ULTRASONIC INSPECTION

Course Outline

• Introduction

• Principles and Theory

• Equipment and Calibrations

• Techniques and Calibrations

• Contact

• Immersion

• Comparison of contact and immersion methods

• Calibration

• Interpretation / Evaluations

• Evaluation of base metal product forms

• Evaluation of weldments

• Variables affecting test results

• Procedures

• Specific applications

• Codes/standards/Specifications

• Report and Defect sketch

• Safety and Health

• Other etc…….

About Ultrasonic Testing (UT)

Ultrasonic testing uses the same principle is Ultra-high frequency sound is introduced into the part

being inspected and if the sound hits a material with a different acoustic impedance (density and

acoustic velocity), some of the sound will reflect back to the sending unit and can be presented on a

visual display. By knowing the speed of the sound through the part (the acoustic velocity) and the

time required for the sound to return to the sending unit, the distance to the reflector (the

indication with the different acoustic impedance) can be determined.

Who Should Attend?All personal such as technical managers, consultants, engineers, supervisors, inspectors,

technicians, etc., in QA/QC, production, operation, maintenance, planning, design and service,

whose responsibilities are in making decisions concerning non-destructive testing in Oil & Gas

and heavy industries?

Practical Training: Objectives:

Plate butt joints ultrasonic testing •

Pipe butt joints ultrasonic testing•

T,K,Y butt joints ultrasonic testing•

Pipe UT test Plate UT test T,K,Y .UT test

Trainer:

ASNT NDT Level III in Ultrasonic Testing, Radiography Testing, Penetrant Testing, Magnetic Testing,

Visual and Optical Testing.

NDT level III in Radiography Testing and Penetrant Testing as per ISO 9712 / EN473 (Germany),

level II in Ultrasonic Testing, Magnetic Testing and Visual Testing as per ISO 9712 / EN473 (Germany)

Demonstrator:

Non-Destructive Testing Instructor. Who are seasoned and experienced with the knowledge of

welding, Codes & Standards, Material and corrosion together with the subject.

How many day?

- 10

Magnetic Particle Inspection Training (MT)

Magnetic Particle Inspection

Magnetic Particle Inspection (MPI)

Magnetic Particle Inspection MPI is used to locate surface and slightly sub-surface

discontinuities in Ferromagnetic materials by introducing a magnetic flux into the material.

Course Outline

Introduction of magnetic Particle Inspection

Principles of Magnet and Magnetic Fields

Code and Standard of Magnetic Particle Inspection

Certification and Examination

Properties of Chemical ( Black Ink, White Contrast Paint )

Practical and Theory of Magnetism, Domain, Magnetic Field

About the B-H ( Hysteretic Loop )

Unit

Magnetization By means of Electric current

Demagnetization

Field Strength Distribution

Types of discontinuities detected by Magnetic Particle Inspection

Reports and records

Safety

…etc.,

Who Should Attend?

All personal such as technical managers, consultants, engineer, supervisor, inspector,

technicians, etc., in QA/AC, Production, operation, maintenance, planning, design and

service, whose responsibilities are in making decision concerning non-destructive testing in

Oil & Gas and heavy industries.

Trainer

ASNT NDT Level III in Ultrasonic Testing, Radiography Testing, Penetrant Testing, Magnetic

Testing, Visual and Optical Testing.

NDT level III in Radiography Testing and Penetrant Testing as per ISO9712 / EN473 (Germany),

level II in Ultrasonic Testing, Magnetic Testing and Visual Testing as per IO9712 / EN473

(Germany).

Demonstrator

Non-Destructive Testing Inspector who are seasoned and experienced with the knowledge of

Welding, Codes & Standards, Material and Corrosion together with the subject.

How Many Days?

10 Days.

Penetrant Testing (PT)

Penetrant Testing

Penetrant Testing (PT)

Penetrant testing locates surface-breaking discontinuities by covering the item with a

penetrating liquid, which is drawn into the discontinuity by Capillary action. After removal of

excess penetrant, the indication is made visible by application of a developer. Color contrast

or fluorescent systems may be used.

Course Outline

Introduction of Penetrant Testing

Practical and Theory of Penetrant testing

Methods

Technical and Physical Properties

Properties of Chemical (Developer, Penetrant, Cleaner)

Units

Defects ( Cracks, LOF, Porosity )

Code and Standard of Penetrant Testing

Certification and Examination

Reports and Records

Safety

… etc.,

Who Should Attend?

All personal such as technical managers, consultants, engineers, supervisor, inspector,

technicians, etc., in QA/QC, production, operation, maintenance, planning, design and service,

whose responsibilities are in making decisions concerning non-destructive testing in Oil & Gas

and heavy industries.

Trainer

ASNT NDT Level III in Ultrasonic Testing, Radiography Testing, Penetrant Testing, Magnetic

Testing, Visual and Optical Testing.

NDT level III in Radiography Testing and Penetrant Testing and Visual Testing as per IO9712 /

EN437 (Germany)

Demonstrator

Non-Destructive Testing Inspector who are seasoned and experienced with the knowledge of

Welding, Codes & Standards, Material and Corrosion together with the subject.

How Many Days?

10 Days

Radiography Testing (RT)

Radiographic Testing (RT) Radiography monitors the varying transmission of ionizing radiation through a material with the

aid of photographic film or fluorescent screens to detect changes in density and thickness. It

will locate internal and surface-breaking defects.

Course Outline

Introduction of Radiographic Testing (RT)

Principle & Theory of Radiographic Testing

Practical of Radiography Testing

Film Preparation & IQI Selection

Film Processing (Developer, Stop Bath, Fixer, Water)

Sensitivity

Film Interpretation (Review of Film such water mark, Chemical Mark, IQI, Defects)

Defects (LOF, LOP, Porosity, Slag Inclusion, Tungsten Inclusion)

Code and Standard (acceptance Criteria) ASME IX, ASME VIII, ASME V, ASME I, ASME

B31.3/B3.1, API 1104)

Units (Roentgen R, Gray Gy, Radiation Absorbed Dose Rad)

Radiation Safety

Report, Records and Procedure Writing

Certification and Examination

…etc.,

Who Should Attend? All personal such as technical, managers, consultants, engineers, supervisors, inspectors,

technicians, etc., in QA/QC, production, operation, maintenance, planning, design and service,

whose responsibilities are in making decisions concerning non-destructive testing in Oil & Gas

and heavy industries.

Trainer ASNT NDT Level in Ultrasonic Testing, Radiography Testing, Penetrant Testing, Magnetic

Testing, Visual and Optical Testing.

NDT level III in Radiography Testing and Penetrant Testing as per ISO9712 / EN473 (Germany),

Level II in Ultrasonic Testing, Magnetic Testing and Visual Testing as per IO9712 / EN473

(Germany)

Demonstrator Non-Destructive Testing Inspector who are seasoned and experienced with the knowledge of

Welding, Codes & Standards, Material and Corrosion together with subject.

How Many Days?

10 Days.