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NOTE TO USERS

The original manuscript received by UMI contains pages with print exceeding margin guidelines, and slanted print. Pages

were microfilmed as received.

This reproduction is the best copy available

UMI

THE INFLUENCE OF FLY ASH AND EARLY-AGE CURING

TEMPERATURE ON THE DURABILITY AND S W N G T H OF HIGH

PERFORMANCE CONCRETE

Christopher Michael Evans

A thesis submitted in conformity with the requirements

for the degree of Master of Applied Science

Graduate Department of Civil Engineering

University of Toronto

O Copyright by Christopher Michael Evans, 1997

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Abstract

Early-age curing temperature has a significant effect on high performance concrete durability

and strength. Concrete cures at high temperatures when poured in large volumes due to the

autogeneous heat generated by the hydration reactions of cementitious materiais. The

addition of supplementary cementing materials to concrete reduces the heat of hydration and

extends the service life in structures by improving both long term durability and strength.

This thesis investigates the effects of early-age curing temperature on the durability and

strength of silica fume and fly ash modified concretes. Accelerated test methods were used to

measure chlonde difision in concretes produced with silica fume cernent (TIOSF) and

various levels and types of fly ash replacement. The concrete mix determined to be the most

durable with respect to chloride diffusion had 56% of the Type 1 OSF cernent replaced with a

moderate-level calcium content fly ash.

The use of the Rapid Chloride Penneability Test, (ASTM C 1202, AASHTO T 277) has

been widely criticised. Despite a limited data set, good correlation was shown in the results

of this research between a two-chamber accelerated chloride migration ce11 test. and the

RCPT.

Acknowledgments

1 would like to sincerely thank Professor Michael Thomas for his supervision throughout this

endeavour. 1 aiso wish to thank the Department of Civil Engineering at the University of

Toronto and the Ontario Centre for Materiais Research for their financial assistance, and

Lafarge Canada Inc. for cementitious materials and chemical analyses. 1 was forninate to

have a supervisor who, while keeping me on track, nevertheless remembered and reminded

me that "some things are more important than concrete," and 1 thank him for his tnendship

arid for his fabulous curry recipe.

My deepest thanks to my parents for their love and support, personally and financially,

throughout this project, and throughout my life. And to my wonderhl housemates,

particularly my roomrnate, at 54 Hewitt Avenue, for their patience, humour and fnendship

over the past 29 months, 1 am forever indebted. Thanks also to my sister and my aunts for

many excellent dinners, and to my nephew Alistair for his laughter and t e m .

The ever expanding concrete materials laboratory at the University of Toronto provided a

fnendly environment and 1 thank Professors Nataliya Hearn and Doug Hooton and al1 of the

students and research staff for their conscientious assistance. Particularly 1 thank Roland

Bleszynski, Pat McGrath, Ursula Nytko, Jan Cao, Evan Bentz, Ali Evans. Terry Ramlochan.

Helen Yip, Steve Demis, Joe Ramani and Dana Drmanic for their many and varied

contributions to my research.

In Kingston I thank Gregg Logan, Che Wojtyk, Matthew Kaye, and my parents for their

Fnendship and support, and for access to facilities at Queen's University, the Royal Military

College of Canada, and at home.

CONTENTS .................................................................................................................. 1 NmODUCXON 1

................................................................ 2 .2 . SUPPLEMMARY C E M ~ W G MATEMALS 10 2.2.1. Silica Fume ........................................................................................................ 11 2.2.2. FIy Ash ............................................................................................................... 11 2.2.3. SIag ............................................................................................... 12 2.2.4. Effect of Supplementary Cementing Materials on Diffusion .......+.................... 13

............................................................... 2.2.5. Effect of SCM's on Chloride Binding 15 2.2.6. Effect of SCM's on ChIoride Thresho[d ............................................................ 17

8 . APPENDICES

Appendix A BuIk D i f i i o n Test Data

Appendix B Migration Ce11 Data and Sarnpie Calculations

FIGURES

Figure 2.1 . Temperature rise with t h e in 28.4m3-block for control concrete with a Portland

cement content of 400 kg/rn3 . [Langley et al, 1 9921 ................................................... 7

Figure 3.1 - High temperature curing regime used in this work imposed on measured large

concrete block adiabatic curing temperatures . [Barnforth 19801 ........................a.*... 34

Figure 3 -2 - Chloride migration test apparatus . wcGrath, 1 9961 ........................................... 36

Figure 4.1 . Ambient cured samples çtrength gain .................................................................. 44

Figure 4.2 - Oven cured saples Swength gain ........................................................................ 45

Figure 4.3 . Compressive Strengths at 1 82 Days ..................................................................... 45

Figure 4.4 . A typicd chlonde bulk difhision profile . Sample is knbient Cured CESFZ,

stored in 0.5 m o n NaCl, 0.3 moVL NaOH at 23°C for 182 days ........................... 47

Figure 4.5 . 70C Bulk Difiion Test Coefficients .................................................................. 48

Figure 4.6 . 23°C Bulk Diffusion Test Coefficients ................................................................ 48

Figure 4.7 - 48°C Bulle Diffusion Test Coefficients .............................-.................................. 49

Figure 4.8 - Effect of Temperature on Diffusion Coefficients [Page et al, 198 11 W.....*............ 50

Figure 4.9 - Apparent Diffusion Coefficients fimn the Bulk Diffusion Test. .......................... 51

Figure 4.10 . Relationship between Fly Ash Content, Temperaime and Cl- Diffusion p h i r et

ai, 19931 ..................................................................................................................... 52

Figure 4.1 1 . Bulk Difhsion Coefficients for sarnples stored at 23OC .........o........................*. 53

Figure 4.12 . A typical migration cell concentration profile . Chloride conducted in mg,

measured by silver nitrate titration, plotted venus time . Sample is oven cured

CEFS25. .................................................................................................................... 55

Figure 4.13. Migration Ceil Breakthrough Time Diffusion Coefficients ........a......................- 57

Figure 4.14 . Migration Ce11 Steady State Diffusion Coefficients. .......................................... 58

Figure 4-15 . Modified Migration Cell Diffusion Coefficients ............................................... 60

Figure 4.16 - Effect of Fly Ash Type on Diffusion Coefficients for Ambient Cured Samples.62

Figure 4.17 - Effect of Fly Ash Type on Diffusion Coefficients for Oven Cured Samp1es.-62

Figure 4.1 8 - RC'T - Ambient Cured Sample Resdts .-... . .. ... ....... - ..... .-. ..-. ...... . ...... .. . ... . .. . .. .... 64

Figure 4-19 - RCPT - Oven Cured Sample Results .................................... ............. .......- ........ 64

Figure 4.20 - RCPT - Effect of Fly ksh Content, Arnbient Curing, 28 Day T e s t s - - - - ~ - 65

Figure 4.21 - RCPT - Effect of Fly Ash Content, Ambient Curing, 182 Day Tests-----.--------- 66

Figure 4.22 - RCPT - Effect of Fly Ash Content, Oven Curing, 28 Day Tests - - * - - - - - - - - - . - . o . - . - g - - 66

Figure 4.23 - RCPT - Effect of Fly Ash Content, Oven Curing, 182 Day Tests - - . - - - - - - * . - - - . . - . . o o 67

Figure 5.1 - Dur vs. RCPT Results ........- ................ --..--........- .......... . ..... ... .................. . ............ 69

Figure 5.2 - Dur vs, RCPT Resdts ...... . .......... . ............. ..----..- ....... ..........-......-... ...................... 70

Figure 5.3 - Effect of time on ambient cured RCPT test data ......... . .......................... . ............. 78

Figure 5.4 - Effect of time on aven cured RCPT test data ..... ..... .. . . . . .. ... . . .. . .. . .... ... .. . .. ... . . .. .. .. . . 78

Figure 5.5 - Time Dependence of Ambient cured RCPT s~~p~es~---~~-...--.-...---.---.~..~~~~~~~~- 82

. . . V l l l

TABLES

Table 2.1 - Nonvegian test. Rate of Chlonde Penetration in ppmlday. [Detwiler, 19931 ..-*..* 14

Table 2.2 - nireshold Chloride Levels [Thomas, 1 9961 . ...... .. .. .... .. ... . .-. . - ... . . ..... . . . . . .. . . . . . . .. . .. . . . . 18 Table 3 -1 - Chemical Andysis of Cementitious Materials . . . . . . . . . . . . . . . . . . . . . -. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Table 3.2 - Bogue Compositions of the Host T20 Cernent pogue, 1955].--------*-*.--**.--.*---..--- 30

Table 3 -3 - Mix Designs ..... . . .. ... .. ..... .. . ... . .. ... . . . . . . -. .. . .. .. . . . . . ..-. . . . . . . . . . ... .. . . . . . . .- .. . . . . . .. .. . . . . . . . . . . . . .. . .. . . 32

Table 4.1 - Fresh Mix Properties . .... .. . . . . . .. .. . . . . . -. . ... .. . .. .. . . . .. . ... . . .. . . . . .........- .. . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . 43

Table 4.2 - Strength Properties (MPa) (Average of three replicates). . . - .- .~~-~----~~--. .------~---~~~ 43

Table 4.3 - 1 1 OOC Propond Pororsity Values (O/o) .. ..... . ... . . .. . .. .. . ..... ....... . . .. .... . .. . ... .... . . .--. . . .... .. . 46

Table 4.4 - Apparent Diffusion Coefficients nom Bulk Diffusion Test (x10 -14 m2/s ) ..-..--.-. 47

Table 4.5 - Migration Ce[l Diffusion Coefficients (*1 0-'4m2/s) . . ... . . . . . ... . . .. . . .. . . .. . .. . .. . .. . . . .... . .... 56 14 2 Table 4.6 - Modified Migration Ceil Diffusion Coefficients (x 10- m /s) .-.-.*.----------------------. 59

Table 4.7 - Rapid Chlonde Permeability Test Data (Average of two replicates) O - - - - . - - - - . - - - - - - - . - 63

Table 5.1 - Ranking of Arnbient Cured Mixes in Difision and RCPT Tests-.....*--*------.---*---- 72

Table 5.2 - Ranking of Oven Cured Mixes in Diffusion and RCPT Tests 72

Table 5.3 - Overali R d i n g of Mixes ..................................................................................... 73

INTRODUCTION

The predominant area of concrete research has always been structurai, with the prime

consideration being the strength of the concrete. To this end, concrete research

investigating the eariy age curing temperature has focused primarily on the strength

properties, often being directed by the precast concrete industry. A strength rneasurement

can help to indicate the total porosity of the concrete, but says nothing about the

continuity of the pore structure. Although the durability of these concretes is at l e s t as

important fiom an economical standpoint, direct investigation into the effects of early-age

curing temperature on concrete durability has been scarce.

Increasingly cornmon however, are problems of detenoration and failure of concrete

structures due to corrosion of the reinforcing steel, caused by penetration into the concrete

of chioride ions present fiom road deicing salts and in marine environments. Lnitially, the

presence of chloride ions around the steel lowers the pH and breaks down the protective

passivating layer, and the comosion process begins. The chloride ions subsequently

accelerate the corrosion process. Reinforcement corrosion due to the attack of the steel by

deicing and marine salts is costing astmnomical arnounts in repair and rehabilitation.

Hence, there is an increasing amount of research being done to investigate methods of

preventing corrosion, or to minimize damage where it has already begun.

The time at which corrosion is initiated and the rate at which it proceeds are dependent

upon the rate of diffision of the chloride ions through the concrete. Although there are

alternative solutions such as impermeable coatings for the concrete and epoxy coatings

for the steel, in most situations the most economical solution is to improve the concrete

itself such that the resistance to penetration of chioride ions is improved.

During early age c u ~ g , concrete expenences an uicrease in temperature due to the

exothemiic hydration of cernent. The pouring of large concrete masses in projects such as

bndge abutments, gravity dams, and offshore oil projects causes considerable autogenous

heating and temperature increase. High temperatures also occur in the precast concrete

industry, where steam curing has been an accepted method of accelerating the strength

gain for many years. This method consists of curing concrete in steam at atmosphenc

pressure, at temperatures of up to 70°C. High early-age curing temperatures have a

significant effect on the concrete microstructure and concomitantly, on concrete

durability. This phenornenon is often negated or overlooked in research where small

specirnens are maintained at the ambient laboratory temperature throughout the curing

period.

The use of fly ash and silica fume is becorning more cornmon because they improve

concrete durability and strength, especially where high early age curing temperatures

occur. High replacement levels of fly ash are uncornmon however, because of resistance

to change by the cernent industry and because of concerns about the early-age strength

and the quality of concretes produced with high cernent replacement levels.

This work was undertaken to improve the understanding of the effects of the early age

curing temperature on the durability of various concretes, al1 of which were modified by

silica fume and by various types and replacement levels of fly ash. Concretes produced

with as much as 56% replacement of the cernent with fly ash were shown to be of

excellent durabi lity and strength.

Chapter 2 contains a detailed literature review of the many inter-related aspects associated

with chlonde transport into concrete. Chapter 3 details the experimental procedures

which were undertaken in this research project, and a surnmary of the test results is

contained in Chapter 4. Individual results for every test undertaken are contained in the

appendices. Discussion of results and cornparisons and correlation of results with

previously published data are contained in C hapter 5. Conclusions and recornmendations

follow in Chapter 6.

LITERATURE REVIEW

In theory, reinforced concrete structures should be very strong and durable. Steel and

concrete are a good combination, both physicaliy and chemically. Hardened concrete

bonds to the steel, surrounding and protecting it, while steel provides strengthening

reinforcement for the concrete. Concrete's pH, generally above 13, provides an alkaline

environment where steel should not be susceptible to corrosion.

Corrosion of the reinforcing steel however, is costing incredible amounts in repair and

rehabilitation [Dunker and Rabbat, 1993; Stix, 19931. It has been calculated that $1 0

million is spent annually in Canada on production of concrete, and $20 billion is spent on

repair, rehabilitation and related expenses [Concrete Canada, 19941. There is an

increasing amount of research being performed to investigate rnethods of corrosion

prevention, or to minirnize corrosion damage where it has already begun. There is an

obvious need to improve the product, but inevitably there will aiso be a perpetual need for

repair and rehabilitation.

One of the main causes of deterioration of concrete structures is chloride induced corrosion

of the ernbedded steel reinforcement, caused by the penetration of chlonde ions into

reinforced concrete. Concrete is exposed to chlondes fiom salts used for de-icing purposes,

and in sea water in marine environments.

Assuming it will extend the service life of stmchues in severe environrnents, there has been

a gradua1 acceptance of high performance concrete (HPC). HPC is characterized by a low

waterkementitious matenals ratio, (generally <0.35), high dosages of superplasticizer and

the incorporation of supplementary cementing materiais.

Chioride ions may be present in concrete in a number of states [Arya et al, 19871:

f i e , dissolved or dissociated in the pore solution.

chemically bound, where they have chemically reacted with the hydration

compounds of cernent, particularly tri-calcium alunilnate (C3A) to f o m

calcium rnonochloroaluminate, Friedel's salt.

physically bound or attracted to pore surfaces by weak Van der Waal's forces.

in a chemisorbed state.

Only fiee chloride ions influence the deterioration of reinforced concrete, by initiating and

accelerating the corrosion of the steel reinforcement.

Due to the high alkaiinity of the pore solution of concrete, dissociated hydroxyl ions

create a passive film of iron oxide which surrounds the steel relliforcement. A lowering of

the pH by penetration of fkee chloride ions through the concrete cover to the steel, or by

the carbonation of the concrete cover due to penetration of atmospheric carbon dioxide,

can cause breakdown of the passive layer. There is continuous opposition to passivity

breakdown by the film-repairing action of hydroxyl ions (OH-) ~ a u s m a n n , 19671.

Corrosion can start when the ratio of fkee chloride ions to hydroxyl ions exceeds a threshold

value which is influenced considerably by the type of cement used, the type and

replacement level of supplementary cementing materials (SCM's), and the cation associated

with the chloride ion, arnong other factors. Subsequently, the presence of chloride ions can

accelerate the corrosion process.

Initial penetration of chloride ions into concrete can occur due to contaminated water being

absorbed into the concrete due to hydraulic pressure gradients or capillary suction, but the

process occurs primarily via non-steady state diffusion. The time at which corrosion is

initiated and the rate at which it proceeds are dependent upon the rate of diffusion of the

chloride ions through the concrete, and hence, highly dependent upon the concrete itself.

Although there are alternative solutions such as impermeable coatings for the concrete

and epoxy coatings for the steel, in most situations the most economical solution is to

improve the concrete itself, so that the resistance to penetration of chlondes is improved.

A variety of approaches can be taken to make concrete more resistant to chloride ion

penetration. A low total water content, a low water to cementitiou materials ratio (W/CM)

and the use of SCM's are al1 of prime importance. The cover depth, or depth of concrete

covering the reinforcing steel, curing regimes, compaction, and construction details are also

important considerations.

Chloride diffusion in concrete is a complex phenornenon which is poorly understood.

Binding reactions between diffusing chloride ions and the hydrated compounds of cernent

delay the progress of chlonde penetration. The volume of large, capillary pores is initially

set by the total water content of the concrete. Over t h e , reaction products cause a

refinement in the pore structure of the concrete, which serves to reduce the diffusion rates.

Conversely, cracks caused by shrinkage, k z i n g and thawing, alkali aggregate reaction or

structural effects can shorten the distance chlondes must travel to reach the reinforcing

steel.

High temperature curing occurs in large scale projects, where temperature rise is a naturai,

autogeneous process, caused by the exothermic hydration reaction of the cernent. This

temperature nse begins irnmediately, and depending on the size of the pour, the natural

curing cycle can cause sustained curing at temperatures of up to 80°C for several days.

[Langley et al, 1992, Barnforth, 19801. Figure 2.1 shows measured concrete block

temperatures at variou times and distances fkom the block surface [Langley et al, 19921.

Cernent : 400kplrni 1

DISTANCE IN METRES FROM LEFT SlDE OF BLOCK

Figure 2.1 - Temperature rise with time in 28.4111'-block for control concrete with a Portland cernent

content of 400 kg/rn'. [Langley et al, 19921

High temperature curing also occurs where heat is deliberately applied (often in the form of

stearn) ta accelerate the strength gain of concrete. Steam c e n g regimes entail cur.ng

concrete at the arnbient temperature until initial set has occurred, followed by application of

stearn and heat at temperatures up to 70°C, for durations of typically 6 to 18 hours.

Accelerated curing regimes increase the efficiency and economy of precast production

plants by allowing for earlier handling and removal of concrete h m the moulds or

prestressed beds. Unfortunately, this can ais0 have deleterious effects on the durability of

the precast product.

There has been little research perfonned investigating the effects of elevated curing

temperatures on concrete durability. Since the early 1930's however, extensive literature has

been produced on the effects of eady age curing temperature cycles on the strength

development and the microstructure of concrete. Much of the research has b e n on

compressive strength which has been directed by the precast concrete industry, to optimise

their short, high temperature stem curing regimes.

Davey [1933] published a paper describing research which compared the strengths of

specirnens cured at different ternperatures. Onginating with Davis and Troxell [193 11,

reports ever since have indicated that early strength is improved with an increase in curing

temperature, however, at the age of 28 days and at subsequent ages, this improvement in

strength is negated. Shce the iate 194OYs, reports recommend that a delay prior to the

application of stem, and longer overall steaming periods, are beneficial to early

compressive strength vigginson, 196 1, Saul 195 1, Shideler, 1 9491. Hanson [ 1 9631

determined conditions which optimised these contrasting demands, in fixed cycle tirne plant

operations.

in an extensive study, Klieger [1958] determined that the optimum early-age curing

temperature for the highest eventuai strength was 13OC for OPC, and as low as 4OC for

rapid hardening PC, after measuring the strength of moist cured specimens cured at

temperatures of up to 49OC at 7 and 28 days of age. Field tests reported by Dodson LI9791

support this, claiming a decrease of 1.9 MPa in strength for every increase of 5°C in curing

temperature. Klieger [1958] showed that the effect on water-cured concretes was similar.

Higher water-curing temperattri-es resulted in higher concrete strengihs during the fim few

days, but afler one to four weeks, this was no longer the w e . Neville [198 11 demonstrated

the relationship between compressive strength and curing time of cernent pastes cured at

different temperatures. Pastes cured at lower temperatures, despite lower initial strengths,

have higher eventuai strengths.

Although there are economical benefits of early strength gain, and possible benefits to

drying shrinkage and sulphate resistance, Higginson [1960] and Hanson 119631 indicated

that steam curing had an adverse effect on final compressive strength, heze-thaw durability

and permeability. G j m and Martinsen CI9931 detemiùied that elevated curùig temperatures

of up to 90°C affected neither capillary sorption nor porosity. Their research with a chloride

migration test however, found that high temperature curing at 90°C increased chloride

d i f i i o n at 20°C by a factor of 4.

investigation wjellsen 1990a] into the effect of elevated curing temperatures found an

increase in total porosity. This was predicted by the theory of Verbeck and Heimuth [1968]

who suggested at elevated temperatures that the hydration products do not have suficient

time to disperse evenly before solidification occurs. This has the effect of creating a

rnicrostmcture consisting of relatively dense shells of hydration products around the cernent

grains and an open, porous structure between the grains petwiler et al, 19941.

Backscattered electron irnaging by Kjellsen et al, [1990b, 199 11 provided evidence

supporting this theory. BET parameters obtained fiom desorption isothems, [Radjy and

Richards, 19731 and mercury porosimetry research, [Sellevold 19741 also determined that

curing cernent pastes at elevated ternperatures resulted in a coarser pore structure.

Skalny and Oder [t 9721 examineci the effect of temperature on the hydration of ûicalciurn

silicate (C3S) pastes. They measured the surface areas of hydration products and found at

25°C that the surface area increased continuously with the degree of hydration, but at higher

temperahires, the surface areas reached a maximum and then decreased with tirne. This was

explained by the existence of recrystallisation processes which result in a coarsening of the

hydration products cured for prolonged penodç at elevated temperahires. They also found

that the degree of hydration at 28 days decreased with increases in the hydration

temperature. Similar results were reported by Kondo et al., [ 19731.

As expected, the uneven distribution of hydration products has an efTect on the strength as

well as porosity. A high early age curing temperature causes porosity in the interstitial space

and the gekpace ratio in the interstices to be lower than it would be for concretes at the

sarne degree of hydration, cureci at lower tempemes [Neville, 198 11. Detwiler et al [ 199 1 ]

found that the calcium silicate hydrates (CSH) near the cernent grains were stronger and

more dense in pastes cured at higher temperatures. The overall strength in these specimens

was lower however, and this was amibuted to the strength being controlled by porous CSH

in the interstices between the cernent grains. These local areas of wealcness lowered the

overall strength of the paste, and therefore the concrete. Patel et al [1995] observed using

backscattered electron imaging that ordinary Podand Cernent (OPC) concrete cast at 85OC

increased the coarse porosity, and caused significant microcracking.

Despite precast industry claims that highquality, durable concretes can be produced at high

curing temperatures, the bulk of research has shown that elevated curing temperatures

reduce the resistance to chionde diffusion of plain Portland cernent concretes. Little

research has ken done however, to investigate the effect of elevated curing temperatures on

the durability of concretes produced with supplernentary cernentitious materials.

The use of supplernentary cementing materials has becorne common in the construction

industry to reduce the initiai heat of hydration caused by the exothermic hydration of

cernent. This has the concomitant benefit of reducing stockpiles of these industrial waste

products. There are ais0 potentid benefits to the concrete of improved strength and

durability. SCM's commoniy used in the construction industry are fly ash, slag, and silica

fume.

2.2.1. Silica Fume

Silica fume is the by-product of metallurgical processes used in the production of silicon

and ferrosilicon alloys. It is comprised of extremely fine sphencal particles of amorphous

silica, typically > 90% Si02 of average diarneter of O. 1 Pm, with a high surface area in the

order of 20,000 m2/kg. If silica fume particles are adequately dispersed throughout the

mix, significant improvement to the strength and durability of concrete can occur.

Together with the use of water reducing admixtures, silica h e has been largely

responsible for the development of high performance concretes. In Canada, silica fume is

generally used in the form of a blended cernent containing up to 10% silica fume. (10%

silica fume is the maximum cernent replacement level allowed in construction in Canada, as

specified by CSA A B . 1).

2.2.2. Fly Ash

Fly ash is gathered fiom the flue gases of coal-fired thermal generating plants by

mechanical and electrostatic precipitators. Fly ash is compnsed of fine, glassy, spherical

particles (1 to 150 pm) of alumino-silicate glasses containing various proportions of

calcium, iron, magnesium and alkali metals. The exact composition of a specific ash varies

depending upon the coal composition and the burning conditions in the boiler. Used as a

supplementary cementitious matenal, it reacts with water and lime released by the

hydrating cernent. As a cheap replacement for cernent, the concrete produced is also more

economical [Gifford et al, 19931. Fly ash is divided by ASTM C6 1 8 into two categories:

Class C

ASTM requirement; SiO2 + &O3 + F403 > 50%

usually produced from lignite or sub-bituninous coals

high calcium contents, typically 8 to 30% Ca0

may possess some hydraulic properties in addition to pozzolanic properties

Class F

ASTM requirement; Si02 + Al2 O3 + Fe203 > 70%

usually produced £?om bituminous or lignite coal

low cdcium content, typically less than 8% Ca0

possesses pozzolanic properties (needs source of lime or other activator to react)

2.2.3. Blastfumace Slag

Blastfumace slag is the by-product of the iron-making indusw. It is the surface residue

consisting of a mixture of calcium, aluminum and magnesium silicates. Granulated slag,

ground to the fineness of cernent has good hydraulic and pozzolanic properties. The

reactivity of slag, as with fly ash, is dependent upon the chernical and mineralogical

composition. Pozzolanic reactions b e ~ e e n slag or fly a h , and hydrating cernent cause the

formation of more calcium-silicate-hydrates (CSH), and a less porous and less continuous

pore structure.

2.2.4. Effect of Supplementary Cementing Materials on Dinusion

It is anticipated that both the strength and durability of concrete decrease as porosity

increases. Diffuçion occun through pore solution, hence with an increase in porosity,

difiivity increases. In concrete cured at low temperatures, the products of hydration have

sufficient t h e to diffuse throughout the cernent paste maû-ix and precipitate uniformly. The

rate at which supplementary cernenting materials react is slower than the hydrating reaction

of cernent. This ailows better dispersion of the hydration products before the paste hardens.

The use of these supplementary cementing materials decreases the porosity of the concrete,

increasing long-terni strength and durability, and reducing the likelihood of early thermal

cracking. [Barnforth 1984, Mangat and Malloy, 19911

Page et al [198 1 ] found h t SCM modXed cernent bIends had a greater total and more

coarse porosity than OPC alone, but the diffusion coefficients were lower. One explanation

for this is that SCM modified concretes ciiffer in the geometry of the pore structure. Despite

having a higher overall porosity, the reaction of pozzolanic materials with calcium

hydroxide is thought to block pores at critical locations WcGrath, 19961. Roy and Parker

[1983] used mercury intrusion porosimetry to conclude that in SCM systems, there is a finer

pore structure.

Roy and Parker [1983] with cernent-slag pastes, Marsh et al [1985], with cement pastes

containing fly ah, and Villadsen [1989] with cernent and silica fume pastes have suggested

that supplementary cementing materials improve the performance of concretes cured at

elevated temperatures. Fapohunda [ 1 9921 concluded that although the chloride intrusion

into concretes containing silica fume and slag increased with temperature, these concretes

performed better than OPC concretes cured at higher temperatures.

Detwiler et al [1991] showed that the higher porosity caused by high curing temperatures

resulted in greater chloride ion depth penetration in concrete. Plain portland cernent

concretes cured at elevated temperatures were less resistant to chloride intrusion than

comparable concretes cured at Io wer temperatures. Detwiler and Fapohunda [ 1 9931 reported

values for chloride ion flux in concretes cured at 23OC, 50°C and 70°C, for concretes

produced with plain Portland cernent and for cements with additions of 5% silica fume, and

30% slag. The concretes were mixed with 0.4 and 0.5 wlc ratios and tested for chloride

penetration using an accelerated chioride migration test. pehviler et al, 19911 Table 2- 1

shows the rates of chloride penetration in ppdday.

Table 2.1 - Nonvegian test Rate of Chloride Peaetration in ppdday. [Detwiler, 19931

All of the flux values in Table 2.1, regardless of the type of concrete and w/c ratio, show an

increase by at least a factor of three between early age curing temperatures of 23°C and

70°C. Supplernentary cementing materials and Iower w/c ratios reduced the chloride

penetration but higher curing temperatures drastically increased the rate of penetration,

regardless of cernent type. The elevation in curing temperature was immediate however,

Concrete

Plain Portland cement

5% Silica Fume

30% Slag

w/cm Ratio

0.40

0.50

0.40

0.50

0.40

0.50

Curing Temperature

23°C

10

13

4

3

3

6

50°C

12

15

7

5

4

7

70°C

34

38

12

22

13

18

whereas in the precast induûy, steam curing usuaily is delayed until after initial set, so

these results proved to be controversial [Perenchio et al, 199 1, Detwiler et al, 19941.

Almost without exception, research shows that as the curing temperature increases, the final

strength and durability of OPC concretes decmes. Partial replacement of OPC in concretes

cured at elevated temperatures, with materials which react more slowly such as slag and fly

ash, has been shown to improve the strength and durability of these concretes in some

research. Malek et ai, [1985] found that fly ash cured at 38OC had a lower results in the

rapid chloride permeability test than material cured at 27OC. Observations by Cao and

Detwiler [1995] using backscattered electron imaging supported these results showing that

additions of 5% silica fume or 30% slag to concretes cured at elevated curing temperatures

reduced the s i x and continuity of the pores.

2.2.5. Effect of SCM's on Chloride Binding

The ability of hydrates in concrete to bind chlonde ions is a significant factor in chloride

ion diffusion. Chloride ions have been found to react with tri-calcium aluminate (C3A)

[Rasheduzzafar et al, 1992; Arya et al, 1990; Midgley and Illston, 1 984; Page et al, 1 98 1 ;

Mehta, 19771 and it has also been suggested that binding occurs with calcium silicate

hydrates (CSH) [Ramachandran, 1971 ; Beaudoin et al, 1990; Tang and Nilsson, 19931,

though this has been questioned Lambert et al, 19851.

Page and Vennesland [1983] found that the stability of calcium chloroaiuminate hydrates

depends on the alkalinity of the pore solution, and that it is more soluble at lower pH

values. This was supported by Kayyali and Haque [1988] who f o n d for mortar samples

of a lower pH, there were higher concentrations of fiee chloide ions. Supplementary

cernenting materials affect the binding capacity of penetrating chlorides, though their

effect has not been well quantified, and is obviously CO-dependent upon factors such as

carbonation Wyyali and Qasrawi, 19921, which reduces the pH of the pore solution.

Arya et al [1990] and Page and Vennesland [1983] fomd that partial replacement of OPC

with silica fume caused a decrease in the chloride binding capacity of the concrete. This

was attributed to a decrease in the alkalinity of the pore solution. Arya et al [ 1 9901 found

the binding capacity of a 70% OPC replacement with blastfumace slag paste mix to be

higher than d l other mixes, including those with 15 and 30% OPC replacement with fly

ash. This was attributed to an increase in the amount of adsorbed chloride.

Arya et al [1990] and Byfors et al [1986] found that the presence of fly ash increased the

chloride binding capacity, and that the higher the fly ash content, the higher the binding

capacity, due to a higher surface area and adsorptivity of fly ash cernent [Byfors et al,

1986; Roy et al, 19861. This has also been attributed to an increase in the formation of

Friedel's salt after pozzolanic reactions have occurred [Worthington et al, 1989; Qasrawi,

19891.

Unfomuiately, much of the chlonde binding research cited above was performed on

intemal chlorides which were dissolved into the mix water at the time of mixing, a

practice banned in the field. The chlonde binding capacity has been shown to be much

lower with extemal chlorides introduced to hardened concrete [Arya et al, 1990; Midgley

and Illston, 1984; Ramachandran, 197 11 The higher binding ability of internally mixed

chlondes has been attributed to reactions with clinker compounds during hydration.

Tang and Nilsson (19931 developed a comprehensible method for evaluating chloride

binding capacities based on the adsorption fiom solution. Chloride concentrations in

solutions containhg paste and mortar samples were monitored until the concentration no

longer decreased. At this point it was assumed that al1 of the sites available for binding

were occupied, and that the change in concentration corresponded to the amount of

chlorides which had been bound. They proposed that the relationship between bound and

free chloride concentrations could be descnbed by Freundlich isotherms at high fiee

chloride concentrations and by Langmuir isotherms at low fiee chloride concentrations.

2.2.6. Effect of SCM's on Chloride Threshold

Reported threshold chlonde levels required to initiate steel reinforcernent corrosion Vary

tremendously, and are highly dependent on the specific environment. Rosenberg et al

[1989] reported factors having influence on the threshold chloride level as:

cernent composition (C3A, S04, alkali and pozzolan contents) and total

content.

W/CM ratio.

carbonation.

temperature and humidity.

cation associated with chloride.

nature of the steel.

The level of the threshold concentration level of chloride ions that can be tolerated

without significant corrosion occurring to reinforcing steel has been found to decrease

with an increase in fly ash content. The rate of corrosion has also been found to be higher

in fly ash concrete [Arya and Xu, 19951. Thomas [L996] reported the threshold chloride

levels tabulated below.

Table 2.2 - ThreshoId Chloride Levels [Thomas, 19961

Fly Ash LeveI (% OPC Replacement)

Threshold Chloride Level (% of acid soluble chloride

Despite lower chioride threshold levels, it was determined in the same concretes that

O 15 30

higher replacement levels of fly ash were found to provide better protection to steel, due

by mass of cementitious material) 0.70 0.65 0.50

to the higher level of resistance to chloride ion penetration, or lower rates of diffusion

[Thomas, 19961.

There is some doubt about the applicability of unmodified Fick's laws for rnodelling

d i f i i o n of chlonde ions in concrete [Chatte@, 19951. It is generally accepted however,

that Fickean diffusion is a valid mechanism, the driving force being the concentration

gradient. Steady-state chloride ion diffusion through cernent paste pore solution is usualiy

measured in one dimension across cernent paste or concrete disks, between two chambers of

a diffusion cell. Fick's first law predicts the rate of diffusion as:

J i = ion flux of species i, through a unitary area in a unit of tirne, (kg/m2sec) D = diffusion coefficient, (m2/s) Ci = concentration of species i, in the unitary volume of the porous body, (kg/m3) x = increment of distance in the x direction, (m)

The negative sign serves to balance the negative gradient in concentration.

Fick's second law, the equation of mass conservation, is:

Combining Fick's first and second laws, Fick's second law in the one dimensional f o m c m

be obtained:

For the boundary condition: at t > O, x = 0, Ci = c, and the initial condition: at t = O, x > O, ci

= O, equation (2-3) can be manipulateci to obtain Crank's [1956] solution:

%t = the concentration at distance x and time t % = the equilibriurn surface concentration Da = apparent d i h i o n coefficient t = time erf = error hc t ion

This equation uses an "apparent" diffusion coefficient since values of total chlorides are

used, whereas Fickean diffusion (Equations 2- 1 to 2-3) relates solely to "effective" diffusion

of free ions in solution.

In a porous medium such as concrete, it is assumed that diffusion of free ions occurs

through the pore solution. The volume of capillary pores or the capillary porosity in

concrete is hence of considerable importance. A number of variations exist on technique

used to measure concrete porosity but in essence the procedure consists of comparing the

density of concrete d e r saturation with a fluid of known density, with the density of the

same concrete after the evaporable water and saturation fluid (if other than water) content is

driven out WcGrath, 19961.

Equation 2-4 is cornmonly used in predictions of the service Life of concrete structures. If

diffusion coefficients and surface concentrations are known, equation 2-4 can be used to

determine the chloride ion concentration profile in the concrete at any t h e . Altematively, if .

a chloride concentration profile is detemiined by measuring the chloride concentrations at

incremental depths fiom the exposed surface of an existing structure or laboratory

specirnen, diffusion coefficients can be determined by fitthg the equation to the data, and

subsequent predictions can be made.

This technique of measuring naturai, buk difhision has been utilised by many researchers

including Thomas [1991], Sergi et al, [1992] and G j m and Vennesland. [1979]. Test

methods Vary in time and temperature of exposure, and in the solution concentration to

which the sample is exposed. Samples are usually saturated to eliminate capillary suction, to

limit truisport to diaision, and are created such that diffusion is in one direction and on a

semi-infinite surface, so the above boundary conditions can be applied.

Drawbacks of this method are that Crank's solution, (Equation 24), assumes a linear

relationship between bound and free chlorides, which has been shown to be non-linear.

[Sergi et al, 19921. The resulting diffusion coefficient is also a diffusion value averaged

over the entire testing time period. This value has been shown repeatedly to decrease

rnarkedly over time, especially in fly ash and slag modified concretes. Counter-diffusion of

hydroxyl ions out of the samples is another potentid problem, and the use of high

concentration chloride solutions may complicate analysis due to the non-linear nature of

binding. In tests using solutions of high chloride concentration, well above concentrations

encountered in field conditions, the arnount of chionde ions bound is very small,

proportionally. This may mask the true and significant influence of binding.

Because nahiral chloride penetration testing is very t h e consuming, accelerated chioride

migration c d tests are often performed. These tests involve placing a concrete disc between

two electrodes which are immersed in chambers on either side of the disc. The chambers are

usually mled with NaOH and NaCl and an electrical potential is applied across the sample,

to draw the ions through. When the driving force behind diffusion is the potential gradient

as well a s the concentration gradient, Fick's laws must be modified.

The flux of ions due to an electric field is proportional to the ionic mobility and

concentration of solution:

E = Electrïc field strength (Wm) u = ionic mobility (rn2/sv)

The combined influence of ion conduction and difh ion can be added to obtain:

According to the Einstein reiationship, the ionic mobility is:

D = diffusion coefficient (m2/s) z = i o ~ . valency (equiv/mol) F = Faraday's constant (96486.7 coul/mol) R = gas constant (8.3 143 kJ/mol-K) T = absolute temperature (K)

Combining Equations 2-6 and 2-7 gives:

For the combined e k t of diffusion and conduction, the Nernst-Plank equation (2-9), a

modified version of Fick's second law, (2-2) has been used to describe ion transport in

accelerated chloride ion migration tests [Tang and Nilsson, 19921.

The exact analytical solution for Equation 2-9 is [Tang and Nilsson, 19921:

AV = potential &op across the sarnple (V) 1 = sample length (m) c = pore solution concentration at any depth and time (mo~rn') CO = pore solution concentration at the surface (mol/m3) erfc = the complement to the error fûnction = (1 -erf)

For the case of steady state ion conduction flux, where dinusion is assumai to be a

relatively s m d component, Equation 2-8 simplifies to:

Diffusion coefficient calculations perfonned using Equation 2- 12 also apply the

assumptions that the applied potential varies linearly through the sample, the intemction

between solution ions and pore solution ions is negligible, and that the diaision coefficient

is constant with time and with depth into the sample. These assumptions rnight not p a s

strict evaluation but they do provide a direct method of quantifjmg diaision coefficients

fiom accelerated diffusion tests WcGrath, 19961.

Halamickova et al [1995] and McGrath [1996] manipulated Equation 2-10 M e r by

assuming that the diffusion component is much smaller than the conduction component, and

obtained Equation 2- 1 3 :

Equation 2-1 3 is solved by iteration to calculate diffusion coefficients knowing the tirne of

initial chloride breakthrough, assuming dc, values which Vary depending on the upstream

concentration, on the precise definition of breakthrough tirne, and on the reliability of the

fmt reliable detection of an increase in the anode charnber chloride concentration.

The accelerated "rapid chloride pemeability test" (RCPT) developed by Whiting [198 11

has become a standard concrete durability measurement of both the AASHTO (Test T 227-

83) and the ASTM (ASTM C 1202). A 60 volt potential is applied across a saturaed

concrete sample, and the total charge passed through in six hours is measured in coulombs.

Initially the test ce11 contains 3.0% NaCl on one side and 0.3 N NaOH on the other, and the

potential is applied such that the NaOH side is anodic.

This rapid chloride permeability test has been criticised for various reasons. The test

measures ion transport under a high potential difference. Only the total charge passed in

coulombs is measured, providing no infornation specific to chloride ion. It is difficuit to

estimate chloride d i f i ion specificdy fiom this total coulomb value. The contribution to

this value is likely to be significant h m hydroxyl ions as well as fiom chlonde ions, as the

ionic mobility, or tramference number of chlonde ions is much lower. Thus, the pH of the

pore solution also has a significant effect on RCPT results.

Additionally, the evolution of heat is a problem in porous OPC concretes, and the validity

of cornparison of OPC and SCM rnodified concretes tested with the RCPT is questionable.

SCM's considerably reduce the concentration of ions in the pore solution. With 10%

replacement of cernent with silica fume, Page and Vennesland [1983] found reduction of

hydroxyl ions in cernent paste of about 75%. Cornparison of SCM modified concretes with

OPC concretes under the RCPT will obviously favour the modified concretes.

Zhang and Gjarv [1991] indicated that small defects in the concrete would have a

considerable effect on the results, and that the measurement of ion penetration occurs before

steady-state flux is reached.

The consistency of this test has also been questioned. Hooton [1988] found the coefficient

of variation (2) to be 41.4% with three sets of RCPT data with six replicate specimens in

each set.

Andrade [1993] cnticised the RCPT for ignoring processes such as metal dissolution and

evolution of gases which occur during the test, and developed a theoretical basis for

improving the experimental set-up of the RCPT. Andrade and Sanjuin, [1994] proposed an

experimentai procedure to improve the RCPT, but the RCPT remains a common and

popular test.

Despite its many liabilities, the RCPT test has been widely accepted as a usefid test method.

The ability of this test to provide an indication of permeability within 6 hours c m be

usefûl for quality control and quality assurance purposes.

Many other accelerated methods of measuring chloride diffusion in two charnber cells have

been investigated [Goto and Roy, 1981; El-Belbol and Buenfeld, 1989; McGrath and

Hooton, 19961. Compared to the RCPT, most operate at lower potential differences and the

migration of chlorides is determined directly, by rneasuring the t h e for chlonde

breakthrough, the change in chloride concentration in the anodic d l , or by the achial depth

of penetration of chlorides into the sample.

Tang and Nilsson [1992] applied 30 volts DC across paste and morta. specimens for 3

months. The cathodic solution was lime water and the anodic solution was 3% NaCl.

Chloride penetration depths were measured by a colorimetric method [Collepardi et al,

19701 and diffusion coefficients were calculated using Equation 2-9.

Detwiler and Fapohunda [1993] cornpareci the RCPT test with what they termed the

'?40nvegian" test. Using the same anodic and cathodic ce11 solutions as the RCPT, the

Norwegian test applied only 12 volts across the sample and ran for weeks instead of six

hours. Diffusion of chloride ions was measured directiy by monitoring the chloride

concentration in the NaOH solution as a h c t i o n of time. This elirninated cuncerns of the

RCPT about transport mechanisms and about which ion is being transported. The

requirements of extra testing tirne, and of chloride analysis by titration, chromatography or

neutron activation are practical disadvantages of the Nonvegian test

With most two-chamber d i f i ion test methods there are common problems. The time for

significant cidonde penetration is lengthy, especially with low W/C ratio, SCM modified

samples, unless thin samples are used. With slender samples however, excessively high

diffusion coefficients may resdt due to large interco~ected pores traveaing across the

entire sample. Testhg with paste and mortar samples also fails to be influenced by any

potentiai differences in diffusion through the aggregate interfacial zone. Arsenault et al,

[1995] found that diffusion values may be influence by concentration gradient and sample

thickness. The choice of cation and the concentration of solutions also affects the pore

solution chemistry and influences the rate of diffusion.

McGrath and Hooton [1996] quantifieci the magnitude of the polarization of the potential

applied across the anode and cathode in one type of migration cell, and found the difference

berneen applied potentiai and measured voltage to Vary considerably with the applied

voltage.

Though its limitations have been widely discussed, the RCPT may in Fact provide a very

useful indication of concrete durability. McGrath [1996] correlated RCPT results with

diffusion coefficients calculateci on the same concretes in steady-state migration cells, and

included results calcuiated by Thomas and Jones 119961 in the same marner. The

correlation found a linear relationship, and a coefficient of variation of 0.723.

The service life of a structure is an estimate of the useful lifetime, before deterioration

reaches a level such that repairs or replacement have to be implemented. Service life

estimates are criticai in life cycle cost analyses, and important in econornic assessrnent of

construction options and alternatives. A reliable service life mode1 would enable an

engineer to choose materials and dictate construction details to ensure that the design life

of a structure is met [Thomas et al, 19951.

The service life of a concrete structure in an environment where chlorides exist is difficult

to predict. Empirical [Beaton and Stratfiill, 1963; Clear, 1976; Shuman et al., 19891

models have been developed fiom existing data, but these are not likely accurate when

predictions for SCM modified high performance concretes are required. Mathematical

[Browne, 1980; Tutti, 1982; Bazant, 1 979a; 1979b3 models are generally simplistic and

deficient, and fail to consider aspects such as differentiation between the effects of

sorption and diffusion, the chloride binding capacity, the decrease in d i h i v i t y over time

with fly ash and slag modified concretes, and the chloride threshold level specific to the

concrete. Furthermore, many of these parameters are not constant over time, nor are they

inherent properties of the concrete. Measured diffusion coefficients rnay depend

considerably upon the expenmental method used, and the method of calculation.

Calculated values will also be strongly affected by curing conditions, and strongly

dependent upon the environrnent where the structure is to be constmcted. The hurnidity

and temperature of the intended environment may experience signifiant seasonal

variation, and may also be changing over time.

At the design stage, the choice of cementing materials is critical if the structure is to reach

its desired service life, especially in a severe chloride environment. There is however, a

dearth of performance data for supplementary cementing materiai blends. It is only

recently that the use of supplementary cementing materials has become cornmonplace.

Even without this shortage of relevant data however, two significant problems will

always remain in service life prediction. The availability and composition of

supplementary cementing materials, especially fly ash, varies even within Canada, and to

a tremendous degree around the world.

Obviously the difision of marine salt into the Northumberland Straights Crossing will

differ fiom the diffusion of road salt into a bridge deck on Ontario's Highway 401, even

if the concretes produced in both locals codd be identical. Utilisation of diffusion

coefficients calculated using field data nom a bridge deck in Europe, for aesign of a

harbour pier in Tasmania would have to be treated with cynicism.

To thoroughly deal with al1 aspects of chloride ingress would be a monumental task.

Concurrent deterio ration mechanisms such as fieeze thaw and sulphate attack and alkali

aggregate reaction would have to be considered.

This research Frogram aimed to evaluate a set of cementing materials available in central

Canada for their chloride diffusion and binding capacities, and this data would help to

reduce the size of this task.

3. EXPERIMENTAL PROCEDURE

Cementitiou matends and aggregates were obtained at the start of the project and were

used for the duration of the research program. The cernent used was Marge Type 10 SF,

a CSA A5 Type 10 cernent blended with 8% silica fume. The fly ashes used were

Edgewater, a high-calcium (Type C) fly ash, Sundance, a moderate-calcium level Type C

ash, and Fort Martin Allegheny, a low-calcium Type F (CSA A23.5) ash. The chernical

compositions of al1 cementitious matends are shown in Table 3-1.

The coarse aggregate used was a washed 20 mm, low chloride (0.0097 % acid soluble

chloride), dolomitic limestone fiom the Lafarge Point Anne quany near Belleville,

Ontario (absorption = 0.30 %, specific gravity = 2.70). Glacial sand from Standard

Aggregate's Stouatille pit (absorption = 0.86 %, specific gravity = 2.68, fineness

modulus = 2.60) was used as the fine aggregate. The coarse aggregate was washed after

early mixes exhibited poor interfacial bonding and low strengths.

Admixtures produced by Master Builden were used in al1 mixes. The air entraining agent

used was Micro Air, the water reducer was 25XL, and the superplasticizer was SPN.

Table 3.1 - Chernical Analysis of Cementitious Materiais

Bogue compositions [Bogue, 19551 of the host cernent were calcdated and are tabulated

below.

1

Si02 , A 1 2 0 3

TiOz ', p205

Fe203

Ca0 Mg0 Mn203

Na20 K2O so3 S r 0

Tl OSF CEMENT 26.76 4.07 0.17 0.26 3.1 1 57.8 2.76

0.18 0.94 2.76

HOST T20 CEMENT 2 1.34 4.24 0.26 0.23 3 .O8 63.68 2.68

0.42 0.69 2.93

Table 3.2 - Bogue Compositions of the Host T20 Cernent [Bogue, 19551.

C3S

55.75

PURE SF 89.90 0.66 0.00 0.07 0.79 4.28 0.36

0.69

Na20 eq To ta1 B laine LOI @l 1O0C LOI @750°C LOI @losooc To ta1

I Carbon

2.92 98.32

0.00

0.26

0.34

0.25 1 1

0.8

64 1

I

C,AF

9.36

C2S

19.21

1

SUNDANCE

54.22 21 -97 0.66 O. 13 3.95

1.681 98.14

0.0 1

C3A

6.03

0.87

3 84

1

0.17

0.18

0.1 1

12.39 1.12 0.1 1 2.73 0.29 0.2 1 0.20 --

FLY ASHES

1

2.59

2.73

2.15

EDGEWATER

38.22 18.43 1.42 1 .O4 5.72

1 II

F T . W m ALLEGHlENY

47.34 22.34 1.10 0.32 15.08

24.6 1 4.72 0.03 1.39 0.44 1.55 0.39

6.38 0.82 0.06 0.60 1.23 1.43 0.33

Initially, thirteen trial mixes were produced with various water cernent (w/cm) ratios,

total cementitious contents, admixture levels, and fly ash replacement levels and types, to

optimize slump, workability, air content, plastic density, and strength.

Subsequentiy, eight concrete mixes were produced with 8% silica fume, Lafarge Tl OSF

cernent, with 25, 40, and 56% fly ash replacement, using three types of fly ash. These

mixes were denoted with the author's initiais, the fiy ash source, and replacement level,

Le., the mixes with 25% fly ash replacement using Sundance, Edgewater and Fort Martin

Allegheny ashes were abbreviated CE25FS, CE25FE, and CE25FM, respectively. Slurnp,

air content and plastic density values were measured during each mix, and strengths were

measured at ages of 1, 3, 7 and 28 days, and at 6 months. Low water cernent ratio mixes

were produced to simulate reaiistic mix designs for high performance concrete. These

eight mixes were subjected to the rapid chloride permeability test, ASTM C 1202, to bulk

chioride diffusion tests, to porosity measurements, and to chlonde migration tests. The

procedures used are described in detail in the next section. Specific mix designs are

described in Table 3-3. Finally, 8 paste mixes were produced with the same proportions

of cementitious materials and at the sarne wfcm ratios used in concrete, for chloride

binding measurements.

Table 3.3 - Mix Designs ---

Material @dm31

Cernent - Type 1 OSF Fly Ash Total Cementitious Coarse Aggregate - Pt. Anne 20mm Fine Aggregate - S tou&iIle Water w/cm (ratio) Water Reducer (mL/ 100kg)

Air Entrainer (mu1 OOkg) Superplasticizer (mL/1 OOkg)

Contro 1 Mixes

(CESF 1/2)

25% Fly Ash Mixes

(CE25FS/FE/FM)

40% Fly Ash Mixes

(CE40FS/FE/FM)

56% Fly Ash

Mixes (CE56FS)

242

The mixing procedures were consistent for each mix. 70 litre batches of concrete were

cast in a 140 litre (Eirich R2) flat pan mixer with a ten minute mixing regirne. The dry

ingredients were placed in layea in the hopper consisting of sand on top of the cernent

and fly ash, which was placed on top of the coarse aggregate. The air entraining agent was

poured over the sand and the dry ingredients were mixed for one minute. Water pre-

mixed with the water reducing agent was then added while mixing continued for another

two minutes. After a two minute rest penod, the superplasticizer was added while mixing

resumed for two minutes at the five minute mark. After another rest penod of two

minutes. and one final minute of mixing, the concrete was cast into 100 x 200 mm

lubricated cylinder molds by vibration in three layers on a table vibrator.

The use of

[Jefferis and

cylindncal mouids in concrete durability research has been questioned

Mangabhai, 19891 due to concem about potential edge effects created by

casting concrete into cylinden. There could be a lower aggregate fiaction at the edge of

cylinders when compared to cores. However, research performed at the British Research

Establishment on cylinders and cores has shown that there is no statistically significant

effect on gas and water penneability [Thomas, 19971.

Mer each mix, half of the cylinders were immediately transferred for 72 hours into an

environmental chamber. n i e cornputer controlled temperature in the chamber was

increased linearly from 23 to 60°C over the first 24 hours, maintained at 60°C for the

second 24 hour phase, and decreased steadily back to 23°C over the final 24 hours. This

temperature controlled curing regime simulates a typical autogenous heating cycle that

might occur in casting on large industrial scale projects m g l e y et al, 1992; Barnforth,

19801. Figure 3.1 shows the hi& temperature curing regirne employed in this work

superimposed upon the adiabatic or autogenous heating cycles measured by Barnforth

[l98O].

70 -

60 -

50 -

Elevated tempemture curing + regime used in this work.

l ime ttom casiing

Figure 3.1 - High temperature cunng regime used in this work imposed on measured large conerete

bIock adiabatic curing temperatures. [Barnforth 19801

After the 72 hour cycle, the oven cured samples were demoulded. The remaining samples

were cured at the arnbient laboratory temperature of 23T, for the first 24 hours and

demoulded. After demoulding, al1 samples were placed in a fog roorn at 23°C until

durabi lity or strength tests were performed.

3.5.1. Rapid Chloride Permeability Test

At 28 days and 6 months after casting, each mix was subjected to the rapid chloride

permeability test. The test is simila. to AASHTO T277 and ASTM C 1202 (Electrical

Indication of Concrete's Ability to Resist Chloride Ion Penetration). Discrepancies were

in sarnple preparation, and in the fact that samples were 10Omm in diameter, not 95mm.

The results were norrnalized to the standard 95mm diameter as per ASTM C 1202.

In preparation of the samples, one day before testing, lOOmm diameter specimens of both

the oven cured and ambient cured samples were cut into 5 1mm thick slices and vacuum-

saturated in water for 18 hours. The cross-sectional surfaces were then protected with

tape while the remaining outer surface was air-dried and thoroughiy coated with epoxy

paste. The tape was removed, and after a minimum of 6 hours hardening, the sample was

vacuum-saturated for an additional 3 hours to replace any moistue ioss in the exposed

faces. The RCPT is capable of testing 4 samples at the same tirne, so two oven cured

samples and two ambient cured samples were always tested concurrently.

3.5.2. Chloride Migration Test

Sample Preparation

After 26 days of curing, entire cylinders were coated with a 5mm thick epoxy annulus

cast around the circurnference of the sarnple using alurninum moulds. Afier 24 hours

setting time, 5Omm thick samples were saw cut fiom the interior and vacuum saturated

for 18 hours. At 28 days age after casting, samples were placed in the migration ce11

developed by McGrath [1996] and currently being utilised in several projects in the

concrete materials group at the University of Toronto, shown in Figure 3-2.

I r 1 Power Supply 316 Stalnless steel wire mesh electrode

Anode chamber \ Cast rubber gaskets (0.3 molelL NaOH) ~,,,,,t,

test sample

Figure 3.2 - Chloride migration test apparatus. [McGrath, 19961

The cathode charnber contains 1.5L of 0.5 mol/L NaCI, 0.3 mol/L NaOH, and is

sufficiently large in volume to prevent a significant decrease in the chloride concentration

or change in the OH- concentration. The anode chamber volume is small enough such that

any penetrating chlorides will have a noticeable impact on the chamber concentration,

and early detection of chloride ion breakthrough will be detected. The anode chamber

solution contains 0.6 L of 0.3 m o n NaOH.

A 22.3 V potential was applied across the sample by a power supply using 3 1 6 Stainless

steel wire mesh electrodes. The voltage drop due to polarization in migration cells of this

exact design with sarnples of the same thickness were rneasured by McGrath and Hooton

[1996]. By applying 22.3 V between the electrodes, the resultant potentiai drop across the

ce11 after polarization is exactly 20.0 V. The current passing through the test ce11 is

monitored by measuring the voltage across a known resistor in the circuit using a digital

voltmeter. n i e chlonde concentration was monitored in the anode chamber by removal of

10 rnL aliquots using an auto-pipette. The anode chamber was then refilled with the

addition of 10 mL of the initial 0.3rnoVL NaOH, to maintain a constant ce11 volume. The

chloride removed by the 10 r d sampling affects the mass flow rate of chlonde through

the sample so a correction to the flow rate was made by adding to the flux the determined

amount of chloride in the lOmL sample at each sample time.

Chloride titration

Potentiometric titrations of the 10 mL sarnples were performed on a Metrohrn 71 6 DMS

Titrino automatic titrator. This titrator uses 0.01 mol/L silver nitrate and a silver billet

electrode. Titrate is automatically dispensed, and chloride concentrations computed in

ppm, based on the inflection point in the potential versus titrant volume plot.

Early sarnples with little or no chlofide content were titrated with the addition of a

measured volume of a known NaCl concentration solution to obtain a more distinct

inflection point. The chloride content of the known addition was subtracted to determine

the actual chionde concentration. Samples of a high chloride concentration collected fiom

the end of the migration test were diluted to minimise the arnount of titrant and time

required for each titration.

3.5.3. Chloride Bulk Diffusion Test

Sam~le Preaaration

Similar to sample preparation for the rapid chlonde permeability test, 27 days after

casting, lOOrnm diameter specimens of both the oven cured and ambient cured sarnples

were cut into 50mm thick slices, and vacuum-saturated in water for 18 hours. One of the

cut surfaces was then protected with masking tape while the remaining surfaces were air-

dried and coated with epoxy. After hardening, the sample was placed in water under

vacuum for an additional 3 hours to replace any lost rnoisture. At 28 days of age,

specimens were placed in closed containers with the exposed face down in solutions of

0.5 m o n NaCl and 0.3 m o n NaOH, at temperatures of 7,23 and 48OC for 6 months. To

ensure accurate chlonde concentrations, the NaCl was dried at 105OC prior to preparation

of solutions.

Profile Grinding

AAer 182 days of exposure to the salt solutions, the sarnples were immediately profile

ground or tightly sealed in polyethylene bags and frozen at -1 8OC to minimise further

diffusion, until grinding could be performed. It is possible that there were areas where the

epoxy did not bind well with the sample, and solution could have travelled into the

sample along this interface. To reduce the effects that this could have had on chloride

penetration into the sample, opposite edges of the sample were chiselled away to

minimize any edge effects before profile grinding. The sample was ground or fiozen

quickly after removal fiom solution to minimize any possible rnovement of chloride ions

during evaporation of the pore solution.

The sample was ground layer by layer on a (Van Norman) precision milling machine

using an AXTIAWT 50mm outer diameter diamond edge core drill bit rotating at 320

rpm. The bit traveled across the sample at 50mrn/min. Layers of 0.5 1 to 1 .O2 mm (0.020

to 0.040 inches) were ground and the dust collected between most grinds. Usually 10

ground layers were saved for analysis fiom each sample. Between each g ~ d , the sample

and the drill bit were vacuumed and blown with compressed air to avoid contamination of

dust into deeper pores.

Sample Digestion

This procedure, developed by McGrath [1996] is similar to the ASTM C 1 14 Standard

Test Method for Chernical Analysis of Hydraulic Cernent, Section 19-Chloride. The

powder samples were dried at 105OC to eliminate any evaporable water, cooled in a

dessicator, and passed through a 3 15 pm sieve. Two grams of each sample were weighed

out into a 250mL beaker. The sifting ensured that only fme powder was digested,

allowing for complete dissociation of the ions into solution, and also preventing

contamination of larger particles £tom other layers. To each sample, 7rnL of 1: 1 nitric

acid and 35 mL of distilled water were added and this solution was stirred for 20 seconds.

AAer 4 minutes of standing time, each beaker was brought to a boil. After cooling, the

digested sample was filtered through medium grade, number 8 filter paper in a 90mm

Buchner filter h e l into an Erlenrneyer filter flask.

Chloride titration

The final stage in the bulk diffusion analysis is potentiometric titxation of the digested

solutions using 0.01 moVL silver nitrate and a silver billet electrode. The same automatic

tihator as used for the migration ce11 anaylsis (Metrohm 7 16 DMS Titrino) was used to

dispense titrate and compute chloride concentrations in parts per million @pm) based on

the infiection point in the potential versus titrant volume plot. This pprn value was

converted to a percentage value of the initial dry mass of the concrete.

3.5.4. Porosity Measurements

To account for diffusion being limited to the pore solution, and allow for bulk diffision

coefficients to be converted into pore solution diffision coefficients, measurement of the

porosity of samples was perfomed. This technique WcGrath, 19961 consisted of

vacuum-saturation of samples for 3 hours in water, measurement of the sahirated,

suspended mass in water and the satwated surface dry (ssd) mass. Following 7 days of

evaporation at 1 10°C, final mass measurements were taken. Dry mass measurements

were made again at 14 days to ensure no more weight loss had occurred. The vacuum-

saturation stage was perfomed at the start and dry mass measurements made aftenvards

such that any pore cracking and collapse would occur d e r vacuum saturation had already

been perfomed, and would not intluence the porosity measurement. The possibility that

vacuum-saturation would dissolve precipitated compounds and increase the measured

porosity was ignored.

Porosity was calculated as:

3.5.5. Chloride Binding Measurements

To produce chlonde binding isotherms for the 8 mixes, the procedure of Tang and

Nilsson [1993] was adopted. Initially, eight paste mixes were produced with the same

W/CM ratios, the same types and replacement levels of fly ash, and the sarne amounts,

proportionally, of superplasticizers to the 8 concrete mixes tested for diffusion. Paste

mixes were produced in accordance with ASTM C 305-94, the standard practice for

mechanical mixing of hydradic cernent pastes and mortars of plastic consistency .

M e r 24 hours initial curing, the samples were immersed and matured for 28 days in lime

water at 38°C. The samples were then sliced into discs of 1-1 Smm thickness and vacuum

dried for 3 days with anhydrous silica gel, and soda lime to prevent carbonation.

Aftewards, the samples were air dned in a dessicator with sahirated LiCl until 11%

relative hurnidity was reached in the chamber, and specimens of each paste type were

removed for moisture content and degree of hydration measurements.

Afier subsequent vacuum-dryng, solutions of 0.00 (for degree of hydration

measurements), 0.10, 0.50, 1.0 M NaCl, and sea water (produced in accordance with

ASTM D 1 14 1 -9O(Reapproved 1992) standard specification for Substitute Ocean Water)

were introduced under vacuum to paste specimens of al1 8 mix designs. Replicate

specimens at 1.0 M NaCl were also produced for each of the rnix designs to monitor

concentration until the end of the decrease in the chloride concentration was reached.

EXPERIMENTAL RESULTS

4.1. PHYSICAL MIX PROPERTIES AND STRENGTH RESULTS

After the ten minute rnixing regime, the concrete mixes produced for the research

program were tested for slump, air content and plastic density. At 3,7, 28 days and at 6

months of age, compressive strength was measured on ail mixes. Strength was also

measured at 1 day on arnbient cured samples. Three cylinders were tested fiom each mix

at each age to ensure representative results. The 72 hour elevated temperature curing

regime precluded oven cured sample strength measurements at 1 day.

Table 4-1 shows the fiesh properties of each of the 9 mixes tested for durability. Air

content was consistent between mixes but slump was more difficult to control. Table 4-2

shows the strength data for al1 mixes and for both curing regimes, at each age. The

control mix CESF 1, was duplicated as mix SF2 after problems were encountered with the

initial epoxy type intended for use in migration and bulk diffusion tests. For this reason,

only strength and rapid chloride permeability tests were canied out for mix CESF 1. The

strength testing procedure conformed with CSA A23 .2-9C.

CS A A23.1 Exposure Class C 1 concrete specifies W/CM< 0.40, air-entrainment and 28

day strength exceeding 35 MPa. This was easily met in each case, though overall

strengths were lower than anticipated. The limiting factor was deemed to be low strength

of the Pt. Anne coarse aggregate. In a similar research project, Pun [1997] experienced

strength increases of between 6 and 18 MPa when the coarse aggregate source in concrete

mixes of similar rnix designs was switched fiom Pt. Anne to Manitoulin.

In this research projecf as well as the weak Pt. Anne aggregate, air entrainment was used

in al1 mixes, which can also significantly reduce compressive strength, particularly in

high performance concrete WcGrath, 1 9961.

The slump vaiues for the three 25% fly ash replacement concrete mixes were the lowest,

of al1 8 mixes. High Performance Concrete produced with silica fume cements are

notonously thixotropic, and require high levels of chernical admixtures and vibration to

make them workable. The fmeness of fly ash increases the fluidity of the mix, which

increases the workability as the fly ash replacement level increases. Hence, the control

mixes with a higher W/CM ratio, and the higher volume fly ash concretes with increased

fluidity were more workable than the 25% fly ash replacement level mixes.

Tabte 4.1 - Fresh Mix Properties

Table 4.2 - Strength Properties (MPa) (Average of three replicates)

1 1 Ambient Cured 1 Oven Cured 1

Property W/CM Air Content (%)

, S~=P (mm) Plastic Density W d Theoretical Density(ks/m3)

Age pays) I 3 7 28 182 3 7 2 8 182 CESFl 23.8 35.8 38.9 54.1 61.7 41.1 43.9 46.7 52.4 CESF2 27.8 41.4 46.1 61.6 69.6 47.0 50.2 53.7 54.8

SF1/2 0.30 4.8 165

2428

2340

FS25 0.24 4.6 60 2385

2324

FE25 0.24 4.0 55 2484

2324

FM25 0.24 3.75 65 2456

2324

FS40 0.24 4.25 160 2385

2304

FE40 0.24 4.3 80 2414

2304

FM40 0.24 4.0 70 2428

2304

FS56 0.24 4.0 180

2357

2283

Figures 4-1 and 4-2 plot the strength development for the ambient and oven cured mixes

respectively. Figure 4-3 compares 182 day compressive strengths for oven cured and

arnbient cured sarnples. It is apparent that the oven curing rapidly accelerates early

strength gain, but eventually the arnbient cured samples are stronger in almost every case,

as anticipated.

Arnbient Cured Samples Strength Gain

Age of Compression Test (Days)

Figure 4.1 - Ambient cured samples screiigth gain

3 7 28 182 Age of Compression Test (Days)

Figure 4.2 - Oven cured samples strength gain

Compressive Strengths at 182 Days

Am bient Cured Oven Cured Curing Regime

Figure 4-3 - Compressive Strengths at 182 Days.

Porosity measurements of al1 samples provided remarkably similar porosity values as

shown in Table 4.3. This was predicted by McGrath [1996] who found variation in

porosity between concrete samples far less than the variation in diffusion coefficients

between the same samples.

Table 4 3 - 1 10°C Propoaal Pororsity Values (%)

Type CESFZ CESFZ CEFS25 CEFS25 CEFS40 CEFS40 CEFS56 CEFS56 Average Porosity 13.77 14.47 13.68 13.14 13.97 13.46 13.54 13.60 13.70

Plots of chloride concentration versus depth were detennined for the buk d i f i i o n

samples held at temperatures of 7, 23 and 48"C, for both ambient and oven cured

specimens £iom each mix. A typical profile fiom the bulk diffusion test is shown in

Figure 4-4. Fick's second law of diffusion was fitted to the data using Crank's solution,

Equation 2-4, and values for Cs, the surface concentration, and Da, the apparent diffusion

coefficient were calculated. Curve fitting was performed using software (Jandel

Scientific's Table Curve) which detemiined the best non-linear, least-squares fit to

Equation 2-4. The fit is also shown in Figure 4.4. Table 4.4 summarizes al1 of the

dimision coefficients obtained in this manner. Appendix A contains the raw data for d l

of the chloride profiles performed, graphs of the curves fitted to the data, and the 3 values

for ail of the curve fittings. Figures 4.5, 4.6 and 4.7 are plots of the calculated bulk

diffusion coefficients for the tests at 7, 23 and 48 O C , respectively.

The results at 7OC for CESFZ and CEFS40 are considerably higher than al1 of the other

samples. Though the diffùsion coefficients for these samples are not unreasonably high.

they are anomalous when compared to al1 of the other results. It may be that there was a

larger degree of intercomectivity in the pore stnicture of these two samples than al1 of the

others, or possibly there was an error in analysis.

Table 4.4 - Apparent Diffusion Coefficients from Bulk Diffusion Test (x10 '" mL/s )

CESF2 A m h i e n t C u ~ t82 Day, 23O Buik Diffwbn &.982684121 DF Adj r4i6.977736727 F-.ûO3692

Sudua c o a œ ~ 1 O 7 l 4 7 â 4 %

D ~ 7 . 3 ~ 7 x 10-

Storage Temperature CESF2

Figure 4.4 - A typical chloride bulk diffusion profile. Sample is Ambient Cured CESM, stored in 0.5

moüL NaCI, 0.3 mol& NaOH at 23OC for 182 days.

Ambient 7" 620

Oven 7" 130

Oven 23" 67

Ambient 23" 73

Arnbient 48" 140

Oven 48" 85

Bulk Diffusion Test @7*~

O 25 40 56 Fly Ash Content (% cernent replacement)

Figure 4.5 - 7°C Bulk Diffusion Test Coefficients

Bulk Diffusion Test @23*~

O 25 40 56 Fly Ash Content (% cernent replacement)

Figure 4.6 - 23°C Bulk Diffusion Test Coefficients

Bulk Diffusion Test @ 4 8 * ~

O 25 40 56 Fly Ash Content (% cernent replacement)

Figure 4.7 - 4a°C Bulk Diffusion Test Coefficients

For each mix, background chloride levels were taken fiom beyond the contamination

zone and these background chlondes, present f?om the aggregates, cements and other rnix

ingredients, were reduced fiom the total chloride content determined in the titration

analysis.

Bulk diffusion test replicates were not done in this research program due to the extensive

time required for each sample's profile grinding, digestion, titration and calculations.

Duplicate samples in the same solutions at the same temperatures will be tested at later

ages for cornparison, and to quantifi the decrease in diffusivity over time.

Extensive reproducibility and error analysis of this test method was performed by

McGrath [1996] who deemed error in background chloride determination to be

insignificant for samples with background chionde levels less than 0.02% Cl- as is the

case in a11 samples tested in this work. Analysis of the effect of freezer storage on

diffusion showed no evidence that diffusion continued during fieezing. Reproducibility of

the test method was good for mortar samples, however concrete specimens showed

poorer reproducibility, particdarly with samples left for long durations Considering the

heterogeneous nature of concrete, this not surprising.

It is known that Fick's second law is not an ideal way of modalling the difision process.

There is no consideration given to the decrease in the diffision coefficient with time.

Sorption and binding are also ignored. The values however, do serve as a useful method

of comparing diffision properties of various concrete types.

4.3.1. Effect of Storage Temperature

The bulk diffusion test was performed at 7, 23 and 48OC to demonstrate the effect of

storage temperature on diffusion coefficients. Theoretically, it is expected that difision

of ions will occur more quickly at higher temperatures. Ionic mobility increases with

temperature, as predicted by the Nernst-Einstein relationship [Jost, 19521. As weil as

difision kinetics, temperature may also influence chloride binding ability and pore

blocking reactions [McGrath, 19961. Figure 4.8 shows diffision coefficients decreasing

with the reciprocal of temperature, Le., diffision coeffkients increasing with an increase

in temperature page et al, 198 11.

Figure 4.8 - Effect of Temperature on Diffusion Coeffkients [Page et al, 1981 1

5 1

Results fiom the bulk diffusion test, however, s h o w in Table 4-4, are fairly consistent

with storage temperature. Figure 4.9 shows the effect of Sundance fly ash replacement

level and storage temperature on diffusion coefficients for oven cured sarnples. It is

apparent that the effect of temperature and ash content on these samples is inconsistent.

Oven Cured Bulk Diffusion Coefficients Effect of Asti Content and Temperature

O ?O 20 30 40 50 60 Sundance Ash Replacement Level (%)

Figure 4.9 - Apparent Diffusion Coefficients from the Bulk Diffusion Test

As seen in Figure 4.9, increasing the storage temperatrire did not have the anticipated

effect of increasing the resulting diffusion coefficients. Although the test was not initiated

until 28 days of hydration had occurred, it is expected that the povolanic reactions of the

supplementary cementitious materiais were far from complete, and the degree of

hydration in the sarnples was low at this time. The insignificant effect of storage

temperature is attributed to a higher degree of hydration, or maturity being reached, by the

samples held at higher temperatures, which counteracts the accelerated rate of ciiffision.

The concept of diffusion rates increasing with temperature is not questioned. In

retrospect, the test would have been better performed on more mature samples.

Dhir et al 119931 reported a decrease in diffusion coefficients with an increase in

temperature, for concrete with 3 0% and greater fly ash contents, as s h o w in Figure 4.1 0.

It is expected however, that the samples tested in this research were also not Mly matured

exposure.

'O0 0

PFA CONTENT, X

Figure 4-10 - Relationship between Fly Ash Content, Temperature and CI- Diffusion. [Dhir et al, 19931

4.3.2. Effect of Fly Ash Content

It is known [Thomas, 19911 that replacement of OPC with fly ash reduces chlonde

diffusion in concrete. However, the effects are generally Iess than when OPC is replaced

with silica fume. The effect on diaision coefficients of partial replacement of TlOSF

cernent with fly ash is not known.

Cornparison of the 8 mix designs with 2 curing regimes, stored at 3 ternperatures, shows

that the sarnples with fly ash have Iower diffision coefficients than the control rnix

without fly ash in 45 of the 48 cases. The six 56% Sundance fly ash samples provided by

far the lowest bulk diffusion coefficients in al1 conditions. Between 25 and 40%

replacement, however, the effect was inconsistent in al1 t hee types of ash. In the majority

of samples, the diffusion coefficients at 40% replacement were higher than those of the

25% replacement samples.

43.3. EEect of EarIy-Age Curing Temperature

The effect of early-age curïng temperature was also less profound than expected in the

buk diffusion test results. It is apparent nom the strength data that oven cured sarnples

hydrated more quickly than the ambient cured sarnples. In the bulk diffusion samples

stored at 48OC however, the ambient cured samples provided lower diffusion coefficients

in 6 of 8 sample types, suggesting that a combination of a low early age curing

temperature followed by prolonged exposure to higher temperatures provides a high

degree of hydration and very low susceptibility to chioride peneîzation.

In the samples stored at 23OC however, the diffusion coefficients of the oven cured

samples were lower in 7 of 8 cases, as shown in Figure 4.1 1. The degree of hydration in

these samples is assumed to be higher, due to the high early-age curing temperature.

Bulk Diffusion Test @23 C 1000 1

Am bient Oven Fly Ash Content (% cernent replacement)

-. p--- -- -. -

Figure 4.1 1 - Bulk Diffusion Coefficients for sampies stored at 23OC.

The 1Om.L aliquot samples taken frorn the downstream, anodic chamber were titrated and

converted from values of concentration in ppm to values of chloride mass passed through

the sample, by multiplying the concentration value by the chamber volume. Previous

aliquot chloride masses were added to the current mass passed value, to correct for the

chloride mass removed. The results from each charnber were plotted as mass of chloride

conducted verses time. The conduction current was also monitored. Breakthrough of the

first chloride ions from the cathodic chamber occurs through the most permeable pathway

through the smple's pores, and subsequently a state of steady flow is reached. The mass

flow rate was calculated in this steady state flow region. Appendix B contains al1 of the

plots and the raw data for the migration cells.

A typical profile fiom a migration ce11 is shown in Figure 4.12. Initially the downstream

concentration of chlorides is negligible, but a minor increase occurs potential is applied

across the cell, followed by a very slow, linear increase in concentration. When the

concentration nses markedly, this is referred to as chloride breakthrough. The first ions

from the upstream charnber have d i f i e d completely through the sample. As shown in

Figure 4.12, the breakthrough time was calculated as the time of the sharp inflection in

the anode chamber chioride concentration. Afier breakthrough, and a transition zone

where the rate of chloride conduction continues to increase, a steady state flux is reached

where there is roughly a linear increase in concentration with time. Difision coefficients

were calculated from both the breakthrough time and from the steady state flux.

Chloride Migration Test Cell CEFS25 Oven Cured

Time 200 (days) 300

Figure 4.12 - A typical migration cell concentration profile. Chlonde conducted in mg, messured by

silver nitrate titration, plotted versus time. Sample is oven cured CEFS25.

The breakthrough time, as shown in Figure 4.12, was used to calculate an apparent

diffusion coefficient, D,, using Equation 2-10. Due to the complexity of the equation, a

software package, (Mathcad) was used to accelerate the iterative calculations used to

calculate D,,.

The dope of the steady state flux region, as indicated in Figure 4.12, was used to

calculate the steady state flux. The flux value was substituted into Equation 2-12, the

simplified Nernst-Planck equation, to calculate an effective diffusion coefficient, DM,

Table 4-5 summarises the migration ce11 diffusion coefficients, D , and DM, calculated by

breakthrough tirne, and using the steady state flw, respectively.

Table 4.5 - Migration CeIl Diffusion Coefficients (xlO*"mZ/s)

1 1 Breakthrough De, Steady State DMf 1 1 1 Ambient 1 Oven 1 Ambient 1 Oven I

1. s e r 389 days, this sample has shown no signs of chloride breakthrough. Hence, there is no steady state flux, and no calculated value for DMf. DBi, the breakthrough time diffision coefficient, is calculated using 389 days, the time already passed. Therefore, this is the maximum possible value, and it is likely to be smaller.

CESF2 CEFS25

2. In both the ambient and oven cured CE56FS samples, significant downstream chlorides appeared soon f i e r the initiation of the test, and steady state flux was obtained almost immediately aftenvards. The flux rate was low, as can be seen from the DM, values. With no sharp inflection point in the chloride concentration however, the breakthrough time was defined for these samples as the tirne at which 20 mg of chlorides had passed through the sample.

McGrath [ 1 9961 investigated reproducibility, influence of sarnple length and applied

56 24

voltage, and the effect of errors in breakthrough time and chloride concentration on

migration cell diffision coefficient calculations. This led to the decision to use a 22.3V

41 12

CEFS25 (replicate)

applied voltage to maintain a potential of 20.OV across the ce11 to account for

12 20 20 13

CEFE25 CEFM25 CEFS40

polarization. Sample thicknesses of 5 0 m , equal to 2.5 times the maximum aggregate

9.1 2.5

22 122 8.1'-

size, were chosen to mimimize any aggregate interfacial effects. McGrath [1996] found

-

18 0.82

2.7 3.2

(Not reached) '- CEFE40

reproducibility of this test method to be best at this sarnple thickness. Due to the

0.62 0.6 1 0.75 0.52

0.37 I I 1 I l 0.98

excessive length of testing however, and having 8 mixes with two curing regimes and a

limited number of migration cells available, only one replicate was performed, with a

CEFS25, oven cured sample. As c m be seen in Table 4-5 however, the replicate result

was very good.

McGrath 119961 defined breakthrough tirne with two methods, the method used here and

also as the tirne at which 20mg of chiorides had passed through the sample. In this

research however, due to the low permeability of the concrete, the time between these

breakthrough times and also before steady state flux was reached was considerable in

many samples, so the first breakthrough time definition was chosen to be more consistent

and suitable in this research.

General plots of the breakthrough time and steady state migration ce11 diffusion

coefficients follow as Figures 4- 1 3 and 4- 14, respectively .

Migration Cell Diffusion Coefficients A nnn Breakthrough CalculatÏons

- Ambient Cured Oven Cured

Figure 4.13- Migration Cell Breakthrough Time Diffusion Coefficients

Migration Cell Diffusion Coefficients Steadv State Calculations

Arnbient Cured Oven Cured

Figure 4.14 - Migration Celi Steady State Diffusion Coefficients

4.4.1. Effect of Porosity

Some of the significant difference bctween D,, and D, values, seen in Table 4.5, can be

explained theoretically by the rnethod of calculation. D, values are based on steady-state

flux, calculated across the entire sample area. It is reasonable however, to assume that

diffusion of chlorides occurs oniy through the pore solution. To convert bulk to pore

solution diffisivity, the steady state D, can be divided by porosity of the sample. Since

porosity values were so close, and measurernents were not performed on al1 sample types,

the overall average porosity value of 13.7% was used was in al1 calculations. Table 4-6

compares breakthrough difision values to modified steady state diffision values.

Table 4.6 - Modified Migration Cel l Diffusion Coefficients (x10"'m2/s)

Figure 4.15 plots steady state diffusion coefficients and DMf values modified by division

by porosity, beside breakthrough time difision coefficients, DBt. This has the obvious

effect of bringing these calculated values closer to the line of equality. In several cases the

Del and modified DMf values are very similar.

Mix 1 Curing Temp. Dmf

9.1 1 18.1 2.5 1 0.8 18 0.6 15

SF2 SF2 FS25 FS25 FS25 FE25 FE25 FM25 FM25 FS40 FS40 FE40 FE40 FM40 FM40 FS56 FS56

Ambient Oven Ambient Oven Oven Ambient Oven Ambient Oven Ambient Oven Ambient Oven Ambient Oven Ambient Oven

Dmr+ avg. porosity 66.5 132 18.3 5.97 4.49

D B ~ 56.1 41.4 24.1 11.6 11.6 22.1 19.7 122

l

20.1 8.1

2.72 1 19.9 0.6 13 4.47

0.5 18 0.371 0.979 0.75 1.26 0.347 0.131

3.19 1 23.3 0.745 5.44

(Not available) i

3.78 2.7 1 7.15 5.47 9.2 2.53 0.956

12.6 11.0 10.9 28.9 23 -3 81.6 29.8

Migration Cell Diffusion Coefficients

- - - - . -- - - 4

Figure 4.15 - Modified Migration CeIl Diffusion Coefficients

As can be seen in Figure 4.15, despite DMf and De, being closer afier modification, there

are still significant differences between the diffusion coefficients calculated in thesc two

methods. This can be explained microstructurally considering pore structure.

Breakthrough time. used to calculate Del is the point at which the fint chloride ions have

migrated across the entire sample and into the anodic charnber solution. Breakthrough has

occured at t h i s point. but the ions may only be traversing across the sample in one or two

extremely tornious routes through the pore structure. The rate at which they continue to

diffuse across the sample constitutes the flux of ions, which is used to calculate the steady

state diffusion coefficient, Dur If early ion breakthrough has occurred but only through

one or two routes, the flux may be very low. This would lead to a high De, and a low DMf.

Conversely, the opposite is possible. If breakthrough takes an extremely long time, but

occurs simultaneously through many routes, low De, and high D M ~ coefficients would

result.

In the 56% replacement sarnples, regardless of how it was defined, breakthrough occured

very early, leading to relatively high values for De,. The flux was very low in these

samples however, constituting very low values for Dur Breakthrough of ions may have

occured in these sarnples through only a one or two routes, and despite high De, values.

these concretes may provide a considerable service lifetime.

4.4.2. Effect of Ash Type and Replacement Level

The effect of ash type and replacement level was more profound in the migration ceil test.

Regardless of the type of difhsion coefficient calculation, at both 25 and 40%

replacement levels, the low Ca0 content, Fort Martin Allegheny fly ash concretes

performed poorly. relative to both the Sundance and Edgewater fly ash concretes. Figures

4.16 and 4.17 respectively, show the arnbient and oven cured sarnple breakthrough time

diffùsion coefficients. at 25 and 40% fly ash replacement, with al1 three fly a h types.

Effect of Fly Ash Type on D(Bt) Migration Cell Ambient Cured Samples

O 10 20 30 40 Fly Ash Content (% cernent replacement) -- Sundance + Edgewater - FMA

Figure 4.16 - Effect of FIy Ash Type on Diffusion Coefficients for Ambient Cured Samples.

Effect of Fly Ash Type on D(Bt) Migration Cell Oven Cured Samples

Fly Ash Content (% cernent replacement) -=- Sundance + Edgewater --- FMA

--

Figure 4.17 - Effect of Fly Ash Type on Diffusion Coefficients for Oven Cured Sarnples.

The rapid chloride permeability test was performed on two replicate sarnples of al1

concretes at 28 and 182 days of age, includuig the initial control mix, CESFI. The RCPT

data is tabdated below in Table 4-7.

Table 4.7 - Rapid Chloride Permeability Test Data (Average of two repiicates)

1 1 Ambient Cured 1 Oven Cured 1 28 Day 182 Day 28 Day 182 Day

C E S F l 208 249 26 1 578 CESF2 246 269 287 368 CEFS25 132 105 147 98

Results in every RCPT test performed are very low, indicating that the permeability is

very low and durability is likely to be excellent in al1 concretes produced in this research,

regardless of fly ash composition or replacement level. This is attributed to the use of

TI OSF cernent.

Unfortunately the range of results is very low such that differences between concretes

mixes are not much greater than the variability of the test itself.

Figures 4-18 and 4-19 respectively, contain plots of the ambient and oven cured

permeability data at both ages of testing.

- - -

RCPT - Effect of Age on Ambient Cured Sample's Permeability

28 Day 182 Day Age of RCPT

Figure 4.18 - RCPT - Ambient Cured Sample Results

-

RCPT - Effect of Age on Oven Cured Samplems Perrneability

28 Day 182 Day Age of RCPT

CESFI CESFI CEFS25 CEFE25 CEFM25 I

CEFS40 CEFE4O CESBFS ,

Figure 4.19 - RCPT - Oven Cured Sample Resuits

Figures 4.20,2 1,22 and 23 show the effect of fly ash content on ambient and oven cured

samples, tested at 28 days and at 182 days, respectively. It is apparent in every case that

increasing fly ash content reduces the rapid chioride permeability, except in the 28 day,

ambient cured samples, where the test results are similar for ail concretes. At this early

age, the beneficial effects of fly ash have yet to be realized.

l

RCPT - 28 Day Ambient Cured Samples 1 I !

O O 10 20 30 40 50 60 1 Fly Ash Content (% cernent replacement) j

+ Sundance -- Edgewater - FMA

Figure 4.20 - RCPT - Effect of Fly Ash Content, Ambient Curing, 28 Day Tests

RCPT - 182 Day Ambient Cured Samples

Fly Ash Content (% cernent replacement) + Sundance -+ Edgewater + FMA

Figure 4.21 - RCPT - Effect of Fly Ash Content, Ambient Cunng, 182 Day Tests

RCPT - 28 Day Oven Cured Samples 1 I

F ly Ash Content (% cernent replacement) i + Sundance - Edgewater -- FMA

Figure 4.22 - RCPT - Effect of Fly Ash Content, Oven Curing, 28 Day Tests

,

RCPT - 182 Day Oven Cured Samples i

O 10 20 30 40 50 60 i FlyAshContent(%cernentreplacement)

*- Sundance + Edgewater - FMA

Figure 4.23 - RCPT - Effect of Fly Ash Content, Oven Curing, 182 Day Tests

The results fiom the chlonde binding measurements had inexplicable inconsistencies. In

several cases the final measured chloride concentration was higher than the initial

concentration, even though there had been no evaporation. Among possible explanations

are extemal contamination of sarnples and error in titration analysis. The samples

irnrnersed in sea water were sent for extemal analysis as chlonde concentration was not

measurable by silver nitrate titration due to the cornplex mixture of ions in solution. The

sarnples sent for extemal analysis also showed an inexplicable increase fiom the initial

chloride concentration.

DISCUSSION

The phenomenon of chloride diffusion in concrete is not well understood, although

research into the subject is becoming increasingly widespread. Diffusion is influenced by

a wide range of pararneters, including mix proportioning, age, temperature, chernical and

physical binding, and the nature of the diffusing species. The diffusion coefficient is not

an inherent property of concrete. Calculated diffusion coefficients are strongly dependent

on the methods of test employed, and the assumptions made in the subsequent

calculations. There is no clear consensus among researchers as to the most appropriate

test method and there exists no standard test for measuring ionic diaision in concrete.

Furthermore, although diffusion is the predominant mechanism, it m u t be recognised

that there are other significant transport processes occurring in red structures.

This thesis reports the results from a study exarnining the effects of early-age curing and

fly ash replacement on the diffusion of chiondes in high performance concrete.

Considering the complexity of chioride ion transport, the present study is limited in its

scope. This being recognised, some interpretations of the data are presented in this

chapter and their practical implications are discussed.

Difision coefficients were calculated from migration ce11 tests and &om bulk diffision

tests. Total coulomb values were measured by the "Rapid Chloride Permeability Test."

The drawbacks of the latter method were well documented in Section 2.5. It is proposed

however, that the wide range of criticisms and the frequency with which they have been

published is directly due to the test's proliferation and usage, however reluctantly, in

many parts of the world. That there are less published cnticisms of migration ce11 tests

and bulk dimision tests may be related to the fact that they are less cornrnon, and not

because they are due any less cnticism.

5.1.1. Correlation between RCPT Data and Dm, Values

The appropriateness of comparing RCPT data to chioride difision data was questioned

in Section 2.5, as was the reproducibility of the RCPT. Regardless, correlation between

DMf values and RCPT data was measured fiom the results in this research project, and

compared to test data collected in the same methods by McGrath [1996], and Thomas and

Jones [I 9961. Figures 5.1 and 5.2 plot the correlation as log vs. log and normal axes plots

respectively. Figure 5.2 includes the equation of the best fit line, and its coefficient of

variation.

D(Mf) Values vs. RCPT Results

1 O0 1

1 O0 1 O00 1 O000 RCPT (Coulombs)

1 McGnth [1996] A Thomas and Jones [ l Q O q - Thls Project

'--- --

Figure 5.1 - DM, vs. RCPT Results

D(Mf) Values vs. RCPT Results

O 500 1000 1500 2000 2500 3000 RCPT (Coulombs)

Figure 5.2 - D, vs. RCPT Resu lts

The concretes produced in this research project are al1 of a very hi& degree of durability

relative to other HPC concretes included in the correlation. This is shown by their

concentration in the bottom left of both Figures 5.1 and 5.2. The correlation between test

methods with the duee data sets shows a good fit.

If this correlation were extended to include data fiom other research projects using the

same test methods, and the RCPT continued to show good correlation with the steady

state migration ceil test, its usage should be encouraged. With the RCPT, results are

obtained within 6 hours of test initiation, and sample preparation takes under 24 hours.

With migration ceil and bulk diffusion tests however, the labour required and time passed

before results are obtained is far longer.

In this research, RCPT results were obtained at the ages of 28 days and 182 days. B u k

diffusion test diffusion coefficients were obtained afier 182 days storage by a labour

intensive profile grinding process (described in Section 3.5.3). Migration ce11 d i f i i o n

coefficients were obtained f i e r many months, and in several cases, almost 2 years of

weekly chloride concentration monitoring.

The three test methods employed have similar preparation requirements. Solutions have

to be prepared, epoxy coatings have to be applied, and vacuum-saturation is necessary

before tests are started. AAer iiitiation however, the RCPT provides the total coulomb

value afler 6 hours (and instantaneous values during the test upon demand). The time and

labour required monitoring, analysing and calculation diffusion coeficients in the other

two test methods, over many months are obviously strong arguments for development of

the correlation between these test methods, and for wider relative usage of the RCPT.

Another aspect worth consideration is that the RCPT is an instantaneous test. The

coulomb value is given for the specific age at which the test is performed. Long term

testing measures diffision coefficients over an extended time period, and the result is a

value which is assumed to be the average value over the entire testing tirne. Especially in

fly ash and slag rnodified concretes where diffusion coefficients have been s h o w to

decrease markedly with time, this is a downfall of extended testing periods. The fact that

the RCPT does not provide a diffision coefficient is not much of a detriment to its use

when the diffision coef'fîcients provided in labour intensive bulk diffusion and migration

ce11 test methods have been shown to Vary considerably.

The data produced from the various test methods on the eight concrete mixes c m be used

to compare the relative influences of early-age curing temperature, and fly ash types and

replacement levels on durability. Tables 5.1, 5.2 and 5.3 contain rankings of the 8 mixes

which were analysed in al1 test methods at 182 days, for arnbient and oven cured sarnples,

and overall, respectively. Concretes are ranked fkom best to worst numerically as mixes 1

to 8.

Table 5.1 - Ranking of Ambient Cured Mixes in Diffusion and RCPT Tests

Mix / Chloride Migration l Bulk D i h i o n

Table 5.2 - Ranking of Oven Cured Mixes in Diffusion and RCPT Tests

SF2 FS25

11 Mix / Chionde Migration I Buik Diffusion

D B ~

6 4

SF2 FS25 FE25 FM25 FS40 FE40 FM40 FS56

D M ~

8 5

7°C

8 3

FE25 FM25 FS40 FE40 FM40 FS56

3 8 1 2 5 7

D B ~ 8 2 4 4 3

23°C

7 4

6 7 1 3 4 2

48°C 182 Day

8 8 8 3 5 3

8 2 5 3 6 1

6 2 7 4 5 1

D M ~ 8 4 3 5 2

4 3 6 2 7 5 6 4 3 7 2 2 5 6 7 I 1 1

7°C

8 4 6 2 6

1 6 1 3 5 1

6 7

23OC 7 3 8 2 4

7 1

48°C 182 Day 7 8 8 2 6 2 4 4 6 2 7 3 6 2 4

5 6 1

7 5 5 5 3 7 1 1 1 1

The ranking was done using mean values on replicate tests where applicable. In severai

cases, calculated diffusion coefficients differed only in the third significant figure, which

was deemed to be beyond the sensitivity of the rneasurement, given the inherent

assumptions in each calculation. These results are ranked as ties. Overall ranks reported

were determined by a summation of the individuai test ranks, weighing each test rank

equally, though there are 3 rankings for buk difision tests, two for migration ce11 tests,

and one for the RCPT for each curing regime, implying unintentionally, or without basis,

that the bulk diffusion test is more reliable.

Table 5.3 - Overall Ranking of Mixes

It can be seen in the rankings that the most durable mix is the 56% Sundance fly ash mix,

and the least durable rnix is the control mix which contains no fly ash, though the

durability of this concrete mix is still predicted to be excellent. In the 25 and 40% fly ash

replacement samples, the rankings fluctuate with replacement level and composition such

that there is no distinct trend.

SF2 FS2S FE25 FM25 FS40 FE40 FM40 FS56

The 56% fly ash mix performed well in every category except as breakthrough time

difhsion coefficients. As discussed in Section 4.4, in the migration ce11 test, a noticeable

Ambient Rank Oven Rank Overall Rank (Overall) (Overall) ,

8 8 8 3 2 2 6 6 6 5 3 5 3 4 3 2 5 3 7 7 7 , 1 1 1 1

increase in the downstream chioride concentration appeared relatively quickly in these

samples. Breakthrough occurred earlier in these samples than in any others. but the flux

was very low, so this early breakthrough is not considered to be tembly critical, or of

serious consequence to the potential durability of these concretes.

Why chlondes were detected downstream soon after the potential gradient was applied in

the 56% Sundance samples is not undeetood. If the anodic chamber had been

contaminated, and contained chlondes at the start of the test, they would be of a finite

arnount, and presumably wodd not have shown the orderly, measured increase in

concentration with time. Contaminated or background chlondes inside the concrete

samples are another possible source, but background levels in the sarne cylinders from the

same mixes were measured in the bulk diffusion test, and found to be negligible

(>0.0 125% by weight of dry concrete). The obvious (and intentional) source of chlondes

in this test is the upstream charnber. If the pore structure was continuous such that

chlorides were conducted across the entire sample imrnediately upon application of the

20V potential, this would explain the increase. This is however considered highly

improbable in 50mm thick samples of concrete that have been shown to be highly

impermeable. And if this were the source, a much higher flux should have resulted, and

rnuch higher steady state migration ce11 difision coefficients. The accuracy and

reliability of the silver billet electrode, and of the entire method of chloride analysis is not

doubted, though analysis was only performed on one machine. Confirmation of titrator

reliability would be useful, and could be done by cornparisons with another machine, or

by measurement of chIoride concentrations in another test method. Although binding

capacities have been s h o w to be high in fly ash modified concretes, a low chloride

binding capacity of the Sundance fly ash could account for earlier breakthrough times.

This does not explain the imrnediate detection of downstream chlorides however. Perhaps

the explanation lies in the epoxy-concrete bond which may have been poor for these

sarnples, allowing for a small movement of chlorides dong this interface. Alternatively,

there may be a skin effect which is more pronounced at higher fly ash replacement levels.

The elevated curing regime aimed to establish the influence of the autogeneous

temperature rise experienced in large volume pours, not to simulate a steam-curing

regirne. The chosen curing regime was thought to be typical of large volume concrete

pour environrnents. The specific rate of temperature increase and the length of exposure

to elevated temperatures will v q depending on the specifics of the project. and the effect

on durability and strength properties will obviously be affected depending on the specific

curing regime.

The curing regime employed in this project had a noticeable effect on the early-age

strengths in al1 mixes, but this effect decreased with time. At 182 days. linle difference

remained between oven and ambient cured cylinder strengths. This was dernonstrated in

Figures 4.1, 4.2 and 4.3 respectively. Even the lowest early-age strength mix, the 56%

Sundance ambient cured mix demonstrated reasonable strength at 1 day however.

The curing regime did not seem to have a significant or consistent effect on the difhsion

coefficients of the mixes studied in this research project. As mentioned in Section 4.3, it

was assumed that the sarnples were maturing, thereby negating the effects of the early-

age curing temperature. It is assurned that diffusion coefficients will decrease over time in

the fly ash modified concretes regardless of the early age curing regime. The high early-

age curing temperature accelerates the pozzolanic reactions, such that the reduction in

difision coefficients with time will be less in the oven cured concretes.

5.4.1. Composition

It has been well established that a low calcium oxide content in fly ash improves the

resistance to alkali aggregate reaction of iiy ash rnodified concretes [Thomas, 19941. No

conclusive assertions have been made about the efYect of calcium oxide content on

chloride diffusion related tests. It has been suggested in literature that higher Ca0

contents in fly ash repl~cement both improve and woeen the RCPT results. With the

same set of data, nom RCPT tests on two Class F ashes and one Class C, Malek, Roy and

Fang [1985] found that the Class C had lower RCPT values, and Roy, Malek and Licastro

[1987] found that CIass F ash had lower RCPT results.

Ellis et al, [1991] with two type F ashes and one type C By ash found that a higher Ca0

level in fly ash reduces RCPT results, or lowers permeability. The RCPT results in this

research project also gerierally show that higher the Ca0 contents, or ASTM Class C

ashes, provide Iower RCPT values. In diffusion measurements however, the best ash

seems to be the intermediate Ca0 level Sundance Ash. There are Iikely other factors

besides Ca0 level that affect performance of fly ash in diffusion testing. Reactivity or

pozzolanity, particle size distribution, and the quantity of reactive alumina, rather than

total alumina content, which may potentially be available for chloride binding will al1

affect the the effectiveness of the ash in improving durability.

5.4.2. Level of Replacement

Generally the beneficial effects of fly ash are more profound in long term analysis. In the

182 day RCPT results, the 56% Sundance mix shows the best results, regardless of the

early-age curing regime. This is s h o w in Figures 4.2 1 and 4.23.

There are many advantages of fly ash replacement of cernent in concrete. Economically

fly ash is cheaper than cernent. Environmentaily, By ash is an industrial waste product, so

its reuse reduces waste disposal or storage concems. Cernent manufacture is an

environmentall y harmful process, requiring considerab le energy, while creating large

volumes of greenhouse gases in its creation. Reducing the cernent requirements has

obvious environmental advantages.

Use of ash in construction projects also has advantages. Fly ash modified concretes are

easier to place, pump, finish and compact. Chernical resistance to alkali-aggregate

reaction is not guaranteed by the inclusion of silica fume in concrete, but is assured with

fly ash.

The early-age strength may be a concem with hi& volume fly ashes, but has been s h o w

to be sufficient for many construction purposes. The long term strength is excellent

however, and the durability was shown to be much improved by high volume fly ash

replacement in this research.

Fly ash has been referred to as a cheap filler in concrete. While it has recognised

economic advantages, its demonstrated benefits to improving durability show that it is

far more than a cheap filler. How it continues to hydrate and react over time in such an

impermeable environment, with a low initial water content is not understood. Regardless,

the merits of fly ash have been proven.

5.5. EFFEC~ OF TIME ON RCPT RESULTS

This research project was camied out over a lirnited period of time. Long term testing, and

assessrnent of test rnethods on mature concrete samples was not possible. Tests were

performed on concretes at ages varying from 1 day to 6 months. No diffusion coefficients

were calculated on the concretes at various ages, so the effect of t h e on difision

coefficients has not been quantified. The effect of age was measured in the rapid chloride

permeability test however, and Figures 5.3 and 5.4 show this decreasing effect over time,

and quanti& the decrease for ambient and oven cured samples.

Time Oependence of RCPT Arnbient Cured Samples

O 10 20 30 40 50 60 Sundance Ash Content (% replacement)

/72-/

Figure 5.3 - Effect of t h e on ambient cured RCPT test data

i Time Dependence of RCPT 1 I , Oven Cured Samples

O 10 20 30 40 50 60 Sundance Ash Content (% replacement)

.- ------ 1 -&- 28 Day -+ 182 Day /

Figure 5.4 - Effect o f time on oven cured RCPT test data

It is quite apparent in Figure 5.3 that the ambient cured sarnples with fly ash replacement

of the TlOSF cernent are becoming less permeable over tirne. It is not unreasonable to

assume that the diffusion coefficients would also decrease over time, as the slow,

complex reactions of the fly ash are taking place. This has been previously established

[Thomas and Mattfiews, 19961.

The ambient cured control concretes produced without fly ash replacement do not

expenence the same decrease in permeability over time, and in fact these values increased

with time, possibly due to self-dessication in the sarnples. This has been found to be a

problem in silica Fume modified mortars WcGrath and Hooton, 199 11. The oven cured

samples with fly ash did not experience the sarne decrease in RCPT results over time and

it is expected that the ponolanic reactions of the fly ash were accelerated greatly by the

elevated curing regime, and even at the early age, a high degree of hydration had already

occurred. Al1 of the measured RCPT values in this research project are low however, and

it could be argued that differences are not significant considenng the inherent variability

in the test wooton, 19881.

The Canadian Standard for Design of Concrete Structures, CSA 23.3-94, Section

A1 5.1.7, recommends the minimum cover depth for concrete exposed to marine or de-

icing salts as 60mm, but tolerates a 20mm fluctuation in cover depth. The fixed-link

Northumberland Straits Crossing, or "Codederation Bridge" to Prince Edward Island was

designed with the following specifications and considerations:

Cernent content: 450 kg/& Silica Fume content: 7.5-8.5% Depth of cover in splash/tidai zone: 1 OOmm Minimum anticipated cover depth: 8Ornm Maximum anticipated curing temperature: 60°C Mean ocean temperature: 7.3"C Water cernent ratio: 0.34

Using a chioride modelling software package, "ChlorFLow," developed by Evan Bentz

and Dr. Michael Thomas [Private Communication] at the University of Toronto.

originating as a research project [Bentz et al, 19961, some conservative service life

predictions were made with the diffusion coefficients calculated in this research program.

Sorption profiles (taken as the 28 day chloride penetration depths) and surface chlonde

concentrations (taken as the chlonde concentrations at depths of 3 Smm at 28 days, 1, 2

and 4 years) for the model were taken fiom fly ash modified marine exposed concretes

[Thomas, 199 1 1. Maximum surface chloride concentrations were taken from a practical

bridge deck modelling application fiorn Berke and Hicks [1994]. Having no reliable data

on binding capacities for T 1 OSF cernent with fly ash replacement, the benefits of chloride

binding were not considered in the model.

Using the above specifications and referenced data, the time for chlorides to reach the

steel at the threshold chloride level were determined. For the control concrete, CESF2,

and the 56% Sundance fly ash replacement concrete, CEFS56, using the 23°C oven cured

bulk diffusion coefficients determined in this research project, the time at which

corrosion would be initiated was predicted to be 50 years in the control concrete, and 150

years in the CEFS56 concrete.

Despite the fact that these predictions ignored chlonde binding which is assumed to be

higher in fiy ash modified concretes, [Arya et al, 19901 it was stiil predicted that it takes 3

times longer for corrosion to begin in the high volume fly ash concretes, pnmariiy due to

the lower diffusion coefficients. It must be remembered that iong term extrapolation of

short term test data should be viewed with caution due to the lack of maturity at the time

of testing, and that other mechanisms of concrete deterioration are being ignored. Other

detenoration mechanisms may be irrelevant if chlonde induced corrosion is the sole

cause of failure, but it is far more likely that an interaction of related events wili

contribute to failure.

In many estimations however, early age data are used for fly ash modified concretes, and

these often err on the conservative side. D i h i o n coefficients for these concretes are

known to decrease over time [Thomas. 19911. This decrease can be quantified in the

following equation:

where m is the exponential constant which descnbes the decrease in a diffision

coefficient with time. If there is no decrease with time, m = O. The degree to which the

arnbient cured RCPT data decreased with time is shown in Figure 5.5.

Time Dependence of RCPT Ambient Cured Samples

F Y O 10 20 30 40 50 60 i Sundance Ash Content (% replacement)

i

L

Figure 5.5 - Time Dependence of Ambient cured RCPT samples

If' m is caiculated fiom Figure 5.3 using RCPT data instead of diffusion coefficients, for

the CEFS56 samples, m = 0.648. The correlation between steady state diffusion

coefficients and RCPT data has been shown to be good in Figures 5.1 and 5.2.

When this m value was considered in the ChlorFlow rnodel, the effect of high volume

replacement of fly ash becornes even more profound. This is obviously a hypothetical

situation, but if the same parameters are considered as were initially considered in the

model in Section 4.6, the bridge consüucted with the 56% Sundance fly ash modified

concrete is predicted to last well over 250 years before corrosion is initiated in this

concrete.

The difference between De, and DMf coefficients, as shown in Figure 4-1 5, cm partially

be attributed to the method of calculation. Significant differences reniain however,

between coeficients calculated by the bulk difision test and by the migration ceil test.

These may be lessened if binding capacities for the various mixes were known and were

considered in the calculations. Regardless, any long term extrapolation of short term data

should be viewed with caution due to the lack of maturity at the time of testing.

CONCLUSIONS AND RECOMMENDATIONS

1. Although it has been widely criticised, the rapid chlonde permeability test

demonstrated good correlation with migration ce11 steady-state diffusion coefficients

calculated in this research project.

2. Udike the rapid chloride permeability test, measurement of dimision coefficients is a

lengthy, labour intensive process.

3. Partial replacement of TlOSF in high performance concrete with three fly ashes of

varying composition and replacement level improved chlonde penetration resistance

and produced strong concretes.

4. The Iowest diffusion coefficients and RCPT results were provided by concretes

produced vith the highest fly ash replacement level, 56% TIOSF cernent replacement

uith a moderate calcium content ash. Early-age compressive strengths were sufficient

to warrant consideration of similar mix designs in construction projects.

It is well established that fly ash modified concretes take a long time to mature. More

reliability and reproducibility would no doubt result if durability measurements were

perforrned on mature concretes. Many unused concrete samples of both curing regimes

and paste sarnples of the same wlcm prepared for the chloride binding work remain From

this research project, so it is hoped that these will be utilised in future research projects,

when they are more mature.

Meanwhile, prepared replicate samples from this research fiom the bulk diffusion test

remain in solution at 7°C and 23OC, and it is hoped that bulk d i f i i o n coefficients will be

measured again at a later age. This test was performed initially at 182 days, so replication

at twice the age, at three years would provide a interesting basis for cornparison. This

would provide information on the effect of time on difision coefficients, and would give

an indication of the maturity of the concretes reported in this research.

If compressive strength, RCPT. and bulk diffusion coefficients are again measured in

these concretes at later ages, the effect of fly ash replacement level and composition c m

be quantified on more mature concretes.

Similar research projects ongoing at the University of Toronto and elsewhere could be

incorporated into the RCPT vs. DM, correlation to confhn or refute the evidence of a

good correlation shown here.

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Appendix A Bulk Diffusion Test Data

CESF2 7 deg depth mm ppm Amb 0.5080 1650.6 OVEN

1.2700 1 51 6.6 2.0320 1 298.8 2.7940 1 225.2 3.8100 947.9 5.2070 975.2 6.7310 974.5 9.0170 809.9

11 -3030 754.0 13.5890 704.9

23 deg depth mm ppm Amb 0.5080 1177.5 OVEN

1.2700 943.4 2.0320 800.3 2.7940 647.7 3.8100 528.9 5.2070 378.8 6.7310 295.1 9.0170 225.8

1 1.3030 165.8 13.5890 140.6

48 deg depth mm ppm Amb 0.5080 1894.5 OVEN

1.2700 151 7.7 2.0320 1 374.4 2.7940 1286.6 3.81 00 1077.8 5.2070 798.8 6.7310 621 -6 9.0170 426.4

11 -3030 375.4 1 3.5890 320.2

depth mm ppm 0.5080 1450.3 OVEN 1 -2700 1 192.5 Replicate 2.0320 912.3 2.7940 974.4 3.8100 674.5 5,2070 548.3 6.7310 512.9 9.0170 353.7

11 -3030 368.0 13.5890 31 9.1

depth mm ppm 0.5080 1297.2 1 -27 00 1086.2 2.0320 737.2 2.7940 790.9 3.8100 658.3 5.2070 386.0 6.7310 346.1 9.0170 166.7

1 1 -3030 122.6 13.5890 11 5.0

depth mm ppm 0.5080 2090.9 1 -2700 1461 -2 2.0320 1350.4 2.7940 1 055.0 3.8100 996.6 5.2070 687.8 6.731 0 583.6 9.0170 341.3

1 1.3030 256.0 13.5890 219.0

depth mm ppm 0.5080 2026.4 1 -2700 1 808.4 2.0320 1 559.8 2.7940 1491.8 3.81 00 1062.4 5.2070 940.4 6.731 0 878.7 9.0170 658.2

1 1.3030 751 -7 13.5890 864.8

- - - CESF2 Arnbient Cured, 182 Day, 7O Bulk Diffusion

O 5 I O 15 Profile Depth (mm)

$=O.QO~~IWI DF Adj r24.870527204 FitStdErHI.04 1 81 1831 3 Fstat=S8.8784938 a=0.1424857 1

b=6.2452%9e- 1 2

-

-

-

-

-

-

O 5 10 15 7

Profile Depth (mm)

1 0.175

n

0.15 O t

6 0.125

CESF2 Oven Cured, 182 Day 7 O Bulk Diffusion r2=û.906588ûû6 DF Adj r2a.879898865 FitStdErd.0125571008 Fstat=7ï.6421075

a*. 12550832 b=1.29592*12

O. 15 I I

R

lb

3 0.125 C,

L. n b O 0.1 8 - - 6 0.075 -

0.05

rn

+

, , I

! \ !

O L 1

! 1

i I 1 I = 0.1 O 1 l 1

i 1

O

% 0.075 * O

S 0.05 - - - 2 0.025

O ,

! , 1

t "b i ! i l \

1 ! I

!

! ! m

CESFZ Ambient Cured, 182 Day, 23O Bulk Diffusion m.982684121 CF Adj r 4 . 9 7 7 7 S 6 i î 7 ÇitStdE~.ûû435ûûsst1 Fstit-154.003692

a4.10714754

b=7.3188287e-13

5 10 Profile Depth (mm)

CESF2 Oven Cured, 182 Day, 23O Bulk Diffusion r2=û.99475796ô DF Adj r2=O.Q93OlO6Zl FitStdErr=0.00335471182 Fstat=1328.35M5

a=û.I2621228 b=6.7337916e-l3

O 5 10 15 Profile Depth (mm)

1

1 CESF2 Arnbient Cured, 182 Day, 48O Bulk Diffusion A 4

$=0.975032265 DF Adj $=0.967898626 FïitStdErr=û.Q0909777856 Fstat=312.4 1 3523 a*. 1741 1 O66

b=l.3799658e-l2

CESF2 Oven Cured, 182 Day, 4 8 O Bulk Diffusion r2=û.95361 0041 DF Adj r2=0.940355767 FfiStdErr4.0 138437401 Fstatt164.451112

a=0.18507883

O. 1 75 n Q) Ci

6 0.15-

s 0.125 O

0.1 Q rC

0.075 V -

1 0.05 - 2

0.025

O

Profile Depth (mm)

-\. ! I ! 1 I

i ; I 1 I '\

I 1 i

! \

Y 1 I

\ 1 1 1 1

m i I l

b, I

! I i

I 1

1

I

I I

i ! 1 I

i f

j 1 w i

1 i 1 I I 1

O 5 10 15 Profile Depth (mm)

CEFS25 7 deg depth mm pprn Amb 0.51 882.9 Oven

1.27 659.2 2.03 478.4 2.79 374.9 3.81 297.9 5.21 221 -1 6.73 184.4 9.02 170.5

11.30 111.7 13.59 127.2

23 deg depth mm pprn Amb 0.51 995.2 Oven

1 .27 659.6 2.03 490.5 2.79 429.0 3.81 344.6 5.21 303.7 6.73 247.3

13.59 123.7

48 deg depth mm pprn Amb 0.51 2741.9 Oven

1.27 1914.0 2.03 1139.5 2.79 812.1 3.81 547.4 5.21 419.2 6.73 273.2 9.02 218.6

11.30 178.6 13.59 134.4

depth mm pprn 0.51 899.9 1.27 666.8 2.03 502.6 2.79 432.5 3.81 31 9.4 5.21 169.8 6.73 183.4 9-02 126.4

11.30 119.2 13.59 113.6

depth mm pprn 0.51 1209.6 1.27 772.4 2.03 549.6 2-79 439.0 3.81 335.0 5.21 256.7 6.73 202-4 9.02 172.4

11.30 42.2 13.59 93.1

depth mm pprn 0.51 3125.2 1.27 2091.1 2.03 1392.1 2.79 929.7 3.81 540.3 5.21 398.2 6.73 302.8 9.02 198.0

11 -30 132.9 13.59 119.7

Page 1

-. . - - - - - .

1 CE25FS Ambient Cured, 182 Day, 23O Bulk Diffusion -4-7

$=û.872704057 DF Adj $=0.821785679 FilStdGHl.OItE3699l6 Fst*-41.1342593 a=O.O81838518

O 0 0.06 1

1 $ 0.05 '5 0.04 i

1 y 0.03 1 -

6 0.02 - 1

0.01 O

-

O 5 10 15 7

Profile Depth (mm)

CE25FS Oven Cured, 182 Day, 230 Bulk Diffusion r2=û.91 971 31 34 DF Adj r24.892950845 FiStdErr=0.01074844 Fstat==.l873609

a=O.1 b=3Se-l3

O 5 10 15 Profile Depth (mm)

'\.

m l , \ \

I

..

I I

O. 125

e! O . l \ O t s 0.075 E. O - O 0.05 s w - 6 0.025 -

O ,

\ \

m .'.\

1

l

7

m

\ \

\

Y,

1 1

i O 5 10 15 1 Profile Depth (mm)

1 I

I CE25FS Ambient Cured, 182 Day, 4 8 O Bulk Diffusion A*

l 1 r2-0.975935884 OF Adj r2=0.969080422 FtStdEn=û.O 1 4266695 Fstat=324.445204 1 ag.31

I 1

I b=1.85e-13 1

Profile Depth (mm)

1 I

1 I

L

I I 1

I

l

1 1 i

I 0.3 ,

CE25FS Oven Cured, 182 Day, 4 8 O Bulk Diffusion r2=û.9830t 1 747 DF Adj r2=û.978235104 FtStdEd.0138276285 Fstat4.58274

a=O.336 1 1 98 b=2.11397e-13

1

T

m I

\

m

I

t

0.25 , ', - 8

I

1 = 0.2 I O

O I 0.15 n ! - I O I 0.1

w - !

2 0.05 j O 1

m

\

\ 1

\

\\

\-

7 deg CE25FE Profi le Masses Conc. depth (in) depth (mm BEAKER POWDER FILTER SOLN ID TITRATE (ppm)

AM6

OVEN

23 deg 25FE AM6

OVEN

48 deg 25FE AMB

OVEN

A-10 CE25FE. 180 Day. 7 degree. Ambient Cured

rz=0.942683554 DF Adj r*=0.919756975 FitStdEni0.00928368172 Fs&t=98.68I99!3

a=0.104274 b=8,8449453e-13

Profile De~th (mm)

A CE25FE. 182 Day, 7 Degree, Oven Cured Rank 1 Eqn 8001

rtcd.963183825 DF Adj r2=û.944ï7!5738 FitStdErr=0.00193068041 Fstabl30.809872 a=û.O41574O55

O 3 6 9 12 Profile Depth (mm)

O 215 5 7.5 Profile Depth (mm)

n

CE25FE. 182 Day. 23 degree. Arnbient Cured A-1 1

Q) CI

al r2=0.888632559 DF Adj r*=0.832948839 FiidEr-0.00839151364 FsM~39.8964254

L a=0.068000235 0 b=8.2838183e-13

Q) L CE25FE. 182 Day. 23OC. Oven Cured O r2=0.920931 952 DF Adj r2=0.889304732 FitStdErr=0.00556013609 Fstat=69.8840029 c a=0.058059753 O b=8.2438163e-13

S= 0.08 O

7

L

1 w - - 0.03 1

\. i

2 0.02 1 0.01

O

Q> CE25FE. 182 Day, 4€I0C1 Ambient Cured A-12 L

O r2=0.884139092 DF Adj r2=0.845518789 FitStdErr=0.0133186102 F-53-417272

5 10 Profile Depth (mm)

h

a C,

a L CE25FE, 182 Day, 48*C1 Oven Cured O r2=0.932819128 DF Adj t2=0.899228692 FitStdErr-O.01 10881 124 F m 9 . 4 2 5 9 4 6 9 c a=0.11291941 O b=3.2141053e-13

5 10 Profile Depth (mm)

CEFM25 7 deg depth mm pprn Amb 0.51 1080.9 Oven

1.27 883.7 2.03 649.0 2.79 516.7 3.81 376.2 5.21 277.1 6.73 227.5 9.02 193.8

11 -30 153.2 13.59 167.6

23 deg depth mm pprn Amb 0.51 953.4 Oven

1.27 790.7 2.03 593.2 2.79 449.8 3.81 367.1 6.73 246.8 9.02 201.6

11.30 172.7 13-59 170.1

48 deg depth mm pprn Amb 0.51 1885.4 Oven

1.27 1252.6 2.03 939.4 2.79 669.9 3.81 435.8 5.21 289.9 6.73 216.1 9.02 156.9

1 1.30 156.0 13.59 168.4

depth mm pprn 0.51 997.8 1.27 754.4 2.03 586.2 2.79 421 -9 3.81 309.7 5.21 257.6 6.73 218.1 9.02 205.7

11.30 191.7 13.59 171 -8

depth mm pprn 0.51 853.8 1.27 787.6 2.03 545.5 2.79 420.4 3.81 31 8.3 5.21 242.4 - 6.73 210.5 9.02 188.8

11.30 179.1 13.59 231 -9

depth mm pprn 0.51 1974.1 1.27 1433.8 2.03 1054.9 2.79 567.7 3.81 384.2 5.21 272.0 6.73 221.5 9.02 150.6

11.30 108.4

t CE25FM Arnbient Cured, 182 Day, 4 O Bulk Diffusion A-14 t l r2=0.992064696 DF Adj rz=û.989797466 FiiStd~.00306719722 Fstat=lûûû. 1529 1 a=0.1 07 1

1 b=2.9e-13 r 0.1 \ - 0.09 .- ',, 1 3 0.08 t

\

l 2 \

0.07 \

t ',

8 0.06 1

\

i5 0.05 \

Q 6

\

t 'ô 0.04

1 y 0.03 1

\ \

g 0.02 t

- 0.01

O . H I m

O -

5 10 15 Profile Depth (mm)

CE25FM Oven Cured, 182 Day, 7 O Bulk Diffusion $4.9797921 77 DF Adj r*=û.9740 1 851 3 Fi iStd~.00423946û$ Fstat=387.886279

a4.0914 b=2.68e-13

1

1 I !

1 I

T

I I I i I

l I

4 r I

I 1 1 :

Profile Depth (mm)

7

CE25FM Ambient Cured. 182 Day, 2 3 O Bulk Diffusion A - I ~

i 6=0.982478001 OF Adj r24.97û637335 F1Std€rr=O.(Wû45ô9257 Fslat=392.497802

a4.091

CE25FM Oven Cured. 182 Day, 23O Bulk Diffusion r2=4J.97861071 1 DF Adj r2=û.971480948 FitStdErr-0.00404ï73317 Fstat=320.266609

a=û.085

b=2.8Sel3

O 2.5 5 7.5 10 12-5 Profile Depth (mm)

1 I i I

i I r I l r 1 I 1 1 I

I l

I 1

0.09 0.08

r

0.07 5 6 0.06 0, 0.05

0 0.04 O

S 0.03 - - 0.02 2. 0.01

\, -+ ', \

\ \ \

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1 i

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I i I I 1

I i

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1 i 1 t

j L I t I 1 I i

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l I

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O 5 10 1 5 Profile Depth (mm)

8 - I

8 ! I v

CE25FM Arnbient Cured, 182 Day, 4 8 O Bulk Diffusion A-16

r2=û.988842745 DF Adj r2t0.-958 FitStdEn=û.00651730354 Çstatr709.022273 am. 1 971 83

b=f.76597e- 1 3

- O 0.075

i Y i - 0.05 i S. 1 l 0.025 1 l

CE25FM Oven Cured, 182 Day, 4 8 O Bulk Diffusion r2=û.982û4û743 OF Adj r2=0.97485704 FitStd€rr=û.00962131142 Fstat=328.089539

a4.21 b=2.1 e-13

0.2 7

O. 175

O. 15

0.125

o. 1

0.075

0.05

0.025

O ,

\ L \ \ i

1 O ,

O I 1 I

m

2.5 5 7.5 10 12.5 1

Profile Depth (mm)

\ \ i 1 1

I i !

I

\ I 1 1 I I

!

\,

I

+

! a 1 t 1

O 1

m I

m i

5 -

10 i

15 Profile Depth (mm)

\ a

1 I

I

7deg CE40FS Profile Masses depth in depth mm BEAKER POWOER FILTER SOLN

AM6

OVEN

23 deg 40FS AMB

OVEN

48 deg 40FS AM6

OVEN

Conc 10 TITRATE (ppm)

Q) CE40FS, 182 Day. 7OC. Arnbient Cured A- 18 L

O r2=0.9554801 14 DF Adj r2=0.9332201 7 FitStdErr=û. 00334788435 F m 1 07.309361 c a=û.062544863 O b=5.4353891 e-12

0.07 I 0.06 \

0.05 ,

0.04 - -

0.02 - I

0.01 1 1 I

O 5 10 15 Profile Depth (mm)

h

a c.

Q) L CE40FS. 182 Day, 7OC, Oven Cured O r2=0.91 1588823 DF Adj r2=0.852648038 FitStdEr~0.00288059867 Fstat41.2431483

5 10 Profile Depth (mm)

- - al c.

Q) CE40FS. 1 82 Day. 23OC. Ambient Cured .4- 1 9 L

O r2=0.781 376572 OF Adj r2=0.708502096 F'idErr=O.Ol W00714 Fstat=25.0185264

al L

CE40FS, 182 Day. 23OC. Oven Cured O r2=0. 85V56382 OF Adj r2=0.7595939f FiStdErr=O. 0 1 3005923 Fstat=23.730863 c a=0.0875159 O b=4.772622e-13

R

- - - - - - PX\\, . . - . -. - . -.,. - - . . . . -- ,,-. .- -. -- -.

1 ! . - -- . . - . . ! - . - + - . . . - - -- - ,

i \, I

'. \.

\

w

l-- - - -- - - , ,

1 1

O 2 4 6 8 10 Profile Depth (mm)

,. - --

- - . -.- - - -

œ I

O 5 10 Profile Depth (mm)

a3 Ci

Q) CE40FS. 182 Day. 48OC, Ambient Cured A-20 L

O r2=0.856301463 DFAdj r2=0.808401951 FiStdEr~0.0371890088 Fstat=-41.7130976 c a=0.21654537 O b=6.6074653*13

Profile Depth (mm)

al L CMOFS, 182 Day, 48OC. Oven Cured O r2=0.824850956 DF Adj r2=0.754791338 FitStd Err-0.0454fl2443 FstaM8.2565386 c a=0.22677835 O b=7.4614526e-13

5 10 Profile Depth (mm)

7deg CEJOFE depth mm ppm

AM6 0.7620 1 -7780 2.7940 3.81 O0 5.2070 6,731 0 9-01 70

1 1.3030 13.5890

23 deg 40FE AMB 0.7620

1.7780 2.7940 3.81 O0 5.2070 6.731 0 9-01 70

11 -3030 1 3.5890

48 deg 40FE AMB 0 -7620

1 -7780 2.7940 3-81 O0 5 .ZO7O 6.731 O 9.01 70

1 1 -3030 1 3.5890

1031 -7 OVEN 61 9.3 376.8 266.6 239.3 167.5 146.1 156.0 156.6

1248.7 OVEN 636.2 481.9 427.0 280.8 238.9 235.7 193.0 156.1

2721.0 OVEN 1962.1 1128.1 701 .O 492.1 344. O 211.5 73.3

151.8

depth mm ppm

CMOFE. 182 Day. TOC, Ambient Cured A-22

CE40FE. 182 Day, 7%. Oven Cured

0 r2=0.869397614 DF Adj r2=0.81715666 FitStdEn=O.O119840971 FstaG39.9409678

c a=0.089321289 O b=4.340396e-13

0 0 . 1 1 1 i 0 l

1 I 1

0.09 k -- t t- - -

- -- + -- - r % I

!

' 0.08 1 -+ - ! l I ----- - 1

C) r*=0.873576114 DF Adj r2=0.81 03641 7 FitStdErr=0.0133545201 Fs&t=34.5494882

0.07&-+ I

h

0.1 a rC

0 0.075 .

s V

Y- l -4

I

+ - y - - -- ' t u 0 0.06 f - - -A-- -. -1

L , - -- - - - --- l 0.05 - s - 0.04 .

. \ ! \. J - -1

1 ,

1 I i ! + i i - 4

m i , 9

1

t i \ . i . 1 l 1 '. -\--.----'

I 1

! I ; ;;_-i I

I I

I

- - 0.03

2 0.02

0-01 O

0.05 1

m

a 4

- -

I

O

1

- I

?, 0.025 ' -- ---- -<

5 10 15 Profile Depth (mm)

O 1 i 1 1 1

O -

2 4 6 8 10 Profile Depth (mm)

1 CE40FE 182 Day, 23O Ambient Cured I i

CMOFE 182 Day, 23O Oven Cured r2=~.869391 846 DF Adj $=O. 825855795 FiiStdErr=0.0132335472 Fstat=46.5954288

a=0.10519534

r2=û.884376037 DF Adj r2=0.845834716 F itStdfEfHI.O1248128?l Fstat=53.541 O836 a*. 101 37049

b=4.2575454e- 1 3 1

Profile Depth (mm)

0.125

0.1 O E

8 0.075 2 Q * O 0.05 s -

0.025

O .

1 1

l i 1 !

., I

1 ! 1 i

I

, i ' a , I t l '

1 I

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I t

rn 1 \ I ',. 1 i

i I I

! i i 1

m ; I

I I 1 l a I m 1 0

>

5 -

10 l

15 1 I

Profile Depth (mm) i

CE40FE Oven Cured, 182 Day, 4 8 O Buik Diffusion r2=û .752044698 DF Adj r2=û.66939293 FitStdErt=û .OS81 828997 Fstat=21.2308946

1 A-24 i CMOFE Arnbient Cured, 182 Day, 4 8 O Bulk Diffusion i r2=û.796584577 DF Adj r2=0.715218407 FflStdErr-0.045 1 480489 FstaG23.4962884 ! a=0.18717244 1 l b=7.571543e-13 i

5 10 Profile De~th (mm1

1 o. 3

Q 0.25 Ci

O 0.2 O

O I 0.15 I *

O j ! $ 0.1

w 1 - ! - l 9 0.05

1 I O 1

0 -

5 w

10. 15 I Profile Depth (mm)

1

i 1 l l

l ,

1 l

I 1

1 i

I l i 1

i 1 i ! I 1 !

I 4

1 \

I I a i \ 1 ! j

T

1 1 l 1

i I I I 1

lm 1 l 1 i ! I I 1

4

I T

i

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I

7 deg Arnb

23 deg Arnb

48 deg Amb

depth mm ppm 0.5080 791.2 Oven 1.2700 586.9 2.0320 472.6 2.7940 386.1 3.8100 288.5 5.2070 239.9 6.7310 157.8 9.0170 164.7

1 1.3030 67.0 13.5890 1 15.3

depth mm pprn 0.5080 835.3 Oven 2.0320 498.9 2.7940 402.8 3.8100 327.4 5.2070 133.3 6.7310 191 -3 9.0170 144.6

11.3030 121.5 1 3.5890 86.1

depth mm Dpm 0.5080 3866.1 Oven 1.2700 3842.5 2.0320 3085.4 2.7940 2352.8 3.81 O0 1710.3 5.2070 970.4 6.7310 614.7 9.0170 360.2

1 1.3030 222.0 13.5890 1 18.2

depth mm ppm 0.5080 815.6 1.2700 655.8 2.0320 460.7 2.7940 398.3 3.8100 346.4 5.2070 264.7 6.7310 111.9 9.0170 182.7

1 1 -3030 166.1 1 3.5890 152.6

depth mm ppm 0.5080 884.9 1.2700 663.6 2.0320 495.0 2.7940 403.9 3.8100 322.9 5.2070 244.6 6.7310 179.3 9.0170 124.9

11 -3030 35.2 13.5890 128.8

depth mm ppm 0.5080 2934.2 1 -2700 3046.4 2.0320 2799.0 2.7940 2498.3 3-81 00 1977.8 5.2070 1220.1 6.7310 767.5 9.0170 446.5

11 -3030 231 -8 1 3.5890 197.4

CE4OFM Arnbient Cured. 182 Day, 7 O Bulk Diffusion A-Lb

r2=û.923886904 OF Adj r2=û.898515872 FilStdErr=û.00666925718 Fm--84.9684049 i

a4.068207362 1

O 5 10 15 Profile Depth (mm)

CE40FM Oven Cured, 182 Day, 70 Bulk Diffusion 1 i r2=û.90207û61 5 DF Adj r24.869427486 FilStdEn=û.00769646579 FstaM.480077

1 b=8.163085e- 1 3 0.08

1 n 0.07 I al CI

E 0.06 1 O

C

! 6 0.05

1 1 , n " 0.04

ic I 2 0.03 1 V 1 . 7 00.2

i E 0.01

O

rn -\ \

\.

l?,

\ \ '

1 1 ,

1 O I 1 r

', l 1

rn

l l = I

f

5 I O 15 Profile Depth (mm)

I

1

rn m I

CMOFM Ambient Cured, 182 Day, 23O Bulk Diffusion A-2 I-

rZs0.94043 1053 DF Adj r2=0.9166CW74 FtStdErr4.00665133142 Fstat=94.7236203 a=0.073293999

k7.2493028e-13

I I O 5 I O 15 I

Profile Depth (mm) 1

CE40FM Oven Cured, 182 Day, 23O Bulk Diffusion l r2=0.9%6671 36 DF Adj r2=û.91 288951 5 f itStdE1~=0.00709344512 Fstat=lOû. 143627

a=O.On433127 b=6.4122799e-l3

0.09

n 0.08 -4

# 0.07 \\,

n-GU

! CMOFM Arnbient Cured, 182 Day, 4 8 O Bulk Diffusion 1 r2=0.9851 00831 DF Adj r2=0.980843926 FitStdEH.Oi921i5514 F stat=528.942711

a=0.46584 b=S.iZZe-l3

I

l O 5 10 15 1 Profile Depth (mm)

CMOFM Oven Cured, 182 Day, 480 Bulk Diffusion r2.0.982950467 DF Adj r*=û.97726729 FilStdErr.0.0158581979 Fsta-403-568439

a=0.41

Profile Depth (mm)

CEFS56 7 deg depth mm pprn Amb 0.51 11 18.5 Oven

1.27 811.1 2.03 614.5 2.79 453.4 3.81 257.3 5.21 267.4 6.73 236.2 9.02 187.4

11 -30 142.2 13.59 126.8 16.38 130.3

23 deg depth mm pprn Amb 0.51 840.0 Oven

1.27 780.0 2.03 478.3 2.79 345.5 3.81 298.2 5.21 255.5 6.73 203.3 9.02 182.6

11.30 160.2 13.59 142.0

48 deg depth mm pprn Amb 0.51 1559.8 Oven

1.27 678.6 2.03 433.0 2.79 338.0 3.81 298.0 5 -21 227.5 6.73 198.5 9.02 164.2

11 -30 147.8 13.59 152.0

depth mm pprn 0.51 1138.5 1.27 758.8 2.03 481 -4 2.79 345.4 3.81 269.4 5.21 219.6 6.73 191 -8 9.02 168.4

11.30 166.4 13.59 111.6

depth mm pprn 0.51 879.8 1.27 532.2 2.03 418.1 2.79 348.0 3.81 302.1 5.21 212.9 6.73 181 -7 9.02 160.3

11.30 147.6 13.59 132.8

depth mm pprn 0.51 1700.4 1 .Si 789.6 2.03 486.3 2.79 373.4 3.81 291.9 5.21 242.5 6.73 205.5 9.02 170.8

11 -30 157.2 13.59 148.0

CE56FS Arnbient Cured, 182 Oay, 7 O Bulk Diffusion A-30

1 $4 -96981 4241 DF Adj r2=û.962267801 F~StdEniO.ûûS9571 Fstat=289.153841 1

I I Profile Depth (mm)

CE56FS Oven Cured, 182 Day, 7 Bulk Diffusion r2=0,974254908 DF Adj r2=û.965673211 FiiStdEm=û.00569781 208 Fstat=264.8W

a=0.127

5 a iC O 0.05 s - - 0 0.025 I

O .

.\;

\ \

Y,

O

\

1 i

2.5 5 7.5 10 12.5 Profile Depth (mm)

I m

O 5 I O 15 I I

l Profile Depth (mm) I 1

r

i CE56FS Ambient Cured, 182 ûay, 23O Bulk Diffusion A-3 1

1 i l $=0.941820363 DFAdj $=û.92519761 FitStdE~O.WW8012447 Fat--129.505155 1 1 a4.091 I

1

b=2.6e-13 1

CE56FS Oven Cured, 182 Day, 23O Bulk Diffusion +=û.932969ôn DF Adj +û.913818414 FitStdErr-0.00639876286 Fstat=111.349327

a4.088

0.08 I

t 0.07 n Q) CI

E 0.06 O

+ O 5 10 15

Profile Depth (mm)

0.05 i \ 1 1 I 1 O I 1

1 1 1 I ! 1 I I

I i - '? 0

I I

i f '.

\ f L I 1 1 ! I

i

1 I

!

I CE56FS Ambient Cured, 182 Day, 4 8 O Bulk Diffusion A-3 2 i

r2=0.949322711 DF Adj r2=0,9348434ôÔ FitStdEd.0103322659 F m 1 49.861 642 a=û.195

b = 6 l e-14

CE56FS Oven Cured, 182 Day, 4 8 O Bulk Diffusion 1 r2=0.95W16368 DF Adj r2=0.943951044 FitStdErHl.01 O616MZi Fstat=l75.51304

a=0.22 b=6.4e-14

0 1

! 1 O. 175 ! \

I - 0.15 aa i ! Y

i I l 0.125 - '\, C 1

O 5 10 15 1 Profile Depth (mm)

1

I , 1 1 1

j O

1 * 0.1 l

', \ I I

1 1 ! l 2

1

1 j, i I , n - 0.075 O

l 1

, S - 0.05 - I - 1 t 0.025 1 1 1

1 O , ! 15 O 5 10 t

Profile Depth (mm) I

I

i

1 ! I 1

i , 1 i i I

I i

! j .\ I I 1 1 I r l

1 i

, . i ! 1 I 1 ,',F 1 i

1 'y . ! i l i

f I 1 I

t m i I m 1 1 I !

Appendix B Migration Ce11 Data

CHLORIDE CONDUCTION TEST

Feb

Mar

APr

May

June

Revised Nov 25'96 Sarnple = CESF2AMB Voltage Cell No. = CE03 Length Cell Vol = 0.610 Diameter Eledrode = 316 SS #80 mesh Resistor

> - - -

date hour elapsed anoiyte mass dM1dt no Resistor ceII time wnc. passed [mghr] aliquot potential current

[da~sl [m@I [mg] correction (volts) (MA)

Regression Output: Constant -905.0493 Std Err of Y Est 65.440566 R Squared O .9790224 No. of Observations 6 Degrees of Freedom 4

X Coefficient(s) 16.91 2237 Std Err of Coef. 1.2378076 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conducted (mg)

CHLORIDE CONDUCTION TEST

Feb

Mar

A P ~

May

June

Revised Nov 25196 Sample - - CESF20ven Voitage - - Ceil No. - - CE04 Length - - Cell Vol d - 0.61 0 Diameter - - Electrode - - 316 SS #80 mesh Resistor - -

date hour elapsed anoîyte m a s dMldt no Resistor cell time cortc. passed [mg/hr] atiquot potential current

[daysJ [mgJL] [mg] conection ( v a ) (m A)

Constant Std E r of Y Est R Squared No. of Observations Degrees of Freedom

X Coefficient(s) Std Err of Coef. Std En of Coef.

Chloride Conduction Test CESF2 Oven Cured

1 - . . .

1

60 80 Time (days)

Chloride Conducted (mg)

O (DI

CHLORIDE CONDUCTlON TEST

Oct Nov Dec jan

Feb

Revised Nov 15196 Sample = FS25 AM6 Voltage Cell No. = CE06 Length Cell Vol = 0.610 Diameter Electrode = 316 SS #80 mesh Resistor

date hour elapsed anolyte mass dMIdt no Resistor cell time conc. passed [rnghr] aliquot potential current

[da~s l m I L 1 [mg] correction (volts) ( m 4

Regression Output: Constant -590.9276 Std En of Y Est 9.183402 R Squared 0.9888258 No. of Observations 8 Degrees of F reedorn 6

X Coeffiuent(s) 4.6536361 Std Err of Coef. 0.201 9599 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conducted (mg)

CHLORIDE MIGRATION TEST

Regressiori Output: Canstant -287.71 31 Std G r of Y Est 9.405(1227 R Squared 0,9814031 No. of Observations 15 Oegrees of Freedom 13

X Coeffiàent(s) 1.1427841 Std Err of Coef. 0.0436304 Std Err of Coef. 2.472895

Chloride Conduction Test Mix CEFS25 Oven Cured

200 Time (days)

Chloride Conduction Test Mix CEFS25 Oven Cured

350 400 Time (days)

CHLORIDE CONDUCTION TEST

Aug Nov Dec Jan

Revised May 23/95 Sample - - FS25 Oven Voltage - - Cell No. - - CE07 Length - - Cell Vol - - 0.610 Diameter - - Electrode - - 316 SS #80 mesh Resistor - -

date hour elapsed anolyte mass dM/dt no Resistor ceIl time mnc. passed [mghr] aliquot potential curent

[daysl ImgfL] [mg] correction (volts) (mA)

8 29 12 2 12 20 24 29

Feb 14 Mar 12

20

May 10 17

June 6 14 28

July 23 30

August 6 14 29

Regression Output: Constant -4 1 1.9653 Std Err of Y Est 2.6619675 R Squared 0.995431 7 No. of Observations 6 Degrees of Freedom 4

X Coefficient(s) 1.5192461 Std Err of Coef. 0.0514602 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conducted (mg)

CHLORIDE CONDUCTION TEST

Jan '96 Feb March

May

June

July

August

Revised Nov 15/96 Sample - - F €25 Ambient Voltage Cell No. d - 12 Length

Cell Vol - - 0.61 O Diameter

Electrode - - 31 6 SS #80 mesh Resistor

i

date hour elapsed anolyte mass dM1dt no Resistor cell time conc. passed [mglhr] aliquot potential current

kW SI [mg/Ll [mg] correction (volts) (m A)

Regression Output Constant -69 1.4524 Std Err of Y Est 17.593113 R Squared 0.9758894 No. of Observations 5 Degrees of Freedom 3

X CoeKcient(s) 5.051 0274 Std Err of Coef. 0.4583773 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conducted (mg)

CHLORIDE CONDUCTION TEST

Jan '96 March

May

June

July

August

Septem ber October

Novem ber

Revised Nov 5196 Sample - - FE25 OVEN Voltage CeIl No. - - 11 Length

Cell Vol = 0.610 Diameter Electrade = 316 SS #80 mesh Resistor

date hour elapsed anolyte mass dM1dt no Resistor cell time conc. passed [mghr] aliquot potential current

~ Y S I [ W L I [mg] correction (volts) (m A)

Regression Output: Constant -1 67.437 1 Std Err of Y Est 3.8826868 R Squared 0.9915505 No. of Observations 10 Degrees of Freedom 8

X Coefficient(s) 1.1383664 Std Err of Coef. 0.0371531 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conducted (mg)

CHLORIDE CONDUCTION TEST

Revised Nov 15/96 Sample = FM25 Ambient Voltage Celf No. = CE14 Length Cell Vol = 0.610 Diarneter Electrode = 316SS#80rnesh Resistor

d I

date hour elapsed anolyte mass dM/d t no Resistor ce11 tirne wnc. passed [mglhr] aliquot potential current

[daysl [WU [mg] correction (volts) (mA)

Feb 29 17 O* 0.000 Mar 4 18 " 4.042

12 16 1 1.958 20 14 19.875

May 1 O 1 5 " 71.000 17 16.25 - 78.052 24 16 " 85.042

June 6 15 " 98.000 14 15.5 " 106.021 28 13 " 120.042

Jub 15 13 ' 136.906 23 12.5 " 144.896 30 16.25 " 151.760

Aug 6 14.25 " 158.677 20 15.75 164.57292

ts = 92.1 39426

Regression Output: Constant -546.2502 Std Err of Y Est 1 1.723212 R Squared 0.9869744 No. of Observations 5 Degrees of Freedom 3

X Coefficient(s) 5.928518 Std Err of Coef. 0.393217 Std Err of Coef. 2.472895

Chloride Conducted (mg)

m o T l -

Chloride Conducted (mg)

t III .

: & O /

CHLORIDE CONDUCTION TEST

Feb '96 March '96

May

June

July

August

Septem ber

October

Novem ber

Revised Nov 5/96 Sample = CE1 3(FM250ven) Voltage Cell No. - - 13 Length

Cell Vol = 0.610 Diameter Electrode = 316 SS #80 mesh Resistor

date hour elapsed anolyte mass dM/dt no Resistor cell time conc. passed [mgihr] aliquot potential current

WYSI [mg/Ll ml correction (volts) (m A)

Regression Output: Constant Std E n of Y Est R Squared No. of Observations Oegrees of Freedom

X Coefficient(s) 1 -38432 1 7 Std Err of Coef. 0.0856553 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conducted (mg)

CHLORIDE CONDUCTION TEST

Nov '95 Feb '96 Mar

MW

June

Juty

Sept Dec

Revised Dec 21 196 Sample = FS40 Ambient Vottage - - CeU No. = CE2 Lengai - - Ce1 Val = 0.610 Diameter - - Uecbade = 316SS#ûUmesh Resistor - -

date hour elapsed anoîyte m a s dM/& no Resistor cet1 tirne conc. passed [mg/hr] aliquot potential current

[days] [mg&] [mg] canedion (volts) ( mA)

Chloride Conduction Test CEFS40 Ambient Cured

150 200

Tirne (days)

CHLORIDE CONDUCTION TEST Sample = FS40 Oven Voltage Ceîl No. - - 1 Length Cell Vol = 0.610 Diamebr Electrode - - 316 SS #8O mesh Reçistor

date hour elapsed anolyte rnass dWdt no Resistor cell Grne corn. passed (mghr] aliquot patentid cunent

[dayç] [mg/L] [mg] correction (voits) (mA)

Regression Ou!put: Cor#tant -228.981 8 Std Em of Y Est 1.8586034 R Squared 0.9968773 No. of Observations 8 Degrees of Freedom 6

X CoefWent(s) 0.96281 Std En of Coef. 0.021 9993 Std Err of Coef. 2.472895

Chloride Conducted (mg)

CHLORIDE CONDUCTION TEST

Des '95 Feb

M W

June

JuiV

wl-

sept

Oct

Nov

Dec

Revised Dec 21/96 Sampie = FE40 Oven Voîtage - - Cell No. = CE10 Lengîh - - Cell Vol = 0.610 Diameter - - Electrode = 316 SSWO mesh Resistor - -

date a elapsed anolyte mass dWdt no Resistor cell time conc. passed [rnghr] afiquot p*ntial cuvent

[days] [m g/L] [mg] correction (vok) ( rn A)

Regr-on Output Constant -51 8.9598 Std Err of Y Est 3.4259086 R Squared 0.9931 541 No. of Observations 5 Degrees of Freedom 3

X Coefkienqs) 1.81 83382 Std Err of Coef. 0.087 161 Std Err of Coef. 2.472895

Chloride Conduction Test CEFE40 Oven Cured

200 Time (days)

Chloride Conduction Test Mix CEFE40 Oven Cured

360 Time (days)

CHLORIDE CONDUCTlON TEST

Dec '95 Feb Mar M W Ju?,

Sept

Oct

Nov

Dec

Revised D e 21196 Sample - - FE40 Arnbient Voitage - - C d No. - - CE9 length - - Ceil Vol - - 0.61 0 Oiameter - - Electrode - - 316 SS #80 mesh Resistor - -

date hour elapsed anotyte mass dMl& no Resfftor cell tjme conc. passed [mghr] aliquot potential current

[days] [mgii] [mg] correction (vok) (mA)

Regression Output Constant -201 .O565 Std E r of Y Est 0.7469386 R Squared 0.9977226 No. of Obsewations 5 Degrees of Freedom 3

X Coefficient@) Std En of Coef. Std Err of Coef.

Chloride Conduction Test CEFE40 Ambient Cured

200 Time (days)

Chloride Conduction Test Mix CEFE40 Ambient Cured

Time (days)

CHLORIDE MIGRA TION TEST S m = CEO6(FM4ûAMB) Vdtage

- - 20

C8ll No. = 27 Leri@ - 50.8 - Ce(l Vd = 0.610 Damter - 100.0 - Elecbode = 316SSüûûmesh Resistor - - 3

Feb 23 28

Mar 12 20

May 1 O 17 24

June 6 14 28

Juiy 15 23 30

Aug 6 14 20

sept 9 20

Regression Output: Constant -1 38.7235 Std Err of Y Est 4.965055 R Squared 0.9801 581 No. of Obsenratians 8 Degrees of Freedun 6

X Coefiicient(s) 1.3936349 SM Err of Coef. 0.0809501 Std EK of C m . 2.472895

Chloride Conduction Test CEFM40 Ambient Cured

1 O0 150 Time (days)

Chloride Conduction Test Mix CEFM40 Ambient Cured

Time (days)

CHLORIDE CONDUCTION TEST

Revised May 23/95 Sarnple - - FM40 Oven Voltage - - Cell No. = C E 8 Length - - Cell Vol = 0.610 Diameter - - Electrode - - 316 SS #80 mesh Resistor - -

date hour elapsed anolyte mass dM/dt no Resistor ceIl tirne wnc. passed [mglhr] aliquot potential current

[da~sl mg/Ll [mg] correction (volts) (mA)

Feb 23 28

Mar 20

May 10 17 24

J une 6 14 28

July 15 23 30

Aug 6 20 29

Sept 9 20

Regression Output: Constant -295.1486 Std En of Y Est 5.25641 78 R Squared 0.9884644 No. of Observations 6 Degrees of Freedom 4

X Coefficient(s) 2.349058 Std Err of Coef. 0.1268828 Std Err of Coef. 2.472895

Chloride Conducted (mg)

Chloride Conduction Test Mix CEFM40 Oven Cured

170 Time (days)

CHLORIDE CONDUCTION TEST

Mârch '96

April

May

June

Jub

Augrnt

Septem ber

Odober

N ovem ber

Revised Nov 5196 -me = FS56 AMBlENT VoWW Ceil No. - - 16 LeW*

Cen Vol = 0.610 Diameter Elecbode = 316SSWOmesh Resistot

Regression Output Constant 0.3657967 Std Err of Y Est 4.4002252 R Squared 0.9869237 No. of Observations 16 Degrees of Freedom 14

X Coefficient(s) 0.W1776 Std En of Cod. 0.01 981 72 SM Err of Coef. 2.472895

Chloride Conduction Test Mix CEFS56 Ambient Cured

150 Time (davs)

Chloride Conduction Test Mix CEFS56 Ambient Cured

150 Time (days)

CHLORIDE CONDUCTION TEST

Mar '96

Aqr May

August

Sept

Oct

Nov

Dec

Revised Dec 21/96 Sample - - FS56 Oven Voitage - - Cell No. - - CE1 5 Length - - Cell Vol - - 0.610 Diameter - - El& ode - - 316 SS #80 me& Resistor - -

daf* - -

hour elapsed anotyte m a s dM/& no Resisîor cell time COIIC. passed [mghr] aliquot potemal current

[days] [mgîi] [mg1 correction (volts) ( mA)

Regression Output Constant -9.41 8166 Std En of Y Est 0.3235479 R Squared 0.999072 No. of O b s e ~ o n s 11 Degrees of Freedom 9

X Coefient(s) 0.2432973 Std En of Coef. 0.002471 7 Std En of Coef. 2.472895

Conducted (mg)

Chloride Conduction Test Mix CEFS56 Oven Cured

Time (davs)

I M A W LVALUATION TEST TARGET (QA-3)

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