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Undulator System Assembly Plans. Rodd Pope, SLAC In collaboration with Catherine LeCocq, SLAC Metrology & Geoff Pile, ANL. Outline. Roles and Responsibilities ANL, SLAC Metrology, SLAC Undulator Assembly System Design & Requirements Assembly Plan Outline Facility Space Management Schedule - PowerPoint PPT Presentation
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Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting1
Undulator System Assembly Plans
Rodd Pope, SLAC
In collaboration with Catherine LeCocq, SLAC Metrology & Geoff Pile, ANL
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting2
Outline
Roles and ResponsibilitiesANL, SLAC Metrology, SLAC Undulator Assembly
System Design & RequirementsAssembly Plan OutlineFacility Space ManagementScheduleMoving Forward
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting3
SLACMetrology
ANL
Areas of Expertise Working in Collaboration
October 2005 April 2006
SLACMetrology
ANL
SLAC Assy & Install
Collaboration requires trust. Trust requires effort.
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting4
Collaboration Roles and Responsibilities(abridged)
ANLDesign the System and Sub-assemblies minus WPM/HLSSupply Designed Sub-assembliesProvide Expertise
SLAC MetrologyDesign and Supply WPM/HLS SystemDevelop and Test Fiducialization ProceduresProvide Expertise
SLAC Assembly & InstallationGirder Assembly PlanSystem Installation PlanMaterial Handling and StorageProvide Expertise
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting5
SLAC Assembly Supervisor
Requisition postedInterviews are nearly completeAn offer should be extended the week of April 24th
Responsibilities will include:Material handling and assembly planning and executionAssembly and QA documentationSpace and personnel resource planning
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting6
Undulator System Girder Assembly
Field Installation
Precise/Vacuum Assembly performed in a control environment
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting7
Intra-girder Component Alignment
PRD 1.4-001 r3
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting8
Girder Assembly
PrerequisiteAll necessary components fiducialized
Stands aligned in all staging areas
Outside MMF (possibly in Building 750) following the SPEAR3 Approach as suggested by Richard M. Boyce
Station 1 Prepare Girder: Mount CAM wedges under girder
Station 2 Component Installation, part 1
roll-away slides, component supports
HLS & WPM components
undulator vacuum chamber
Station 3 Component Installation, part 2
quadrupole, BFW and BPM
Station 4 Wiring / Plumbing
In the Controlled Environment of the MMF Station 1 Optical Alignment
Station 2 CMM
Storage LeCocq, Catherine, October 27-28,
2005, FAC Meeting, Slide 13
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting9
Girder Assembly Flow
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting10
Possible Assembly & Storage Spaces
B033 - GLAST B006 – SSRL/ILC Requires Cleanout ($)
B750 – Access may be limited by construction
B081 - MMF
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting11
SLAC Magnetic Measurement FacilityWolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3
Floor plan divided into three functional areasMagnetic Measurements (± 0.1º C)Fiducialization and Assembly (± 1º C)Storage (± 2.5º C)
Assembly Area
Storage and Queuing
LCLS-TN-04-1
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting12
Undulator Magnet Storage
All 40 undulator magnets could be stored in the MMF storage area.
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting13
Component Delivery & Assembly Schedule
Rodd Pope, SLAC
Undulator System Assembly [email protected]
April 20-21, 2006 FAC Meeting14
Moving Forward
Solidify Component Delivery Dates
Refine Assembly Process with SUT Experience
The activities and logic in the P3 assembly plan are reasonable.
The resources assigned to the tasks are being reviewed.
Secure Assembly and Storage Space
Material handling equipment design and procurement is behind schedule
Addition of SLAC Assembly Supervisor
