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Bridging Document WAA 4100 ENV PLN
For internal Origin use and distribution only. Subject to employee confidentiality obligations.
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal.
THE THREE WHATS
What can go wrong? What could cause it to go wrong? What can I do to prevent it?
Integrated Gas
BEHARRA SPRINGS 2016 FLOWLINE AND PIPELINE INSPECTION AND CATHODIC PROTECTION SYSTEM UPGRADE BRIDGING DOCUMENT Beharra Springs Gas Facility Environmental Plan (OEUP-W4100-PLN-ENV-003 Revision 3.3)
This document has been developed to link the works associated with undertaking the Beharra Springs flowline and sales gas pipeline inspections and cathodic protection system upgrade to the Beharra Springs Gas Facility Environmental Plan (EP). Where the EP does not specifically address the proposed activities and/or the potential environmental risks and management measures associated with the Activity details have been provided in this Bridging Document.
Review record
Rev Date Reason for issue Reviewer/s Consolidator Approver
0 07/10/2016 Final – issued for DMP approval K.Hunt / S.Maloney
K.Presley S.Cornish
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 2 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Table of contents
1. Purpose and Contact 3
2. Scope 3
3. Definitions and acronyms 3
4. Description of the Activity 4
4.1 Mobilisation of plant and equipment 4 4.2 Flowline and sales gas pipeline inspections 4 4.3 Cathodic protection system upgrade 5 4.4 Waste 6 4.5 Hazardous materials / chemicals 7 4.6 Staff, accommodation and facilities 8
5. Location of the activity 8
6. Timing of the activity 10
7. Existing environment 11
8. Risk assessment 11
9. Other relevant documents 12
10. References 12
11. Document information and history 12
11.1 Controlled copy distribution 13
Table of figures
Figure 1 : Beharra Springs Gas Facility Locality Plan 9
Figure 2 : Approximate location of 3 excavation locations for the flowline inspection 10
Figure 3 : Approximate location of 2 excavation locations for the sales gas pipeline inspection 10
List of appendices
Appendix A Cross Reference to EP 14
Appendix B Beharra Springs Gas Facility Risk Register 15
Appendix C Indicative Layout of Cathodic Protection Upgrade 16
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 3 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
1. Purpose and Contact
Origin Energy Resources Limited (Origin) has developed the Environmental Plan – Beharra Springs Gas Facility (OEUP-W4100-PLN-ENV-003, Revision 3.3) (the EP) as an overarching framework for the management of the environmental aspects of Origin’s operations at the Beharra Springs Gas Facility (the Facility).
This document, Beharra Springs Facility 2016 Flowline and Inspection and Cathodic Protection System Upgrade (the Bridging Document) has been developed to link the Activity to the mitigation and management measures in the EP. Where the EP does not specifically address the Activity and/or the potential environmental risks associated with the Activity details have been provided in this Bridging Document.
The contact details for the Facility are as follows:
Mr Scott Cornish Operations Manager (Acting) & HSE Manager Conventional Operations Origin Energy Resources Limited t 07 3028 5720 m 0429783460 e [email protected]
2. Scope
The scope of this Bridging Document includes the following activities;
direct inspection of the Beharra Springs low pressure flowline and sales gas pipeline
installation of upgraded impressed current cathodic protection (ICCP) system.
This Bridging Document has been prepared in accordance with the Guidelines for the Preparation and Submission of an Environment Plan (DMP 2012) and provides:
a description of the activity (section 4);
the location of activity (section 5);
the proposed timing of activity (section 6);
any other specifics not included in the EP being bridged to (section 4, section 7 and Appendix A);
a statement that all risks associated with the Activity are included in, and will be managed as per the management/mitigation measures outlined in the EP being bridged to (section 8); and
identification of any other documents bridged to (section 9).
3. Definitions and acronyms
Definitions, acronyms and terms used in this document:
Term/Acronym Definition/Expansion
Bridging Document Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document (WAA 4100 ENV PLN, Revision 0)
CP Cathodic Protection
DCVG Direct current voltage gradient
DER Department of Environment Regulation
DMP Department of Mines and Petroleum
Environmental Licence refers to the Environmental Licence issued by the Western Australian Department of Environment Regulation under the Environmental Protection Act 1986
EP Environmental Plan – Beharra Springs Gas Facility (OEUP-W4100-PLN-ENV-003, Revision 3.3)
Groundwater Licence refers to the Licence to Take Water issued by the Western Australian Department
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 4 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Term/Acronym Definition/Expansion
of Water under the Rights in Irrigation and Water Act 1914
ha Hectare(s)
HDPE High density polyethylene
IBC Intermediate bulk container
ICCP Impressed Current Cathodic Protection
kL Kilolitre(s)
km Kilometre(s)
L Litre(s)
m Metre(s)
mm Millimetre(s)
Origin Origin Energy Resources Limited
the Activity refers to the Beharra Springs 2016 flowline and sales gas pipeline inspection and the impressed current cathodic protection system upgrade works
the Facility Beharra Springs Gas Facility
UT Ultrasonic testing
4. Description of the Activity
This bridging document relates to the 2016 low pressure flowline and sales gas pipeline works program which consist of:
Redback to Beharra Springs Gas Plant flowline and sales gas pipeline direct inspections and coating repair; and
Impressed current cathodic protection system upgrade.
With the exception of the Activities described in the following sections, normal operation and maintenance activities (including routine inspections and monitoring) associated with the Facility will continue as per the relevant regulatory approvals, the EP and the Facility’s Safety Case WAA-4100-SAF-PLN-00003.
4.1 Mobilisation of plant and equipment
The Activity will require mobilisation of the following plant and equipment:
For the flowline/sales gas pipeline inspections - trailer mounted hydro-vac, <5 tonne excavator, hand tools, inspection and testing equipment.
For the upgrade of cathodic protection system - boring rig, diesel generator, <5 tonne excavator or “ditch witch”.
Laydown of plant and equipment will be located within a previously cleared and maintained area within the Gas Production Plant (clearing permit CPS4607). No temporary site buildings or facilities are required to support the Activity.
4.2 Flowline and sales gas pipeline inspections
The objective of the flowline (x3 locations) and pipeline (x2 locations) direct inspections is to complete an external visual inspection of the protective coating (and if necessary rectification) at anomalous locations identified during the September 2015 direct current voltage gradient (DCVG) survey.
To undertake this work, it will be necessary to:
1. Locate and isolate (if appropriate) any services that could be accidently exposed or damaged during excavation. The flowline and sales gas pipeline will remain in service during the Activity.
2. Positively identify the location of the flowline and sales gas pipeline by pot-holing using hydro-vac excavation method or hand digging in accordance with Origin’s procedure AUS-1000-ENG-PRO-9111421. During this process high pressure water may be used to excavate pot holes/trenches. All material excavated using the hydro-vac will be stored within the hydro-vac unit and will be used
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 5 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
during backfilling. The water used during the process will be sourced either from the existing licensed groundwater bores (GWL155141(5)) at the Gas Production Plant or an appropriately licensed facility offsite. Approximately 3 kL of water will be required.
3. Mark out the flowline and sales gas pipeline right of way extent and area for excavation to ensure works are limited to as small as area as possible and do not encroach outside of existing approved cleared areas (clearing permit CPS4607 and CPS6643). No new clearing will be necessary as part of the Activity.
4. Excavate three, one metre long (along the flowline) and two, one metre long (along the sales gas pipeline) inspection pits that provide 360
o visual access. The sales gas pipeline inspection pits will
be located approximately 760 m and 1491 m east of the Gas Production Plant boundary and the flowline inspection pits will be located directly south of the existing operations accommodation camp. Initially, the excavation will be undertaken using a <5 tonne excavator. Once the excavation is within 1 m of the flowline/pipeline, the remaining excavation will be completed using a non mechanical method such as hand digging or hyrdo-vac excavation. The excavations are expected to be a maximum of 1.5 m deep at each location. (refer Figure 2 for indicative flowline excavation locations and Figure 3 for indicative sales gas pipeline excavation locations).
5. Stockpile excavated material within the right of way easement at a height not greater than 1.5 m. Temporary stabilisation measures such as wetting down to prevent dust generation and erection of silt fencing or stormwater runoff diversion to prevent washing away during wet weather will be implemented as appropriate.
6. Inspect and record the condition of the flowline/pipeline coating both visually (evidenced by photographs) and using a holiday detector in accordance with Origin’s procedure AUS-1000-ENG-PRO-11532223.
7. Repair any identified coating defects identified using STOPAQ® system in accordance with Origin’s procedure AUS-1000-E55-PLN-9094242.
8. Verify coating repairs using a holiday detector in accordance with Origin’s procedure Q-1000-ENG-PRO-8057406.
9. Securely fence and implement a daily maintenance and inspection program for any inspection pits that need to remain open overnight. Daily maintenance and inspection checks will include confirming that no trapped fauna and the excavations remain stable and safe prior to re-entry. Any rainwater that enters the inspection pit will be pumped out to grade. It is likely that inspection pits could remain open for up to 2 nights.
10. Backfill inspection pits with soil stockpiled during excavation, taking care to ensure the soil is free from rocks that could damage the pipe. It is unlikely that any new material will be brought to site. However, should additional backfilling material be required, it will be sourced locally, from an appropriately licensed quarry. Backfilling will be undertaken in accordance with Origin’s procedure AUS-1000-ENG-PRO-9111421. Compaction of backfill will be undertaken using static methods (such as light hand operated rollers) and not vibrating /dynamic equipment to prevent damage to the flowline/pipeline.
In addition to the external visual and holiday testing detailed for the flowline and pipeline, the flowline will also be inspected internally using an ultrasonic testing (UT) based non intrusive scanning technology. Repair of any internal defects identified during the ultrasonic corrosion mapping of the flowline and are not included in the scope of this Activity. Should work be required to rectify internal defects to the flowline, a new bridging document will be submitted to DMP for approval.
4.3 Cathodic protection system upgrade
It has been identified that the existing cathodic protection system at the Facility requires upgrade to optimise the installation and meet the required output current needed to maintain adequate protection potentials. The upgrade will involve:
1. Mobilising plant and equipment (refer section 4.1) required to undertake the upgrade works.
2. Boring (at three locations) 6 inch diameter, 25-28 m deep holes to allow installation of new deep well anode groundbeds (consisting of anodes, vent pipes and inspection pit).
3. Installing new transformer rectifier unit (TR unit) near the sales gas pipeline pig launcher facility within the Gas Production Plant’s fenced boundary.
4. Excavating six new connection locations along the flowline/sales gas pipeline using non-mechanical excavation method. The excavations will be 1 m wide, 1 m long and 1.5 m deep.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 6 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
5. Excavating 0.8 m deep, 300 mm wide trenches for placement of connecting cables. Excavation will be undertaken using a <5 tonne excavator or “ditch witch”.
6. Installing the connecting cables from the three new anodes to the six new connection locations along the pipeline / flowline . The connections will be made using pin brazing technique.
7. Excavated material, backfilling and inspection and maintenance of all open excavations left overnight will be managed in the same manner as detailed in section 4.2 for the flowline/sales gas pipeline inspection pits.
Appendix C shows the indicative locations of the three anodes (GB1, GB2 and GB3) and the transformer rectifier unit (TR unit). The exact location of the anodes, connection locations and connecting cable trenches is subject to on site confirmation to be undertaken at the time of the site installation and may vary slightly depending on the ground conditions.
4.4 Waste
Waste generated during the Activity will be managed as described in section 3.5, table 3.3 of the EP.
Some additional wastes not addressed in the EP that will be generated during the Activity include general waste associated with pipeline coating off cuts and hydro-vac excavated material. For completeness, Table 3.3 from the EP, with the additional wastes likely to be generated during the Activity is provided below.
Waste Generated Storage Conditions Disposal Method
Used oil The Activity will not generate any used oil. Therefore this is not part of this Bridging Document scope.
Produced formation water
The Activity will not generate any produced formation water. Therefore this is not part of this Bridging Document scope.
Permeate gas No storage required.
Excess gas (i.e. that which is not used to fuel gas compressors or generator) to be flared in vertical flare.
General waste (from control room, waste paper, food scraps etc)
Dedicated sealed bins located within the site office and accommodation camp. Separate bins provided for recyclable materials.
Collected by and disposed of by an appropriately licensed contractor. Volumes tracked by waste contractor collection records and invoices.
Greywater (includes sewage from site office and camp accommodation)
Onsite septic treatment system that discharges to leach drains located near workshop.
Onsite septic treatment system that discharges to leach drains located near workshop.
Skimmed product from evaporation pond and interceptor pits
The Activity will not generate any produced formation water. Therefore this is not part of this Bridging Document scope.
General waste from coating repairs
Tape and wrap off cuts from coating repair and packaging stored within the dedicated lay down area within the Gas Production Plant.
Collected by and disposed of by an appropriately licensed contractor. Volumes tracked by waste contractor collection records and invoices.
Pipeline inspection and cathodic protection system upgrade - general waste
Pallets, packaging, old/replaced plant and equipment, stored in dedicated lay down area within the Gas Production Plant.
Collected by and disposed of by an appropriately licensed contractor. Volumes tracked by waste contractor collection records and invoices.
Hydrostatic test water The Activity will not require hydrostatic testing. Therefore this is not part of this Bridging Document scope.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 7 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
4.5 Hazardous materials / chemicals
No new or increased chemical or hazardous material storage (other than those already detailed in section 3.4, table 3.2 of the EP) will be stored at the Facility.
Refuelling of all plant and equipment will be undertaken at the Gas production plant utilising the existing facilities. Refuelling will not be undertaken along the right of way.
Table 3-2 of the EP has been produced below and updated to include any hazardous substances, chemicals and dangerous goods required during the Activity.
Hazardous Substance / Chemical
Description and Use Storage Quantity and Location
Methanol Methanol will not be used or stored directly by the Activity.
Lube oil and hydraulic fluid
Combustible liquid. General plant and equipment maintenance.
Stored in three 1000 L IBCs, 200 L drums and 20 L pails within the chemical storage area.
Diesel Combustible liquid. Fuel for backup generator and other plant/equipment.
4,500 L day-tank adjacent to the generators.
During maintenance campaigns, plant and equipment brought to site may contain self bunded diesel storages for power generation e.g. trailer mounted nitrogen generator, truck mounted boring unit. Typically, temporary diesel power generation tanks are self bunded.
Condensate Condensate will not be generated, stored or transported that is directly linked with the Activity.
Unleaded petrol Flammable liquid. Used for primarily for site vehicles, plant and equipment.
Maximum 200 L storage in vendor supplied metal drums within the chemical storage area.
Compressed gases
Used during routine and non-routine maintenance activities such as purging and welding.
During normal operation and maintenance up to six manpacks; Acetylene – Six G size cylinder. Oxygen – Six G size cylinders. Stored in designated area adjacent to the Workshop.
During maintenance campaigns a dedicated nitrogen generator may be mobilised to site to avoid large cylinder storages.
Activated carbon Activated carbon will not be generated, stored or transported that is directly linked with the Activity.
Corrosion inhibitor
Corrosion inhibitor will not be generated, stored or transported that is directly linked with the Activity.
Puraspec (Zinc Oxide Desiccant)
Puraspec will not be generated, stored or transported that is directly linked with the Activity.
H2S - Hydrogen Sulphide
Hydrogen sulphide will not be generated, stored or transported that is directly linked with the Activity.
Liquefied Petroleum Gas (LPG)
LPG will not be generated, stored or transported that is directly linked with the Activity.
Grease For use in equipment operation and maintenance.
300 L stored in the chemical storage area.
Monoethylene MEG will not be generated, stored or transported that is directly linked with the
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 8 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Hazardous Substance / Chemical
Description and Use Storage Quantity and Location
glycol (MEG) Activity.
Biocide Biocide will not be generated, stored or transported that is directly linked with the Activity.
Engine coolant Engine coolant will not be generated, stored or transported that is directly linked with the Activity.
Radiator flush Radiator flush will not be generated, stored or transported that is directly linked with the Activity.
Foam concentrate
Foam used for fire fighting. 20 L stored in the fire fighting trailer.
Roundup Round up will not be stored or transported that is directly linked with the Activity.
Solvents and paints
Fabric maintenance, repair of/coating of pipe, plant and equipment
Up to 4 x 20 L containers stored in the chemical storage area.
4.6 Staff, accommodation and facilities
The duration for the proposed activities is expected to be 20 – 40 days (inclusive) distributed throughout November and December 2016. Work will be undertaken during daylight hours. Up to 6 people will be on site for this activity (in addition to the normal operational workforce).
The additional staff / contractors will be accommodated either in Dongara township or the Beharra Springs existing operations camp.
Given the short duration of works and limited people involved, it will not be necessary to provide temporary site offices/kitchens or ablution facilities. The existing facilities are suitably sized to accommodate the additional staff/contractor required to undertake the Activity.
5. Location of the activity
The Facility is situated in the Shire of Irwin, in the northern Perth Basin, approximately 25 kilometres (km) south east of Dongara and 350 km north of Perth. The Facility is located on unallocated crown land, being Lot 12453 on Parcel P221090 within Production Licence L11. Access to the Facility is via a 10 km long access road, accessed from Mt Adams Road and the Brand Highway. Figure 1 shows the location of the Facility. The Activity primarily relates to the sales gas pipeline and low pressure flowline. The location of the proposed inspection excavations and anode boreholes are indicated on Figure 2, Figure 3 and Appendix C.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 9 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Figure 1 : Beharra Springs Gas Facility Locality Plan
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 10 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Figure 2 : Approximate location of 3 excavation locations for the flowline inspection
Figure 3 : Approximate location of 2 excavation locations for the sales gas pipeline inspection
6. Timing of the activity
It is proposed to commence the activity on the 1 November 2016, with all site works (including site reinstatement and demobilisation) being completed by 31 December 016.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG-Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 11 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
7. Existing environment
A detailed description of the existing environment is provided in section 4 of the EP.
8. Risk assessment
A review of the current environmental risk assessment (dated 13 June 2016) has been undertaken. The review found that of the 30 existing environmental risks, 16 are applicable to the Activity. These include:
Risk ID ENV02 Loss of containment (LOC) of hydrocarbon from production flowline
Risk ID ENV06 Loss of containment (LOC) of hydrocarbon from sales gas pipeline
Risk ID ENV09 Loss of containment (LOC) of Hazardous Materials / Waste
Risk ID ENV10 Loss of power to the plant
Risk ID ENV12 Loss of containment as a result of accident involving land transport / mobile plant and equipment
Risk ID ENV16 Loss of containment from flexible hoses
Risk ID ENV 17 Site activities initiate a fire that escalates off site (beyond plant boundary, right of way or well lease) or results in a bushfire
Risk ID ENV18 Inappropriate clearing of vegetation
Risk ID ENV20 Site activities will cause disturbance to site of cultural heritage
Risk ID ENV22 Site activities will cause the introduction or spread of weeds or pathogens
Risk ID ENV 24 Site activities will cause amenity (noise, dust, light, odour emissions) impacts
Risk ID Env25 Site activities will result in groundwater extraction that exceeds aquifer recharge
Risk ID ENV 26 Site activities will result in the loss of containment of hydrocarbons, fuels, chemicals and hazardous materials
Risk ID ENV27 Inappropriate management of sewage and domestic waste
Risk ID ENV 28 Site activities will result in adverse impact to existing suitability of soils/land use
Risk ID ENV30 Site activities cause fauna and/or stock injury or death
A copy of the applicable environmental risks (extracted from the Facility’s current environmental risk register) is provided in Appendix B.
No new / additional risks were identified for the Activity.
The risk assessment and review was undertaken in accordance with the methodology provided in section 5 of the EP.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG –Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 12 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
9. Other relevant documents
This document should be read in conjunction with the EP. Unless otherwise stated in this document the management measures and commitments made in the EP apply to the Activity. Other relevant documents relevant to the management of the Activity include (but are not limited to):
Emergency Response Plan – Beharra Springs & Jingemia (CDN/ID 3677589 formerly OEUP-W4100-PLN-SAF-002)
Beharra Springs Gas Facility Safety Case (WAA-4100-SAF-PLN-00003)
Environmental licence (8385/2009)
Groundwater licence (GWL155141(5))
Clearing permit (CPS4607 and CPS6643)
10. References
Department of Mines and Petroleum (DMP 2012). Guidelines for the Preparation and Submission of an Environment Plan, accessed on 13 May 2016 at http://www.dmp.wa.gov.au/Documents/Environment/ENV-PEB-177.pdf
Origin Energy Resources Limited (Origin 2015). Environmental Plan – Beharra Springs Gas Facility (OEUP-W4100-PLN-ENV-003, Revision 3.3)
Origin Energy Resources Limited (Origin 2016a). Beharra Springs Gas Facility Safety Case (WAA-
4100-SAF-PLN-00003)
Origin Energy Resources Limited (Origin 2016b). Emergency Response Plan – Beharra Springs & Jingemia (CDN/ID 3677589 formerly OEUP-W4100-PLN-SAF-002)
Origin Energy Resources Limited (Origin 2016c). Right of Way Maintenance Procedure (AUS-1000-
ENG-PRO-9111421)
Origin Energy Resources Limited (Origin 2016d). Pipeline Defect Assessment and Repair Plan (AUS-1000-E55-PLN-9094242)
Origin Energy Resources Limited (Origin 2016e). Testing Coating on Steel Pipelines to Detect Holidays
(QLD-1000-EMG-PRO-8057406)
Origin Energy Resources Limited (Origin 2016f). Pipeline Direct Assessment Procedure (AUS-1000-ENG-PRO-11532223)
11. Document information and history
DOCUMENT CUSTODIAN GROUP
Title Name/s
IG – Operations-Conv-HSE-Environment S.Cornish
DOCUMENT AUTHOR
Position Name
Senior Environmental Consultant K.Presley
STAKEHOLDERS AND OTHER CONTRIBUTORS
Position Name
Pipeline Integrity Engineer S.Maloney
CONTROLLED COPY DISTRIBUTION
No. Name and Position Organisation
1 Scott Cornish Origin Energy
DOCUMENT HISTORY
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG –Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 13 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Rev Date Changes made in document Reviewer/s Consolidator Approver
0 7/10/2016 Final – issued to DMP for approval
K.Hunt / S.Maloney
K.Presley S.Cornish
11.1 Controlled copy distribution
Controlled Copies of this document shall be distributed to the persons/areas listed above. The HSE Manager – Upstream Operations shall issue revised copies to all, as they are authorised. The old copies shall be returned to HSE Manager – Conventional Operations and destroyed.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG –Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 14 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Appendix A Cross Reference to EP
EP Section Relevant section of the Bridging Document
Section 1 Introduction No change with exception of Activity Scope, refer to section 2 of this Bridging Document.
Section 2 Legislation and Other Requirements No change. All activities will continue to be undertaken in accordance with applicable legislative and regulatory authority approval requirements.
Section 3 Description of the Activity No change except where noted in section 4 of this Bridging Document.
Section 4 Existing Environment No change. Refer to section 4 of the EP for Description of the Environment.
Section 5 Risk Assessment The existing Facility environmental risk register has been reviewed. Where appropriate existing risks and controls identified in the risk register have been extracted and included in Section 8 of this Bridging document. The review and update of the risk assessment was completed in accordance with methodology provided in section 5 of the EP.
Section 6 Performance Objectives, Standards and Criteria
No change. Section 6 of the EP will continue to apply to the Activity.
Section 7 Implementation Strategy No change. Section 7 of the EP will be applied to the Activity.
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG –Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 15 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Appendix B Beharra Springs Gas Facility Risk Register
Org
anisa
tion U
nit
Resp
onsib
le
Risk
Registry
Risk
ID
Risk
Type
Prim
ary
Conse
quence
Cate
gory
Risk Title Risk Causes Risk Owners Risk Consequence Assumption Made
Enviro
nm
enta
l
Existing Controls
Overa
ll Contro
l
Effe
ctiv
eness
Conse
quence
Lik
elih
ood
Overa
ll Level o
f Risk
Tre
at o
r Accept R
isk
Accepta
nce B
y
Risk Treatment Options Risk Treatment Plan Actions
Overa
ll Targ
et L
evel o
f
Risk
Last R
evie
w D
ate
Date
to b
e R
evie
wed
Depth of burial
Pipeline design - wall thickness, corrosion allowance, material of construction
Pipeline design - designed to be pigged
Wrapped pipeline (painted)
Pipeline markers
Cathodic Protection
Ultra-sonic thickness testing
Annual coating surveys
Routine corrosion checks
Underground service drawings
Pipeline locator
Easement checks and maintenance
Pressure safety valves (PSVs)
Low pressure trip closing plant outlet
Maintenance Management System (eAMS)
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
OEUP-INT1000-PRO-SAF-006 – Land Transport Procedure
OEUP-1000-PRO-SAF-182 - Lifting and Load Safety Operations - AUS
OEUP-INT1000-PRO-BUS-006 - Management of Change (MOC) Procedure
WAA-4100-SAF-PLN-00002 – Emergency Response Plan – Beharra Springs and
Jingemia
Fire protection system (hose reels, extinguishers)
Emergency Shutdown
Pipeline designed, maintained and operated in accordance with AS2885.
Beharra Springs Pipeline Pigging SOP (OEUP-4100-SOP-OPS-057)
OEUP-1000-PRO-SAF-182 - Lifting and Load Safety Operations - AUS
Trained and competent staff involved in lifting operations (drivers, riggers,
doggers)
Lifting equipment certified by 3rd party contractor
Lifting equipment register (LER)
Lifesaving Rules #10 Suspended Loads
AUS-1000-SAF-PRO-00015 - Working at Heights Procedure.
Exclusion zones, barricading etc
WAA-4100-OPS-GDL-00001 - SIMOPS Matrix
Designated Hazardous Materials storage onsite
Bunded waste store
INT-1000-SAF-PRO-00010 - Hazardous Materials Procedure - Approval and Control
procedure
Segregation
Chemwatch access - SDS, Manifest, DG Labels.
Hazardous Materials Register
WAA-4100-SAF-REG-00001- Dangerous Goods Manifest
IBCS, drums etc available and used onsite for storage.
PPE for any potential exposures
Licensed Manitou/forklift operators
Diesel transfer underground piping (steel wrapped pipe)
Diesel transfer to generator by steel wrapped pipe
Diesel tank is bunded
Operator surveillance of sight glass LI-4100-0430
Operator checks
Bunding
Emergency Spill Kits
Corrosion inhibitors in flowlines
Cathodic protection
Competency trained operators (first aid, fire trained)
Transport companies are appropriately licensed and competent
Integrity checks
Inspection Checklists
Load in/Load out Procedure
Environmental Licence requirements
SOP procedure for management of drilling fluids and sumps
13/12/2016
Suspended flowlines are
purged and inerted with low
pressure nitrogen.
Therefore, no environmental
risks associated with LOC
event.
Escalation of LOC event
could occur if ignition source
available. Risk of Bushfire
assessed separately.
Permeable soil-landscape
system tends to allow
infiltration of LOC events to
shallow groundwater rather
than as runoff to surface
waters. (Section 4 of
Beharra Springs
Environmental Plan OEUP-
4100-PLN-ENV-003).
All Beharra flow / pipelines
easements cleared in
October 2015.
3 - S
erio
us
Substa
ntia
lly E
ffectiv
e - 7
5%
Loss of containment (LOC) of
hydrocarbon from production
flowline
EPO: No loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials
Excavation
Corrosion
Erosion
Loss of cathodic protection
Exceeding design conditions (e.g.
overpressure)
Vibration
Utilisation of out of specification
material
Inadequate plant monitoring
Maintenance system failure
Natural disaster (flood, fire,
earthquake)
Hydrates on Redback South #1
Low temperature embrittlement
across choke valve
Operator error
Subsidence
Rooks, Gary Release of hydrocarbon negatively
impacts local air quality leading to
increased greenhouse gas emissions.
Release of hydrocarbon negatively
impacts soil quality leading to
localised loss of vegetation and
reducing its existing suitability for
land use.
Release of hydrocarbon negatively
impacts groundwater quality
reducing its existing suitability for
use.
Release of hydrocarbon negatively
impacts local amenity.
Release of hydrocarbon negatively
impacts fauna through loss of habitat
and loss of food sources.
Accept
Mediu
m
13/06/2016
3 - S
erio
us
2 - H
ighly
Unlik
ely
Mediu
m
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env02
Opera
tional
Enviro
nm
ent
INT-1000-ENG-PLN-00003 - Integrity Management Plan - Piping Systems (applicable
to flowlines and production plant piping)
WAA-4100-ENG-PLN-00001 - Integrity Management System - Beharra Springs
Pipeline design - wall thickness, corrosion allowance, material of construction,
depth of burial
Well Head Automated Shut Off Valves
Pipeline markers
Cathodic protection
Corrosion inhibitor injection at the wellhead
Wrapped pipe (painted)
Preventative Maintenance including: ongoing ultra-sonic thickness testing; annual
coating surveys; routine corrosion checks
Underground service drawings
Pipeline locator
Easement checks and maintenance
Pressure safety valve (PSVs)
Pressure control with alarm
Hydraulically actuated pressure trip
Methanol injection
Hydrate temperature alarm with trip function (closes choke valve)
Field and Well Operation SOP (WAA-4100-OPS-SOP-00029)
2 out of 3 voting low temperature trip - closes the SDV
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
WAA-4100-SAF-PLN-00002 – Emergency Response Plan – Beharra Springs and
Jingemia
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env06
Opera
tional
Enviro
nm
ent
Loss of containment (LOC) of
hydrocarbon from the Sales
Gas Pipeline
EPO: No loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials
Corrosion
Excavation
Maintenance system failure
Pigging - opening the pig receiver
under pressure
Natural disaster (flood, fire,
earthquake)
Impact (vehicle, mobile plant)
Crane or lifting equipment failure
Rooks, Gary Release of hydrocarbon negatively
impacts local air quality leading to
increased greenhouse gas emissions.
Release of hydrocarbon negatively
impacts soil quality leading to
localised loss of vegetation and
reducing its existing suitability for
land use.
Release of hydrocarbon negatively
impacts groundwater quality
reducing its existing suitability for
use.
Release of hydrocarbon negatively
impacts local amenity.
Release of hydrocarbon negatively
impacts fauna through loss of
habitat, loss of food sources,
disturbance to normal feeding,
breeding cycles (noise).
Sales Gas Pipeline is
approximately 1.64km long
Operating Pressure 4500kpa
Buried for majority of route
(1.5km) with exception of
pig receiving and metering
station which is fenced
No public access. Pipeline
located within Redback to
BHS Plant right of way.
Loss of containment could
escalate to bushfire (see Risk
ID RSK-103522)
3 - S
erio
us
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
2 - H
ighly
Unlik
ely
Mediu
m
Tre
at
Development of Pipeline
Integrity Management Plan
for Beharra.
ACT-170511: Development of
Pipeline Integrity Management
Plan for Beharra. Sam Maloney.
30/09/2016.
Mediu
m
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env09
Opera
tional
Enviro
nm
ent
Loss of containment (LOC) of
Hazardous Materials / Waste
EPO: No loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials
EPO: No loss of containment of
liquid and solid wastes
Inadequate waste storage, facilities
and containers.
Inadequate segregation of stored
materials
Inadequate labelling / damaged or
missing labels
Vehicle / mobile plant incident
during loading/unloading and
transportation
Equipment failure e.g. hose failure
during transfer
Operator error
Poor Housekeeping
Pipe rupture (diesel lines)
Hose rupture
Natural disaster (flood, fire,
earthquake)
Drilling sump overflow (workovers)
Well intervention / wirelining
activities.
Poor shutdown planning
Subsidence
Inadequate management of drilling
muds/cuttings
Inadequate management of pipeline
pigging activities
Rooks, Gary Release of hazardous
materials/waste negatively impacts
local air quality leading to increased
greenhouse gas emissions and
reduced local amenity.
Release of hazardous
materials/waste negatively impacts
soil quality leading to localised loss
of vegetation.
Release of hazardous
materials/waste negatively impacts
groundwater quality reducing its
existing suitability for use.
Products: Diesel (tank 4000
L), Nitrogen, Lube Oil, Pond
waste, corrosion inhibitor,
biocide, water treatment
chemicals.
LOC Condensate and
Methanol tanks assessed in
separate risk.
Drilling sump required for
workovers (<450 kL).
Tanker (20 kL) rollover and
release on/off site resulting
in recordable spill.
Release could escalate to
fire depending on proximity
to ignition source.
No Environmentally Sensitive
Areas (ESAs), Declared Rare
Flora (DFR) or EPBC species
known within L14 permit
area.
Refer section 4 of Beharra
Springs EP (OEUP-4100-PLN-
ENV-003).
3 - S
erio
us
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
2 - H
ighly
Unlik
ely
Mediu
m
Accep
t
Mediu
m
13/06/2016
13/12/2016
Page 1 of 4
Org
anisa
tion U
nit
Resp
onsib
le
Risk
Registry
Risk
ID
Risk
Type
Prim
ary
Conse
quence
Cate
gory
Risk Title Risk Causes Risk Owners Risk Consequence Assumption Made
Enviro
nm
enta
l
Existing Controls
Overa
ll Contro
l
Effe
ctiv
eness
Conse
quence
Lik
elih
ood
Overa
ll Level o
f Risk
Tre
at o
r Accept R
isk
Accepta
nce B
y
Risk Treatment Options Risk Treatment Plan Actions
Overa
ll Targ
et L
evel o
f
Risk
Last R
evie
w D
ate
Date
to b
e R
evie
wed
Groundwater monitoring program implemented in accordance with Environmental
Licence (L8385/2009/1) and EP (OEUP-4100-PLN-ENV-003).
OEUP-1000-PRO-SAF-182 - Lifting and Load Safety Operations - AUS
Trained and competent staff involved in lifting operations (drivers, riggers,
doggers)
Lifting equipment certified by 3rd party contractor
Lifting equipment register (LER)
Lifesaving Rules #10 Suspended Loads
AUS-1000-SAF-PRO-00015 - Working at Heights Procedure.
Exclusion zones, barricading etc
WAA-4100-OPS-GDL-00001 - SIMOPS Matrix
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env10
Opera
tional
Enviro
nm
ent
Loss of power to the plant.
EPO: Minimise impacts to the
local airshed
EPO: Minimise amenity impacts
due to noise, dust, light and
odour emissions
No back up power available during
power plant maintenance and testing
activities
Excavation - Buried power line dug
up during shutdown activities
Electrical surge
Generator driver (e.g. gas /diesel
engine failure)
Generator trip
Emergency shutdown
Operator error
Rooks, Gary Excessive flaring / venting negatively
impacts local air quality leading to
loss of amenity and increased
greenhouse gas emissions.
Loss of power assumed to be
short term 3 days (time
needed to mobilise
emergency power
generation)
1 - M
inor
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
AUS-1000-OPS-PRO-00002 - Equipment Isolation Procedure
Trained and competent staff - licensed electricians. HV qualified personnel only to
work on HV equipment.
Maintenance Management System (CMMS/eAMS)
Electrical equipment checks and certification (CMMS/eAMS)
Design and installation to standard / locked switch boards / IP2X (physical barrier
to live components)
100% redundancy
Back up generator
Tie in for hire generator
Load bank fitted
Exclusion zone for HV
Transformer maintenance (CMMS/eAMS)
Substa
ntia
lly E
ffectiv
e - 7
5%
1 - M
inor
4 - P
ossib
le
Mediu
m
Accept
Rooks, G
ary
Mediu
m
13/06/2016
13/12/2016
ORG-HSE-FRM-006 - Safety Specifications - Light and Heavy Vehicles
OEUP-INT1000-PRO-SAF-006 – Land Transport Procedure
Regular inspections of all vehicles (weekly checklists completed).
Journey Management Plans (particularly during shutdown activities)
Driver training
Approved Origin car hire
Life Saving Rule #1 - Always wear a seatbelt when in moving vehicles or mobile
plant seatbelt and mobile phone
Life Saving Rule #2 - Never talk or text on a hand-held mobile phone when
operating a vehicle or mobile plant
In Vehicle Monitoring System (IVMS)
ORG-HSE-DVE-037 – Health and Fitness for Work
ORG-HSE-DVE-023 – Drug and Alcohol Management
ORG-HSE-POL-002 – Drug and Alcohol Policy
ORG-HSE-DVE-043 - Fatigue Risk Management
Licensed drivers
Road Rules compliance
Speed Limits on Site (variable as required)
Minimum vehicle specification has been clarified by ORA for dirt road driving.
Avoid driving at dusk and dawn where fauna movements greatest.
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
OEUP-1000-PRO-SAF-182 - Lifting and Load Safety Operations - AUS
OEUP-1000-PRO-SAF-181 – Working at Heights (CA) - AUS
Licensed operators and/or trained and competent operators
Familiarisation checklists
VOC checklists
Traffic Management Plan in place for increased volumes of traffic (Shutdowns)
Exclusion zones.
Forklift reversing beepers and beacons
EWP users wear a harness
Escorting and Spotters
Maintenance management system (eAMS)
Pre-inspection of equipment
Life Saving Rule 5 - barricading and signage
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env16
Opera
tional
Enviro
nm
ent
Loss of containment from
flexible hoses.
EPO: No loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials
EPO: No loss of containment of
liquid and solid wastes
Hose deterioration (age, UV,
vibration, corrosion, surface
abrasion, vehicle damage, chemical
attack)
Poor maintenance
Incorrect hose specifications
Incorrect use of hoses
Incorrect hose fittings and
connections
Overpressure
Thermal expansion
Low Temperature
Rooks, Gary Release of hydrocarbon negatively
impacts local soil quality.
Release of hydrocarbon negatively
impacts groundwater quality
reducing its existing suitability for
use.
Air compressor hoses, load
in/load out hoses, pond
skimming hoses, fuel
transfer hoses.
Products: Methanol,
Condensate, Diesel,
Compressed Air, Nitrogen,
Lube Oil, Pond waste,
corrosion inhibitor, biocide,
water treatment chemicals.
2 - M
odera
te
Tagged and certified hoses (12 monthly for utility hoses).
Hose Register
Dedicated hose storage area.
Regular inspections and maintenance of hoses.
Inspections of hoses prior to use - checking fit for purpose.
Trained and competent operations personnel.
Hoses tested by 3rd party - Methanol and Condensate hoses sent to Perth for
testing.
Spare hoses retained onsite.
Spill kits
WAA-4100-OPS-SOP-0010-SELF AREA MANAGEMENT (SAM) Beharra Springs
Substa
ntia
lly E
ffectiv
e - 7
5%
2 - M
odera
te
2 - H
ighly
Unlik
ely
Low
Accept
Rooks, G
ary
Low
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env17
Opera
tional
Enviro
nm
ent
Site activities initiate a fire
that escalates off site (beyond
plant boundary, right of way
or well lease) or results in a
bushfire
EPO: Avoid initiation of
bushfire due to site activities
Flaring at gas production plant
Testing of new production wells /
flowlines (ground flaring)
Process incident resulting in fire
Loss of well control
Hot work
Inadequate cigarette disposal
Vehicle use including trucks
(mufflers, exhausts, load in/out).
Mechanical/electrical or operational
failure of equipment on site
Accumulation of combustibles -
vegetation under/around process
skids and admin building
Arid environment
Windy conditions
Back burning / Burn offs
Vegetation maintenance restrictions
Rooks, Gary Degradation of local air quality
(smoke)
Disturbance to existing land use and
amenity (destruction of vegetation,
infrastructure)
Disturbance or destruction of sites of
cultural heritage significance
Disturbance of fauna through loss of
habitat and food source
Destruction of rare and endangered
flora and fauna, vegetation
communities and fauna habitat
Reliant on Dongara Fire
Brigade for Bushfire
response.
Fire contained within plant /
right of way or well lease
boundary considered to pose
no environmental impact.
Ecosystem has evolved to
recover from fire reducing
the duration of the impact.
3 - S
erio
us
Local emergency services (DFES and local brigade)
Vehicle equipped (4WD) to use secondary escape routes
Maintenance Management System (eAMS)
WAA-4100-OPS-SOP-00010 - SELF AREA MANAGEMENT (SAM) Beharra Springs
WAA-4100-OPS-FRM-00002 - Self Area Management System – SAM - Checklist
Firebreak maintenance and flare kept clear of combustible material
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
OEUP-1000-PRO-SAF-182 - Lifting and Load Safety Operations - AUS
OEUP-INT1000-PRO-BUS-006 - Management of Change (MOC) Procedure
WAA-4100-SAF-PLN-00002 – Emergency Response Plan – Beharra Springs and
Jingemia
Emergency Response Drill and Exercises
Test escape routes
Fire protection system (hose reels, extinguishers)
Emergency Shutdown
Certified earthing of plant equipment.
DFES/FESA back-burning in local area
Weed control around plant
Earthing
DFES/FESA approval for drilling ground pits for flaring
Licence for flares at gas production plant current
Designated smoking area with adequate disposal
Fire extinguishers
Routine training program implemented with local fire authority.
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
3 - U
nlik
ely
Mediu
m
Accept
Mediu
m
13/06/2016
13/12/2016
06/12/2016
1 - M
inor
4 - P
ossib
le
Mediu
m
Accept
Mediu
m
06/06/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env12
Opera
tional
Enviro
nm
ent
Release of hydrocarbon /hydraulic
oil or diesel negatively impacts soil
quality leading to localised loss of
vegetation .
Release of hydrocarbon /hydraulic
oil or diesel negatively impacts
groundwater quality reducing its
existing suitability for use.
Rooks, GaryFatigue
Stress
Poor road conditions (unsealed roads)
Poor vehicle conditions
Unfamiliar conditions and location
Speeding / reckless driving
Collision with an animal
Other road users / Third party
Adverse weather (rain etc)
Drug & Alcohol influence
Multiple work teams within small
area due to plant shutdown
campaign
Rollover
Hydraulic failure
Incorrect tyre pressures
Impact with process equipment and
pipework
Impact with vehicles
Reversing into plant or persons - poor
visibility
Congestion in the workshop.
Unstable ground
Incorrect use of equipment
Poorly maintained equipment
Incompetent operator
Loss of containment as a result
of accident involving land
transport / mobile plant and
equipment
EPO: No loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials
Injury to / fatality of fauna
(refer to Risk ID30).
1 - M
inor
Substa
ntia
lly E
ffectiv
e - 7
5%
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env09
Opera
tional
Enviro
nm
ent
Loss of containment (LOC) of
Hazardous Materials / Waste
EPO: No loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials
EPO: No loss of containment of
liquid and solid wastes
Inadequate waste storage, facilities
and containers.
Inadequate segregation of stored
materials
Inadequate labelling / damaged or
missing labels
Vehicle / mobile plant incident
during loading/unloading and
transportation
Equipment failure e.g. hose failure
during transfer
Operator error
Poor Housekeeping
Pipe rupture (diesel lines)
Hose rupture
Natural disaster (flood, fire,
earthquake)
Drilling sump overflow (workovers)
Well intervention / wirelining
activities.
Poor shutdown planning
Subsidence
Inadequate management of drilling
muds/cuttings
Inadequate management of pipeline
pigging activities
Rooks, Gary Release of hazardous
materials/waste negatively impacts
local air quality leading to increased
greenhouse gas emissions and
reduced local amenity.
Release of hazardous
materials/waste negatively impacts
soil quality leading to localised loss
of vegetation.
Release of hazardous
materials/waste negatively impacts
groundwater quality reducing its
existing suitability for use.
Products: Diesel (tank 4000
L), Nitrogen, Lube Oil, Pond
waste, corrosion inhibitor,
biocide, water treatment
chemicals.
LOC Condensate and
Methanol tanks assessed in
separate risk.
Drilling sump required for
workovers (<450 kL).
Tanker (20 kL) rollover and
release on/off site resulting
in recordable spill.
Release could escalate to
fire depending on proximity
to ignition source.
No Environmentally Sensitive
Areas (ESAs), Declared Rare
Flora (DFR) or EPBC species
known within L14 permit
area.
Refer section 4 of Beharra
Springs EP (OEUP-4100-PLN-
ENV-003).
3 - S
erio
us
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
2 - H
ighly
Unlik
ely
Mediu
m
Accep
t
Mediu
m
13/06/2016
13/12/2016
Page 2 of 4
Org
anisa
tion U
nit
Resp
onsib
le
Risk
Registry
Risk
ID
Risk
Type
Prim
ary
Conse
quence
Cate
gory
Risk Title Risk Causes Risk Owners Risk Consequence Assumption Made
Enviro
nm
enta
l
Existing Controls
Overa
ll Contro
l
Effe
ctiv
eness
Conse
quence
Lik
elih
ood
Overa
ll Level o
f Risk
Tre
at o
r Accept R
isk
Accepta
nce B
y
Risk Treatment Options Risk Treatment Plan Actions
Overa
ll Targ
et L
evel o
f
Risk
Last R
evie
w D
ate
Date
to b
e R
evie
wed
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env18
Opera
tional
Enviro
nm
ent
Inappropriate clearing of
vegetation
EPO: Minimise impacts to rare
and endangered flora and
fauna, vegetation communities
and fauna habitat
Unauthorised clearing/vegetation
removal as a result of:
* Routine operations (maintenance of
firebreaks, operational areas, access
roads)
* Construction activities (clearing
new drilling pads, flowline right of
way, access roads)
* Major maintenance campaigns
(clearing for well workovers,
flowline repair)
Rooks, Gary Loss of vegetation, loss of declared
rare flora or priority species
Loss of fauna habitat
Soil erosion
Weed and pest invasion
Clearing permit CPS6643/1
allows area of up to 25 ha to
be maintained for
operations.
Any new clearing will
require a permit.
North Yardanogo 1 and South
Yardanogo 1 fully
rehabilitated.
3 - S
erio
us
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
INT-1000-SAF-PRO-00006 - HSE Induction Procedure
Pre-clearing flora surveys
Use of existing disturbed areas wherever practicable
Regulatory approval obtained for all new vegetation clearing or where outside the
permitted areas on CPS 6643/1 and CPS4607/1
Rehabilitation undertaken in accordance with clearing permit CPS6643/1 and
CPS4607/1
Vehicle hygiene inspection and hygiene declaration procedures will be used during
construction activities
Soil erosion control measures implemented and maintained until rehabilitation
established/completed.
3 - S
erio
us
4 - P
ossib
le
Mediu
m
Accept
Mediu
m
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env20
Opera
tional
Enviro
nm
ent
Site activities will cause
disturbance to sites of cultural
heritage
EPO: Avoid, or if avoidance is
not practicable, minimise
disturbance to site of cultural
heritage
Vegetation clearing and earthworks
Transportation of staff and
equipment
Rooks, Gary Negative impact to local cultural
heritage values
Sites of cultural heritage
significance are likely to
exist near site.
No known aboriginal
archaeological sites
identified in surveys
undertaken within L11.
(Section 4 of Beharra Springs
EP)
3 - S
erio
us
Database Searches - A desktop survey completed prior to engagement.
Disturbance Procedure
Cultural Heritage Surveys
INT-1000-SAF-PRO-00006 - HSE Induction Procedure
Designated access roads for routine operations
Traffic management plans for well intervention/wireline and workover campaigns
Consultation with traditional owners undertaken prior to new construction
activities where appropriate.
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
1 - R
em
ote
Low
Accept
Rooks, G
ary
Low
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env22
Opera
tional
Enviro
nm
ent
Site activities will cause the
introduction or spread of
weeds or pathogens
EPO: Minimise the potential for
introduction or spread of
weeds, pest animals or soil
based pathogens to ALARP
Routine operations (e.g. Maintenance
of firebreaks, operational areas,
access roads)
Transportation of staff and
equipment
Import of gravel/soil for road
construction and maintenance, well
lease establishment
Rooks, Gary Reduction in local biodiversity values
Reduction in land use capability
Weeds can establish on
disturbed areas with minor
encroachment into
neighbouring bushland.
Weeds have previously been
introduced in gravel brought
to site.
Dieback disease risk minimal
due to calcareous nature of
soils.
2 - M
odera
te
Spraying Programs
Weed removal by operators
Well site inspections
INT-1000-SAF-PRO-00006- HSE Induction Procedure
Designated access roads for routine operations
Traffic management plans for well intervention/wireline and workover campaigns
Cleared / disturbed areas rehabilitated in accordance with clearing permit
CPS6643/1 and CPS4607/1
Training and competency
Weed hygiene procedures implemented during construction activities
Gravel sourced from local quarries that hold current extractive licence
Partia
lly E
ffectiv
e - 5
0%
2 - M
odera
te
4 - P
ossib
le
Mediu
m
Accept
Rooks, G
ary
Mediu
m
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env24
Opera
tional
Enviro
nm
ent
Site activities will cause
amenity (noise, dust, light,
odour emissions) impacts
EPO: Minimise amenity impacts
due to noise, dust, light and
odour emissions
Flaring and other production
processes generating air, light and
noise emissions
Production well drilling, workovers
and well intervention activities
generating air, light, noise and dust
emissions
Shutdown campaigns generating air,
light, noise and dust emissions
Transportation of staff and
equipment generating noise, dust
emissions
Odour from evaporation ponds
Rooks, Gary Reduced amenity for sensitive
receptors
Reduction in habitat value
Reduction in land use capability
Increase in insects
Facility is remote keeping
consequences contained
Closest residence
approximately 7km.
2 - M
odera
te
Remote location of facility minimises impact of noise, light and odour
Facility maintenance
Plant integrity monitoring
Environmental Licence requirements (L8385/2009/1) and EP (OEUP-4100-PLN-ENV-
003)
Plant Layout / Plant design
Physical noise barriers - Purpose built noise reduction on compressor shed walls
Sound reducing enclosures
Temporary lighting towers required for plant shutdown, well
intervention/workovers located to ensure directed to worksite with minimal offsite
impact
Where practical major maintenance campaigns limited to daylight hours
Substa
ntia
lly E
ffectiv
e - 7
5%
2 - M
odera
te
1 - R
em
ote
Low
Accept
Rooks, G
ary
Low
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env25
Opera
tional
Enviro
nm
ent
Site activities will result in
groundwater extraction that
exceeds aquifer recharge
EPO: Maintain sustainable
groundwater extraction
Unauthorised extraction of
groundwater for routine and non-
routine activities such as potable
water, dust suppression, washdown,
drilling, well workovers and
intervention, rehabilitation,
decommissioning
Rooks, Gary Unsustainable drawdown of aquifer
Damage to vegetation due to
drawdown of shallow water
Shutdown campaigns and
normal operations require
minimal water supply.
2 - M
odera
te
Groundwater licence including annual volumetric
entitlement
Metering of water extraction
New bores for drilling activities require licensing
Substa
ntia
lly E
ffectiv
e
- 75%
2 - M
odera
te
1 - R
em
ote
Low
Accept
Rooks, G
ary
Low
13/06/2016
13/12/2016
Bunding
Emergency Spill Kits
Corrosion inhibitors in flowlines
Competency trained operators (first aid, fire trained)
Transport companies are appropriately licensed and competent
OEUP-W-4100-SOP-OPS-006 - SOP Condensate storage and load-out
OEUP-W4100-SOP-OPS-007 - BHS Methanol Tank Load-In Beharra Springs
WAA-4100-OPS-SOP-00010 - SELF AREA MANAGEMENT (SAM) Beharra Springs
WAA-4100-OPS-FRM-00002 - Self Area Management System – SAM - Checklist
INT-1000-ENG-PLN-00003 - Integrity Management Plan - Piping Systems
WAA-4100-ENG-PLN-00001 - Integrity Management System - Beharra Springs
OEUP-INT1000-PRO-SCM-003 - Integrated Gas Contract Management
Risk Assessment for scope of work
AUS-1000-SAF-PLN-00005 - Risk Management Plan
INT-1000-ENG-PLN-00023 - Well Integrity Management Plan (Con Ops)
AUS-1000-OPS-PRO-00001 – Permit To Work – Conventional Operations (EA/WA)
OEUP-INT1000-PRO-SAF-006 – Land Transport Procedure
OEUP-1000-PRO-SAF-182 - Lifting and Load Safety Operations - AUS
Major maintenance campaings to mobilise appropriate bunded storage facilities
where onsite facilities are not adequate
Maintenance Management System (eAMS)
OEUP-INT1000-PRO-BUS-006 - Management of Change (MOC) Procedure
WAA-4100-SAF-PLN-00002 – Emergency Response Plan – Beharra Springs and
Jingemia
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env27
Opera
tional
Enviro
nm
ent
Inappropriate management of
sewage and domestic waste
EPO: No loss of containment of
liquid and solid wastes
EPO: Minimise potential for
introduction or spread of
weeds, pest animals, or soil-
based pathogens
Generation and handling of liquid
and solid wastes
Inadequate waste segregation
Overloading of sewage treatment
system at gas plant/accommodation
building (operations)
Release of insufficiently treated
sewage at project/maintenance
sites.
Rooks, Gary Contamination of groundwater
Contamination of surface water
Contamination of soils
Disturbance or destruction of
biodiversity values
Increase in vermin / pests
3 - S
erio
us
Bunded waste store
Emergency Spill Kits
Competency trained operators
Transport companies are appropriately licensed and competent
Integrity checks
Inspection Checklists
Weekly collection of domestic waste undertaken and disposed of at local transfer
station by an appropriately licensed contractor.
Covered bins provided for the collection and storage of domestic wastes.
Plant and equipment for sewage treatment appropriately constructed, monitored
and maintained.
Sewage treatment leach drains fenced.
Sewage treatment facilities are designed, operated and maintained in accordance
with local and state laws
Licensed plumber engaged to undertake necessary maintenance / upgrade works
During major maintenance campaigns, consideration given to mobilising temporary
amenities
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
2 - H
ighly
Unlik
ely
Mediu
m
Accep
t
Ro
oks, G
ary
Mediu
m
13/06/2016
13/12/2016
13/12/2016
3 - S
erio
us
2 - H
ighly
Unlik
ely
Mediu
m
Tre
at
Rooks, G
ary
Development of oil spill
contingency plan in
accordance with RMA
regulations 2015.
1. Develop oil spill contingency
plan (K.Hunt 31/12/16)
2. Submit to DMP for approval
(K.Hunt 31/12/16)
3. Update ERP / EP as appropriate.
(K.Hunt 31/01/17)
Mediu
m
13/06/2016
Rooks, Gary Contamination of groundwater
Contamination of surface water
Contamination of soils
Disturbance or destruction of rare
and
endangered flora and fauna,
vegetation
communities and fauna habitat
Fauna mortality
Fire
Regulatory breach
Loss of hydrocarbons
associated with produced
water storage addressed in
Risk ID ENV015
3 - S
erio
us
Substa
ntia
lly E
ffectiv
e - 7
5%
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env26
Opera
tional
Enviro
nm
ent
Site activities will result in the
loss of containment of
hydrocarbons, fuels, chemicals
and hazardous materials.
EPO: No loss of containment of
fuels, chemicals and hazardous
materials
Transport, storage and handling of
fuels, chemicals and hazardous
materials (refuelling, vehicle
accident, spills and leaks, blown
hydraulic
hoses, PSV lift)
Process incident
Production well drilling, workovers
and well intervention activities
Operation and refuelling of mobile
plant and equipment
Inclement weather
Inappropriate storage during major
maintenance campaigns.
Page 3 of 4
Org
anisa
tion U
nit
Resp
onsib
le
Risk
Registry
Risk
ID
Risk
Type
Prim
ary
Conse
quence
Cate
gory
Risk Title Risk Causes Risk Owners Risk Consequence Assumption Made
Enviro
nm
enta
l
Existing Controls
Overa
ll Contro
l
Effe
ctiv
eness
Conse
quence
Lik
elih
ood
Overa
ll Level o
f Risk
Tre
at o
r Accept R
isk
Accepta
nce B
y
Risk Treatment Options Risk Treatment Plan Actions
Overa
ll Targ
et L
evel o
f
Risk
Last R
evie
w D
ate
Date
to b
e R
evie
wed
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env28
Opera
tional
Enviro
nm
ent
Site activities will result in
adverse impact to existing
suitability of soils/land use
EPO: No adverse impacts to
existing users of soils/land
Subsidence
Inappropriate placement of
infrastructure
Inadequate rehabilitation
Construction of new gas wells,
access roads, flowlines
Inadequate post incident (LOC/spills
leaks) clean up
Inadequate decommissioning and
closure
Soil profile / contours not correctly
reinstated and compacted
Rooks, Gary Disturbance to landholders during
construction activities (new wells,
flowlines, access roads) and major
maintenance campaigns (e.g. Well
workover)
Soil erosion or subsidence
2 - M
odera
te
When required, adequate consultation with landholders will be undertaken prior to
commencement of construction activities
Rehabilitation to be completed as soon as practicable upon completion of works in
accordance with clearing permit
Rehabilitation works may include:
* ripping of heavily compacted soils
* installing and maintaining soil erosion control measures
Substa
ntia
lly E
ffectiv
e - 7
5%
2 - M
odera
te
2 - High
ly Un
likely
Low
Accep
t
Ro
oks, G
ary
Low
13/06/2016
13/12/2016
Pro
ductio
n
REG
-100390-B
eharra
Sprin
gs
Env30
Opera
tional
Enviro
nm
ent
Site activities cause fauna
and/or stock injury or death
EPO: Minimise impacts to rare
and endangered flora and
fauna, vegetation communities
and fauna habitat
Evaporation ponds/drill sumps not
fenced
Inadequate stakeholder / landholder
engagement
Gates left open / unlocked
Transportation of personnel, plant
and equipment during routine and
non routine activities
Pond fencing removed or inadequate
durnig pond repairs/instrusive soil
sampling
Rooks, Gary Fauna/stock death or injury due to:
* entrapment in pond/sump
* drinking unsuitable water quality
* collision with vehicle, mobile plant
and equipment
Impacts as a result of
bushfire addressed in
separate risk.
Review of OCIS records
shows incident involving
fauna occurs almost weekly
When required, adequate consultation with landholders will be undertaken prior to
commencement of construction activities
Evaporation ponds are fenced
Drilling sumps inspected regularly and reinstated as soon as practical upon
completion of work
OEUP-INT1000-PRO-SAF-006 – Land Transport Procedure requires:
* Journey Management Plans (particularly during shutdown activities)
* Driver training
* Avoid driving during dawn and dusk
Minimal and intermitted stored water in evaporation ponds therefore unlikely to
attract fauna
Life Saving Rule #2 - Never talk or text on a hand-held mobile phone when
operating a vehicle or mobile plant
ORG-HSE-DVE-037 – Health and Fitness for Work
ORG-HSE-DVE-023 – Drug and Alcohol Management
ORG-HSE-POL-002 – Drug and Alcohol Policy
ORG-HSE-DVE-043 - Fatigue Risk Management
Lighting towers are fitted with spikes to deter nesting birds
Substa
ntia
lly E
ffectiv
e - 7
5%
3 - S
erio
us
2 - High
ly Un
likely
Med
ium
Accep
t
Ro
oks, G
ary
Mediu
m
13/06/2016
13/12/2016
Page 4 of 4
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG –Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 16 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt
Appendix C Indicative Layout of Cathodic Protection Upgrade
Beharra Springs 2016 Flowline and Pipeline Inspection and Cathodic Protection System Upgrade Bridging Document
Released on 07/10/2016 – Revision 0 - Status Final issued for DMP approval Document Custodian is IG –Operations-Conv-HSE-Environment
Origin Energy Resources Limited: ABN 66 007 845 338 Page 17 of 17
Once printed, this is an uncontrolled document unless issued and stamped Controlled Copy or issued under a transmittal. Based on template: AUS 1000 IMT TMP 4881989_Revision 2_IFU_03/03/2016_IG-SystemsInfo-DocRecordsMgt