26
PLM World ‘06 Sang Jun Sim (sangjun.sim@gmdat.com , 82-32-520-2829) GM DAEWOO Auto & Technology Co. Sang Jun Sim Senior Manager, Technical Center ([email protected] , 82-32-520-2829) GM DAEWOO Auto & Technology Co. GM Daewoo's Streamlined Vehicle Development Process using UGS PLM solutions

UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim ([email protected],

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

PLM World ‘06

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Sang Jun SimSenior Manager, Technical Center

([email protected], 82-32-520-2829)

GM DAEWOO Auto & Technology Co.

GM Daewoo's Streamlined Vehicle Development Process

using UGS PLM solutions

Page 2: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Contents

Company Profile

Key Business Challenges

Solution Profile

Benefits

Next Steps

Page 3: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Contents – Company Profile

Who we areGM DAEWOO VisionGM DAEWOO Products

Company Profile

Key Business Challenges

Solution Profile

Benefits

Next Steps

Page 4: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Company profile

· Company Name GM Daewoo Auto & Technology Co.

· Division Product Engineering

· URL http://www.gmdaewoo.co.kr

· 2005 Sales Volume 1,150,000 units

· 2006 Sales Volume 1,500,000 units (Forecast)

· Number of Employees Total 14,725 employees (‘06 March 31)

· Vision The most respected Korean automotive company…And the global benchmark for high customer value

Page 5: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

GM Network

Shanghai, China

Port Elizabeth,South Africa

GMTC-IIndia

Melbourne,Australia

Mitaka, Japan*

Hamamatsu, Japan*

Fujisawa,Japan*

* Alliance Partner

Rüsselsheim,German

Millbrook,England

São Paulo,Brazil

Trollhättan,Sweden

Toluca, Mexico

Warren, US

Oshawa,Canada

Incheon, KoreaDetroit, US

GMIIndia

GMThThailand

Page 6: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

GM DAEWOO

Shanghai, China

Port Elizabeth,South Africa

GMTC-IIndia

Melbourne,Australia

Mitaka, Japan*

Hamamatsu, Japan*

Fujisawa,Japan*

* Alliance Partner

Togliatti, Russia(under study)

AvtVARüsselsheim,

German

Turin,Italy*

Millbrook,England

São Paulo,Brazil

Trollhättan,Sweden

Toluca, Mexico

Warren, US

Oshawa,Canada

Incheon, KoreaDetroit, US

GMIIndia

GMThThailand

GMAP

South Korea

ChangwonGunsan

Boryung

Incheon(WE ARE HERE – TECHNICAL CENTER)

Page 7: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

South Korea

ChangwonGunsan

Boryung

Incheon(WE ARE HERE – TECHNICAL CENTER)

GM DAEWOO - Incheon

Magnus L6

GENTRA

WINSTORM

Kalos

TOSCA

GM DAEWOO STATESMAN

Page 8: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

South Korea

Gunsan

Boryung

Incheon(WE ARE HERE – TECHNICAL CENTER)

GM DAEWOO - Gunsan

Changwon

Lacetti HB

Lacetti NB Lacetti NB

Rezzo

Page 9: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

South Korea

ChangwonGunsan

Boryung

Incheon(WE ARE HERE – TECHNICAL CENTER)

GM DAEWOO - Changwon

Matiz - ConceptLabo

DamasAll New Matiz

Page 10: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

South Korea

Gunsan

Boryung

Incheon(WE ARE HERE – TECHNICAL CENTER)

GM DAEWOO - Boryung

4HP16

4HP14

Powertrain Plant (1996)

Changwon

Page 11: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Contents – Key Business Challenges

Challenges in the Automotive IndustryPLM Vision

Company Profile

Key Business Challenges

Solution Profile

Benefits

Next Steps

Page 12: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

PLM Vision

Integrated management of Integrated management of product lifecycle, knowledge product lifecycle, knowledge reuse and reuse and virtual validationvirtual validation

Reinforcing competitive factors Reinforcing competitive factors of each company and of each company and integrating itintegrating it

Unification Unification of process and system of process and system management within GMmanagement within GM

Remote collaboration incorporate Remote collaboration incorporate with CAx data with CAx data

Integration into one bundled IT Integration into one bundled IT solutionsolution

Key Business Challenges

Challenges

Market environment changing Market environment changing rapidlyrapidly

Automotive IndustrialAutomotive Industrial Paradigm Paradigm shiftsshifts

International and domestic International and domestic competition being severecompetition being severe

GM Daewoo management GM Daewoo management circumstance changingcircumstance changing

Too many IT solutions availableToo many IT solutions available

Page 13: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Contents – Solution Profile

Key Milestones

Pilot Projects and Assessments

Solution Profile & Best Practice

Company Profile

Key Business Challenges

Solution Profile

Benefits

Next Steps

Page 14: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Key Milestones

200520042003

3/0211/01

UG/TcAE Pilot (Nov~Apr, 04)

11/01

UG CAM/TCM Pilot (Nov~Mar, 05)

NX2 License : 275

NX2 License : 560

UGNX License : 150

TODAY

VisJack

Pilot

2006

NX3 License : 750

04/14

Total No. of TcAE Users : ~ Over 1000TcAE v.8

ImplementationTcAE v.8 Implementation

TcAE v.9 BPTcAE v.9 BP

TeamcenterCommunity (TcC) Implementation

TeamcenterCommunity (TcC) Implementation

NX2 Block Point (BP)

NX2 Block Point (BP)

UGNX Training

UGNX Training

NX3 BPNX3 BP

UGNX Training : Total ~1500 (End of ’06)

UGNX Training : Total ~1500 (End of ’06)

12/31//11/10 3/31 8/01 3/02 4/18 12/12

Page 15: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Pilot Projects & Assessments

GMDAT Technical Center / GMDAT Manufacturing Engineering / GMDAT Metal Fabrication Division / GMDAT IS&S / GM IS&S / UGS Korea

DeployBuild

DesignDefinePlan

Pilot Project6 M

onths

Design ReviewDesign Review

Data ManagementData Management

Data SharingData Sharing

ModelingModeling

Workflow & ReleasingWorkflow & ReleasingGMDAT Std. Process

Guidelines

Training Plan

Deployment Plan

Local Helpdesk

Page 16: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

P L MP L MP L MP L MTcAE

v.8.1.1.10c

VisMockupv.5.1.0.2

TcC

UGNXv.2.0.3.1

Solutions Profile

Best Practices Result

New SUV Program (1st Application)

- Enable Global Vehicle Development Process

- Parts reuse

- Vehicle Assembly Structure

- Data sharing

Manufacturing Engineering

- DMU applied

- Defect validation after design change

- Equipments and facilities DB

- Win ‘2004 BK Award* -KNOWLEDGE-BASED DIE TOOLING INNOVATION

· Technology Infrastructure & Applications

· Best Practice

’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations

Page 17: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Contents - Benefits

OverallUGNXTeamcenter EngineeringTeamcenter VisualizationTeamcenter CommunityUnexpected Benefits

Company Profile

Key Business Challenges

Solution Profile

Benefits

Next Steps

Page 18: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Benefits

Reduction in vehicle development time Up to 6 months

Reduction in engineering system cost Approx. 15 Mil. USD

Increased in Knowledge Reuse Achieved– Work in collaboration with global GM – Unification of process– Data sharing– Part reuse

Enable rapid, real-time Achieved& global Architecture development

!! The Results Were Outstanding !!!! The Results Were Outstanding !!

Page 19: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

0%

20%

40%

60%

80%

100%

Previous Now

UGNX 2

Avg. Time Design Change per part

≅≅ 8hrs8hrs

3.5hrs3.5hrs

66%66%

· Reduction in avg. time for a design modification

· Enable virtual review for design, analysis, & tooling

· Simple to model a design according to industrial & global GM std.

Page 20: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

· Structural data management (VAS*)

· Improvement of initial math quality

· Data sharing for geographically dispersed teams & Global reuse of Cax data

· Optimal design process management

0%

20%

40%

60%

80%

100%

2 years ago Now

Avg. Time

Data Sharing

Avg. Time One

Virtual Build

≅≅ 5days5days

≤≤ 1day1day

Teamcenter Automotive Edition

80%80%

90%90%

Real TimeReal Time

VAS* : Vehicle Assembly StructureNext Year TargetNext Year Target

Page 21: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

· Digital validation of vehicle-level configurations

· Validation rate increase in virtual stage

· Reduction in avg. build-time for the first proto

Teamcenter Visualization

0%

20%

40%

60%

80%

100%

2 years ago Now

Avg. Time

1st Proto Vehicle

18%18%

Page 22: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Teamcenter Community

Travel Cost

Design Review

50%50%

GMDATGM

· Integrated real time collaboration

· Validation of CAx data with global GM and suppliers in secured environment (integrated with TcAE)

· Reduction in avg. business travel cost for design review

Page 23: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Unexpected Benefits

·· Reduce queryReduce query--time through information time through information sharing sharing

·· PLMPLM’’ss retention capability of design revisionretention capability of design revision

·· LightLight--data handling capability for design data handling capability for design reviewreview

·· Improvement in realImprovement in real--time communication by time communication by instant messaginginstant messaging

·· Reduce large amount of paper used Reduce large amount of paper used

Page 24: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Contents

RDVPart ReuseTeamcenter ManufacturingFuture PLM Solutions

Company Profile

Key Business Challenges

Solution Profile

Benefits

Next Steps

Page 25: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

Next Steps

Future Future PLM solutionsPLM solutions

Complete the PLM loop over the whole product lifecycle Complete the PLM loop over the whole product lifecycle

• Real-time availability of visual prototype• Make PDM data expanded into enterprise

• Manage manufacturing product & process in a common data environment

• Cost reduction in change order & resource investment

• Extend development environment to different regions and across the company

• Achieve targets for 2006

• Implement Part reuse in TcAE (end of Q2, 2006)• Improve part reuse rate for new car programs• Implement Visual Bom via TcWeb (end of Q2, 2006)

RDV* : Repeatable Digital Validation BOM** : Bill Of Material

TeamcenterTeamcenterManufacturing Manufacturing

& UG CAM& UG CAM

Part Reuse Part Reuse ((TcAETcAE))

RDV* (RDV* (TcAETcAE))

Page 26: UGS PLM Solutions’ Asia Pacific PLM Excellence Award · ’04 BK Award : GM's highest award for recognizing GM technical inventions and innovations Sang Jun Sim (sangjun.sim@gmdat.com,

PLM World ‘06

Sang Jun Sim ([email protected], 82-32-520-2829) GM DAEWOO Auto & Technology Co.

THANK YOU!

Sang Jun SimSenior Manager, Technical Center

([email protected], 82-32-520-2829)

GM DAEWOO Auto & Technology Co.