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Ultrasonic Consolidation MIT/DMSE

Ultrasonic Consolidation

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Ultrasonic Consolidation. MIT/DMSE. MIT/DMSE. E’ Master Curve and Model Fit. MIT/DMSE. MIT/DMSE. E’’ Master Curve and Model Fit. MIT/DMSE. Process Model. MIT/DMSE. Spreadsheet Model. MIT/DMSE. Temperature Dependence of E’’ at 40MHz. MIT/DMSE. - PowerPoint PPT Presentation

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Page 1: Ultrasonic Consolidation

Ultrasonic Consolidation

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 2: Ultrasonic Consolidation

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 3: Ultrasonic Consolidation

E’ Master Curve and Model Fit

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 4: Ultrasonic Consolidation

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

0.003 0.0031 0.0032 0.0033 0.0034 0.0035 0.0036

1/(T, K)

-3

-2

-1

0

1

2

3

4

Page 5: Ultrasonic Consolidation

E’’ Master Curve and Model Fit

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 6: Ultrasonic Consolidation

Process Model

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

U l t r a s o n i c h e a t i n g

20, r r

d T QQ f E R H

d t c

D y n a m i c m o d u l u s

2

0 2 21 1

,1 1

N Nj j j j

j jj j

k kE k E

0 e x pj jg

E

R T

C u r i n g r e a c t i o n

210 e x p 1

rmm

g

d Ek

d t R T

Page 7: Ultrasonic Consolidation

Spreadsheet Model

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 8: Ultrasonic Consolidation

Temperature Dependence of E’’ at 40MHz

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 9: Ultrasonic Consolidation

Carbon/8552 composite, o= 1.4%, f = 40 kHz.

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 10: Ultrasonic Consolidation

DSC Cure Scans and Model Fit

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 11: Ultrasonic Consolidation

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

20

40

60

80

100

120

140

160

180

200

1 10 100 1000

time(min)

tem

pe

ratu

re(o

C)

manufacturer's cure cycle

isothermal gelation

isothermal vitrificationfully cured Tg

Page 12: Ultrasonic Consolidation

Finite Element Analysis (FEA)

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

uu u p u

t

Tc u T Q k T

t

Cu C R D C

t

Page 13: Ultrasonic Consolidation

FEA - mesh

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

Page 14: Ultrasonic Consolidation

FEA – temperature contours

MIT/DMSE

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Sci ence and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.

1.

Committee on Materials Science and Engineering, National Research Council,

M aterials Science and Engineering forthe 1990s: Maintaining Competitiveness in the Age o f Materials

, National Academy Press, Washington, D.C., 1989.