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United States Air Force RuBee® Visibility Networks
Tool and Asset Visibility NetworkTAVIN
®
Brigadier General Kenneth MerchantBriefing and Overview
Monday July 6th , 2009 – V1-18
Danaher, Oracle, Sig Sauer and Visible Assets…
1Confidential
Agenda
• Introduction and Overview
• AIT Tool Technology and Product Universe
• TAVIN System Demos and Options
• TAVIN Return on Investment
Confidential 2
Companies and People
• Danaher Ltd– Russ Bohart – VP Tool Visibility
• Oracle– Kevin Walsh – Chief Technology Officer
• Sig Sauer– Pete Kujawski – Vice President, International Sales
• Visible Assets– Robert Griffin – Vice President, Manufacturing – Pete Abell – Vice President, Business Development – John Stevens – Chief Executive Officer
Confidential 3
The AIT Visibility Puzzle
Confidential 4
Containers
Tools
Weapons
Human ID
Pallets
Manuals Oil Rags
Muster S
ystems
Acce
ss C
ontrol
Head Sets
Munitions
The AIT Visibility Puzzle
Confidential 5
Ultra Wide Band ?
LF RFID ?
WiFi ?
Zigbee ?
915 Mhz RFID ?
BlueTooth ?
Savi Tags?
13.56 Mhz RFID ?
RuBee Solves an Important Part of The PuzzleWith an integrated wireless visibility solution that works
in harsh environments through water and on steel.
Confidential 6
Confidential 7
Containers Weapons, Munitions Human ID, MusterAccess Control Mission Critical Tools Aircraft Parts Aircraft Manuals Oil Rags, Other Assets Pallets
RuBee VISIBILITY
RuBee Solves an Important Part of The PuzzleWith an integrated wireless visibility solution that works
in harsh environments through water and on steel.
How Does RuBee Solve The Puzzle ?With a new disruptive USA developed wireless technology
Confidential 8
RuBee VISIBILITYRuBee does not use radio signals, it uses magnetic signals that work on steel, near steel and underwater.
RuBee is Human Safe and Intrinsically Safe
RuBee is the only wireless technology approved by US Government for use in High Security facilities.
RuBee tags can be thin, small, use a coin size battery with a life of up to 20 years
RuBee tags have ranges of 1-50 feet, and antennas produce volumetric reading areas, not line-of-sight.
How Does RuBee Solve The Puzzle ?With strong, Best-of-Breed licensees and partners
Confidential 9
Visibility Software ECSS SystemsContainer Systems
Visibility ERP Applications ECSS Systems
Small Arms, Small Arms SystemsWeapons VisibilityWeapons Healthcare
Tools and Tool SystemsLean 5S Systems Kaizen Training *
* Note: Danaher Tool Group provides Air Force training to AFSO21 officers in lean 5S processes, and continuous Kaizen 5S improvement at no cost to Air Force.
IEEE 1902.1RuBee is an IEEE standard that guarantees open systems longevity
• IEEE 1902.1 is the first international standard designed specifically for wireless visibility networks, in secure, harsh environments (near steel and water).
• IEEE 1902.1 was unanimously approved by IEEE corporate membership as a standard Jan. 2009.
• IEEE 1902.1 was supported by Motorola, General Electric, General Motors, LG Electronics, Nokia, Microsoft, Sig Sauer, Epson/Seiko, Visible Assets, Inc. and many smaller companies.
Confidential 10
Confidential
RuBee Wireless Visibility SystemsRuBee Visibility Networks provide real-time location, sensor, environmental status, and movement data for most mission critical assets and mission critical personnel. RuBee is not RFID and is based on a new and improved magnetic wireless technology. RuBee is highly secure, with no eavesdropping risk, no target risk, no known EMI or EMC risk. Unlike RFID, RuBee works in harsh environments, through water and on steel. It is in use in Hospitals, Armories, Mobile Vans, Secure DoE Sites.
11
Typical RuBee Tags
Confidential
Example RuBee In-Use Applications
13
• Hospital Operating Rooms, J&J, Dupuy, GHX
• Trimble Mobile Asset Visibility• US Department of Energy
Confidential
AEVIN – Arms and Equipment Visibility Network
14
With Sig Sauer as a partner, we have created a real-time arms visibility network for weapons, mission critical equipment and people. It includes high security RuBee tags placed in the weapon, ID cards, and asset tags on mission critical equipment. The tags provide full real time physical inventory in an armory, during shipping, and in vehicles, yet the RuBee tag can not be used as a target by the enemy outside the armory.
Smart RackAntennas
Confidential
AEVIN – Arms and Equipment Visibility Network
15
RuBee Tags are rugged, and built into the weapon, usually the grip. Tags meet MIL-STD-810G (Salt spray, submerged 66’ of water, 23 solvents, etc.), and must survive 20,000 rounds endurance testing. Tags are also tested on a shock machine (1,000 G’s @ 1 msec for 20,000 shocks).
RuBee Tag beforeAnd after 20,000 Rounds
Tag Still Working
RuBee Tags are tough and meet MIL-STD-810G (Temp @ -50C).
Tag Still Working
Confidential
AEVIN – Arms and Equipment Visibility Network
16
RuBee AEVIN Tags have sensors that count shots, provide detailed waveform data, and optimal weapons health possible based on KPI’s, and weapon tags can be read even when stored in a mobile case.
2
Confidential
AEVIN – Arms and Equipment Visibility Network
17
AEVIN provides real-time physical inventory, and weapons storage with full high security, access control, exit entry detection and web enabled reports of all
events in any armory with audit trails that meet DoD 5015.2.
Mission Critical Tool AIT The Product Universe
Confidential 19
• Barcode Shadow Board (6 Products)
• Fixed Location Presence Detection (PD) - (5 Products)
• Fixed Location Tool ID Detection (IDD) (3 Products) • Mobile Presence Detection
• Real Time Tool Visibility
Tool AIT Product UniverseFixed Location PD Systems
Confidential 20
At Least 4 Commercial Products. Price Range $12,000 $30,000Manual Steps with Process Change, Requires Power Source, 100% Detection
A. Photo DetectorsB. Video ImagesC. Other Detectors
Tool AIT UniverseFixed Location IDD Systems
Confidential 21
At Least 2 (3) Commercial Products. Price Range $12,000 $30,000Manual Steps with Process Change, Requires Power Source, 80 % Detection. Requires Direct Contact. Can not meet MIL-STD-810G.
A. Maxim SFN Package 6mm x 6mmB. iButton Package
Tool AIT UniverseTAVIN Mobile Wireless Smart Pad Systems
Confidential 22
Commercial Product. Price Range - Highly Competitive With Fixed Systems. No Manual Steps with No Process Change, No Power Source, 100% Detection all tools. Meet MIL-STD-810G. Includes optional IDD chips.
Confidential
TAVIN – Tool and Asset Visibility Network
23
TAVIN CTK Smart Cases may be designed with horizontal drawers or pads, with tool presence or absence LED indicators on each Smart Pad. Green LED indicates all tools present and Red indicates a missing tool.
Confidential
TAVIN – Tool and Asset Visibility Network
24
TAVIN CTK Smart Cases may LED indicators. A closed case with a Green LED indicates all tools present and Red indicates a missing tool, yellow indicates a broken tool.
TAVIN – Tool and Asset Visibility NetworkSmart Wireless Tools and Assets
Confidential 25
Q4 ‘09. Smart Tools have RuBee Tag Embedded in Tool. Price Range Competitive. No Manual Steps with No Process Change, No External Power Source, 100% Accuracy. 25% coverage of Tool Kit with Smart Tools today, 50% coverage in 12 months, 80% in 24 months. Remaining tools are managed with Smart Pads for 100% Tool Visibility & Accountability.
RuBee Torque Wrench can record torque logs who and when wrench was used, and that wrench has not been dropped and is in calibration.
Can be used with Smart Bolts that retain Torque Log.
If a Smart Tool is lost, it can be found using a RuBee Locator
Confidential 26
TAVIN – Tool and Asset Visibility NetworkA Smart RuBee Enabled Shelf at the CTK provides automatic check-in/check-out of any kit, manuals, head sets and tools, with 100% visibility of all items, 24 hours a day, 7 days a week. No more lines, and reduced manual physical inventory time.
27
CIP
FOD
Confidential 28
CIP
FODRuBee Smart Tools
RuBee Smart Pads
RuBee Smart Cart + GPSCTK
CTK
CTK
CTK
TAVIN – Tool and Asset Visibility NetworkA Smart RuBee Enabled Cart provides mobile automatic check-in/check-out of any kit, manuals, head sets and tools, with 100% visibility of all items, 24 hours a day, 7 days a week. Smart Carts have a huge potential ROI, and cost savings, providing reduced wasted transport time to aircraft from CTK, full automatic inventory, and automatic system wide alerts at the aircraft.
Confidential 29
CIP
FODRuBee Tagged Equipment
RuBee Smart Cart + GPS
TAVIN – Tool and Asset Visibility NetworkA Smart RuBee Enabled Cart provides mobile automatic check-in/check-out of other hard to ID assets, including vacuum cleaners, knee pads, headsets, manuals, oil rags.
Dot-Tag Oracle Visibility Engine exports to ECSS
Confidential 30
TAVIN – Tool and Asset Visibility NetworkSmart Carts provide instant World Wide tool mobility and mobile tool control though Oracle Dot-Tag and ECSS. The Smart Carts may be loaded on a C17 moved to a forward operating base anywhere in the world and function as if it was at its home base, with full GPS localization and automatic tool and asset inventory.
IRAQ UAE
SCOTT
MC
CH
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GERMANY
TAVIN a Tool and Asset Visibility System designed from the ground up by industry experts in lean operations, and systems to improve efficiency.
How do we help improve efficiency?
• Less Airman Time Spent Standing in Line• Fewer Airman Trips Back to the Tool Crib• More Airman time available to Work on a Plane • Less Time Looking for Lost Assets on Flight line• Reduce Support Staff Overhead• Faster Aircraft Turnaround• Full Air Mobility of Tools with Full Real-Time
Visibility
Confidential 31
The Return on Investment Tool Visibility Networks for Lean Environments Translate in to $ saved
Confidential 32
Reduce Risk of FOD
Eliminate Indirect Labor Waste, Redirect Techs to Flight Line.
Minimize Aircraft Turn-Around Time, Maximize Sorties
World Wide Real-Time ECSS Tool Visibility
Compare FOD RisksMcChord Statistics 2008
Confidential 33
Current Manual Systems 92 Events/Yr
Fixed Location PD Systems 92 Events/Yr no expected change
Fixed Location ID Systems 92 + Events/Yr risk of ID pack loss Mobile PD Systems 35-46 Events/Yr airman can not leave aircraft with lost tool
Real-Time Visibility 10-20 Events/Yr easy to find lost tools
Compare Indirect Labor Costs For Tool Management
From McChord data 2008
Confidential 34
Current Manual Systems $3.9 M/Yr
Fixed Location PD Systems (?) + $3.9 M/Yr additional transit time to CTK
Fixed Location ID Systems (?) + $3.9 M/Yr additional transit time + checks on small items Mobile PD Systems $1.5 M/Yr reduced labor check-in/check-out
Real-Time Tool Visibility $0 M/Yr
Compare Sorties Per Day
Confidential 35
Current Manual Systems 4 Sorties/Day
Fixed Location PD Systems 3 Sorties/Day additional transit time to CTK
Fixed Location ID Systems 3 Sorties/Day transit time + checks on small items Mobile PD Systems 5 Sorties/Day * reduced labor check-in/check-out
Real-Time Visibility 5-6 Sorties/Day *
* Includes Real-Time World Wide ECSS Tool Mobility and Visibility
Confidential 36
TAVIN was designed ground up to minimize waste, and prevent FOD, based on a new US developed, disruptive visibility technology RuBee, an international standard (IEEE 1902.1).
TAVIN has a high ROI based on waste reduction that can not be achieved by fixed location TAS systems, or manual TAS systems, and manages non-tool assets, including oil rags, headsets, manuals, and launch kits.
TAVIN has the potential to decrease aircraft turnaround time, and increase number of sorties per day per aircraft and provide world wide real-time, tool mobility and tool visibility through ECSS
TAVIN will be implemented and maintained by companies that are known for expertise in the US Air Force Expeditionary Combat Support System (Oracle), and in Air Force Kaizen training and lean 5S process optimization and Tool Management (Danaher).
TAVIN Advantages For US Air Force