Understanding Stirling Engines

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    UNDERST NDING ST RL N ENGINES

    by

    William

    Beale

    l lus trate d by

    Fred L

    e l t s ley

    Technical

    Reviewers

    David M Berchowitz

    Michael F

    Feeney

    Robert C Wagman

    Francis E Woodling

    ubl:i.

    shed by:

    Volunteers in Technical

    Assis tance,

    Inc. VITA)

    1315

    North Lynp t ree t Suite 200

    Arlington, Virg in ia 22209

    US

    Telephone 703 27j-1800

    Cable

    VITAINC

    Telex

    440192

    TITAUI

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    PREF E

    This paper i s one of

    a

    s e r i e s

    publ i shed

    by

    V olun teers in

    Techn ica l A ss is tance to provide

    an

    i n t roduc t ion

    to

    spec i f i c

    s t a t e o f t h e a r t t echno log ies

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    people

    in deve l -

    oping

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    be used as guide -

    l i n e s to

    help

    people choose t echno log ies

    t ha t are s u i t a b l e

    to

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    s i t u a t i o n s .

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    to

    provide

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    People

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    ogy

    seems to meet

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    needs

    The papers

    in the

    se r

    ie s were wr

    t

    t en rev iewed and us-

    t r a t ed a lmost e n t i r e l y by

    VIT

    Volunteer te ch nic al e xp er ts on

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    ing

    approximate ly

    5 000 hours of t h e i r t ime VIT

    s t a f f

    i nc l

    uded

    Lesl

    ie

    Got

    t scha lk as p r imary ed i t o r Ju l ie Berman

    handl ing t ype s e t t i ng

    and

    l ayou t

    and

    Margare t Crouch as

    p r o j e c t manager

    Will iam

    Beale author

    of t h i s

    pape r i s

    p re s i d e n t of Sunpower

    Incorpora ted .

    e has

    des igned developed manufactured

    and

    marketed S t i r l i n g engines in

    Bangladesh and o th e r

    developing

    c o u n t r i e s

    and

    has publ i shed widely in the s o l a r energy

    f i e l d .

    ~ v w r s David

    M Berchowi tz

    Michael

    F Feeney

    Rober t

    C

    Wagman

    and

    Franc i s

    E

    Woodling

    are

    also

    s pe c i a l -

    i s t s in

    the

    a rea . A r t i s t Fred Hel t s ley has an engineer ing

    background

    and

    i s a p ro fe ss io na l te ch nic al i l l u s t r a t o r on a

    c o n su l t a n t ba s i s .

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    200

    Arl ing ton

    Vi rg in ia 22209

    US

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    STIRLIN ENGINES FOR EVELOPING O U N ~ R I S

    VIT olunteer William eale

    INTRO U TION

    S t i r l i ng

    e n g i n e s

    are

    ex t e rna l

    c o m b u s t i o n

    e n g i n e s

    t ha t

    use

    a i r

    or o the r g a s p s a s

    wo rk i n g f l u id . They can bur n any

    so l id

    or

    l iqu id fue l a s t he i r heat source . T h i s makes them

    v e r y

    a t t r a c t i v e ,

    pa r t i c u l a r l y

    in

    s i t u a t i on s

    where convent ional

    fue l s are

    e x p e n s i v e

    and

    h ard

    to

    ob t a in . B e c a use some

    t y p e s

    o f

    S t i r l i ng e n g i n e

    a re so

    s i m p l e

    to

    make

    and ye t so e f f e c t i v e ,

    t h e y are exce l l en t choices f o r

    power genera t ion in d ev elo p in g

    coun t r i e s .

    This

    p a p e r de sc L ibe s

    th e bas ic S t i r l i ng engine ,

    a s w e l l a s

    some

    of

    th e

    most

    p r o m i s i n g modern va r i e t i e s . The i n t en t

    h e r e

    i s to f ami l i a r i ze p e o p le in d e v e lo p in g count r i es wi t h

    the

    eng ine s

    opera t ion

    and

    r a n g e

    o f

    app l i ca t i ons .

    HISTORY

    The S t i r l i ng

    e n g i n e

    was i n v e n t e d

    by

    R o b e r t

    S t i r l i ng ,

    a Scot

    t i sh

    minis te r in 1 8 1 6 . The ea r l y St i r l ing e n g i n e had

    a h i s

    to ry

    of

    good se rv ice and long l i f e u p to 20 yea r s ) .

    I t

    wa s

    use d a s a

    r e l a t i ve l y

    l o w- p o we r wa te r - pum ping

    e n g i n e

    from the

    m i d d l e

    of

    the nine teenth cen tu ry to a b o u t

    1 9 2 0 ,

    when th e

    in te rna l

    c o m b u s t i o n

    e n g i n e and th e e l ec t r i c m o t o r rep laced

    t The ho t - a i r e n g i n e

    was

    known f o r i t s e a s e o t o pera tio ni

    i t s

    ab i l i ty to u se any b u r n a b l e m a t e r

    i a l

    a s fue l ; i t s sa fe ,

    qu ie t ,

    m o d e r a t e l y

    e f f i c i e n t

    Jpe ra t ion;

    and

    i t s

    durab i l i t y

    and

    low m a i n t e n a n c e requi rements .

    I t

    was v e r y l a rge f o ~ i t s s m a l l

    power output ,

    h o wev er, and

    had

    a

    h i g h p u r c h a s e cos t .

    N e v e r

    t h e l e s s , i t s lo w

    opera ting cos t usua lly

    j u s t i f i ed

    ch o o s i n g

    t

    o v e r the steam eng ine - - the

    o n l y

    a l t e rna t ive a t t h e t ime-

    wh i c h bur ne d much more fue l fo r th e same power and

    demanded

    cons t an t a t t en t ion to

    av o i d

    d a n g e r o u s explosions o r othe r

    f a i l u r e s .

    The

    o the r

    m aj o r d isa dv an ta ge o f th e

    ear ly ho t - a i r

    e n g i n e was

    i t s t e n d e n c y to

    f a i l

    i f th e hea te r

    head

    g o t to o hot .

    T h i s

    was

    a r e su l t o f th e r e l a t i v e ly lo w h e a t r e s i s t ance o f th e ca s t

    iron hea te r

    h e a d .

    The

    p ro b l em

    was

    overcome

    by

    redesigning

    th e

    burne r , which p r e v e n t e d th e e n g i n e from overhea t ing .

    This

    i m p ro v em en t

    r e su l ted

    i n sa fe ,

    b u t

    even l o w e r , power opera

    t i on . Despi te t h i s

    i m p ro v em en t ,

    th e St i r l ing e n g i n e c o u ld n o t

    co m p et e wi th th e cheaper ,

    more p o w e r f u l i n t e rna l combust

    iOT l

    eng ine ,

    and

    i t

    disappeared

    from th e

    co m m erci al

    s c e n e .

    The a d v e n t of newer

    lA_ der s tand i ng o f th e

    s ta in le ss s te e ls

    eng i ne s complex

    1

    and a d v a n c e s

    thermodynar.1ic

    in the

    process

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    brought

    new a t t en t i on to the

    engine

    dur ing

    and

    a f t e r

    World

    War I . The performance o f the o ld ho t - a i r eng ine was im-

    proved

    and

    i t s s ize

    and

    cos t

    were

    reduced. I t s

    s impl

    i e i ty

    of

    cons t ruc t ion

    and

    ope ra t ion ,

    and most impor tan t ,

    i t s ab i l i t y

    to use

    rough

    fue l s

    were r e t a i ned . These

    e f fo r t s on

    s t i r l i ng

    eng ines

    were almost exc lus ive ly aimed

    a t

    d i f f i c u l t

    app l i ca

    t io n s th a t

    were not appropr i a t e

    for developing coun t r i e s -

    namely,

    ~ n

    advanced

    automot ive

    eng ine ,

    space

    power,

    and

    a r t i f i c i a l hea r t s . Almost no e f f o r t was put in to the

    r e l a

    t i ve ly easy

    t ask

    of

    des igning an engine fo r

    o rd ina ry uses .

    The

    h igh ly

    d ev elo pe d c ountI ies in which

    the

    S t i r l i ng engine

    work

    was

    being

    done did

    not

    need

    s imple eng ine ,

    so

    t he re

    was

    no economic i ncen t ive to

    des ign

    one .

    This s i t u a t i on

    changed in 1980, when th e U .s .

    Agency

    fo r

    I n t e r na t i ona l

    Development

    USAID) funded the

    development

    o f

    s imple S t i r l i ng engine

    spec i f i c a l l y

    in tended for manufac ture

    and

    use

    in developing coun t r i e s . The engine was des igned ,

    bu i l t ,

    t e s t ed , and de l ive red to Bangladesh , and copies

    of

    i t

    were

    bu i l t

    and

    put

    in to

    opera t ion

    t he r e .

    This

    demonst ra ted

    th e pos s ib i l i t y

    of the

    eng ine s manufac ture

    in

    s imple machine

    shops o f

    the type found in many r eg ions of Afr i ca , Asia , and

    Lat in America .

    As

    r e su l t

    of

    t h i s and o the r r ecen t deve lopments ,

    the for

    merly

    dim prospec t s

    fo r the

    app l i c a t i on of S t i r l i ng

    eng ines

    in

    deve loping

    coun t r i e s

    have

    improved

    enormously .

    Plans

    are

    now in

    motion

    to b r ing new des ign of the S t i r l i ng

    engine

    n t ~ commercia l product ion in much improved form. This

    modern

    vers ion

    wi l l be much more powerful fo r i t s weight

    and

    much more

    e f f i c i e n t ;

    a t

    the same

    t ime , i t wi l l

    be as qu i e t ,

    easy to use ,

    r e l i a b l e ,

    and

    rugged as

    the

    o r i g i na l

    eng ine .

    Addi t iona l

    models ,

    capable

    of genera t ing

    e l e c t r i c i t y ,

    coo l

    ing , pumping

    water ,

    and serv ing

    in

    o the r usefu l

    ways

    not

    pos s ib l e

    with

    the old

    ho t - a i r eng ine ,

    a re also

    coming in to

    commercia l produc t ion .

    NEEDS SERVED Y THE TE HNOLOGY

    Although th e S t i r l i ng

    engine

    i s an o ld machine, modern

    mate r i a l s

    and

    des ign methods make i t much lfi0re a t t r a c t i v e

    than

    ever

    befo re . The c rank-d r ive S t i r l i ng engine i s d e f i

    n i t e l y

    usefu l to

    anyone

    who

    has

    so l id fu e l .

    This

    type

    o f

    S t i r l i n g engine

    can burn any

    l o ca l

    fue l as

    i t s

    source

    of

    heat

    to produce

    e l e c t r i c i t y ,

    pump water , or perform ta sk s req l i r

    ing mechanica l power

    such as

    food

    process ing .

    Very

    s imple machines using atmospher ic

    can be bu i l t

    from l o ca l

    mate r i a l s such

    People

    who are

    i nc l ined to t ry

    such

    chance

    of

    success .

    a i r

    as working f lu id

    as

    metal con ta ine r s .

    des igns have

    good

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    OPER TING PRINCIPLES

    SIC

    THEORY OF

    THE

    TE HNOLOGY

    The

    S t i r l i ng

    cycle i s

    shown

    in the

    diagram

    in Figure 1. 1 he

    bas i c

    idea

    is t ha t when

    gas

    in a closed

    cyl inder

    i s moved

    in to the

    hot

    par t of the cyl inder i t expands

    i t s

    r s s ~ r

    i nc reases

    and

    i t

    can

    do

    work.

    When

    the

    gas

    moves

    in to

    the

    cold pa r t of the cyl inder i t s pressure i s reduced. Once the

    gas

    reaches the lower pressu re

    t

    i s compressed back to

    i t s

    or i g i na l volume. The gas

    performs

    more work during i t s expan-

    s ion than i s requ ired to be put in to

    i t

    during

    i t s

    compres-

    s ion . Thus

    the

    en t i r e cycle r e su l t s in the net pos i t ive

    ou tpu t o f work.

    As shown in

    Phase

    1

    of

    Figure 1 the

    pis ton i s out bottom

    dead cen t e r and the d i sp lace r i s in as fa r as i t can go.

    The

    g

    as i s

    in

    the

    cold

    space

    and

    the

    g as pressure is low.

    Note

    t ha t the

    gas is a t the

    same

    pressure a t any

    i n s t an t

    in

    every

    pa r t

    of the engine

    but

    t ha t

    t h i s

    pressure

    is

    changing

    wi th

    t ime . Because

    the

    pressure i s

    low the pis ton can be

    moved

    in eas i l

    to

    compress

    the

    gas a t the low t empera ture .

    At

    the

    end

    of

    t h i s compression process

    the

    engine has

    reached Phase 2 as

    shown

    in Figure 1.

    w t i s t ime to

    increase the

    gas

    pressure . This

    i s not done

    by burning a

    fue l

    ins ide

    the gas as

    i s

    done in

    an

    in te rna l

    combust ion

    engine .

    The gas i s moved from

    the

    cold space

    through a se r ie s of

    hea t

    exchangers which cause i t to ente r

    the

    hot space

    a t

    a high

    t empera ture .

    Note t ha t the gas

    in

    the

    hea te r coo le r r egene ra to r and hot and cold spaces is

    always

    a t

    the same

    pressure a t any

    in s tan t s ince the gas

    flow

    passages

    are

    l a rge and do not

    r e s t r i c t

    the passage of

    the

    gas .

    As shown in

    Phase

    3 of

    Figure

    1 the gas is compressed hot

    and

    a t high

    pressu re .

    At th i s

    poin t

    i t i s ready

    to

    expand and

    to work on the pis ton .

    As

    the

    pis ton

    moves out of

    the cy-

    l i nde r

    the

    d i sp lace r moves with t

    in

    order to keep as much

    of

    the gas as

    poss ib le

    in the hot space so t ha t the pressure

    i s kept as

    high

    as poss ib le to do the

    maximum

    amount of work

    on

    the

    p i s ton . Th i s expans ion

    and ou

    tward

    movement of the

    pis ton r e su l t s in

    the

    a t t a inmen t of Phase 4

    as shown

    in

    Figure

    1.

    The next s tep is to reauce the gas pressure by

    moving t

    from

    the hot space

    through

    the

    hea t

    exchangers to the

    cold

    space.

    This i s

    done

    by

    moving

    the d i sp l ace r

    from

    i t s pos i t i on

    as

    shown in PhasE:

    4

    back to i t s inward pas

    i t ion

    as shown in

    Phase 1.

    The cycle

    is now complete . Not

    ice t ha t

    the pis ton

    has

    expanded

    the

    gas

    by moving

    outward when the gas i s hot

    and a t high

    pressu re

    and has

    compressed the

    gas

    when i t

    i s

    cold and a t low

    pressure .

    Thus the or ig i na l plan has been

    3

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    Cyl inder

    ~ ~ ~ e a t in Disp lace r

    Regenera tur

    Heater

    Head

    Phase 1: Pis ton a t

    bottom

    dead c e n t e r . Disp lace r a t top

    dead

    cen t e r . All gas

    in

    cold

    space .

    -

    -

    Phase

    2: Disp lace r remaining a t top

    dead cen t e r .

    Pis ton has

    compressed

    gas

    a t lower t empera ture .

    / - - = = r ~ : > > : ~ = = = ~ l

    f

    . :::-:>}-

    ~ I ~ ~ ~ ~ ~ \ ~ ~ ~ ~

    _

    Phase

    3: Pis ton remaining a t

    sh i f t ed gas through

    in to hot

    space .

    top dead c e n t e r . Disp lace r

    has

    c oo le r r e ge ne ra to r and

    hea te r

    Phase

    4: Hot

    gas expanded. Disp lace r and

    pis ton have

    reached

    bot tom dead

    c e n te r

    t oge t he r . With pis ton

    s t a t iona ry

    d i s p l a c e r now forces

    gas

    through hea t e r r e g e n e r a t ~

    o r and coo le r

    in to cold

    space

    thus

    r e a t t a i n i n g

    phase

    1.

    Figure 1. The

    S t i r l i ng

    Engine Cycle

    Source : G.

    Walker , S t i r l i ng

    Engines.

    Oxford,

    England:

    Oxford

    Univers i ty Press

    1980 .

    - 4 -

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    accomplished,

    and

    the

    cycle has

    produced net work to

    the

    ou t s i d e .

    OL

    t h i s four-phase

    process

    to con t inue

    i nde f in i t e ly ,

    hea t

    must

    be con t inua l ly added to the hot

    hea t

    exchanger

    froln

    sOlne

    outs ide

    source l i ke a

    f i r e

    or a

    so l a r

    co l l e c to r , and

    the

    cold

    end must be con t inua l ly cooled

    by

    a

    stream

    of water or

    a i r .

    You might now wonder how the movements of the

    pis ton

    and the

    d i sp l a c e r are

    accomplished,

    s ince they c lea r ly cannot move on

    t h e i r own. The answer i s t ha t

    the re

    are a t l e a s t two

    ways

    to

    make

    th e two

    components of the sim ple S t i r l i ng engine move as

    we

    wish:

    1 we

    can

    a t tach them to cranks through connec t ing

    _ods as

    i s

    commonly

    done in

    automobi le eng ines ; or \2 we

    can use gas fo rces in a ca re fu l ly designed way so t ha t they

    bounce

    on

    gas sp r ings , with

    the d i sp l ace r

    always ahead of the

    p i s t o ~ in i t s i n -and-ou t os c i l l a t i on . Of the

    two

    methods, the

    use of cranks

    ca l l ed

    the c rank-d r ive , or kinemat ic

    S t i r l i ng ,

    i s the

    more eas i ly

    unders tood

    method.

    The

    second m ethod,

    which

    uses

    osc i l l a t i ng

    motions

    of the

    p i s ton

    and

    d i sp l ace r

    on

    sp r i ngs , i s ca l l ed the f r ee -p i s t on S t i r l i ng .

    The c rank-d r ive

    S t i r l i ng i s eas i e r

    to

    unders tand ye t harder.

    to

    make,

    while

    th e f r ee -p i s ton

    S t i r l i ng

    i s harder to understand y et eas i e r

    to

    make

    in a t

    l e a s t

    some of i t s

    forms.

    DESIGN V RI \TIONS

    This sectiol1 of the paper desc r ibe s a var ie ty of promising

    S t i r l i ng engines .

    I t

    emphasizes t h e i r physica l char-acter- is

    t i c s ,

    advantages

    and d i sadvan tages ,

    app l i ca t i ons ,

    and fuel

    e f f i c i e n c i e s .

    TYPES STIRLING ENGINES

    rank Drive St i r l ing Engine

    A schematic of the c rank-d r ive

    S t i r l i ng

    engine i s

    shown

    in

    Figure 2, and

    a crank-dr- ive St i r - l ing engine pumping water i s

    shown in

    Figure 3.

    while t h i s engine

    i s

    unusual ly l a rge

    fo r

    th e

    smal l

    amount of power 5 ki lowa t t s i t pr-oduces, i t

    i s

    neve r t he l e s s

    very sim ple to make and ope ra t e .

    uses no o i l

    in the

    cr-ankcase;

    here

    i t

    i s

    impor tant

    to

    avoid

    get t ing

    o i l

    in to

    the

    hot

    working pa r t s

    of the

    engine ,

    because

    i t could

    block

    th e flow of a i r

    thr-ough

    the hea t exchanger-s and

    a lso

    cause an exp los ion . Any of the fo llow ing th ree types of

    bear ings can be used: sea led

    r o l l e r

    bear ings ,

    ba l l bear ings ,

    o r u nlu br ic a ted

    bushings made

    of a

    p l s ~ i l ike

    Tef lon .

    I f

    necessa ry , the

    ba l l and

    rol ler- bea r

    ings can

    be r-eplaced by

    j o u rn a l bea r i ngs and sea l ed in g rea s e .

    5

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    Displacer

    iston

    Cooler Regenerator.

    Heater Head

    Side

    View:

    Engine

    Assembly

    Q

    Q

    c

    Q

    c

    .

    0

    t

    til

    Bottom

    View: Engine Assembly

    1. Primary

    combustion

    sect ion

    2. Ash separat ion

    3. Secondary

    a ir manifold

    4. Secondary combustion sect ion

    5.

    Engine heater head

    6. Ash removal

    Burner

    Design

    Figure

    2.

    Schematic

    of

    the

    Crank-Drive

    St i r l ing

    Engine

    Not drawn to

    same

    scale as

    s

    ide and bot

    tom v

    iews of

    en ;] ne

    assembly.

    Source:

    Gary J .

    Wood e t a l .

    Des ign of

    a w

    Pressure

    Ai r

    Engine for Third World Use, paper presented at the

    17th Annual

    In tersoc ie ty Energy

    Conference, Los

    Angeles, Cal i fornia

    August

    1982.

    - 6 -

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    _ ~

    Figure A Crank-Drive St i r l i ng Engine

    4 Power

    Output Pumping Water

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    Since the engine i s s l ig h t ly pres su r i zed , up to about 4

    atmospheres

    a tm , t uses a

    s imple

    crank sha f t

    s ea l

    tq keep

    th e

    a i r in , and a smal l a i r pump to maint-.ain the

    pressure

    aga ins t slow l eakage

    pas t the

    s ea l .

    The

    a i r pump

    as wel i as

    a l l o th er a cc esso rie s needing power a re d r iv en d i r ec t l y from

    the ro t a t i ng engine sha f t .

    Other

    accesso r i e s

    r equ i r ing sha f t power a re the auger feed ing

    the fue l , the combust ion

    a i r

    blower , and the coo ling water

    pump and

    r ad i a to r

    fan . With

    t hese

    accesso r i e s ,

    the

    engine i s

    able

    to

    work

    wi

    t hou t any o the r source o f power, and needs

    only fu e l to ope r a t e .

    Typica l opera t ing

    i n s t r u c t i on s a re as fo l lows :

    1. Make sure

    the

    engine i s in good

    opera t ing

    condi t ion and

    the

    hopper

    i s fu l l

    o f

    f u e l .

    2. S t a r t a f i r e in

    the

    burner

    with

    kindl ing e . g . , wood shav

    ing s , d r ied l e aves , and opera te the

    a i r

    blower by hand

    un t i l the i n t e r i o r

    of

    the burner

    i s

    su f f i c i en t l y hot to

    r ece ive

    and i gn i t e

    the fue l

    from the

    fue l

    feed .

    3 .

    Hand

    o p ~ r t

    the combust ion

    a i r blower

    and the fue l

    auger

    unt l the hea t e r

    head

    of the eng ine

    reaches

    a

    moderate

    t empera tu re abou t 300C . The

    engine i s

    now ready to

    s t a r t .

    4 .

    Turn

    the

    f lywheel

    over ,

    and

    the

    engine

    should begin to run

    on i t s own power immedia te ly

    easy

    s t a r t i ng i s one of the

    bes t

    f ea tu re s

    of t h i s eng ine .

    5 .

    Allow

    a sho r t t ime fo r the engine to

    pres su r i ze

    i t s e l f

    and

    to dr ive

    the

    burner un t i l i t i s a t f u l l

    opera t ing

    pressure

    and

    t empera ture .

    During

    t h i s t ime,

    the engine wi l l

    grad-

    ual ly grow s t r onge r and more capable to do work. The load

    can be

    increased

    as the

    engine grows s t ronge r . This hap

    pens

    au tomat ica l ly i f the engine i s

    a t t ached

    to loads such

    as cen t r i f uga l

    water

    pumps

    or

    gene ra to r s , bu t

    loads

    such

    as

    saws and mil l ing

    machines

    have the

    capab i l i t y to

    s t a l l

    the engine i f t he i r load i s appl ied

    too quick ly . I f

    the

    engine i s s t a l l ed ,

    t can

    be r e s t a r t ed immediate ly by

    unloading

    t

    and t u rn ing the f lywhee l aga in .

    6 . nc e the eng

    in

    e i s

    up

    to

    fu l l power n

    d do i ng i t s

    r k

    the opera tor

    needs only to

    keep the

    fue l hopper f u l l

    and

    mainta in a l oad . I the load i s removed for any reason ,

    the

    engine wi l l

    speed

    up, but not to a harmful

    degree ;

    t

    wi l l quick ly reach a speed a t which i t s power ou tpu t drops

    to zero , and t wi l l cont inue to run .

    8

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    7. When it i s t ime to shu t o ff the eng ine , simply

    cu t

    o ff the

    fue l

    and

    the

    engine wi l l

    s lowly

    come to a

    s top .

    I t

    can pe

    s topped more quickly a t any t ime by

    re leas ing

    the i n t e rna l

    pressu re , which reduces

    th e

    power

    to

    a

    low va lue .

    S ince

    the re

    a re very

    few c r i t i c a l ad jus tmen ts of fue l , a i r ,

    o r water f low and the re i s no fue l i n j ec to r or spark system;

    the c ran k-d riv e

    S t i r l i ng

    engine

    i s

    extremely

    r e l i a b l e

    and

    easy to

    run .

    But in order to achieve max imum performance it

    i s

    impor tant to

    make co r r e c t

    adjus tments of these

    f lows

    which

    someone

    with

    only a

    little exper ience can do

    ea s i l y .

    Because of i t s ease of

    opera t i on ,

    du rab i l i t y , l oca l manufac-

    t u r a b i l i t y ,

    and the ab i l i t y

    to

    use any l oca l

    fue l

    as i t s

    hea t

    source ,

    the

    modern

    c rank-dr ive

    S t i r l i ng engine i s remarkably

    wel l

    su i t ed

    fo r

    power genera t ion

    in

    developing coun t r i e s .

    P lans fo r

    th is S ti r l in g engine wil l

    be

    ava i l ab l e

    from

    USAID

    in 1984

    or 1985.

    o m m e r ~ i a l

    produc t ion

    of the engine , or ver

    s ions of it i s

    expected

    to begin in

    1984.

    impl

    Free -Pis ton Engine

    Figure 4

    por t r ays

    a s low speed f r ee -p i s t on

    eng ine ,

    which i s a

    s imple vers ion of the S t i r l i ng

    eng ine .

    This engine i s almost

    th e u l t ima te

    in s impl i c i t y compared to othe r S t i r l i ng engine

    des igns . t i s the so -ca l l ed

    overdr iven

    conf igura t ion in

    which

    the d isp la ce r is f loa ted by sp r ings and wi l l move spon-

    t aneous ly e i t h e r up or down under the i n f luence

    of

    the

    s l i gh t e s t

    fo rce or

    dis turbance

    of the pressu re

    ins ide

    the

    engine . The grea t advantage of th i s arrangement i s th a t the

    engine i s

    not

    only s e l f - s t a r t i ng requi r ing

    only

    t ha t a good

    t empera tu re

    d i f fe rence be es t ab l i shed

    between

    the

    hot

    and

    cold

    spaces , b\lt it w il l ad ju s t to

    any

    load ,

    even

    a complete

    s topping

    of

    the

    p i s t on ,

    and

    still

    cyc le

    up

    and down. Thus

    the

    engine

    i s

    very

    forg iv ing and easy to ope ra t e . I t s major

    disadvantage i s th a t it is too big fo r i t s smal l pO er ou t

    pu t ; t h i s i s because it uses atmos?her ic a i r as working

    f lu id

    and ope ra te s a t a very low f requency. Counterbalancing t h i s

    disadvantage

    are the

    very

    high

    lift

    capac i ty and

    e f f i c i ency

    of the s imple pos i t i ve displacement pump which

    the engine

    can

    opera t e .

    Dimensions

    The d i sp l a ce r

    and

    p i s ton

    d iamete r

    can

    be the

    same. ~ h e

    d i sp lace r should be a t l e a s t as long as i t s d iamete r , with

    a

    maximum le r .g th of

    t h ree

    t imes i t s diameter ,

    and

    the end cap

    should be domed to allow some

    s t rength

    aga ins t

    co l l apse .

    The

    gap

    between

    the

    d i sp l ace r

    and

    the cyl inde r

    should be

    about

    one

    to

    two

    hundred ths of the diameter , with a pre fe rence

    fo r

    th e sm alle r gap. ~ order to

    keep

    the d i sp l ace r cente red , it

    9

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    should

    have

    ra i sed

    bumps of

    the

    gap

    s l i gh t l y aga ins t

    the

    cy l inde r in

    i t s

    cold

    t

    c ~ : l s s

    0 : : on

    t h a t

    rub

    The h ea te r sec t io n l ength should be about

    one

    four th of th e

    d i sp l a c e r d iamete r and th e coo le r

    about the

    same. This

    l eaves one ha l f of the

    d i sp l a ce r

    to

    ac t as a

    r egene ra to r

    which se rve s to

    s t o re the

    hea t o f

    the a i r

    as it

    comes from

    th e hea t e r

    to

    the coo le r and r e l e a s e s it

    to

    the a i r as it

    comes

    back

    from

    the

    coo le r to

    the

    hea t e r .

    This

    ac t

    ion

    in

    c r e a se s the fue l e f f i c i ency

    of

    the

    eng ine .

    The

    d i sp l a ce r

    movement

    ava i l ab l e

    should be about

    one

    th i rd o f

    its l eng th .

    The d i sp l a ce r

    dr ive

    rod

    should cover about 15 pe rcen t of the

    a rea of the

    d isp la ce r c yl in de r .

    The

    dr ive

    rod

    should fit

    c l o se l y in i t s s leeve but be f ree to

    move.

    Mate r i a l s

    The

    b es t m a te r ia l

    fo r

    the

    d i sp l a ce r

    hot

    end

    i s

    anyone

    o f the

    300 s er ie s s ta in le ss s t e e l s such as

    304

    316 or 321. These

    a re a lso

    ca l l ed

    18-8 type s t a i n l e s s the kind used in cooking

    po t s .

    The hot end of the d i sp l ace r cyl inde r must be of

    s t a i n

    le s s s te e l

    a l so or

    poss ib ly

    ceramic i f

    it can

    be made 3.ir

    t i gh t .

    Of

    course i f

    only

    shor t - te rm exper iments

    are the aim

    then ord ina ry carbon s t e e l shee t can be used fo r both

    d i s

    p lace r and hea te r

    head.

    The

    d i sp l a ce r i t s e l f can be qu ite th in provided t h a t a

    non-re tu rn

    valve i s

    i n s t a l l ed

    in i t s cold

    end to

    allow the

    i n t e r i o r to reach

    the

    maximum

    cycle pressu re and s tay

    t he re .

    Otherwise

    the

    d i sp l a ce r

    could

    col lapse

    under

    pre s su re .

    I t

    i s

    a lso impor tant

    to make the

    d isp la ce r sh el l

    th ick enough to

    p reven t i t s col lapse under

    ou t s ide

    pre s su re .

    The r e s t of the engine can be of s t e e l ca s t iron

    aluminum

    or

    whatever

    i s

    lo ca lly a v ai la b le

    s ince

    i t i s not

    exposed

    to

    hea t .

    Care should

    be t aken

    to

    make the d i sp l ace r as l i g h t as

    i s p r a c t i c a l . Othe rwise

    it

    wi l l respond too slow ly to gas

    pre s su re and wi l l

    not

    develop

    the

    lead in motion over

    the

    pis ton

    necessa ry to accomplish the

    S t i r l i ng

    cyc le .

    Energy

    Output

    A s imple f r ee -p i s t on engine w ith a 60-cm diameter

    o pe ra t ing a t

    one cyc le

    per

    second

    can

    be expected

    about 500 w t ~ o f power

    50

    l i t e r -me t e r / s e c

    wate r . Of

    course as

    with any f i r s t

    at tempt

    ou tpu t could be much

    l e s s .

    d i sp l a c e r

    to produce

    of pumped

    t l e ac tua l

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    Exhaust

    Water

    Inlet

    Water Discharge

    10

    Liter -Meter

    /Sec

    100 Watts

    Seal

    ~ E = B : : : u r n e r

    Fuel

    Free Cylinder ~ ~ v s

    I ~

    w ~ I I

    Up

    and Down to

    Actuate Water

    Pump

    Piston

    - H ~

    Displacer

    Rubber

    Disks

    check valves

    Figure Section of Free yl inder Engine

    3

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    any o th er e x te r n al e f f e c t .

    t

    i s very s i m p l e .

    almost

    as sim -

    p l e

    a s t h e

    f r e e - c y l i n d e r water

    pump and

    i s very

    f u e l - e f f i

    c i e n t i f c a r e f u l l y d e s i g n e d .

    F i g u r e shows a t y p i c a l

    c r o s s

    s e c t i o n o f th e

    duplex s t i r l i n g

    eng ine des igned

    as a

    h e a t

    d r i v e n food

    r e f r i g e r a t o r .

    F i g u r e 7 shows

    t in

    o p e r a t i o n .

    The

    b a s i c i d e a behind t h e

    o p e r a t i o n o f

    th e duplex

    S t i r l i n g

    e n g i n e i s t h a t when d r i v e n i t becomes a h e a t pump.

    In t h e

    duplex

    S t i r l i n g

    a

    S t i r l i n g

    engine

    i s

    used

    to

    d r i v e

    a

    S t i r

    l i n g h e a t pump. T h i s can be

    done

    w ith only t h r e e moving

    p a r t s - - t h e hot

    d i s p l a c e r t h e p i s t o n which a c t s

    as

    th e p i s t o n

    f o r

    both

    t h e h e a t engine and t h e h e a t pump and

    tIle

    cold d i s

    p l a c e r . T h i s

    combinat ion

    o f p a r t s

    makes a

    simple

    and

    e f f e c

    t i v e

    h e a t - d r i v e

    h e a t

    pump which can

    be s c a l e d tO any

    s i z e o r

    t e m p e r a t u r e

    r a n g e

    from

    very c o l d

    te m p e ra tu re s n ec es sa ry

    t o

    l i q u i f y a i r t o mild t e m p e r a t u r e s u s e f u l f o r space c o o l i n g .

    The

    duplex s t i r l i n g

    engine

    w i l l

    be commercia l ly

    v i l ~ l

    w i t h i n

    th e next

    few y e a r s

    probably

    as a p o r t a b l e

    food-

    s t o r i n g f r e e z e r - r e f r i g e r a t o r

    in

    smal l

    s i z e s .

    F r e e - P i s t o n

    A l t e r n a t o r

    Engine

    Recent e f

    f o r t s

    t o

    develop the f r e e - p i s t o n

    a l

    t e r n a t o r eng i n e

    have

    produced

    o u t s t a n d i n g r e s u l t s . While

    the

    ~ n g i n w i l l not

    become a

    com mercial i tem as q u i c k l y as t h e c r a n k - d r i v e

    S t i r

    l i n g

    e n g i n e t

    w i l l f o l l c w w ith only about a

    y e a r s

    d e l a y .

    The one most developed a t t h e moment i s

    a 1 kW

    o u t p u t

    machine

    t h a t has

    e x c e l l e n t

    f u e l

    e f f i c i e n c y

    promises long

    l i f e

    and

    i s very compact . T h i s machine i s not s i m p l e however c 1d

    r e q u i r e s

    h i g h l y

    s o p h i s t i c a t e d

    manufactur ing p r o c e d u r e s and

    m a t e r i a l s .

    On

    t h e

    o t h e r

    hand

    because

    t

    i s

    h e r m e t i c a l l y

    s e a l e d t

    cannot

    be damaged

    by

    any

    s o r t o f rough t r e a t m e n t

    a l th o u g h th e

    c o n t r o l

    system

    and o t h 0 r a u x i l i a r i e s a r e not so

    i n v u l n e r a b l e .

    The

    f r e e - p i s t o n

    a l

    t e r n a t o r eng

    i ne

    i s

    i d e a l l y

    su

    i

    t e d t o t h e

    t a s k o f developing

    e l e c t r i c i t y

    from

    s o l a r

    e n e r g y

    e s p e c i a l l y

    when

    matched to

    a

    l o w - c o s t

    p l a s t i c

    fi l m

    c o n c e n t r a t o r

    o f th e

    type now coming on the market .

    Such

    machine:; a re being a c

    t i v e l y

    deve loped

    in s i z e s up to 10 kW

    and

    could be a v a i l a b l e

    i n even

    l a r g e r

    s i z e s in

    a few

    y e a r s . The one shown in Figure

    8 has a

    10 kW o u t p u t .

    USES

    OF

    THE

    STIRLING ENGINE

    I r r i g a t i o n With

    Biomass

    Both th e c r a n k - d r i v e

    engine a r e p r a c t i c a l

    S t i r l i n g engine

    and

    f o r

    i r r i g a t i o n with

    4

    the f r e e - c y l i n d e r

    biomass provided

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    w

    Expansion

    z

    Space

    z

    Heater

    w

    ti

    Regenerator

    isplacer

    w

    ooler

    )

    z

    o m ~ i e s s i o n

    J

    Space

    t

    Power Pis ton

    ompression

    t

    Warm

    Heat

    Space

    w

    Exchanger

    :

    )

    Regenerator

    isplacer

    z

    J

    hiller

    Expansion

    ~

    Space

    Figure 6 Duplex S t i r l i ng Beat Driven Heat Pump

    5

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    j

    i

    . i

    \... .-

    .

    I _ ~

    I

    I

    I

    I

    igure

    uplex

    St i r l ing Heat u p

    6

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    ~ 1 2 c m

    Figure 8 A 10 kW

    Free Pi s ton

    Alterna tor E ng in e D ev el op ed

    fo r Sular Power

    17

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    tha t

    ample biomass

    is

    ava i lab le for fuel as

    well

    as cheap

    labor

    to

    feed

    the engine with fuel

    and

    tend i t s

    opera t ion .

    The crank-drive engine

    i s p ra c t ica l

    from about

    5

    watts to

    tens of

    ki lowat t s

    of

    del ivered

    power but

    in

    power above 3

    wil l requi re a wheeled

    ca r t

    to t ranspor t i t . The

    f tee-

    cylinder engine makes a

    good

    i r r iga t ion pump up to about 500

    wat ts .

    Ei ther

    engine can drive

    both

    shallow

    well and deep

    well pumps as well as l ow l i f t ditch

    pumps. Also

    the e lec -

    t r i ~

    generator

    free

    piston

    can

    be

    attached to

    an

    e lec t r ic

    purr? for th i s se rv ice .

    Elec t r i c i t y Generation--Small

    Sizes Sol id Fuel

    Both the

    crank-drive St i r l ing engine and the

    f ree p is ton

    a l te rna tor engine are prac t ica l

    for

    th i s use. The f ree p is ton

    a l t e rna to r

    eng

    ine has the advantage

    of

    very low

    noise

    and

    long

    l i f e but

    is harder to repai r in the f ie ld . fhe crank

    r i v ~

    St i r l ing engine

    i s

    simple easy

    to

    r epa i r and

    cheaper

    and

    can

    be manufactured in simple repa i r shops;

    however

    i t

    i s not as fuel e f f i c i en t .

    E lec t r i c i t y Generat ion--Vil lage Power--Solid

    Fuel

    Here

    again both the crank-dr ive St i r l ing

    engine

    and the

    f ree p is ton al te rna tor engine

    would

    serve

    for any power u ~ to

    about

    k

    St i r l ing engines

    of higher

    power

    output

    are not

    l ike ly in the

    near future

    l t h ~ u g h i t

    is

    always possible to

    combine smaller uni ts into

    a l a rger

    uni t for more

    power.

    In

    th i s appl ica t ion

    constant

    attendance i s required

    to

    assure the proper operat ion of the fuel feed and other auxi

    l i a r i e s . Useful

    by-products

    include hot water from the cool

    ing system

    and

    ash

    from

    the

    burner .

    Grain Process ing--Grain

    Waste as

    Fuel

    This is an ideal appl icat ion

    because of the

    avai labi l i ty

    of

    the biomass by-product

    as

    fuel for the engine. The USAID-

    funded

    simple hot a i r engine

    referenced

    ea r l i e r in th i s

    paper

    as having been

    developed

    for manufacture in Bangladesh

    i s an exce l len t example. Figure 9 shows th i s

    hot a i r

    engine

    millng r ice .

    I t burns

    the r ice

    husk

    produced by

    the mill

    i t

    dr ives . Only a f ract ion

    of the

    husk

    produced

    by

    the mil l

    is

    needed to

    fuel the

    engine so

    ample

    amounts are l e f t

    over

    for

    the

    engine

    to

    use

    while

    pumping i r r iga t ion

    water

    for

    the

    next

    r ice crop.

    In

    th i s

    way so la r

    energy

    in the form

    of biomass

    i s used as the prim ary energy input for the r ice-growing

    process

    and

    no outside fuel is necessary .

    Solar Power

    I t i s important to recognize

    high-temperature machine.

    I t

    tha t

    the St i r l ing

    engine is

    a

    cannot

    run

    well

    on the

    low

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    W

    Figure 9 Rice

    Husk

    Fueled Simple Hot Air Engine

    o Rice MiTl

    9

  • 8/12/2019 Understanding Stirling Engines

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    t empera tu res

    ava i l ab l e

    from

    siITlple f l a t

    p l a t e

    so l a r

    collec

    t o r s . I t must use a

    concen t r a t i ng

    sun- t rack ing

    so l a r

    l l e ~

    t o r . This dev ice adds c on sid erab ly to the cos t and main te

    nance r equ i rements

    of

    the

    system.

    Also , such a device

    does

    not

    make

    use

    of the

    d i f f u s e component

    of so l a r

    energy only

    the d i r e c t

    component . So hazy sun i s

    not

    good

    enough. Br igh t

    c l e a r

    sk i e s

    are needed

    be fo re the

    concen t ra t ing co l l e c t o r

    wi l l

    develop

    the

    high

    tempe ra tu re n ec es sa ry

    to opera te

    the

    S t i r l i ng

    eng ine .

    For a l l th ese reasons S t i r l i ng

    sys tems

    us ing concen t r a t i ng

    sun- t rack ing

    so l a r

    co l l e c t o r s

    wi.ll be

    much

    more

    expens ive and wi l l r equ i r e

    more

    care in t h e i r

    opera t ion than those using fue l

    as t h e i r hea t source .

    w ith those

    r e se rva t i ons

    in mind,

    t

    i s r i gh t to po in t

    ou t

    t h a t the re are s i t u a t i on s in which

    such so l a r -d r i ven

    sys tems

    are worthy

    of cons ide r a t ion : where

    i n t ense

    sun

    i gh t

    i s

    th e

    r u l e

    where

    t he re i s

    no

    biomass aVai lab le and none

    der ivable

    from the e f f e c t s of the eng ine (as t he re would

    be

    even tua l ly

    i f th e

    engine were i r r i g a t i ng

    a

    formerly

    dese r t

    a r e a and

    where

    the

    cos t

    of the

    eng ine

    co l l e c t o r t r a cke r

    mount,

    and

    maintenance

    the reof

    i s not proh ib i t i ve .

    Such

    a s i t u a t i on

    could

    ex i s t

    where s eve ra l

    k i lowa t t s of e l e c t r i c i t y

    a re

    needed, and the cos t of photovol ta ic sys tems i s too h igh .

    I t

    i s

    l i k e l y

    t ha t

    a so l a r

    e l e c t r i c

    system based

    on

    a

    f r ee -p i s t on

    S t i r l i ng engine wi l l cos t consIderably

    l e s s

    per wat t

    de l ive r ed than wil l

    a

    pho tovo l t a i c

    system

    in the ki lowa t t

    range

    of

    power.

    A cau t ionary note on so l a r S t i r l i ng systems: a l though the

    S t i r l i ng engine wil l

    be

    commerc ia l ly ava i l ab l e in one or two

    yea r s

    the

    concen t ra t ing co l l e c t o r s and th e i r a ux il ia rie s are

    st

    some

    dis tance

    away

    from

    produc t ion .

    For

    a l l

    t hese

    rea sons

    so l a r

    S t i r l i ng

    engine systems

    are l i ke ly to

    be

    much

    more

    cos t ly

    than

    o the r

    sys tems

    except where

    noth ing

    e l se i s

    ava i l ab le as might be

    the case in

    ext reme dese r t

    zones.

    More

    of ten

    than no t a d i r e c t

    so l a r

    system

    i s

    le ss p ra ct ic al

    than

    one t h a t

    uses biomass grown

    with the

    he lp of i r r i g a t i on

    provided by the eng ine . By th i s

    means,

    land

    t ha t

    would

    o tne r

    wise

    grow nothing could conceivably

    be

    made

    to produce food

    as

    wel l

    as fue l

    fo r the

    i r r i g a t i ng

    pump.

    Put s imply , a f i e ld

    o f weeds, ha rves ted to be burned in the eng ine

    i s

    a

    much

    ea s i e r rou te to

    so l a r power

    than

    an e l abora t e op t i c a l sys tem,

    mount ,

    and

    t r acke r .

    And

    weeds, unl

    ike

    the

    sun,

    do

    not

    hide

    behind c louds or go away a t n igh t .

    U L EFFICIENCY AND POWER OUTPUT

    The S t i r l i ng engiL2

    i s

    l i ke ly to burn roughly 10 ki lograms

    (kg) per k i lowat t -hour kWh of biomass

    fue l

    and 6

    kg/kWh

    of

    coa l . This i s le s s than the

    ra te

    of fue l consumption of smal l

    -

    -

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    steam

    engines .

    Depending on how wel l an

    opera tor

    guides the

    machine t h i s burning

    ra te can eos i ly vary as

    much

    as 20

    pe rcen t up or down; with wel l des igned

    and

    well a t t .ended

    engines t

    could

    be as l ttl as hal f as much.

    The

    po\tj =r out.put per

    un i t

    of weight var i e s grea t ly with

    the

    des i gn . Genera l ly t r.anges from about .04 Kw/Kg for a s im-

    p le c rank dr ive model to about

    .07

    Kw/Kg

    fo r

    a commercial

    high technology

    f ree p i s ton

    a l t e rn a to r

    engine .

    V

    OMP RING

    THE

    LTRRN TIVES

    The S t i r l i ng

    engine i s capable of accept ing

    hea t

    from any

    S0urce above

    about

    400C

    and conver t ing pa r t of

    the

    hea t

    in to

    use fu l work. This makes

    i t capable

    of a wide

    var ie ty

    of uses .

    Which

    of them are p ra c t i c a l and worth

    cons idera t ion in

    com-

    par i son with

    the

    o the r

    sources

    of mechanical

    energy?

    I f convent ional

    fue l s and

    machines are

    avai l ab le

    and s a t i s -

    f ac to ry

    t

    i s

    probably not

    p ra c t i c a l

    to con side r

    rep lac ing

    them with a S t i r l i ng engine . Only

    when

    pe t ro l

    or d ie se l

    or

    c lean gaseous fue l s

    are

    scarce

    expens ive

    or

    otherwise un-

    a t t r a c t i v e and

    when

    the s pa rk ig n it io n in te rn a l combust ion

    engine

    or d ie se l

    engine i s

    too

    shor t

    l ived

    or too expensive

    to mainta in or

    purchase

    i s i t

    sens ib le

    to

    cons ide r

    the

    app l i ca t ion of

    the

    S t i r l i ng

    engine .

    I f you consider i n t roduc -

    ing

    the

    S t i r l i ng engine you

    must

    ca re fu l ly eva lua te i t s

    a v a i l a b i l i t y proven performance cha r ac t e r i s t i c s and econom-

    i c s l e s t disappointment

    r e s u l t .

    OMPETITORS OF THE ST RL N ENGINE

    The

    co mp etit io n fo r the S t i r l i ng

    engine

    i s

    the

    i n t e rna l

    com-

    bus t ion

    engine

    inc luding the spark ign i t ion

    engine

    running

    on

    pe t r o l na t u ra l gas

    a lcohol

    biogas or producer gas and

    the d ie se l

    engine running on

    d ie se l

    fue l or a mixture

    o f

    d ie se l and other gaseous

    or

    1

    iqu id fue l s .

    The

    va r i ous so la r

    c e l l

    devices

    as

    wel l as

    the steam

    engine

    are

    a lso

    considered

    to

    be

    com peti t ion for the S t i r l i ng engine .

    The S t i r l i ng engine is most

    l ike ly

    to

    be the

    bes t choice

    where

    the

    power

    required

    i s between 100

    watts and 20

    k and

    some s o r t of biomass

    coal

    or peat i s avai l ab le as fue l .

    I f

    gaseous or

    l iqu id

    fue l

    i s

    r ead i l y ava i l ab le

    a

    proper ly

    adapted

    i n t e rna l combust ion

    engine i s l ike ly to be

    cheaper

    a t l e a s t in the

    shor t run

    a1 though

    depending on

    the r e l a -

    t i v e

    c os t

    of

    the

    fue l s

    the S t i r l i ng engine could be cheaper

    in

    the

    long run due to

    lower

    maintenance and fue l

    cos t s .

    Because the S t i r l i ng

    engine

    has been

    re int roduced

    only

    recen t ly

    t i s hard

    to

    pro jec t the r e l a t i v e

    purchase cos t s

    of th e

    seve ra l

    types of S t i r l i ng

    machines . I t i s l ik e ly

    t h a t

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    the S t i r l i ng engine wi l l c os t

    more

    than

    the

    spa rk i gn i t i on

    i n t e r n a l

    combust

    ion

    eng ine

    and roughly the

    same as a s low

    speed d i e s e l engine

    of

    the

    same

    q u a l i t y .

    But the

    St i r l ing

    engine i s

    l i ke ly

    to have lower maintenance c os t s than e i t he r

    o f

    these

    because of

    i t s

    g r e a t

    s impl i c i ty .

    The Producer Gas

    Engine

    as a

    Compet i tor

    o f the S t i r l i ng

    Engine

    The producec gas engine runs on gas by means of a b iomass to -

    gas

    conver t e r

    ca l l ed a producer

    gas

    gener.acor.

    The

    engine

    using

    the

    producer gas

    can

    be a conver ted pe t ro l

    engine

    or a

    d i e s e l engine

    using

    mainly

    producer

    gas but

    a lso req uir in g a

    smal l

    amount

    of

    d ie se l

    fue l as i g n i t e r

    fo r

    the

    producer gas .

    Stnce

    t h i s combinat ion

    can

    in fac t do the same

    th ing

    as a

    S t i r l i ng eng i ne t ha t i s

    develop

    mechanical power from wood

    and o the r biomass--one i s compel led to ask whether

    the

    S t i r -

    l ing engine has any advantage over

    the

    combinat ion of pro-

    ducer gas

    genera to r and conven t iona l i n t e rna l combust ion

    eng ine . In some

    cases the

    answer i s yes .

    The

    S t i r l i ng engine has th ree advantages: 1 it

    can burn

    fue l s with

    high dsh con ten t such

    as

    r i ce husks,

    which

    the

    producer gas

    system

    cannot ; 2 s ince the combustion

    produc ts

    do

    not

    en t e r the S t i r l i ng

    eng ine

    they requi re no

    c leanup

    in

    c o n t r a s t to the

    producer

    gas i n t e rna l combust

    ion eng

    ine ;

    and 3 the

    S t i r l i ng

    eng ine in

    c ombin ation w ith a s imple

    wrought

    fue l burner

    i s

    a

    much

    s impler and

    more

    rnaintenance

    f ree system than

    the

    combinat ion of producer gas ge ne ra to r

    cleanup

    system, and i n t e rna l combust ion

    eng ine .

    The S t i r l i ng engine over t akes the producer gas engine

    system

    i f the fu e l to be used i s not

    of

    high

    qual i ty

    such as r i ce

    husks , and i f the cos t of mainta in ing the ign i t ion system,

    i n j ec t ion system, l u b r i c a t i o n and o the r r ela ti ve ly d el ic a te

    components of the i n t e rna l combustion engine and the gas pro-

    ducer i s a problem, as it so of ten

    i s .

    The Steam Engine as a Compet i tor of

    the

    S t i r l i ng

    Engine

    t i s l og i ca l to consider the steam engine as na tu r a l compe

    t i t i on fo r the S t i r l i ng eng ine as it in

    f ac t

    was a t the

    t ime

    Rev. S t i r l i ng

    invented it

    At

    t ha t

    t ime

    the

    steam engine was

    the dominant

    power

    producer whereas the

    S t i r l i ng

    engine was

    more fue l

    e f f i c i e n t

    and

    much sa fe r

    s ince it i s

    a lmost

    im

    poss ib le

    to cause a S t i r l i ng engine to

    blow

    up,

    and r a the r

    easy

    to do

    with

    a steam engine . Also a t t ha t

    t ime, the grea t

    disadvantage of the S t i r l i ng engine was

    the poor t empera tu re

    r e s i s t ance of the

    cas t

    i ron

    hea te r head.

    Today,

    the

    s i tu a t io n is

    d i f f e r e n t . The steam

    engine has

    fa l l en in to

    d i s us e

    and

    the

    S t i r l i ng

    has

    l eap t

    ahead in pe r

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    formance l i f e

    and a l a i l a b i l i t y .

    With the

    use o f s e r i e s 300

    s t a i n l e s s s t e e l

    commonly

    a v a i l a b l e mater

    i a l

    t h e r e

    i s

    no

    lo n g e r t h e danger

    of h e a t e r head f a i l u r e a t l e a s t below

    700C

    which

    normal SOlid f u e l combuster

    produces

    on

    t

    running S t i r l i n g e n g i n e . And i s f e a s i b l e t o

    make

    the

    h e a t e r

    head o f

    ceramic e s p e c i a l l y in very l o w - p r e s s u r e

    e n g i n e s

    such as the s imple

    f r e e - p i s t o n water

    pumper.

    T h e r e f o r e fo r low power appl i c a t

    i o n s

    below

    s e v e r a l t e n s of

    k i l o w a t t s the

    S t i r l i n g engine

    i s l i k e l y

    to

    be

    much

    more

    f u e l

    e f f i c i e n t

    much

    e a s i e r

    t o o p e r a t e much s a f e r and

    r e q u i r e

    much

    l e s s

    maintenance. I t

    i s

    a l s o l i k e l y to

    c o s t l e s s

    s i n c e

    th e

    S t i r l i n g engine

    has so

    few

    p a r t s and such

    s imple ones in

    comparison

    t o

    the steam e n g i n e . For example the

    S t i r l i n g

    engine needs no v a l v e s whereas th e steam

    engine r e q u i r e s

    many

    each

    one

    of which must work u n f a i l i n g l y

    in

    h o t

    c o r r o s i v e environment.

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    I LIOGR PHY

    Josh i Deep; Seckler

    David; and J a in

    B.C. Socia l Fores t ry

    Wood

    Gas i f i e r s

    and L if t I r r ig at io n:

    Synerg is t ic

    Rela

    t ions

    Between

    Technology

    and Natura l

    Resources

    in

    Rural Ind ia . January

    1983,

    p.

    1-16.

    M imeographed)

    Nat iona l

    Academy of

    Sciences . S t i r l i ng Engines. Energy for

    Rural

    Development.

    Washington, D.C.:

    Nat ional

    Academy

    Press ,

    1981,

    pp.

    149-158.

    Nat

    iona l Academy

    of

    Sc i e n ~ s Externa l Combust ion

    Eng

    ines -

    Rankine and

    S t i r l i ng Engines

    as Smal l -Scale

    Power

    Sources fo r

    Developing Count r i es . Energy fo r Rural

    Development.

    Washington,

    D.C.:

    Nat ional

    Academy Press

    1976,

    Appendix

    4, pp.

    246-269.

    Ross , A. S t i r l i ng Cycle Engines .

    Phoenix,

    Arizona,

    1977.

    Ur ie l i

    I and Berchowitz, D M

    S t i r l i ng

    Cycle Engine

    Analys i s . Br i s t o l England:

    dam

    Hilger

    1984.

    Walker ,

    G.

    S t i r l i ng

    Cycle

    Machines. Oxford, England:

    Oxford

    Univers i ty

    Press 1973.

    Walker , G

    S t i r l i ng

    Engines .

    Univers i ty Press 1980.

    Oxford,

    England:

    Oxford

    Wood,

    J . Gary; Chagnot, Bruce

    J . ;

    and Penswick,

    Design

    of

    a

    w Pressure

    Air Engine

    fo r

    Use.

    Paper

    presented

    a t

    the 17th

    Annual

    Energy Conference, Los Angeles ,

    Cal i fo rn ia

    Lawrence B.

    Third

    World

    In te r soc ie ty

    August 1982.