Unit i Si Engines

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    UNIT - 1

    MIXTURE REQUIREMENTS

    SI engines supplied with chemically correct A/F mixture

    A/F ratio of weight of air to weight of fuel

    Stoichiometric A/F is 14.5:1

    MIXTURE REQUIREMENTS

    Mixture strength

    Rich mixture A/F < Theoretical A/F

    Lean mixture A/F > Theoretical A/F

    Mixture strength is also indicated as equivalence ratio

    Equivalence Ratio =

    If >1 mixture is rich and if

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    MIXTURE REQUIREMENTS

    Mixture strength for various operating conditions

    Cold starting

    Gasoline injected cannot vapourise completely as temperature will be lower

    -Lesser fuel reaches the cylinder

    -Rich A/F of 9:1 has to be supplied

    Idling

    -A/F of 12:1 is needed

    -dilution of fresh charge with residual gases will be more hence rich mixture is needed

    MIXTURE REQUIREMENTS

    Mixture strength for various operating conditions

    cruising

    - A/F of 15:1 is needed

    Acceleration

    - More power has to be produced hence rich mixture is needed

    Economic & More power operation

    - Slightly lean mixture is required for less FC

    - Rich mixture is needed for more power generation

    MIXTURE REQUIREMENTS

    Engine performance

    Lean mixture poor engine power, mechanical damage, knocking

    Slightly lean - Economical, low exhaust emissions

    Stoi. Mixture - Best all round performance

    Slightly lean - Max power, higher emissions, higher FC

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    Too rich - More pollution, uneconomical, oil contamination

    COMBUSTION CHAMBER

    Basic requirements

    1) High power output

    - requires high compression ratio

    - no excess air supply

    - complete utilisation of supplied air

    - accommodate large inlet & outlet valves to have higher volumetric efficiency

    - streamlining the inlet & exhaust passages to reduce pressure drop & to increase

    volumetric efficiency2) High thermal efficiency

    - Requires high compression ratio

    - Small surface to volume ratio to reduce heat losses

    - Smooth engine operation

    - Pressure rise should be moderate

    - Compact size with shorter flame travel distance to reduce knocking

    - Proper location of spark plugs

    - Good cooling of charge

    3) Smooth Engine operation

    - moderate rate of pressure rise during combustion

    - proper location spark plug

    - shorter flame travel distance

    - satisfactory cooling of spark plug and exhaust valves.

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    Fig. 4 Types of Combustion Chamber

    Types of combustion chamber

    T head

    - designed to have lower compression ratio to prevent knocking

    - has two camshafts for operating inlet and outlet valves individually

    F head

    - inlet valves located in the cylinder head and outlet valve sin cylinder or vice versa

    - improved volumetric efficiency

    - reduced width of combustion chamber

    Over head

    - Higher volumetric efficiency

    - Single cam shaft located by the side of the cylinder operating the valves throughtappets, push rods & rocker arms

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    Turbulent combustion chamber

    - Very small clearance volume provided

    - Causes squish turbulence in the mixture, resulting in better mixing & improved

    combustionCOMBUSTION IN SI ENGINES

    Stages of combustion

    Cylinder is supplied with homogeneous A/F mixture by the carburetor

    A/F mixture absorbs heat from the hot cylinder, piston, valves

    Hydrocarbons of fuel reacts with oxygen and sets up further reactions which ispreflame reactions

    Peroxides, aldehydes and even carbon monoxides are formed due to preflamereactions

    Combustion initiated by an electric spark in the spark plug

    COMBUSTION IN SI ENGINES

    Stages of combustion

    Spark creates high temperature region around it and the fuel molecules in this

    region starts burning which is flame Flame has definite front or boundary called a flame front

    Layer by layer combustion occurs as the moving flame separates burnt gases andunburnt gases is normal combustion

    Flame started at the spark plug spreads to the farthest part of the cylinder

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    COMBUSTION IN SI ENGINES

    Fig .3 Stages of Combustion

    Stage 1: Preparation period

    Duration between spark ignition to the first measurable pressure rise Also called as ignition lag but ignition lag happens only in diesel combustion

    Pressure rise will be of 1% of total pressure rise

    Depends on temperature, pressure and dilution of residual gases

    Stage 2 : Propagation period

    Duration between the first measurable pressure rise and peak pressure

    Rapid increase in combustion rate

    Stage 3 : After burning

    Combustion continues after peak pressure is after burning

    Combustion reduces

    About 10% of heat release occurs

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    Factors affecting combustion

    Mixture strength

    Inlet conditions

    Size of the cylinder bore

    Ignition timing

    Position of the spark plug

    Velocity of fresh charge through the inlet

    Presence hot sots in the combustion chamber

    Dilution of residual gases

    Introduction of lubricating oil

    Abnormal combustion Knocking

    Flame moves in a orderly manner in normal combustion

    In knocking combustion Temperature and pressure initiates chemical reaction inthe mixture and this charge gets self ignited

    Self ignited flame & normal flame collides forming pressure waves

    Pressure waves hits the engine parts creating knocking or pinging sound Abnormal combustion Knocking

    Pressure waves travels with velocity of sound back & froth in the combustionchamber until dissipated by friction

    Steep pressure rise during knocking sets up vibration in the charge

    Vibration increases the heat transfer to the walls, hence more heat loss

    FACTORS AFFECTING KNOCK

    Molecular structure

    - Increase in carbon chain increases knocking tendency

    - adding methyl or ethyl group to the carbon decreases knocking tendency

    - Napthenes have higher knocking tendency

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    Self ignition temperature

    - Fuels with higher ignition temperature exhibits less knocking

    - Adding tetra ethyl lead increases self ignition temperature

    Rate of burning

    - Depends on mixture strength

    - Increases in burning rate increases knocking

    A/F Ratio

    - Max power & flame speed resulted in A/F of 13:1

    - Moving away from 13:1 gives better results

    Charge temperature

    - Increase in charge temperature results in increase in end gas temperature,thereby knocking tendency

    Charge density

    - Reduction in intake pressure reduces knocking tendency

    - Supercharging increases knocking

    Compression ratio

    - Increase in CR results in increase in end gas temperature & pressure, therebyknocking tendency

    Dilution of residual gases

    - Though it increase the mixture temperature it lowers the knocking tendency

    Valve timing

    - Late intake closure results in reduction compression ratio compared withtheoretical value

    - Late IVC increase overlapping increasing dilution, hence knocking tendencyreduces