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H i g h B a y S o l u t i o n s
Efficent
Economic
Long Life
Environment Friendly
Reliable
High Performance
brochure 2012 - 2013
DORA HIGH-BAY SOLUTIONS
Nowadays lots of industrial buildings are still using conventional, unefficent HID systems. In most cases conventional HID systems are less efficient and short lifed solutions according to new T5 technologies.
To reduce energy and service costs, companies are investing on new efficent and long lifed T5 High-Bay solutions.
Genel olarak birçok aydınlatma ekipmanının bir yıl-lık enerji tüketim bedeli, ürünün satınalma bedeli-nin çok daha üstünde olmaktadır. Geleneksel olarak kullanılan 250W ve 400W yüksek basınçlı lambaların enerji tüketimleri aşağıdaki gibidir.
250W HID
280 W
0,078 €
140 €
400W HID
440 W
0,044 €
220 €
SYSTEM POWER
ENERGY COSTS (HOURLY)
ANNUAL ENERGY COSTS (FOR 5000 HOURS)
CONVENTIONALHID SYSTEMS
In most cases annual energy consumption cost of a luminary is higher than its purchasing cost. Annual energy consumption cost of 250W - 400W conventional HID systems are shown in below.
Tariff : 0,1 € / kWh
DORA HIGH BAY
LUMINARY MODEL
CONVENTIONAL ALTERNATIVES
2x54W
250W MV
115 W
9 Months 11 Months 17 Months 31 Months
0,0115 €
57,5 €
4x54W 2x80W 4x80W
400W MV 250W MH 400W MH
230 W 175 W 350 W
0,0230 € 0,0175 € 0,0350 €
115 € 87,5 € 175 €
SYSTEM POWER
PAYBACK PERIOD
ENERGY COSTS (HOURLY)
ANNUAL ENERGY COSTS (FOR 5000 HOURS)
DORA T5 High Bay luminaries are stable, long life and energy efficent solutions against 250W - 400W conventional HID fittings.
* Comparisons are for retrofit/renovation projects.* Payback period will be shorter for new installations.
DORA HIGH BAY COMPARISON WITH CONVENTIONAL HID HIGH BAY
- Lighting Analysis for 1000 m2 Factory Area
- Avarage Lighting Level: 350 Lux
- Mounting Height: 8m
High UGR -
Low CRI (Color Rendering) -
Low Uniformity -
Low Lumen Maintenance -
High Glare -
High Power Density -
Low Service Life -
+ Low UGR
+ Higher CRI (Color Rendering)
+ Higher Uniformity
+ Higher Luumen Maintenance
+ Low Glare
- Low Power Density
- Long Service Life
DORA high bay luminaries are ideal solutions for industrial plants with their long service life, low defect ratio, high system efficiency and other technical specifications.
1x400W Metal Halide Conventional
0 75 150 225 300 375 450 525 600 0 75 150 225 300 375 450 525 600
4x54W New Generation Dora High Bay
Energy consumption of DORA and conventional HID systems (8m installation height, 1000m2 industrial area)
SYSTEM
QUANTITY
SYSTEM POWER
INSTALLED POWER (W)
ANNUAL USAGE 4000 Hours
ANNUAL USAGE 5300 Hours
ANNUAL USAGE 8000 Hours
400W Metal Halide Maintenance Factor:
0.65
21 Pcs 45 Pcs 30 Pcs
440 W 450 W 216 W
9.240 W 20.250 W 6.480 W 2.760 – 13.770 W
3.696 € 8.100 € 2.592 € 1.104 - 5.508 €
4.897 € 10.732 € 3.434 € 1.463 - 7.298 €
7.392 € 16.200 € 5.184 € 2.208 - 11.016 €
SAVING POTENTIAL
PAYBACK PERIOD
400W Mercury Vapor Maintenance Factor:
0.6
4 x 54W T5Maintenance Factor:
0.8
SAVINGPOTENTIAL
For new installations (6-24 months according to annual usage)
% 30 - %68
Electricity Tariff: 0,1 € / kWh
Most Economical Solutions
Industrial T5 high bay solutions are on top economical solutions when energy consumption and installation cost are the cases.
Stable Light Output
DORA solutions light consistancy are higher than traditional HID systems. Light sources have 10% performance degradation on all usage time. Traditional HID systems have 40% performance degration.
Suitable for Emergency Lighting
DORA series luminaries can be optinally designed for emergency lighting. In this way under energy shortage luminaries will be on in a stated performance.
Long System Service Life & Low Early Foult Rate
DORA series designed for T5 light sources. With low defect ratio (%10 defection for 23.000 hours) this light sources offer us minimum service cost and group lamp changing. Optionally extra long-life T5 light sources (100.000h) can be used.
Automotion Compability
Unlike traditional systems, DORA systems are produced to compatible for automotion system like daylight control, central control movement-sensitive and dimming aplications.
Low Mercury and CO2 Emission
250W mercury vapor light source has 38 mg of mercury. Instead of this DORA has 2x54W has 92% less (only 2,8mg) mercury. Also due to high efficiency of this system, CO2 emission is much lower.
SYSTEM ADVANTAGES
KEY ADVANTAGES
Maintenance and service issue are the main problems for T5 High bay luminaries.Due to unique design of DORA, on proper maintenance all parts can disassembled and alternative parts will be installed in seconds.
New generation DORA luminaries, ballast can maintained without any screws with this unique design, ballast connections, cables, lampholders and optical systems mounted on a moveable mechanism.
On traditional T5 systems,every reflector or housing can cause coordinate problems during maintanence period DORA designed with moveable mechanism where all optical and mechanism are fitted on it. This unique design give user to advantage on servicing issues.
GENERAL SPECIFICATIONS
GLASS
4mm tempered glas used in high IP versions.
On DORA High bay solutions ,housing is redesigned to close screw connection gap on the back side ofthe housing. All inner companents are fixed to housing over a movable hanging system. All metal parts and accessories are welded to body and due to this production technic long time IP protection has ensured.
Housing is made of 0,7 mm steel sheet which is anti-corresive iron-phosphate applied and electrostatic powder painted. Polyurethane foam gasketing is also used in High-IP versions. Due to this technique IP protection is guaranteed.
HOUSING DESIGN
REFLECTOR
Reflectors are made of %95 reflection rated, gloss anodized, %99,99 purity aluminium sheets. Reflectors are especially designed and optimized for high bay applications.
LAMPHOLDER
Due to applied high temperature and electrical values, lampholders are one of the important components for system service life. The bulb temperature of high output T5 lamps are higher
than conventional T8 lamps and these temperature will be extremly higher in enclosed luminaries. Because of this critical issue, only high temperature rated (T140) lampholders used in DORA luminaries.
BALLAST
CABLE
CLIPS
PROTECTIVE FILM
Three different ballast options which are standard, industrial or digital-dimmable can be used. Standard products are 50.000 hours rated economical solutions. Industrial ballasts are 100.000 hours rated long life and durable products with low defect ratio. Third option is digital/dim-mable ballast which can be controlled via anolag (1-10V) or digital (DALI)
Only certified halojen free cables are used in luminaries.
For providing high IP protection and ideal comp-ression, one way hingled clips system which is made of corrosion protected material is used. Hin-ge system allow to open luminaire glass in service without any aiming problem.
Glass can be covered optionally with protective film to help glass to disperse on breaks. Film co-ver can be, one or two sided according to custo-mer needs.
YTR-1x54W IP20
YTR-1x80W IP20
YTC-1x54W IP65 YTC 1x80W IP65
YTR-2x54W IP20 YTR-2x80W IP20 YTC-2x54W IP65 YTC-2x80W IP65
YTR-4x54W IP20
YTR-4x80W IP20
YTC-4x54W IP65 YTC-4x80W IP65
New Generation Industrial High Bay Solutions
DORA Enclosed High Bay Luminaries
Type
Power (W)
Lamp
V/Hz
Current (A)
Ballast
Weight (gr)
4 x 54
T 16 / 54 W
220-240 / 0-50-60
Electronic
0.98
14000
S 454 YTC
HOUSING
REFLECTOR
GASKET
GLASS
BALLAST
OPTIONAL
Enclosed housing made of, Anti corresive iron-phosphate applied and electrostatic powder painted 0.7mm steel sheet.
Made of %95 reflection rated, gloss anodized, %99,99 purity aluminium sheets which are fitted on a moveable mechanism.
Effused anti-aging polyurethane material.
4 mm tempered glass with silk screen glass hinged to body with stainless steel hinged-clips.
EE1:A2 Class, warm start, constant light output electronic ballast.
- Protective Film- Dimmable DALI ballast- Extra long life industrial ballast- Emergency module- Extra long lifed T5 lamp
65
Type
Type
Power (W)
Power (W)
Lamp
Lamp
V/Hz
V/Hz
Current (A)
Current (A)
Ballast
Ballast
Weight (gr)
Weight (gr)
1 x 54
T 16 / 54 W
220-240 / 0-50-60
Electronic
0.24
5500
S 154 YTC
2 x 54
T 16 / 54 W
220-240 / 0-50-60
Electronic
0.48
9000
S 254 YTC
65
4 x 80
T 16 / 80 W
220-240 / 0-50-60
Electronic
1.45
15500
S 480 YTCType
Power (W)
Lamp
V/Hz
Current (A)
Ballast
Weight (gr)
DORA Enclosed High Bay Luminaries
HOUSING
REFLECTOR
GASKET
GLASS
BALLAST
OPTIONAL
Enclosed housing made of, Anti corresive iron-phosphate applied and electrostatic powder painted 0.7mm steel sheet.
Made of %95 reflection rated, gloss anodized, %99,99 purity aluminium sheets which are fitted on a moveable mechanism.
Effused anti-aging polyurethane material.
4 mm tempered glass with silk screen glass hinged to body with stainless steel hinged-clips.
EE1:A2 Class, warm start, constant light output electronic ballast.
- Protective Film- Dimmable DALI ballast- Extra long life industrial ballast- Emergency module- Extra long lifed T5 lamp
2 x 80
1 x 80
T 16 / 80 W
T 16 / 80 W
220-240 / 0-50-60
220-240 / 0-50-60
Electronic
Electronic
0.7
0.34
11000
6800
S 280 YTC
S 180 YTC
Type
Type
Power (W)
Power (W)
Lamp
Lamp
V/Hz
V/Hz
Current (A)
Current (A)
Ballast
Ballast
Weight (gr)
Weight (gr)
DORA High Bay Luminaries
4 x 54
T 16 / 54 W
220-240 / 0-50-60
Electronic
0.98
7000
S 454 YTR
20
Type
Power (W)
Lamp
V/Hz
Current (A)
Ballast
Weight (gr)
HOUSING
REFLECTOR
BALLAST
OPTIONAL
Anti corresive iron-phosphate applied and electrostatic powder painted 0.7mm steel sheet.
Made of %95 reflection rated gloss anodized, %99,99 purity aluminium sheets which are fitted on a moveable mechanism.
EE1:A2 Class, warm start, constant light output electronic ballast.
- Dimmable DALI ballast- Extra long life industrial ballast- Emergency module- Extra long lifed T5 lamp
2 x 54
1 x 54
T 16 / 54 W
T 16 / 54 W
220-240 / 0-50-60
220-240 / 0-50-60
Electronic
Electronic
0.48
0.24
4500
2500
S 254 YTR
S 154 YTR
104
Type
Type
Power (W)
Power (W)
Lamp
Lamp
V/Hz
V/Hz
Current (A)
Current (A)
Ballast
Ballast
Weight (gr)
Weight (gr)
DORA High Bay Luminaries
20
4 x 80
T 16 / 80 W
220-240 / 0-50-60
Electronic
1.45
9500
S 480 YTRType
Power (W)
Lamp
V/Hz
Current (A)
Ballast
Weight (gr)
HOUSING
REFLECTOR
BALLAST
OPTIONAL
Anti corresive iron-phosphate applied and electrostatic powder painted 0.7mm steel sheet.
Made of %95 reflection rated gloss anodized, %99,99 purity aluminium sheets which are fitted on a moveable mechanism.
EE1:A2 Class, warm start, constant light output electronic ballast.
- Dimmable DALI ballast- Extra long life industrial ballast- Emergency module- Extra long lifed T5 lamp
2 x 80
T 16 / 80 W
220-240 / 0-50-60
Electronic
0.7
5500
S 280 YTR
1 x 80
T 16 / 80 W
220-240 / 0-50-60
Electronic
0.34
2750
S 180 YTR
104
Type
Type
Power (W)
Power (W)
Lamp
Lamp
V/Hz
V/Hz
Current (A)
Current (A)
Ballast
Ballast
Weight (gr)
Weight (gr)
AMALGAM T5 LAMPS FOR INDUSTRIAL APPLICATIONSAlthough T5 lamps are very high efficent light sources, they are very sensitive to ambient temperature. Reduction at the light output is inevitable if these lamps are used in enclosed luminaries.
T5
T8
5 100
10
20
30
40
50
60
70
80
90
100
110
15 20 25 30 35 40 45 50 55
ENVIRONMENT TEMPERATURE
AMBIENT TEMPERATURELIGHT OUTPUT
PR
OP
OT
ION
AL
VALU
E %
To overcome T5’s sensitiveness to ambient temperature, manufacturers made more stable amalgam fluorescent lamps. These amalgam lamps work more stable over wide temperature ranges, By using these lamps in high IP industrial luminaries, system performance is dromatically increased.
LIG
HT
OU
TP
UT
ENVIRONMENT TEMPERATURE C0
-20 020
40
60
80
100
20 40 60 80
T5 Standard
HO CONSTANT
90%
REFERENCES• Nema Makine - DÜZCE
• Alp Taş Metal - KARADENİZ EREĞLİ
• Ulusoy Elektrik - ANKARA
• Başkent Otocam - ANKARA
• Knauf A.Ş - ANKARA
• Göçmeksan - ANKARA
• İmece Plastik A.Ş - Steel Structure Fabrikası - ANTALYA
• Tark Plast Damla Sulama Sistemleri Fabrikası - AKSARAY
• Gemciler Güven Metal Cooper Fabrikası - KAHRAMANMARAŞ
• Özbekoğlu İthalat-İhracat/ Makine Fabrikası - ANKARA
• Türkseven Turizm-İnşaat A.Ş Fabrika - ANKARA
• Boydak Air - ANKARA
• Detaş Metal - ANKARA
• Toyota Toyan Oto Servis - ANKARA
• Honda İnallar Oto Servis - BURSA
• Tofaş Fabrika Boya Bölümü - BURSA
• Üçlü Tekstil Fabrika - BURSA
• Carrefour Depo - ADANA
• Yön Pazarlama Depo - ANKARA
• Real Hipermarket Depoları - ANKARA - ADANA - ANTALYA İSTANBUL - İZMİT - KONYA
ARLIGHT Genel Hizmet Tasarım Elektromekanikİmalat Taah. San. ve Tic. Ltd. Şti.
www.arlight.net
FactorySaray Mahallesi 205. Sk.No: 4 06980 Kazan,Ankara - TÜRKİYET: +90 312 815 46 61 (pbx)F: +90 312 815 46 60
Brochure Code: 2012/01
İstanbul ShowroomEmek Yemez Mah. Okçu Musa Cad.Tezgül İşhanı No: 2/29-34 K:2Şişhane 34420 Beyoğlu, İstanbul - TÜRKİYET: +90 212 250 43 24 (pbx)F: +90 212 250 41 42