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Workshop „prenormative research“ Brussels - 26th September 2005 UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop “prenormative research” Brussels – 26th September 2005 UNECE / WP.29 – AC3 / HFCV Hydrogen / Fuel Cell Vehicles – Global Technical Regulation ( GTR ) Christoph Albus Federal Ministry of Transport, Building and Housing

UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

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Page 1: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Workshop “prenormative research” Brussels – 26th September 2005

UNECE / WP.29 – AC3 / HFCV

Hydrogen / Fuel Cell Vehicles – Global Technical Regulation ( GTR )

Christoph AlbusFederal Ministry of Transport, Building and Housing

Page 2: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Contents

1) Vehicle Regulations

2) GTR for H2/FC - vehicles

3) Role of prenormative research

4) Action plan

Page 3: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Contents

1) Vehicle Regulations

2) GTR for H2/FC - vehicles

3) Role of prenormative research

4) Action plan

Page 4: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Legislation Rules approval of vehicle types, a condition for registration (marketing) of new vehicles

Type approval or self certification based on technical regulations(ECE-R, EU-Directive, FMVSS, TRIAS, …)

International harmonization ensures serial production under economical conditions

Page 5: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Page 6: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Agreements administered by WP.29Agreements administered by WP.29

1958 Agreement (UN-ECE Regulations)1958 Agreement (UN-ECE Regulations)

1998 Global Agreement 1998 Global Agreement ( Global Technical Regulations – GTR)( Global Technical Regulations – GTR)

„ „AC3“AC3“

(1997 (1997 Agreement on Periodical Technical Agreement on Periodical Technical Inspections)Inspections)

Page 7: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Global Technical Regulations – GTRGlobal Technical Regulations – GTR

GTR: worldwide harmonized

1) Test procedure

2) Performance requirements

GTR‘s should work: Type approval

Self certification

Page 8: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Contents

1) Vehicle Regulations

2) GTR for H2/FC - vehicles

3) Role of prenormative research

4) Action plan

Page 9: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Future Hydrogen Economy Main element:

Mobile Applications / Road vehicles

Key Factors: • R&D• Cost Reduction• RCS (Regulations, Codes & Standards)

(Safety and Environment)

Page 10: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Regulations should not be an unnecessary hurdle

Balance between

Urgent need to develop regulations today (“EIHP”)

Economic

issues

Safety and environmental demands

Page 11: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

WP.29-AC3 group „HFCV“ *WP.29-AC3 group „HFCV“ *(Hydrogen / Fuel Cell – Vehicles)(Hydrogen / Fuel Cell – Vehicles)

Two draft ECE-R‘s LH2 / CGH2 Two draft ECE-R‘s LH2 / CGH2 (onboard storage systems / (onboard storage systems / ^̂ ECE-R ECE-R

67/110)67/110) Now: Adoption as European - RegulationsNow: Adoption as European - Regulations Amendments of existing ECE-R‘sAmendments of existing ECE-R‘s

concerning HFCV concerning HFCV

HFCV GTR developmentHFCV GTR development

*http://www.unece.org ( transport*http://www.unece.org ( transportvehicle vehicle regulations)regulations)

Page 12: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Page 13: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

SGSafety

SGEnvironment

HFCV

Project

management

WP.29-AC3

GRSP GRPE

Page 14: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Scope and Content

The GTR(s) should extend to OEM vehicles (categories to be defined) powered or equipped entirely or partially by hydrogen used in an internal combustion engine, fuel cell, auxiliary power unit, heater, etc. as well as their associated storage systems (liquid, gaseous or hydrids) and cover main aspects as identified by the informal group for:

Page 15: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Differences H2/FC- / conventional vehicles

Hydrogen

High Pressure

High Voltage

Page 16: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

On-board storage system safety (1)

Safety of Container and Components

(Lifecycles, Requalification, Performance, Purging Limits,

Material Characteristics) Leakage Damage Tolerance

Page 17: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

On-board storage system safety (2)

Fire Protection Aging Material Characteristics Refueling Mechanical Properties

Page 18: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Whole vehicle safety (1)

Crashworthiness Fire Safety Hydrogen System Integrity

– Normal Operation– Post-Crash

Page 19: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Whole vehicle safety (3) Electric safety

EMS (Electro-Magnetic-Susceptibility) - immissions -

EMI (Electro-Magnetic-Integrity) - emissions

- Electric-Shock Protection

• Normal Operation• Post-Crash

Page 20: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Other aspects including energy and environmental considerations

Pollutant Emissions Hydrogen and Water Emissions Fuel (H2) Consumption Recycling FC Disposal / Hazardous Materials Fuel Quality Engine Power Noise

Page 21: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Categorisation of items

OSS, WVS, Env. + Other

H2-safety, Electric Safety, Env.+ Other

Normal Operation, Incidents / Accidents / Defects

Page 22: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Page 23: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Technical Report(Review of existing regulations and standards, assessment of need of tests and research)

Starting in 2004depends on the progress of the subgroup

Drafting of GTR(s) 2005 – 2010

Detailed schedule of GTR process and review of organization

June 2005 orJanuary 2006

Submission of the 1st draft to GRPE 200?

Final draft of the GTR(s) to WP.29

2010

Page 24: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Final GTR 2010 ??

Final GTR 2010??

Final GTR 2010 ??

Possible ways to HFCV GTR(s)

steps

modules 1

modules 2

one step

GTR‘s

Page 25: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Further aspects of gtr development

Safety approach (system versus components)

Performance requirements (not design defining)

Future technologies

Balanced Regulation (safe, but not a hurdle)

Same safety level (at minimum)

Page 26: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Contents

1) Vehicle Regulations

2) GTR for H2/FC - vehicles

3) Role of prenormative research

4) Action plan

Page 27: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

standards(voluntary)

technicaldevelopment

(products)

regulations(mandatory)

prenormative

research

Page 28: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

standardisationbodies (ISO, …)

manufacturers ofhydrogen components

& vehicles

governments (contracting

Parties)prenormative

research

Page 29: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Timeschedule (serial / parallel)

time

GTR

development

GTR

amendmentGTR

approach

Research „better regulation“

(basic, field experience, etc.)

Research

„condition“

Page 30: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Timeschedule (serial / parallel)

time

GTR

development

GTR

amendmentGTR

approach

Research „better regulation“

(basic, field experience, etc.)

Research

„condition“

Page 31: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Goal of this workshop

„Prenormative research“

Overview

Brainstorming

Planning

Preparation of international Cooperation

Page 32: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Goal of this workshop

„Brainstorming -Examples“

GTR Approach: Component System

Aging, Cycles

Leakage (crashtest)

Demonstration projects, field/incident experience

Page 33: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

From component to system testing

justification (risk assessment)

validation (test procedure)

EU US

Component-approach System-approach

Japan

Page 34: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Brainstorming prenormative research

GTR Ansatz: Komponenten System

Aging, Cycles

Leakage (crashtest)

Demonstration projects, field/incident experience

Page 35: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Contents

1) Vehicle Regulations

2) GTR for H2/FC - vehicles

3) Role of prenormative research

4) Action plan

Page 36: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Current national/regional activities Current national/regional activities (legislation)(legislation)

Europe: Regulation Onboard St. Europe: Regulation Onboard St. SystemSystem (basis: two draft ECE Regulations (basis: two draft ECE Regulations LH2 / CGH2 from EIHP) LH2 / CGH2 from EIHP)

Japan: National regulations 2005Japan: National regulations 2005

USA: FMVSS ? USA: FMVSS ?

GTR developmentGTR development

Page 37: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Current national/regional activities Current national/regional activities (research)(research)

„„as basis for development of regulations“as basis for development of regulations“

USA: 4-years Research plan for H2/FCUSA: 4-years Research plan for H2/FC (document distributed) (document distributed)

Europe: ?Europe: ?

Page 38: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Alternatives for Europe

do nothing and wait for US results (inactive)

do the same in parallel (competition)

to cooperate with US

Page 39: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Duplication of work should be avoided

Exchange of information

Early cooperation

Tuning of all activities

Page 40: UN-ECE / WP.29-AC3 / HFCV Hydrogen / Fuel Cell Vehicles - Regulations Workshop „prenormative research“ Brussels - 26th September 2005 Workshop “prenormative

Workshop „prenormative research“Brussels - 26th September 2005

UN-ECE / WP.29-AC3 / HFCVHydrogen / Fuel Cell Vehicles - Regulations

Action plan

European Activities (EIHP, HFP, HySafe conf., workshop1, etc.)

Today‘s workshop

HFCV meeting Tokio (Oct. 2005)

? Int. Workshop (goal: cooperation)