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UNDERGROUND MINING TRAILER INCREASING PRODUCTIVITY Asset Management

UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

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Page 1: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

UNDERGROUNDMINING

TRAILER

INCREASING PRODUCTIVITY

Asset Management

Page 2: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Beltor has almost 50 years of experience designing, engineering and manufacturing a range of underground implementsDeveloped with the input from our customers, our complete range of implements includes industry leading safety and optimised for maximum productivity.

Beltor New Implements, Overhauls & Optix Asset Management

www.beltorengineering.com.au

Page 3: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Beltor has been overhauling underground mining implement for almost 50 years. With industry leading turn times, Beltor is a preferred implement overhaul contractor for a number of major mining companies. All of our customers benefit from Optix – Beltor’s asset management program.

Optix is the next generation in implement asset management. It ensures that your assets are performing at their optimum and your compliance is met

7 day turn time*

UNDERGROUND

MINING

Asset Management

› Boot ends› Buckets› Cable basket› Cable boats› Cable carrier› Cable extension

pod› Cable pods› Chain pods› Concrete kibble› Crib pod

› Crib pod with deputy station

› Dozer blade› Duck bill blade› Duckbill › Duckbill narrow› Duster› Explosive pod › Fines pod› Fish tank› Fitters pod› Fork - varied sizes› Fuel pod

› Jibs (various)› Lube pod› Maintenance pod › Man basket› Mesh carrier› Pipe basket› Pipe platform› Reel transport

sleds› Roof bolt

cassettes› Spares pod› Structure pod

› Supply pod› Tool boxes› Trailer› Pods (various)› Winder - fixed leg

type› Winder - hydraulic

leg type› Winder trailer› Winders› Work platform› Workstations

Page 4: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Continuous Miner, Shuttle Car & Bolter

Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the machine down to the frame. All mechanical, hydraulic, electrical, and electronic components are completely disassembled, inspected, rebuilt, and tested.

Partial overhauls for both surface and underground equipment are focused on replacing components and performing repairs with the purpose of ensuring machine performance and maximizing downtime between partial and major rebuilds.

Over the last 20 years Beltor has participated in the overhaul of Joy and Sandvik Continuous Miners and Bolting Rigs.

Beltor is able to maximise the longevity of assets by maintaining them to the OEM’s specification through extensive overhaul and repair services.Combined with our alliances with long standing suppliers, Beltor is able to overhaul equipment that exceeds our customer’s expectations for project timing, quality and budget.

Beltor Equipment Overhauls

Asset Management

www.beltorengineering.com.au

Page 5: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Beltor has designed, engineered and manufactured a number of longwall components. Beltor is also the preferred contractor for refurbishment including overhaul of Komatsu and Caterpillar longwall mining equipment.

Beltor Longwall Systems

› Side shields› Flushing shields› Flippers› Relay bars› Pans, spill plates and dagger plates› BSL components› Crusher components› Monorail cassettes› Monorail systems› Roof supports

We design, engineer, manufacture and

overhaul:

Page 6: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

MINE EXTRACTION DEVICE

Tonnes Pulling Power

Minimise production disruptions with the proven Beltor Mine Extraction Device

Also Available

360MED 150 MED 210

The Beltor Mine Extraction Device has been designed, manufactured and engineer certified with a pulling capacity of up to 360 Tonnes. Developed for the extraction of bogged or buried underground equipment.

MORE POWER THAN EVER

I n t r o d u c i n gt h e

m i n e e x t r a c t i o n d e v i c e . c o m

Page 7: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Reduce Production DisruptionsGet production moving again with the MEDBogged or buried equipment can stop production. The MED gets production started again by quickly removing buried equipment.

It also eliminates the need to use productive assets to retrieve buried or bogged equipment.

Eliminate Unsafe ExtractionsUse fit-for-purpose equipment during extractions Mining equipment is designed, engineered and built to extract ore, not to extract mining equipment. Eliminate damage to productive assets with the MED.

The MED was specifically designed to extract buried or bogged mining equipment.

Page 8: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

m i n e e x t r a c t i o n d e v i c e . c o m

The MED in operation1. Equipment is buried

2. The MED is towed into place and the wheels are lowered so that the MED is flat on the ground

3. The boom of the MED is raised so that the head plate is positioned firmly against the roof

Page 9: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

MINE EXTRACTION DEVICE

4. A bridle is interlocked onto the teeth of the MED Racks. These MED Racks are then pulled via hydraulic cylinders.

5. The buried vehicle is removed

Page 10: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

m i n e e x t r a c t i o n d e v i c e . c o m

Eliminate Unsafe ExtractionsUse fit-for-purpose equipment during extractions

Mining equipment is designed, engineered and built to extract ore, not to extract mining equipment. Eliminate damage to productive assets with the MED range.

The range of MED products was specifically designed to extract buried or bogged mining equipment.

1. Vehicle that is attempting to retrieve the buried piece of equipment with the use of a tow rope or sling

2. Uncontrolled movement of the vehicle can cause damage to roof supports and road.

Page 11: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

MINE EXTRACTION DEVICE

4. The slewing of wheeled mining equipment requires a number of spotters to supervise its unpredictable movement. Operation of the MED requires minimal human interaction.

3. The uncontrolled, jerking motion of an attempted retrieval by wheeled mining equipment may cause damage to the road. Remediation of the damaged road adds additional cost and may further delay the recommencement of production following a retrieval.

Page 12: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

TRAILER

INCREASING PRODUCTIVITY

Beltor has taken the Pipe Services Trailer and revolutionised it

› Increase Productivity | › Minimise manual handling

Minimise manual handling with Beltor’s Spin & Lift pipe loading technologyBeltors’s revolutionary Spin & Lift system drastically reduces manually handling by loading and lifting the pipe into place

Spin & Lift

The Beltor Pipe Trailer suits any underground operation› Twin hydraulic lifting arms with slew action › Hydraulically operated man baskets › Suitable for 150mm, 200mm and 300mm pipes› Single or dual axel with QDS or RAS attachment are available

www.beltorengineering.com.au

approved

approve

d

pending

p

e n d i n

g

The Beltor Pipe Trailer is next generation in underground pipe trailers

Page 13: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

STRUCTUREINCREASING PRODUCTIVITY

400% Productivity Improvement!

According to our customers, this revolutionary product provides a step change in productivity gains!The Beltor StructureLift allows assembled structure to be secured into position at a fraction of the timeDesigned for a range of roof heights, the Beltor StructureLift is a revolution and provides a step change in productivity improvements.

Auxiliary Fan Manufacture and overhaul

Beltor has extensive experience in the manufacture, overhaul and modification of Auxiliary Fans.

Benefit from our years of evolved design. Providing lower noise and more efficiency.

Options include the design of specialised hydraulic levelling jacks to enable ease of site installations and

reduction of plant vibration.Full electrical equipment and explosion protection

AS3800 compliance overhaul available.

B e l t o r ’ s l a t e s t i n n o v a t i o n

Page 14: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Transfer Stations

Beltor Underground Bulk Material Handling

www.beltorengineering.com.au

Page 15: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Beltor has designed, manufactured, installed and commissioned inline coal sizer / tripper transfer to an existing underground conveyor systems.

Conveyor Inline Sizer & Tripper Transfer Station

The inline coal sizer / tripper transfer are custom designed to suit a range of roof heights

Beltor has designed, engineered and manufactured a number of major components as part of our full conveyor solutions services.

› Transfer Stations› Conveyor Inline Sizer & Tripper Transfer Station› Load Stations with Bin Section› Roof Mounted Jib Frames› Conveyor Drive & Frame

Page 16: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Load Stations with Bin Section

www.beltorengineering.com.au

Beltor Underground Bulk Material Handling

Page 17: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Roof Mounted Jib Frames

Conveyor Drive & Frame

Beltor Underground Bulk Material Handling

Page 18: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Beltor Coal Handling Preparation PlantsBeltor provides labour services, manufacturing and engineering services to a number of Coal Handling Preparation Plants.

› Filters› Screens› Cyclones› Hoppers› Centrifuges› Walkways, stairs, handrails and gantries

We also design, manufacture and overhaul:

Page 19: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

NDT and Condition Monitoring is performed for Beltor by Fuse NDT (a wholly owned subsidiary of Beltor)

Beltor NDT and Condition Monitoring

Fuse NDT offers extensive non-destructive testing services including ultrasonic, magnetic particle, dye penetrant and visual crack inspections. Our experience extends to inspections for pressure vessels, tanks, welding, cranes (including 10 yearly) and all mobile and fixed plant mining inspections.Our qualified and dedicated operators with years of experience are what set us apart. With extensive knowledge in mining, underground, surface, mobile fleet and fixed plant we deliver a high level of service.

www.beltorengineering.com.au

Page 20: UNDERGROUND MINING€¦ · Continuous Miner, Shuttle Car & Bolter Major overhauls of underground equipment, such as continuous miners or haulage equipment, start with stripping the

Key Contact InformationMark Beletich [email protected] 0448 532 444

Andrew Milliss [email protected] 0488 121 532