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Unit Dose Packaging System
A Set of Solutions for Patient Safety
Logistics Automation
Automation Patient Safety Economics
Automation of Logistic of Meds and Mats
At this scalable solution, you can start with unit-dose packaging automation up to mixed logistics of meds and mats.
Complete cycle, centralized and distributed logistics
Manual, semi-automatic and fully automatic modes at same equipment
Opus 30X packaging of Meds can make blisters, ampoules, bottles and kits at the same
machine.
Automation of logistics, added to Opuspac System solutions oriented to Patient Safety is a
unique approach to Hospital economics problems.
Unit dose re-packaging equipment, blister cutter, picking system for centralized logistic
and electronic dispensers are part of the information provided here.
Here we address to solutions for Automation.You may see another brochure for Patient Safetyand other for the incidence of these two drivers in Economics.
Vol. 1 of 3 Vol. 2 of 3 Vol. 3 of 3
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A
B
Pharma Pharma
© 2017 - Opuspac
Mixed LogisticsSimplified ideal process for mats and meds
Patient
Room
Picking
Area
in the
Pharmacy
Opuspick
MasterCart
Pres-Pack
LEVOFloxacyn
Capsule 250 mg
SCOPOlamine
Ampoule 2 mL, A
PI = x m
g
RANITIdine
Capsule 150 mg
ACICLOvir
Capsule 200 mg
Patient N
ame
Date of Birth
Bed 323
16:00, Thursday, 0
6/May/17
LEVOfloxacin, 250 m
g, pill
SCOPOlamine, 2 m
L
D = Dose for th
e patient
20 mg in 500 m
L of serum
in 2 hours
PA = 40 mg/ampoule
Administer 2 m
L x 0,50 = 1,0 mL
Flow = 83 drops/minute
RANITIdine, 150 m
g, pill
ACICLOvir, 200 m
g, pill
Opus-MD
Prescription Readyto Patient-Time
MedicationDispenser
Decentralized Logistics
Centralized Logistics
A
B
Automatic Picking
Reception
Opuspac
Automatic
Unit Dose
Stock
Opus 30XUnit Dose Machine
BC 100Blister Cutter
4
60 x 60 mm 60 x 100 mm 70 x 130 mm 90 x 150 mm 90 x 200 mm
Opus 30X
© 2017 - Opuspac
Units of blister
Ampouleup to 3 mL
Ampoule or Vialup to 20 mL
Vial + Ampoule
Kits of several products
Only one Machineto do all type of Packages
Packs and print information and codes starting a special roll of material where pre-made packages , are placed.Product feeding can be made: manually in case of groups of products, or kits, semi-automatic for ampoules, vials, blister, small bottles and also fully automatic for blister, ampoules, vials and small bottles, with operator doing other jobs meanwhile the machine is working, giving you a multitasking operator.
It can integrate with the HIS system of the hospital to download information to print.
Ÿ Very compact equipmentŸ Consumption only 1600 watts (basic
machine), Ÿ It has 22 alarms, Ÿ Two safety systems, Ÿ Two systems of control Ÿ Eleven motors Ÿ It gives instructions to operator from the
main machine display .Ÿ Output with disk is up to 2,600 units per
hour.
It can integrate with opcional fully automatic loader for blister or ampoules and bottles.
55© 2017 - Opuspac
A B C
1x Opus 30X/3A +
1x Opus 30X/AB +
1x BC 100
Opus 30X Opus 30X
+ 3A
Opus 30X
+ BC 100
+ 3A
+ AB
D
A A B A B C D A B C D
AB3A
Opus 30X Opus 30X Opus 30X
BC 100
0 - 180 beds 180 - 250 beds 250 - 500 beds Over 500 beds
Same machine Opus 30X works at any configuration
With disk can do all type ofproducts. Without disk can
do kits
Blister cutter
Recommended
Configuration
Disk
Configuration according to your needs
Can do same as plusAautomatically packs
ampoules, vials, bottles
Can do same as plusAautomatically packs
pills
6
BC 100
723 mm
13
16
mm
734
© 2017 - Opuspac
Specifications
Blister Cutter
A 200 beds hospital needs to cut about 30.000 doses per month.Rate of manual cutting is 400 cuts per hour. Cutting time is 75 hours per month.With automatic cutting machine (BC 100) is made at an average of 2,000 cuts per hour. As this cutting is done simultaneously
with others operations, then practically it is saved all the time of cutting.
Besides manual cutting is a repetitive effort that causes a professional lesion with possible legal claims.
Ÿ Fully automatic.Ÿ Receives up to 100 blister packs ready
to cut. Ÿ Blister size information is previouly
saved at the machine control.Ÿ Not every blister can be cut. See
following page.
Ÿ Output: up to 2,300 cuts per hour.Ÿ All safety devices included.Ÿ CE mark approved.Ÿ Cut blister is loaded to a container
ready to place on the following automatic equipment, AB feeder.
7
min. 2.5mm
min.2.5mm
min. 2.5mm
min.2.5mm
min. 2.5mm
min.2.5mm
min.2.5mm
min. 2.5mm
45º 45º
min. 2.5mm
min.2.5mm
© 2017 - Opuspac
min: 5 mmMax: 15 mm
min.2.5mm
Configurations where the cut is possible
Other configurations and materials should be tested and approved by our Technical Department
Materials of blisterpackare PVC or PET plus aluminium.
8
Opus 30X Opus 30X + AB
© 2017 - Opuspac
Semiautomatic Fully Automatic
Operation with disk, very flexible solution to pack 30 doses or more per batch.We supply with 4 disks for different sizes and type of products.Needs 220 volts, single phase connection.One model for 50 Hz and other for 60 Hz.Receives rolls up to 15,000 doses.Printer with 300 dpi. Witdh of printing 53 mm. Length up to 100 mm.Output: 2,600 doses per hour.
Fully automation Operation for blisterpacks cut with the BC 100 or manually.Output depends on type of blisterpack.99% efficiency.It also works with disk feeder semi-automatically.
9
Opus 30X + 3A
© 2017 - Opuspac
Opus 30X + 3A + AB + BC 100
Fully Automatic Fully Automatic
Ful ly automation Operation for ampoules, small bottles and vials up to 20 mL or < 25 mm diameter.Disk is also supplied for semi-automatic operations and small batches.Output: 2,600 doses per hour.
Same Opus 30X machine can switch from disk to automatic loader of ampoules and vials (3A) to automatic loader of pills (AB).Ouput for disk and 3A is 2,600 per hours and output for AB depends on type of blister.
10 © 2017 - Opuspac
Opus 4.0 software screens
Opus 4.0 Software
OPUS 4.0: Our software easily links the machine
printer to your IT system
• Can work on-line or off-line with your ERP (HIS).
• Easy to configurate.
• Several security levels for modifications.
• Includes database with information ready-to-use.
• Increases Patient Safety.
11
2136 843
© 2017 - Opuspac
90+ Layouts At the layouts we emphasize:
Ÿ The route of administration
Ÿ The speed of administration
Ÿ The need to maintain exact time to
administrate
Ÿ The classification of the drug
Ÿ Risk of allergies to check
Ÿ Bleeding risk
Ÿ Do not administrate to pregnant.
Ÿ Falling risk
Ÿ Do not crush the pill
Ÿ Need to dilute
Ÿ Need to keep the patient at the room
for 2 hours
Ÿ Etc
Layouts are a group of informationlocated at the unit dose below the legal information, validity, etc.
Slow EV
Fall Risk
ControlVital
Signals
TerlipressinAmpoule 1 mL, API = 1mg
Validity: 31/08/2018 Batch:1234567Manufacturer XXXXXX CRF: 00000Pharmacyst: Bill Dankel
Communicate symptoms ofhypo or hyperclycemia
Subcutaneous
Cannot be admnistered EV
Medicine of ExactTime of Administration
Monitor allergicreactions
Ophthalmic
Slow EV
Fall Risk
CheckVital Signs
EV, IM, SC
Check VitalSigns
Do not administrateduring lactation
EV
Dilute before administering
High Alert
EV
Bleeding Risk
High Alert
Always DiluteRisk of Bradycardia,Hypotension, RespiratoryDepression and SeriousHeart
High Alert
EVFall Risk
Communicate GI changes
EV
Fall Risk
Medicine of ExactTime of Administration
Do Not Splitor Triturate
VO
Bleeding Risk
Do not administer intravenous
Intramuscular
Fall Risk
CheckVital Signs
Do Not Administrateto Woman
Deep IM
12 © 2017 - Opuspac
Opuspick
LEVOFloxacyn
Capsule 250 mg
SCOPOlamine
Ampoule 2 mL, A
PI = x m
g
RANITIdine
Capsule 150 mg
ACICLOvir
Capsule 200 mg
Patient N
ame
Date of Birth
Bed 323
16:00, Thursday, 0
6/May/17
LEVOfloxacin, 250 m
g, pill
SCOPOlamine, 2 m
L
D = Dose for th
e patient
20 mg in 500 m
L of serum
in 2 hours
PA = 40 mg/ampoule
Administer 2 m
L x 0,50 = 1,0 mL
Flow = 83 drops/minute
RANITIdine, 150 m
g, pill
ACICLOvir, 200 m
g, pill
Master Cart Pres-PackDirect toPatient
or
This product is only availablefor foreign marketafter November 2018.
Electronic assisted picking for
Central Pharmacy with closed
drawers gives the process more
stability.
You can do centralized logistic oriented to
patient, preparing the exact drug and
materials the patient requires at such
period of the day.
Products can be grouped through Pres-
pack or loading a master cart.It is also possible to use Opuspick to load
the satellite Pharmacies.
Equipment is configurated according to
customer requirements in sizes and
number of boxes. Size of command module is 390 mm x 510
mm (deepness) and 212 mm height.
Additional module width 780 mm.Maximum configuration: 8 additional
modules. Each one is up to 96 drawers
(small size) per module and up to 6 divisions
per drawer, in total, each module: 576 SKU. Drawer opens only when system requests.
Then the barcode of drug is read making a
double checking.Includes touch screen display, computer,
label printer and barcode readers.
13© 2017 - Opuspac
Opus MD
Opus MD Electronic Dispenser for Mats and MedsEverything is at closed drawers and it only
opens when the computer gives the
authorization.
It can be configurated according to exact
customer needs.
Different size of drawers than can be divided up
to 6 divisions per drawer.
All metal construction.
Upper doors for bulky materials.
Size of basic dispenser is 780 mm x 510 mm
(depth) and 2100 mm (height).
Up to 96 drawers. with 6 divisions and two
doors.
Additional modules are easy to add.
This product is only availablefor foreign marketafter November 2018.
Oriented to Patient Safety
14 © 2017 - Opuspac
Who we are
We developed a machine to automate the unit dose process 9 years ago. Starting form scratch we are now a medium size company going very well.
At some moment, few years ago, one of the partners said: these people of Healthcare have many problems, we should help them.
We put Patient Safety goal on the mission statement of the company, and then things start to change. Being engineers we went to school to make post-graduation on Quality and Patient Safety.
Process began to accelerate. Our customers realized our passion for this matter was true.
Now we are at 450 hospitals, located in 14 countries.
The information provided by Opuspac System is good help to nurses who are the potential second victim.
We converted the unit dose package in a media of communication.
Developed software, machines and system to induce the reading of the drug name. We added to our staff Pharmacist Doctors to develop all the 90 layouts and we grew towards full automation process, making it simple and lower cost.
We intend to make our solutions easy available to Healthcare institutions of any size at many countries.
H E A L T H
T O T A L
Health Group Oriented to Patient Safety
TEXAS, USA SAO PAULO, BRAZIL
R. Humberto Pela, 68Louveira, SP, Brasil - CEP 13.290-000
Phone +55 (19) 3878 [email protected]
www.opuspac.comblog.opuspac.com
BARCELONA, SPAIN
15© 2017 - Opuspac
Our Differentiation
Ÿ Full logistics cycle up to the patient.
Ÿ Fully automatic unit dose re-packaging with CE mark.
Ÿ Our Technical Assistance starts at machine display with photo
and text and persuasive tecnology.
Ÿ We cut blister and preserve the primary package.
Ÿ Same machine, Opus 30X is for all sizes, also kits.
Ÿ Our solution is scalable, starting with lowest investing.
Ÿ Our software Opus 4.0 allows to keep control of the printing
process.
Ÿ We supply many procedures and solutions to improve Patient
Safety.
Ÿ Our packaging induce reading the name of drug.
Ÿ We do have a system oriented to Patient Safety.450 customers in 14 countries
Health GroupOriented toPatient Safety
R. Humberto Pela, 68 Louveira - SP - Brasil - CEP 13.290-000
Phone: +55 (19) 3878 1036
www.opuspac.comH E A L T H
T O T A L
TEXAS, USA SAO PAULO, BRAZIL
A Set of Solutions for Patient Safety
AutomationVol. 1 of 3
Patient SafetyVol. 2 of 3
EconomicsVol. 3of 3
BARCELONA, SPAIN