ car4onate@ Tio2?titaniun:di:o=cide@
USES AND APPLICATIONS
UPVC (as i( i/pact resistance; Una
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Fi= 'it( Case/ent 'indo's and Doors
Fi= 'it( Sidin 'indo's and Doors
PROPERTIES
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Tes" Uni" #alue Re$ar%s
Speci,c ra%it& :1."2:1."!
Usua& 1."!
S(ore ardness De. -5:5 37ui%aent to t(e (ardness o)
Au/inu/.
Varies 'it( te/perature.
Tensie Strent( Ec/ *55
Bendin Strent( Ec/ *5 Varies 'it( te/perature.
#oduus o) 3asticit& Ec/ !.2 = 15
I/pact Strent( I8od Goues ".-:*."
Water A4sorption #Ec/ 1.5*
3onation at Brea$ : H05
So)tenin Point ?V.S.P@ * JC 05
Fa4ricatin Te/perature JC 115:1"5
Co:eKcient o) inear3=pansion at
#/E/JC 5.50
-5JC
Speci,c eatcaEJC
5.52*
eat Re%ersion L2.*
Speci,c Vou/e Resisti%it& O(/Ec/H!:*=151*
UPVC is non:conductor o) eectricit&and is not su4Mect to a%anic oreectro&tic attac$.
Dieectric Strent( VE// H"5 3ectrica e7uip/ent>s /ust not 4e
eart(ed to UPVC pipes.
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MAR&ET SUR#E' (ITH )UTUREASPECTS
UPVC Windo' and Door Pro,es pro%ide a ucrati%e
in%est/ent opportunit& in India it is an attracti%e proMect t(at
o
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are e=tensi%e& used a4road; and are current& at a nascent
stae in India. #uc( needs to 4e done in /ar$etin o) t(ese
products 4& s(o'casin t(e ad%antaes o) t(ese products to
t(e 4uiders; arc(itects and co//on /an '(ic( incudes t(e
/aMor ad%antae o) ener& sa%in i.e. reduction in air
conditionin 4is upto 25:!5 as 'e as sa%in o) 'ood ?in
turn:)orests@ and ener& intensi%e /aterias i$e Au/inu/.
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PRESENT MANU)ACTURERSIN
ANDHRA PRADESH
1. Nc ate$ 6 Seccoor i/ited
2. Ventana 4uidin s&ste/s pri%ate i/ited
!. And(ra ti/4er 6 pac$ain industries
". #anasa enterprises au/iniu/ )a4rication
*. Acti%e ads 6 printers p%t. td.
+. Aparna enterprises i/ited
-. a$s(/i sai 'indoors
0. or& inte= soutions
. Inno%ati%e up%c 'indo's 6 doors soutions
15. ASA o4a interior soutions
11. #Es. Space )acade enineerin
12. R.R. Buidin products
1!. Utra: e= s&ste/s india pri%ate i/ited1". Creati%e 4uidin soutions1*. ViMa& dura 'indoors pri%ate i/ited
1+. S7uares doors 6 'indo' s&ste/s
1-. Sri Maannat(a p%c 6 au/iniu/ 'or$s
*+I+S+ SPECI)ICATIONS
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IS ,-./, 01,0
1 SCOP3
1.1 T(is standard co%ers re7uire/ents reardin
/aterias; si8es; construction; 'or$/ans(ip; ,nis(
and test o) soid pane )oa/ UPVC door s(utters used
in residentia 4uidins; oKces; sc(oos; (ospitas;
co//unit& (a and si/iar appications.
1.2 T(is standard does not co%er are si8e door
s(utters )or industria and ot(er specia 4uidins suc(
as 'or$s(ops; )actories; arae and 'are(ouse.
1.! T(is standard co%ers soid pane )oa/ UPVC door
s(utters )or use in interna ocations on& '(ere
securit& is not o) pri/e i/portance.
MANU)ACTURIN2 PROCESS
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Pant a&out
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Cos" Econo$ics 3i"h Pro"a4ili"5Anal5sis
UP#C PRO)ILES
STEELREIN)ORCEMEN
T
2LASS
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ROLLERS
RU**ER2AS&ET
HIN2ES
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01 S7UARE )EET SLIDIN2 (INDO(
SL
NO PARTICULARS 7T' UNITS PRICE TOTAL
1 BOTTO#ETOP PROFI3 10 Ft 05 1""5
2 DOOR PROFI3 2+ Ft "5 15"5
! W33S " PCS 1* +5
" ASS 25 SFt "! 0+5
* AND3S 2 PCS 25 "5
+ RUBB3R AS3T #tr ! 2-
- SCR3WS 0+ PCS 1.* 12
0ST33
R3INFORC3#3NT* Ft * 2*
TOTAL COST O) DOOR PER PIECE /80,
A%erae s7uare )eet 'indo' costin 'i 4e 212 INR
Dai& production capacit& o) )a4rication unit :1555 s7uare )eet
#ont(& production capacit& o) )a4rication unit :2*;555 s7uare )eet
Qear& production capacit& o) )a4rication unit :!;55;555 s7uare )eet
Sae cost per s7uare )eet as per /ar$et:!*5 INRE s7uare )eet
Sae cost per &ear:15;*5;55;555 INR
#ateria purc(asin cost per &ear:+;!+;55;555 INR
Sta< re7uired )or pant: 15 /e/4ers
Sta< saaries:1*555 INR = 15 :1*5555 INRE/ont(:10;55;555 INRE&ear
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Po'er e=penses:55 W = * INREunit :"*555 INRE/ont( *;"5;555INR E&ear
#isceaneous costs and /aintenance 2*;555 INRE/ont(:!;55;555
INR E &ear
Pre/ises ease Erent e=penses:!5;555 INR E/ont(:!;+5;555INRE&ear
Transportation e=penses per /ont(:1;55;555 INRE/ont(:12;55;555INRE&ear
Net pro,t per &ear:15;*5;55;555 INR:+;!+;55;555 INR:10;55;555INR E&ear:*; "5;555 INR E&ear:
!;55;555 INRE &ear:!;+5;555 INRE&ear:12;55;555 INRE&ear!;-2;55;555 INRE&ear
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T(e ser%o/otor dri%es t(e speed reducer to adMust t(e cuttin
ane in "*J1*-.*JT(e i/ported contro s&ste/ can ensure
t(e cuttin 7uait&.
Se%era pro,es processin di/ensions can 4e input one ti/e
and /a$e continuous cuttin.
T(e processin di/ension can 4e direct& input t(e cuttin
ent( can 4e c(aned 'it(out returnin t(e re)erence point.
T(e i/ported ser%ice /otor 'it( (i( /o%in speed and (i(
precision s(oud dri%e t(e sa'in (ead.
T(e airproo) de%ice under t(e 'or$ta4e (as 'onder)u cru/4s:
cearin e
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TECHNICAL PARAMETERS
Po'er Supp& !05V *58
Cuttin /otor po'er22.2 ' Rotar& Speed 2055rE/in
Ser%o/otor po'er!5.-*' Rotar& Speed"5*5rE/in
Operation air pressure 5.*:5.0#Pa
Air consu/ption +5E/in
Bade speci,cationX*55X!5"." Y 125?Standardsi8e@
Cutter )eedin speed Step ess speed reuation 5:!/E/in
Cutter /o%in speedrane
525/E/in
Cuttin ent(/a= *555// /in !+5// at 5J/a= *555// /in -+5// at"*J
Cuttin 'idt( 1!*//
Cuttin (ei(t 2!5//
Cuttin ane "*J:1*-.*J An& ane in t(e raneRepeat ocatin ent(toerance
Z5.2//
Cuttin pro,e sur)acepane
[5.15//
Cuttin ane toerance Z*\
Cuttin pro,es sur)acerou(ness
Ra12.*]/
Contour di/ension +055//1*55//25"5//Wei(t a4out 2*55$
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*. Too /ain s(a)t is connected 4& s(a)t coupin; t(us t(e /oto
r /ain s(a)t rotatin accurac& can not as 'or$i
n accurac&.
+. Wor$a4e ABD 4ade can 4e adMust ;Con%enient Operation
-. Too )eedin adopted inear 4earin /otion pair; '(ic( insure
d stead& process. #ac(ine 'indo' /ac(ine end )ace.
TECHNICAL PARAMETER
Votae !05V *5Y
#otor Po'er 1.*W
#otor adMusted tra%e 5:05//
Air pressure 5.*:5.0#Pa
Spinde dia/eter ^!2//
Bade speci,cation ^115//:^255//
Wor$ta4e Di/ension !-0//!*5//
Process Di/ension 5//"*//255//
Spinde )eedin tra%e 5:!25//
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Wor$ta4e Vertica tra%e 5:05//
Rotar& speed 20*5rE/in
Sur)ace ars(ness Ra12.* _ /
O%era di/ension 0*5//-"5//1!55//
Wei(t 225
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/ a;is 3a"er slo" rou"ing $achine
S9ecica"ions
T'o a=is Auto Water:Sot Routin #ac(ine
1.%arious 'ater roo%e 6 air pressure 4aance roo%e
2.one ti/e ca/p
!./i sot
PRODUCT DESCRIPTION
1. T(e /ac(ine is used )or processin %arious 'ater roo%es
and air pressure 4aance roo%es.
2. T(e upper one can 4e adMusted )or'ard; 4ac$'ard; up'ard
and do'n'ard.
!. T(e upper and (ori8onta directions can 4e processed 'it(
one ti/e ca/pin. It (as t(e )eatures o) (i( eKcienc&;
reia4iit&; (i( accurac& and eas& operation.
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TECHNICAL DATA
Wor$in air pressure 5."5.+#pa
Air consu/ption !5E/in
Po'er supp& 225V *58
Input po'er 5.*$'2
#otor rotationa speed 2*555 rE/in
#a=:ent( o) roo%e !5//
#a=:dept( o) roo%e "5//
#iin cutter dia/eter `*//
Outside di/ension 2"50+51++5//
'ei(t?a4out@ 255$
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UP#C DOOR LOC& HOLE DRILLIN2
MACHINE
S9ecica"ions
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UP#C 0 HEAD (ELDIN2 MACHINE
S9ecica"ions
PVC 'in:door corner 'edin /ac(ine
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UPVC CNC 'indo' corner ceanin /ac(ine
Produc" Descri9"ion
1. #ost sta4e 'eco/ed /ature CNC corner ceanin /ac(ine.
2. Tota& * cutters 'i 4e auto/atica& ceanin sur)ace;
%ertica and inside ru44er. as$et roo%e. No need too
c(ane.
!. Ad%anced IPC controed )u /ac(iner& auto/atica& precise
runnin.
". #e/or& )or +5 pro,e data.
*. T'o a=is /o%ed 4& ca scre' s(a)t.
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+. Wit(in 2* seconds ,nis( one corner co/pete ceanin.
-. Can 4e in$ed 'it( (ori8onta 'edin /ac(ine to 4eco/e
'edin 6 corner ceanin production ine )or rand i/aine
and (i( eKcienc&.
0. Specia& e7uipped 'it( po'er:o< protection )unction.
Para$e"er
Air Pressure 5.*:5.0#Pa
Air Consu/ption +5E/in
Input Votae!05V *58 or As Custo/er
Speci,cation
Input Po'er 2.0'
#iin Cutter Re%oution 2055rE/in
Pro,e ei(t !5:125//
Pro,e Widt( 25:125//
O%era Di/ension 1055b15*5b1055//Wei(t *0"$
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Elec"ric Por"a4le Corner Cleaning Tools
for UP#C6P#C (indo3s
Main fea"ures 1. Used )or ceanin 'indo' and door corner 'edin sea/ an
d tu/or.
2. Ceanin interna ane; e=terna ane and top 6
4otto/ sur)aces.
!. Adopt pneu/atic trans/ission.
Technical Para$e"ers
Wor$in air pressure 5."#Pa:5.+#Pa
Air consu/ption 2* E/in
Processin pro,e 'idt( !5//:125//
O%era di/ension **5b1+5b15//
Wei(t ".0$
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2LA
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CAP SEALIN2 MACHINE
S9ecica"ions
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TOTAL CAPITAL IN#ESTMENT
MACHINER' DETAILS COSTIN2
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Dou4e /iin sa' 1512*5
3nd /iin /ac(ine *0*555
! a=is sot routin /ac(ine152!-*
oc$ (oe processin /ac(ine 2!"555
T'o (ead 'edin /ac(ine -*555
CNC corner ceanin /ac(ine 0"02*5
Porta4e sur)ace corner ceanintoo
1*55
a8in 4ead sa'2"!-*5
Cap seain /ac(ine -0555
Co/pressor !12*5
#isceaneous toos +2*55
TOTAL =.>?,0-
#ACIN3RQ COSTIN "0-12*
33CTRICA INSTAATIONS *-*20
3RR3CTION CAR3S 2!!02
TRANSPORT AND PAC3#3NT *-*2.0
3ASIN 3P3NS3S!+5555
TOTAL PLANT E@PENSES ++!-00
SUPPLIERS O) PLANT 6 MACHINERIES
Indira aencies:/ac(iner&: %iMa&a'ada.
Sai c(iranMee%a enterprises:/ac(ine toos: %iMa&a'ada.
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UP#C PRO)ILE SUPPLIERS
3ncra)t India Pri%ate i/ited; Ne' De(i
Pasopan 3nrs. ?India@ P%t. td.; Farida4ad
aurisuta Buid o/e Pri%ate i/ited; Noida
Pro,ne India Windo' Tec(noo& P%t td.; Vadodara
Accura Po&tec( P%t. td.; A(/eda4ad
A%tec( Windo' Soutions Pri%ate i/ited; Noida
AMa& Industria Corporation td.; Ne' De(i
RaM Industries; VasadPs Po&past P%t. td.; A'ar
iteac( Patin Souction P%t. td.; uraon
Qas( Po& td.; #u/4ai
Saraei Arteriors td.; Coi/4atore
United Trade in$s; C(ennai
Aa$riti Industries; De(i
RaMoo Bausano 3=trusion P%t. td.; RaM$ot
RatnaM&oti 3=i/ P%t td; A(/eda4ad
2LASS SUPPLIERS
Saint o4ain india td
Asa(i India ass i/ited
indust(an Nationa ass 6 Industries i/ited.
PRO#OT3RS PROFI3
http://www.tradeindia.com/Seller-1422172-ENCRAFT-INDIA-PRIVATE-LIMITED/http://www.tradeindia.com/Seller-38738-PLASOPAN-ENGRS-INDIA-PVT-LTD-/http://www.tradeindia.com/Seller-6374266-Gaurisuta-Build-Home-Private-Limited/http://www.tradeindia.com/Seller-7213924-Profine-India-Window-Technology-Pvt-Ltd-/http://www.tradeindia.com/Seller-323407-ACCURA-POLYTECH-PVT-LTD-/http://www.tradeindia.com/Seller-8626110-Avtech-Window-Solutions-Private-Limited/http://www.tradeindia.com/Seller-3568767-AJAY-INDUSTRIAL-CORPORATION-LTD-/http://www.tradeindia.com/Seller-6163050-Raj-Industries/http://www.tradeindia.com/Seller-8663815-PS-Polyplast-Pvt-Ltd-/http://www.tradeindia.com/Seller-6340855-Hiteach-Plating-Soluction-Pvt-Ltd-/http://www.tradeindia.com/Seller-5402354-Yash-Poly-Ltd-/http://www.tradeindia.com/Seller-31329-SARAELGI-Arteriors-Ltd-/http://www.tradeindia.com/Seller-6116517-UNITED-TRADE-LINKS/http://www.tradeindia.com/Seller-6974990-AAKRITI-INDUSTRIES/http://www.tradeindia.com/Seller-7308881-Rajoo-Bausano-Extrusion-Pvt-Ltd-/http://www.tradeindia.com/Seller-6083825-RatnaJyoti-Exim-Pvt-Ltd/https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0CBwQFjAA&url=http%3A%2F%2Fwww.aisglass.com%2F&ei=25W0VIbPINaiugTs9ICYAQ&usg=AFQjCNGdESN6AotU2Tm1hx0kBOpNT_ccxghttps://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=7&cad=rja&uact=8&sqi=2&ved=0CEUQFjAG&url=http%3A%2F%2Fwww.hngil.com%2F&ei=BZa0VN7SCYuXuATAiYGwCw&usg=AFQjCNHN_C0lwJI0SMsNuhMdBqe3FNxYNAhttp://www.tradeindia.com/Seller-1422172-ENCRAFT-INDIA-PRIVATE-LIMITED/http://www.tradeindia.com/Seller-38738-PLASOPAN-ENGRS-INDIA-PVT-LTD-/http://www.tradeindia.com/Seller-6374266-Gaurisuta-Build-Home-Private-Limited/http://www.tradeindia.com/Seller-7213924-Profine-India-Window-Technology-Pvt-Ltd-/http://www.tradeindia.com/Seller-323407-ACCURA-POLYTECH-PVT-LTD-/http://www.tradeindia.com/Seller-8626110-Avtech-Window-Solutions-Private-Limited/http://www.tradeindia.com/Seller-3568767-AJAY-INDUSTRIAL-CORPORATION-LTD-/http://www.tradeindia.com/Seller-6163050-Raj-Industries/http://www.tradeindia.com/Seller-8663815-PS-Polyplast-Pvt-Ltd-/http://www.tradeindia.com/Seller-6340855-Hiteach-Plating-Soluction-Pvt-Ltd-/http://www.tradeindia.com/Seller-5402354-Yash-Poly-Ltd-/http://www.tradeindia.com/Seller-31329-SARAELGI-Arteriors-Ltd-/http://www.tradeindia.com/Seller-6116517-UNITED-TRADE-LINKS/http://www.tradeindia.com/Seller-6974990-AAKRITI-INDUSTRIES/http://www.tradeindia.com/Seller-7308881-Rajoo-Bausano-Extrusion-Pvt-Ltd-/http://www.tradeindia.com/Seller-6083825-RatnaJyoti-Exim-Pvt-Ltd/https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0CBwQFjAA&url=http%3A%2F%2Fwww.aisglass.com%2F&ei=25W0VIbPINaiugTs9ICYAQ&usg=AFQjCNGdESN6AotU2Tm1hx0kBOpNT_ccxghttps://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source=web&cd=7&cad=rja&uact=8&sqi=2&ved=0CEUQFjAG&url=http%3A%2F%2Fwww.hngil.com%2F&ei=BZa0VN7SCYuXuATAiYGwCw&usg=AFQjCNHN_C0lwJI0SMsNuhMdBqe3FNxYNA