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Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015 Page 1 testing procedure outside Michelin Tyre 2015 4th International Tyre Colloquium

TYRE2015 TAMETIRE’S TESTING PROCEDURE S... · PDF file« tyre temperature is known to have a significant effect on tyre ... Application of the following procedure to ... Transient

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Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015 Page 1

testing procedure outside Michelin

Tyre 20154th InternationalTyre Colloquium

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Page 2

Index

1. Tametire model quick overview1.1. A bit of history : birth1.2. The origin : motivations1.3. The model : how it works1.4. Inputs & outputs

2. Model Validation2.1. NTRC validation2.2. On vehicle validation2.3. Conclusion

3. TameTire’s Future2.1. V3 new features2.2. Michelin vision

4. Questions/Discussion

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

TameTire Model Quick Overview

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

A bit of history

Situation during the F1 period.• Teams had Pacejka tyre models, that were insufficie nt for their needs.• Internal models at the time were not fast enough fo r vehicle dynamic

simulations.

McLaren feedback (2001): « tyre temperature is known to have a significant effect on tyre characteristics with maximum performance only available in a small temperature band. The current model (Pacejka), which is called by many of the simulations used to analyse car performance, takes no account of temperature effect. This is due to an inability to model the thermal behaviour of a tyre ».

As a consequence a new tyre model was created : TameTire = Therm al and Mechanical Tire Emulator

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

The Origin: early 2000

5

Motivation: limitations of the Pacejka formulae

• No thermal effects, although tire performance is strongly temperature dependent � Not able to predict tire performance for different track

designs� No tire transient mechanism modifying vehicle

performance and balance� Tire ranking not consistent with on-track ranking� Limitations in the prediction of vehicle set-up effects � Tire models very dependant on testing procedure

• No speed effect, although compound properties are frequency dependant � Limitation, especially for x and x-y combined conditions

Return

Go

Thermal effect:up to 30% difference

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

The model

Mechanical model Rubber properties Thermal model

Adherent part

Sliding part

δ

speed

rimcasing torsion

δ’

Friction coefficient

X

Contact temperature

contact patch

tread pattern

Rubber shear modulus G*

Tread rigidity

Internal temperature of the tread

FXFYMZ

Convection to air

Tread shearingInternal Heating

Belt bending

Tread depth thermal equation

Friction HeatConduction to the track

Contact model

O

X

YZ

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

The model : Scaling Factorstrajectory

rim

belt

Side slip angle

Twisting angle

λKxTread shearing and friction

λKy

λS2

λKT

λMu

λw

Belt bending

Casing torsion

λRR λKxx

λKyy

λKzz

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

�Angular velocity (w) & Speed (V)� or Slip Angle & Slip ratio � Camber angle (IA)� Vertical force (Fz)

�Tyre pressure (P)�Logitudinal speed (V)� Air temperature (Tair)� Ground temperature (Ttrack)� Surface and internal

temperature (TS & TI)� Time (t)

� Fx, Fy� Mz� Mx, My� Rolling Radius

� Loaded radius (RL)� Surface temperature (TS)� Internal temperature (TI)

Model outputModel input

Tyre +

Inputs & Outputs

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Model validation

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Model validation

Application of the following procedure to validate our model:

• Check TameTire testing procedure on a third party machine� Visit to NTRC (USA) to perform the TameTire testing procedure

on several passenger car tyres (Michelin & competitor tyres)

• On vehicle testing� Steady state� Braking

Page 10

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

NTRC Validation

TameTire vs Michelin’s measurement == TameTire vs NTR C measurement /!\

Page 11

Cornering Stiffness at cold temperatures

Fy @ 80kph & Z=6700N at intemediate temperatures

Transient @ 10kph at hot temperatures

@M

iche

lin@

NT

RC

-15 -10 -5 0 5 10 15-8000

-6000

-4000

-2000

0

2000

4000

6000

Slip angle (°)

Fy (N

)

load6677 speed80 km/h

Fy Measurement

Fy Model

-20 -15 -10 -5 0 5 10 15 20-8000

-6000

-4000

-2000

0

2000

4000

6000

8000

Slip angle (°)

Fy

(N)

load6724 speed80 km/h

Fy Measurement

Fy Model

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

NTRC Validation

Measurement vs model

Page 12

-1.5 -1 -0.5 0 0.5 1 1.5

x 104

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1x 10

4

Fx [N]

Fy

[N]

measurement

model

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

On vehicle results versus TameTire predictions

Once the flat-track vs model correlation is verifie d (Y, X and X-Y ) we proceed to on track testing with on vehicle measure ment

Equipment:• Vehicle : 308 110HP• 4 Kistler wheel force transducers• RT systems• 2 Lasers• GPS• Primacy 17”• Continental Sport Contact 17”

Manoeuvres:• Steady state manoeuvres

� Several laps at different speeds (65�85kph)

Simulation :• CarMaker 4.5 + MF5.2 (Primacy 17’’ & Sport Contact 17 ’’) vs• CarMaker 4.5 + TameTire (Primacy 17’’ & Sport Contact 17 ’’)

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Yaw speed [°°°°] Rack displacement [mm] Slip angle @ CDG [ °°°°]

Con

tiSpo

rtC

onta

ctP

rimac

y 3

On vehicle results versus TameTire simulations on C arMaker

Speed : 80 kph (Steady State)

0 0.2 0.4 0.6 0.8 10

5

10

15

20

25

Lateral acceleration [g]

Yaw

spe

ed [°

/s]

0 0.2 0.4 0.6 0.8 1-3

-2.5

-2

-1.5

-1

-0.5

0

Lateral acceleration [g]

Slip

ang

le @

CO

M (o

ffset

SA

(0g)

=0) [

°]

0 0.2 0.4 0.6 0.8 10

5

10

15

20

25

Lateral acceleration [g]

Yaw

spe

ed [°

/s]

0 0.2 0.4 0.6 0.8 1-3

-2.5

-2

-1.5

-1

-0.5

0

Lateral acceleration [g]

Slip

ang

le @

CO

M (o

ffset

SA

(0g)

=0) [

°]

0 0.2 0.4 0.6 0.8 1-0.005

0

0.005

0.01

0.015

0.02

0.025

0.03

Lateral acceleration [g]

Ra

ck d

ispl

acem

ent

[m]

0 0.2 0.4 0.6 0.8 1-0.005

0

0.005

0.01

0.015

0.02

0.025

0.03

Lateral acceleration [g]

Rac

k di

spla

cem

ent [

m]

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Slip angle @ Front Right [ °°°°] Slip angle @ Rear axle [ °°°°]C

ontiS

port

Con

tact

Prim

acy

3

On vehicle results versus TameTire simulations on C arMaker

Speed : 80 kph (Steady State)

0 0.2 0.4 0.6 0.8 1-14

-12

-10

-8

-6

-4

-2

0

Lateral acceleration [g]

Slip

ang

le @

Fro

nt ri

ght (

offs

et S

A(0

g)=0

) [°]

0 0.2 0.4 0.6 0.8 1-14

-12

-10

-8

-6

-4

-2

0

Lateral acceleration [g]

Slip

ang

le @

Fro

nt ri

ght (

offs

et S

A(0

g)=0

) [°]

0 0.2 0.4 0.6 0.8 1-5

-4.5

-4

-3.5

-3

-2.5

-2

-1.5

-1

-0.5

0

Lateral acceleration [g]

Slip

ang

le a

t rea

r axl

e (o

ffset

SA

(0g)

=0) [

°]

0 0.2 0.4 0.6 0.8 1-5

-4.5

-4

-3.5

-3

-2.5

-2

-1.5

-1

-0.5

0

Lateral acceleration [g]

Slip

ang

le a

t rea

r axl

e (o

ffset

SA

(0g)

=0) [

°]

TameTire is overall better correlatedto measurement than MF5.2

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Model validation

Pure tyre validation ���� successfully achieved

� On vehicle validation vs simulation

• Steady state: ���� successfully achieved� On vehicle testing vs total vehicle simulation on

CarMaker

• Braking:� No precise braking model at our disposal ���� braking with

a trailer

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Braking tests with a trailer

Braking tests performed on Michelin’s test trailer on a 245 / 35 R 20 Pilot Alpin 4

The braking force Fx is controlled until the desired maximum slip ratio (~50%) is reached

To increase the clarity of the following graphs a P acejka fit is performed on the experimental data

Tyre being tested

Trailer with hydraulic brake discs

Test planEffect Range

Inflation pressure {1.5 ; 2.5 ; 3.5} bar

Tread thickness {1.6 ; 8} mm

Tyre temperature 30 -> 125°C

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Braking with TameTire

Temperature effect on braking

0 5 10 15 20 25 300

0.5

1

1.5

Slip Ratio (%)

Fric

tion

coef

ficie

nt m

u

Winter tyre: temperature effect

115°C simu TMTE

35°C simu TMTE115°C mesure

35°C mesureTi = 115°°°°C

Ti = 35°°°°C

115°C simu TMTE

35°C simu TMTE115°C mesure

35°C mesure

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Braking with TameTire

Pressure effect on braking

0 5 10 15 20 25 300

0.5

1

1.5

Slip Ratio (%)

Fric

tion

coef

ficie

nt m

u

Winter tyre: inflation pressure effect

1.5bar simu TMTE2.5 bar simu TMTE

3.5 bar simu TMTE

1.5bar mesure

2.5bar mesure3.5bar mesure

P = 1,5b

P = 2,5b

P = 3,5b

1.5bar simu TMTE2.5 bar simu TMTE

3.5 bar simu TMTE

1.5bar mesure

2.5bar mesure3.5bar mesure

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Braking with TameTire

Sculpture height on braking

0 5 10 15 20 25 300

0.5

1

1.5

Slip Ratio (%)

Fric

tion

coef

ficie

nt m

u

Winter tyre: tread depth effect

8mm TMTE

1,6mm TMTE8mm mesure

1,6mm mesure

Hs = new tyre

Hs = 1,6 mm

8mm TMTE

1,6mm TMTE8mm mesure

1,6mm mesure

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Another example of SF wear

Page 21

0 5 10 15 20 25 30 35 40 45-2000

-1500

-1000

-500

0

500

1000

1500

2000

2500

3000

Time [s]

Fy

[N]

Measurement

With SF wearWithout SF wear

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Model Validation : Conclusion

Through a pure Y measurement we obtain a tyre model that is valid for X, Y and X - Y data.

The TameTire model allows for physical tyre sensitivi ty studies (���� Scaling Factors).• What type of tyre do I need to achieve a given F&M?

TameTire is also a model that allows vehicle dynamic s tunning.• Impact of tyre evolution on vehicle dynamics• What type of tyre do I need to meet a/several vehicl e dynamics

metrics (SS, Gain for Transient State)?

TameTire is also a model that allows vehicle dynamic s tunning. • Tunning braking systems

Page 22

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

TameTire’s Future

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

V3 new features

TameTire 3.0 has been successfully integrated intoCarMaker 4.5 and newer versions

TameTire 3.0 is ~ 30% faster than TameTire 2.2

Better compatibility with Real-Time simulator

Page 24

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

V3 new features: an improved RR model

Page 25

Integration of a new rolling resistance model based on the ISO 28580 indoor test

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

V3 new features : Increased database

Page 26

Brand Tyre Line Size

Michelin PSS 235/35 ZR19

Michelin PSS 295/30 ZR19

Michelin P. Sport 2 235/35 ZR19

Michelin P. Sport 2 295/30 ZR19

Michelin Lat. Tour HP 255/55 R18

Michelin Lat. Sport 255/55 R18

Michelin Lat. Alpin 255/55 R18

Michelin Lat. Sport 3 255/55 R18

Brand Tyre Line Size

Michelin P. Sport 3 225/45 R17

Michelin P. Sport 2 225/45 R17

Michelin P. HP 225/45 R17

BFGoodrich G Grip* 225/45 R17

Michelin Alpin 5 225/45 R17

Michelin P. Alpin 225/45 R17

Michelin Primacy 3 ST (AS)

225/45 R17

Michelin Primacy 3 (EU)

225/45 R17

Continental Conti Sport Contact

225/45 R17

Bridgestone TuranzaER300

225/45 R17

Bridgestone Potenza S001 225/45 R17

Brand Tyre Line Size

Michelin Primacy HP 205/55 R16

Michelin Energy Saver 205/55 R16

Michelin Energy Saver+ 205/55 R16

Michelin Primacy Alpin 205/55 R16

Michelin Alpin 5 205/55 R16

BFGoodrich G-grip* 205/55 R16

Michelin E. Saver 195/65 R15

Michelin E. Saver + 195/65 R15

Michelin Alpin 3 195/65 R15

Michelin Alpin 5 195/65 R15

Kleber Dynaxer HP3 195/65 R15

Michelin E. Saver 175/65 R14

Michelin E. Saver + 175/65 R14

Increased/upgraded database withcompetitor tyres

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Michelin’s vision for TameTire

Our answer for Tire Modeling: TameTire• Regularly used within Michelin for Tire Development• Used outside Michelin for :

� Vehicle dynamics simulations� Virtual chassis design and set-up, virtual development loops� HIL and Driving simulators (driver in the loop)

• Key advantages� Physically based real time model with thermal dependancy� Competitive/Robust tools around TameTire modelling :

• Virtual Scaling Factors

• Real Tire characterization process is robust

• Representative tire database available

� Customer Oriented Model• Integration of customer needs for future developments

• Measurement process for tire characterization successfully tested on external machine (NTRC)

� Easily integrated into different softwares and OS• CarMaker, CarSim, Rfactor, LapTime sofwares, Matlab…• Windows & Linux 32 or 64 bits.

Page 27

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Michelin’s vision for TameTire

TameTire is opened towards our customers• Efficient Customer Support : Strong IPG-Michelin partnership

� IPG Customer support for Licencing and technical implementation� Michelin Customer support for Physical and Numerical implementation� Strong reactivity and technical competencies

Continuous Improvement & Progress Strategy• A living model , periodically updated• Merging multiple tire performances models

� XY-Forces and Torques, steady-state and transient, Rolling Resistance� TPMS (Rolling Radius, evtl. Eigenmodes in the future…)

• New features added regularly � Enhanced thermal model� Pressure = f (temperature)� Integrability for different environements (simulators, HIL benches…)� Fstudent database

Page 28

Tyre 2015 Auteur/Sce : M.Grob Classification: D4 Conservation :YC+3 Date de création : 19/04/2015

Thank you for your attention!