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Ultriva User’s Conference 2012 RTS And Pick List
Presented by Nandu Gopalun
Receipt to Stock and Pick list
– RTS (Receive to Stock)
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Topics to cover
Pick list?
Advantages of RTS
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• All parts go through one system• Standardized Receipts• System calculates Consumptions and replenishments• System handles all types of replenishments. • Even if the supplier is not trained to use Ultriva still
all the parts can be transacted through the system• Receiving team need not worry about PO quantity/
open PO• Exception based alerts helps Supplier/Buyer/
Receiving Team relationship.
RTS – Simple Receiving process
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RTS – Complex Receiving process
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Multi loop system
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Master label/Kanban label
Found
Warehouse Assembly/ sub-assembly
3PL or Plant owned Warehouse
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Consumption at lineSets bin empty
Empty bins are moved to
supermarket from pick location
Empty bins are scanned
at supermarket
Runline accumulates empty bins
Empty bin is refilled and moved to line
Electronic Pick list is generated to the warehouse with location codes
Material handler picks from location
and delivers to repack area
Filled containers are moved to
Supermarket
Filled bins are scanned
at repack area
Materials arrive from suppliers
Item moved to a
dedicated location
Item No, Quantity
and location code
scanned
Replenishing customer lines
Replenishing Supermarkets
Receive To Stock
Label is printed Label stuck on the box and system
updated
Manufacturing Floor
3PL or Plant owned Warehouse
Pick list
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Two kinds of pick list
Pick by Card
Pick by Item
Pick list Configuration
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• Sort by Location, Item and Card
• FIFO• FIFO – No Repacking
Pick list Configuration
• Back to Front• Front to Back
Pick list sorted based on Location
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Pick list sorted by Item
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Pick List with Cards
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Pick list Configuration
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• FIFO• FIFO – No Repacking
Pick list Configuration
Pick list filling only from one card (One to One)
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Pick list Configuration
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• FIFO• FIFO – No Repacking
Pick list Configuration
Pick List (applying multiple cards)
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Pick List Fulfillment
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Pick list showing closed short
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List showing Items with no Inventory
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List showing Cards with no inventory
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Scanning From Pick list by cards
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Scanning From Pick list by Item
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Advantages of Ultriva pick list
• All transactions go through one system• Barcode Scanning enables accuracy• No stock will not be shown in the pick list helps
material handler’s search• No stock information is sent to right people through
email. • Corrections at the same time as the material pulled
lead to auto cycle count.• Data entry errors will be eliminated• Better Inventory accuracy
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