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QUI-1056 UNITY 2 Installation Manual UNITY 2 TM Installation Manual Version 1.9 July 2013

UNITY 2 installation manual v1.9 - ingenieria-analitica.com · QUI-1056 UNITY 2 Installation Manual 1 Preface This manual provides detailed instructions on the installation of the

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Page 1: UNITY 2 installation manual v1.9 - ingenieria-analitica.com · QUI-1056 UNITY 2 Installation Manual 1 Preface This manual provides detailed instructions on the installation of the

QUI-1056 UNITY 2 Installation Manual

UNITY 2TM

Installation Manual

Version 1.9

July 2013

Page 2: UNITY 2 installation manual v1.9 - ingenieria-analitica.com · QUI-1056 UNITY 2 Installation Manual 1 Preface This manual provides detailed instructions on the installation of the

QUI-1056 UNITY 2 Installation Manual

Contents

1.1.1.1. UNITY 2 PreUNITY 2 PreUNITY 2 PreUNITY 2 Pre----installation Check Listinstallation Check Listinstallation Check Listinstallation Check List........................................................................................................................................................................................................................................................................................................................................3333

1.1. Minimum computer specification for UNITY 2 control ................................................................... 3

1.2. GC equipment requirements............................................................................................................ 3

1.2.1. Access into the GC oven................................................................................................................... 3

1.2.2. GC configuration/parameter selection............................................................................................ 3

1.3. Laboratory location........................................................................................................................... 4

1.3.1. Space requirements ......................................................................................................................... 4

1.3.2. Quality of the laboratory air.............................................................................................................. 4

1.3.3. Quality of the laboratory gas lines ................................................................................................... 4

1.4. Services............................................................................................................................................. 4

1.4.1. Power................................................................................................................................................. 4

1.4.2. Pressure controlled supply of dry air or nitrogen (purge gas)........................................................ 4

1.4.3. Pressure controlled carrier gas supply............................................................................................ 4

1.4.4. Filters................................................................................................................................................. 5

1.4.5. UNITY 2 and Electronic Carrier Control (ECC) ................................................................................. 5

1.5. Unpacking UNITY 2........................................................................................................................... 5

2.2.2.2. Installing UNITY 2Installing UNITY 2Installing UNITY 2Installing UNITY 2 ....................................................................................................................................................................................................................................................................................................................................................................................................................................................6666

2.1. Installing the Transfer Line............................................................................................................... 6

2.1.1. Installing the Transfer Line onto the GC.......................................................................................... 6

2.1.2. Installing the fused silica transfer line insert.................................................................................. 8

2.1.3. Connecting the Transfer Line to UNITY 2 ........................................................................................ 9

2.2. Inserting Split Filter Tube ...............................................................................................................12

2.3. Installing the cold trap....................................................................................................................14

2.4. Connections to UNITY 2..................................................................................................................19

2.4.1. Gas connections .............................................................................................................................19

2.4.2. Electrical connections ....................................................................................................................19

3.3.3.3. SoftwareSoftwareSoftwareSoftware ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................21212121

3.1. Installing the software....................................................................................................................21

3.2. Running the software .....................................................................................................................21

3.3. Mass Flow Controllers ....................................................................................................................22

3.4. GC Interface Logic ..........................................................................................................................22

4.4.4.4. Installation CheckoutInstallation CheckoutInstallation CheckoutInstallation Checkout........................................................................................................................................................................................................................................................................................................................................................................................................................24242424

4.1. Conditioning the Cold Trap.............................................................................................................24

4.2. System checkout.............................................................................................................................24

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QUI-1056 UNITY 2 Installation Manual 1

Preface

This manual provides detailed instructions on the installation of the UNITY 2. The procedures detailed in

this manual should be completed by engineers who have attended a Markes International Service

Engineer training course.

I. Regulatory compliance

Our products are thoroughly tested and evaluated to ensure compliance with applicable domestic and

international regulations. This system (hardware and software) is CE compliant and meets

Electromagnetic Compatibility (EMC) Directive and the Low Voltage Directive. The product has been

evaluated to the following safety standards: UL 61010/CSA C22.2 NO 61010-1-04 UPD 1, IEC 61010-1.

II. Warnings

• If the equipment is not used in a way specified by the manufacturer, the protection provided by

the equipment may be reduced. System failures arising from such use may not be covered in

standard warranty and service contract documents.

• Ensure that the plug (electrical isolator) can be easily and quickly accessed during equipment

use.

• This instrument must be earthed.

III. Technical Specifications

Physical Electrical

Height (cm/inches):

Width (cm/inches):

Length (cm/inches):

Mass (kg/lbs):

40/15.75

16/6.3

51/20

16/35.2

Maximum Power (W):

Line voltage:

Frequency (Hz):

Input inrush current (A):

Energy (maximum) (BTU.hour-1):

*automatically selected

650

100-240*

50-60

<40

191

IV. Environment operating conditions

It is advisable to operate the system in a clean laboratory environment, with minimal atmospheric

concentrations of organic vapours. Performance can be affected by sources of heat and cold from

heating, air conditioning systems, or drafts.

Temperature: Recommended operating ambient temperature range is 15 to 30°C.

Humidity: Recommended operating humidity range is 5 to 95% non-condensing.

Altitude: The product has been evaluated for operation up to a maximum of 16000 ft (5000 m), in

accordance with safety standards. Higher altitudes pose no safety risk, but instrument performance may

be reduced.

NOTENOTENOTENOTE: For storage or shipping the allowable temperature range is -40 to 70°C and the allowable

humidity range is 5-95% non-condensing. After instrument exposure to extremes of temperature or

humidity, allow 2 hours for return to the recommended ranges before switching on.

The instrument should be protected from conditions that could cause exposure to frost, dew, percolating

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QUI-1056 UNITY 2 Installation Manual 2

water, rain, excessive direct sunlight, etc.

The instrument has an IP20 rating.

V. Safety Alerts

The ‘CAUTION – HOT SURFACE’ symbol indicates a burn hazard. Make sure the instrument is at room

temperature before touching, or you may incur burn injuries.

VI. Technical Support Contact Details

In the first instance please contact your supplier. If they are unable to resolve your query, please contact

Markes International on the details below.

Address: Gwaun Elai Medi Science Campus, LLANTRISANT, RCT, UK, CF72 8XL

Website: www.markes.com

E-Mail: [email protected]

Telephone: +44 (0) 1443 230935

Fax: +44 (0) 1443 231531

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QUI-1056 UNITY 2 Installation Manual 3

1. UNITY 2 Pre-installation Check List

1.1. Minimum computer specification for UNITY 2 control

CPU 400MHz Pentium

RAM 64 MB

Free Disk Space 20 MB

Operating System Windows 95, 98, ME, 2000, NT4, XP (32-bit) and Vista (32-bit)

Minimum resolution 800x600

Other requirements Windows compatible mouse, at least one free serial communications port*

*The PC requires a free serial comms port for communication with UNITY 2. An additional serial comms

port is required for the following accessories:

• each ULTRA™ module (i.e. UltrA, UltrA 50:50™, AutoSecure ULTRA™)

• CIA8™ canister accessory

• series 1 Air Server™ (3, 6 or 8 channel)

• series 1 MFC

NNNNOTEOTEOTEOTE: Neither Series 2 Air Server (3 or 8 channel) nor Series 2 Mass Flow Controllers (UUUU----MFC100MFC100MFC100MFC100----2S2S2S2S, UUUU----

MFC200MFC200MFC200MFC200----2S2S2S2S or UUUU----DMFCDMFCDMFCDMFC----2S2S2S2S) require additional serial ports.

1.2. GC equipment requirements

UNITY 2 is usually connected to a gas chromatograph configured with appropriate conventional or mass

spectrometer (MS) detectors. No conventional GC injector is required for UNITY 2 operation. Ready and

external start connections are required on the GC.

1.2.1. Access into the GC oven

The UNITY 2 heated transfer line is lined with 0.25 mm I.D., 0.35 mm O.D. uncoated deactivated fused

silica which butt connects with the capillary analytical column inside your GC oven.

It is important that the heated and insulated portion of the transfer line extends as far as the skin of the

GC oven such that the GC oven heating begins at the point where heating of the transfer line ends. A

25 mm diameter access hole is thus required into the GC, with a 6.5 mm hole in the GC inner oven

wall. Further information is provided in Section 2.1.

1.2.2. GC configuration/parameter selection

From a GC perspective, UNITY 2 may simply be regarded as a multipurpose, stand alone GC injector for

capillary or 1/8 inch packed columns. No conventional GC injector is required for UNITY 2 operation.

The rest of the GC system - column, oven, data handling, detector, etc. - should be configured and used,

as per normal chromatographic practice for the analytes of interest.

If multiple applications are to be carried out or if samples are uncharacterised; for example when

monitoring unknown atmospheres, a good general purpose GC configuration comprises 25-30 m,

0.25mm or 0.32 mm ID, 1 or 2 µm phase thickness bonded methyl silicone capillary column with a FID

or mass spectrometer detector.

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QUI-1056 UNITY 2 Installation Manual 4

1.3. Laboratory location

1.3.1. Space requirements

UNITY 2 can sit either side of the gas chromatograph.

Efficient cold trap cooling requires at least a 10 cm gap on both sides of UNITY 2

1.3.2. Quality of the laboratory air

UNITY 2 is a powerful concentration device and is often used to determine trace levels of organic

analytes. It is advisable to store and operate UNITY 2 in a clean laboratory environment with minimal

atmospheric concentrations of organic vapours.

1.3.3. Quality of the laboratory gas lines

As UNITY 2 is a concentrator, even trace level contaminants in laboratory gas lines can become

significant interferents in the chromatograms produced.

Recommended gas lines are refrigeration-grade copper tubing connected using approved swage-

fittings.

Laboratory gas line joints and connections must never be brazed.

Position the gas supplies as close as possible to the analytical system i.e. such that the gas lines are as

short as possible.

Use a high quality, stainless steel diaphragm cylinder head regulator for the carrier gas supply.

1.4. Services

1.4.1. Power

UNITY 2 is automatically compatible with all conventional mains power supplies ranging from 100 to

240 V and 50 or 60 Hz. It is not necessary to manually select or switch voltages. The maximum power

consumption of UNITY 2 is 650 W.

1.4.2. Pressure controlled supply of dry air or nitrogen (purge gas)

UNITY 2 requires a pressure-regulated supply of dry air or nitrogen (dewpoint lower than -50°C) at

between 50 and 60 psi both to actuate the main valve and to purge the cold trap box.

It is recommended that a secondary pressure regulator be used to control the supply of dry gas to

UNITY 2 in addition to that controlling the general laboratory line pressure. Any conventional pressure

regulator should suffice for this and suitable pneumatic control may already be available on your GC.

Alternatively, Markes International Ltd. supply a pneumatic control accessory (P/N U-GAS01) for both air

and carrier gas.

It is recommended that the pressure in the laboratory air line be at least 10 psi higher than that

supplied to UNITY 2.

1.4.3. Pressure controlled carrier gas supply

Helium is invariably used as the carrier gas for capillary chromatography and nitrogen for packed

column or sensor work.

5.0 grade (i.e. 99.999%) or higher purity helium / nitrogen gas is recommended in either case.

Although Hydrogen may be used as a carrier gas for standard GC and thermal desorption applications,

care must be taken in case the high temperatures involved in thermal desorption cause hydrogenation

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QUI-1056 UNITY 2 Installation Manual 5

of reactive and/or unsaturated species.

UNITY 2 requires a regulated supply of carrier gas at a pressure to suit the analytical column / system

selected. The UNITY 2 gas flow path has minimum (<2 psi) impact on total system impedance. Suitable

pneumatic control for the carrier gas may already be available on your GC. The performance of most

common capillary columns is optimised at between 1 and 2 ml/min typically requiring between 10 and

30 psi head pressure.

High quality pressure regulators incorporating a stainless steel diaphragm are recommended for carrier

gas control.

The pressure in the laboratory carrier gas line should be at least 10 psi higher than that supplied to

UNITY 2.

1.4.4. Filters

Deoxo and organic filters should be included in the carrier gas line just upstream of connection to the

UNITY 2 - GC analytical system (see Accessories for Thermal Desorption catalogue).

1.4.5. UNITY 2 and Electronic Carrier Control (ECC)

Please refer to the UNITY 2 ECC Installation Manual.

For optimum performance the carrier gas pressure to the ECC module should be regulated to

approximately 10 to 15 psi above the column head pressure.

NNNNOTEOTEOTEOTE: As ECC only controls the carrier gas, suitable pneumatic control of the dry gas will still be

required. A U-GAS01 from Markes International includes a carrier gas regulator to step down the carrier

pressure and a separate regulator and gauge for control of the dry air or nitrogen, and is therefore

recommended in this case.

1.5. Unpacking UNITY 2

Remove the instrument from its packaging.

It is strongly recommended that the instrument packaging is retained for future use if ever the system is

to be shipped using conventional carriers. Shipping the instrument in non-standard packaging may

irreversibly damage the equipment and invalidate the warranty.

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QUI-1056 UNITY 2 Installation Manual 6

2. Installing UNITY 2

2.1. Installing the Transfer Line

UNITY 2 is supplied with a universal transfer line to convey desorbed analytes from UNITY 2 to a gas

chromatograph or other analytical system. The sample path utilises a deactivated fused silica line

(0.25mm I.D. and 0.35mm O.D.) heated over its entire length by means of a distributed heater and at

the GC end by heat conduction from the GC oven. The heated transfer line is 1 m long, which is

sufficient to reach most gas chromatographs even when a mass spectrometer is attached.

NNNNOTEOTEOTEOTE: The parts supplied can be used in other combinations to suit particular instrument

configurations.

2.1.1. Installing the Transfer Line onto the GC

There are two options for transfer line installation, one requires use of a hole in the top, side or back of

the GC oven, while the other option is to gain access via an unused heated injector port.

Option 1 Option 1 Option 1 Option 1 –––– Through Through Through Through Hole in Oven WallHole in Oven WallHole in Oven WallHole in Oven Wall

1. Locate a hole in the inner oven wall with a corresponding hole leading to the outside of the

instrument.

2. Where necessary, displace the oven insulation material such that the transfer line heater can be

fitted directly against the external face of the oven wall.

3. Place one of the washers provided in the UNITY shipping kit on the external face of the oven

wall, over the hole through which the transfer line will be passed.

NOTENOTENOTENOTE: A number of different washers are provided. The washer required will be determined by the

hole in the oven through which the transfer line will pass.

4. Fit the GC end of the UNITY transfer line trough the hole in the washer and on through the hole

in the GC oven wall.

5. Place a second washer over the UNITY transfer line so that it can be secured against the inside

wall of the GC oven.

Oven wall Oven wall

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QUI-1056 UNITY 2 Installation Manual 7

6. Fit the clamp (SERUTDSERUTDSERUTDSERUTD----1125112511251125) onto the transfer line, followed by the spacer (SERUTDSERUTDSERUTDSERUTD----1232123212321232)

secure with the M6 nut supplied with the transfer.

Option 2Option 2Option 2Option 2 –––– Through Heated Injector PortThrough Heated Injector PortThrough Heated Injector PortThrough Heated Injector Port

NOTENOTENOTENOTE: This option is only suitable if the inlet will not be required at any time.

1. Remove components from the injector (e.g. septum, liner etc.) to enable the transfer line to pass

through unobstructed.

2. As the entry hole will generally be larger than the diameter of the metal line sleeve, one or more

of the large washers supplied will be needed.

3. When in operation the injector body should be heated, and should be set to run at a

temperature equal to the UNITY 2 flow path temperature setting.

Oven wall Oven wall

Spacer

Clamp

Washer

Washer

Heated Transfer Line

Nut

Nut

Washer

Injector Body

Washer

Transfer Line Heater

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QUI-1056 UNITY 2 Installation Manual 8

2.1.2. Installing the fused silica transfer line insert

Once the heated line has been fitted to the GC, the fused silica transfer line (SERUTDSERUTDSERUTDSERUTD----5093509350935093) should be

installed. The fused silica transfer line comprises of deactivated fused silica tubing (0.25mm I.D. and

0.35mm O.D.) inside a PTFE sleeve.

Insert the fused silica transfer line into the heated transfer line at the GC end. Push the tubing through

the 1/8-inch aluminium tube of the heated transfer line until it protrudes from the other (UNITY 2) end

of the transfer line.

Trim the PTFE sleeve to ensure enough fused silica is exposed.

Connect the fused silica transfer line to the GC column with a quick seal column connector (CCCC----QSC10QSC10QSC10QSC10) or

alternative connector.

1. Push fused silica back into sleeve

2. Cut away enough sleeve so that ~20cm

fused silica is exposed at either end

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QUI-1056 UNITY 2 Installation Manual 9

2.1.3. Connecting the Transfer Line to UNITY 2

Place UNITY 2 on the bench on the most convenient side of your gas chromatograph. Ensure that the

transfer line will reach from the top of UNITY 2 to the selected entry point into the GC oven.

Ensure that UNITY 2 is switched off and cool.

1. Remove the rear top cover

a. Slide the cover backwards

b. Lift upwards

2. Remove the heated valve cover

a. Unscrew the 2 screws highlighted

b. Lift cover upwards to remove.

3. Place the 1/16 x 0.4 mm (UUUU----FV001FV001FV001FV001) ferrule onto the union then thread the 1/16-inch stainless

steel Swagelok type nut (SERZSERZSERZSERZ----0157015701570157) on loosely

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QUI-1056 UNITY 2 Installation Manual 10

4. Insert fused silica transfer into UNITY

a. Pull ~ 20 cm of fused silica from the PTFE line casing. Cut off the first few mm of fused

silica using an approved capillary cutting tool.

b. Make a mark 20 mm from the end of the fused silica using typing white-out fluid or an

alternative marker.

c. Gently feed the fused silica through the 1/16” nut and ferrule until the mark is reached.

d. Tighten the nut to trap the fused silica and then tighten a further 1/2 turn using one of

the 8 mm wrenches (spanners) provided in the shipping kit.

WARNINGWARNINGWARNINGWARNING: Do not over tighten or the ferrule will become distorted

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QUI-1056 UNITY 2 Installation Manual 11

5. Secure Transfer Line Assembly to UNITY 2

a. Carefully bring the clamp plate, PTFE plate and shield tube down into the position with

the shield tube covering the union nut.

b. The shield tube should be positioned such that the 1/16th side tubing projects though

one of the cutouts.

c. Push the clamp plate and PTFE plate down on to the 2 exposed threads and secure with

2 x M4 nuts (SERZNM4FSS)

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QUI-1056 UNITY 2 Installation Manual 12

6. Plug the 2 connectors highlighted into their respective sockets

2.2. Inserting Split Filter Tube

1. Check the tube receivers to ensure the white PTFE frits are present in both sample and split

tube sides.

2. If they are missing then replace them with spares, which can be found in the shipping kit.

3. Insert the split filter tube, ensuring that the heated valve assembly does not move. If it does

move check the tube alignment.

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QUI-1056 UNITY 2 Installation Manual 13

4. Replace the heated valve surround and secure with the 2 screws removed in the first step.

NOTENOTENOTENOTE: Ensure no wires are trapped under the cover edges.

5. Replace the rear top cover.

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2.3. Installing the cold trap

Ensure the power to UNITY 2 is switched OFF.

1. Remove the front top cover from UNITY 2

a. Pull the cover forward

b. Lift up the cover to remove

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QUI-1056 UNITY 2 Installation Manual 15

2. Loosen the screw at the bottom of the Trap Pneumatics Assembly.

NOTENOTENOTENOTE: It is not necessary to remove the screw completely.

3. Gently pull the Trap Pneumatics Assembly towards the front of the instrument taking care to

keep it in the horizontal plane

4. Once clear of the screw, lift the Trap Pneumatics Assembly clear and rotate to the left.

5. Place the trap alignment tool into the cold trap box. The tool should pass smoothly up to the o-

ring in the heated valve before further gentle pressure moves the tool another 2-3 mm.

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QUI-1056 UNITY 2 Installation Manual 16

NOTENOTENOTENOTE: If the tool does not move smoothly past the point where it enters the brass connector there

may be a misalignment problem that must be corrected before continuing with this procedure.

6. Remove the trap alignment tool.

NEVER SWITCH UNITY 2 ON WITH THE TRAP ALIGNMENT TOOL INSTALLED

7. Holding onto the glass collar of the cold trap, gently push the trap tube into the cold trap box.

DO NOT APPLY EXCESSIVE FORCE TO THE QUARTZ COLD TRAP TUBE

1-2 mm 2.2.2.2.

1.1.1.1.

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8. As the cold trap contacts the o-ring seal at the heated valve end there will be an increased

resistance to movement. The trap must be pushed in a further 2-3mm to ensure it is correctly

seated in this o-ring.

NOTENOTENOTENOTE: Once the trap is properly inserted the glass collar should be approximately 1 mm from the

black plate

9. Replace the Trap Pneumatic Assembly.

a. Locate the screw in the slot.

b. Push the assembly gently back in the horizontal plane guided by the screw, taking care

to align the trap and stainless steel connector

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QUI-1056 UNITY 2 Installation Manual 18

MISALIGNMENT CAN CAUSE THE END OF THE QUARTZ TRAP TO SNAP

c. Apply gentle steady pressure to push the trap into the sealing O-ring located inside the

steel trap connector. If the pneumatics assembly does slide easily onto the cold trap

remove trap pneumatics and check seating of the o-ring.

d. Secure the Trap Pneumatics Assembly in place, taking care to hold the assembly in

place until the screw has been fully tightened.

e. Refit the front cover

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2.4. Connections to UNITY 2

2.4.1. Gas connections

1. Connect the carrier gas supply to UNITY 2.

NOTENOTENOTENOTE: If using a manually regulated carrier gas supply, only the Carrier Gas inlet connection is

required. The UNITY 2 flow path requires a minor reconfiguration to accommodate this. If using

Electronic Carrier Control both the Carrier Gas Inlet and Pressure Outlet connections are used.

Please refer to the UNITY 2 ECC Manual (QUIQUIQUIQUI----1062106210621062) for full details.

2. Connect the Purge gas to UNITY 2. The pressure must be set to between 50 and 60 psig.

NOTENOTENOTENOTE: The dewpoint of this purge gas must be lower than -50°C

3. Once carrier gas is supplied, check the connection(s) on the back panel and the transfer line for

leaks using an electronic helium leak detector.

2.4.2. Electrical connections

1. Connect the power cable (SERZSERZSERZSERZ----0024002400240024).

2. Connect the UNITY 2 to the PC using the serial cable supplied in the shipping kit (SERZSERZSERZSERZ----0189018901890189).

If there are no available serial ports on the PC, use the USB-Serial cable (UUUU----USBSRUSBSRUSBSRUSBSR) provided.

3. Connect the GC cable. Depending upon the GC that is being used a different connection cable

will be required:

SERUTESERUTESERUTESERUTE----5142514251425142 = AGILENT GC

SERUTESERUTESERUTESERUTE----5143514351435143 = THERMO GC

SERUTESERUTESERUTESERUTE----5144514451445144 = VARIAN GC

SERUTESERUTESERUTESERUTE----5141514151415141 = SHIMADZU / OTHER GC

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QUI-1056 UNITY 2 Installation Manual 20

Pressure Outlet

Purge/Pneumatic Gas

Carrier Gas Inlet

Power Lead Connection

Power Switch

GC Cable Connection

PC Connection

Gas ConnectionsGas ConnectionsGas ConnectionsGas Connections

Electrical Electrical Electrical Electrical ConnectionsConnectionsConnectionsConnections

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QUI-1056 UNITY 2 Installation Manual 21

3. Software

3.1. Installing the software

Ensure that your PC meets all specifications presented in Section 1.1. It is advised to close down other

applications on your PC while loading UNITY 2 software.

Locate the Markes TD software CD supplied in the shipping kit (QUSQUSQUSQUS----1000100010001000). Insert the CD into the

appropriate compartment of the PC and follow the instructions on the screen. Alternatively, open

Windows Explorer (located under Start > Programs) and access the CD drive. Open the Index.htm file

located in the HTML_FILES folder.

Markes TD Software will installed in C:\Program files\Markes TD (or C:\(x86)Program files\Markes TD

for 64 bit versions of Windows 7). A shortcut to the Maverick.exe file located within this folder should be

placed on the desktop for ease of access.

3.2. Running the software

Ensure that the gas supplies to the system - especially the dry air or nitrogen purge gas used for UNITY

2 valve actuation and purging the cold trap box - are on.

Having checked the above, switch UNITY 2 on using the switch located on the back panel of UNITY 2.

Start the software by double clicking on the Maverick.exe file.

If communications between the PC and UNITY 2 are established successfully the software will open.

If for some reason, communication is not established an ‘Instrument not Detected’ box appears with a

number of options, Cycle Power and retry? Run simulation? Select options? and Exit?.

Choose Select Options. This will take you to Configuration tab of Options under the View menu. Ensure

that the Instrument Configuration is set to UNITY (manual) and that the correct PC communications port

is selected.

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QUI-1056 UNITY 2 Installation Manual 22

Change the default communications port if necessary by clicking on the down arrow and then clicking

on the correct coms port in the list.

Close down and re-start Markes TD software for the changes to take effect.

3.3. Mass Flow Controllers

Once the software has detected the UNITY 2, the User Interface will be loaded. A scan of the

instrument hardware will be performed to determine whether any Mass Flow Controllers (MFCs) are

installed.

If any MFCs are detected they will need to be configured correctly. Please refer to the series 2 MFC

installation manual (QUIQUIQUIQUI----1010101088884444) for further details.

3.4. GC Interface Logic

The GC interface logic options can be found under the GC InterfaceGC InterfaceGC InterfaceGC Interface tab.

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QUI-1056 UNITY 2 Installation Manual 23

Check the correct operation of the GC ready signal. If the signal appears inverted i.e. software reports

GC not ready when GC is ready, then change the GC Ready (In) logic.

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4. Installation Checkout

4.1. Conditioning the Cold Trap

WARNINGWARNINGWARNINGWARNING: Do not exceed the cold trap temperature limits when conditioning the cold trap. Refer to the

Trap Certificate supplied with the cold trap to confirm the maximum temperatures.

Ensure the Trap Settings of the controlling method has a pre-trap fire purge time of at least 1.0 min

Ensure the “Trap High Temperature” is compatible with the temperatures given in the Trap Certificate.

Click “Heat Trap” icon and answer “Yes” to “Heat Trap with the Controlling Method Parameters”

4.2. System checkout

With “Split On in Standby” selected, ensure air/water background of MS is within operational limits

Create a new method using parameters set out in documentation supplied with check standard QQR-

0190

Set up appropriate gas flows

Set suitable GC(MS) parameters for the analysis of benzene, toluene, xylene, camphene and di-octyl

phthalate

Run the UNITY check standard

Assess the results

Go to Help – System Info and print a copy of the calibration settings.