Unit 7 - Cnc - Lecture 1

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    UNIT 7

    Computer Numerical

    Control

    CNC

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    Evolution of Machine Tools

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    Evolution of Machine Tools

    First Milestone: Application ofPower

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    Evolution of Machine Tools

    Maudsleys Screw Cutting Machine is secondmilestone in machine tools in which spindle andtool motion were synchronied

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    Copying arrangement for Machining is thirdmilestone in automation in which hardtemplates!masters were used to machinecomponents"

    Evolution of Machine Tools

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    #n$process gauging is a fourth milestone

    Evolution of Machine Tools

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    Evolution of Machine Tools

    CNC or Computer Numerical Control is a term derived from %Cor %umerical Control.

    NC refers to Control of a process or automatic operation of a machine by using symbolic codes

    consisting of characters and numbers.

    NC was introduced in late 40s to control machine tools such as !rilling and "illing machines. #ne of

    the $rst applications of NC machine tool was in production of helicopter rotor blades andship

    propellers.

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    CNC % Computer Numerical Control

    Conventionally& an operator decides and ad'ustsvarious machines parameters li(e feed & depth of cutetc depending on type of 'ob & and controls the slidemovements by hand. In a CNC "achine functions and

    slide movements are controlled by motors usingcomputer programs.

    )art)rogram

    "achineControl

    Unit

    "achine

    Components #f a CNC *ystem

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    CNC % Computer Numerical Control

    )+,T ),#-,+"

    *et of Instructions

    ach instruction speci$es a particular operation to be

    done

    Can be written manually or automated

    +ll instructions wor( towards achieving the $naldimension of the wor(piece from its initial geometry

    Instructions include% Tool motion& /eed rate& *pindlespeed& tool change& coolant ono1 and many others

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    Computer NumericalControl

    )unched Tape

    )+,T ),#-,+"

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    CNC % Computer Numerical Control

    "achine Control Unit 2"CU3

    Converts instructions into electrical signals

    *ends these signals to motors and other components toperform the speci$ed function

    -athers feed bac( signals from the machine tool

    +d'usts machining parameters as per feed bac(

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    Classi$cation of CNC *ystems

    Type of Tool"otion

    -)oint to )oint2)T)3-Continous

    Coordinate*ystem

    -Incremental-+bsolute

    Type of /eed 5ac(

    -

    #pen 6oop-Closed 6oop

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    )oint to )oint *ystems

    !rilling oles& Tapping& )robe based Inspection usingC""& 8elding& )ic( and )lace operations& ,ivetting

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    Continuous path system

    *traight )ath Contour

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    +bsolute Coordinatesystem

    9

    y

    +. 29:;&y:& y:73

    !. 29:?& y:=3

    -#T# @:;&

    A:&A:7-#T# @:?&

    A:=

    20&03

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    Incremental Coordinatesystem

    +. 29:;&y:& y:73

    -#T# @:B&A :;

    20&03 for )oint !

    !. 29:?& y:=3

    -#T# @: ;&A:B

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    +bsolute and Incremental*ystems

    In the +bsolute system& Interruptions caused by& fore9ample& tool brea(age 2or tool change& or chec(ing theparts3& would not a1ect the position at the interruption.

    asy change of dimensional data +bsolute *ystem

    Incremental *ystem Useful for cycles and mirroring

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    D igher Ee9ibilityD Increased productivity

    D Improved Fuality

    D ,educed scrap rateD ,eliable and *afe operation

    D *maller footprint

    +dvantages of CNC

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    &ideo Time

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