Type 1061 Pneumatic Piston Rotary Actuator with H & J Mounting … · 2013-07-16 · Type 1061 Styles H & J 3 Table 2. Output Shaft Diameters and Torque Limits for Actuators With

D10

0325

X01

2

Incorporates Errata dated May 1994. See page 22.

Type 1061 Pneumatic Piston RotaryActuator with H & J Mounting Adaptations

Contents

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actuator Mounting 3. . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Connections 8. . . . . . . . . . . . . . . . . . . . . . . .

Adjustment 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Principle of Operation 9. . . . . . . . . . . . . . . . . . .

Maintenance 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disassembly 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing Actuator Mounting 12. . . . . . . . . . Changing Styles 12. . . . . . . . . . . . . . . . . . . . . . . . . . . Changing Positions 13. . . . . . . . . . . . . . . . . . . . . . . . .

Parts Ordering 14. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts List 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Scope of ManualThis instruction manual includes installation, adjust-ment, maintenance, and parts ordering information forthe Type 1061 pneumatic piston rotary actuator (sizes30, 40, 60, & 68) with H and J mounting adaptations(see figures 1 and 2). Instructions for the positioner,accessories, and, if used, the auxiliary handwheel ac-tuator are covered in separate instruction manuals.

Figure 1. Type 1061 Actuator with H Mounting Adaption

W4142/IL

Figure 2. Type 1061 Actuator with J Mounting Adaptationand Type 3610JP Positioner

W4257-1/IL

Instruction ManualForm 5222December 1991 Type 1061 Styles H & J

Type 1061 Styles H & J

2

Table 1. Specifications

Available Configuration

Double-acting pneumatic piston rotary actuator for� throttling service when used with positioner or� on-off service when used with switching devices.Mounting adaptations include � H mounting forrotary actuation of equipment other than Fishervalves or � J mounting for rotary actuation of Fish-er keyed-shaft butterfly valves and other keyed-shaft equipment

Actuator Sizes

� 30, � 40, � 60, and � 68

Cylinder Operating Pressure

Minimum Recommended:

� 20 psig (1.4 bar) without positioner or � 5 psig(0.3 bar) above actuator requirement with position-er(1)

Maximum Allowable:

Sizes 30 and 40: 150 psig (10.3 bar)

Size 60: 100 psig (6.9 bar)

Size 68: 85 psig (5.9 bar)

Torque Limits

Limited by maximum cylinder operating pressure orby tables 2 and 3, whichever is less

Maximum Valve Shaft Rotation

� 90 degrees or � 60 degrees (travel stop requiredfor 60 degrees rotation)

Stroking Time

Dependent on actuator size, degrees of rotation,and positioner if used. If stroking time is critical,consult your Fisher Controls sales office or salesrepresentative

Material Temperature Capabilities With StandardElastomers

−30 to 180�F (−34 to 82�C)

Pressure Connections

1/4-inch NPT female

Travel Indication

Graduated scale and pointer located on actuatorcover at actuator end of valve shaft

Mounting Positions

See figure 5

Approximate Weights

See table 41. See separate manual for positioner specifications.

Only personnel qualified through training or experienceshould install, operate, and maintain this actuator. Ifthere are any questions concerning these instructions,contact your Fisher Controls sales office or sales rep-resentative before proceeding.

DescriptionThe Type 1061 actuator is a pneumatic piston rotaryactuator for use with rotary control valves and otherequipment. The H mounting adaptation permits theactuator to be used with user-provided mountingbrackets and couplings for rotary actuation of equip-ment other than Fisher valves. The J mountingadaptation permits the actuator to be used for rotaryactuation of Fisher keyed-shaft butterfly valves andother keyed-shaft equipment that can mount on theactuator yoke.

The H mounting adaptation includes a flat-surfacemounting plate that is drilled and tapped for attachingthe user-provided bracket. Cap screws for attachingthe bracket are provided. H mounting also includes an

output shaft (with milled flats) to provide the rotary out-put either directly or through a user-provided cou-pling(1). Output shaft diameters and torque limits arelisted in table 2. Dimensional information for themounting plate and output shaft are shown in figure 3.

The J mounting adaptation uses the standard butterflyvalve mounting bracket and provides an output shaftwith an attached coupling for keyed equipment shafts.Coupling sizes and torque limits are listed in table 3.Dimensional information for the mounting yoke andoutput shaft coupling is shown in figure 3.

Additionally, the Type 1061 actuator can be used foreither throttling or on-off applications. For auxiliarymanual operation of the equipment, a side-mountedhandwheel actuator is available.

SpecificationsSpecifications are shown in table 1 for Type 1061 ac-tuators. Specifications for a given Type 1061 actuatoras it originally comes from the factory are stamped ona nameplate (key 42, figure 7) attached to the actua-tor.

1. Actuators with H mounting and a 2-inch (50.8 mm) output shaft are supplied with acoupling for adaptation to either a 1-3/4 or 2-inch (44.5 or 50.8 mm) keyed shaft.


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Table 2. Output Shaft Diameters and Torque Limitsfor Actuators With H Mounting

ACTUATOR SIZE

OUTPUT SHAFTDIAMETER

TORQUE LIMIT FOR HMOUNTING

Inches mm Lbf�in N�m

307/8

1-1/81-1/2

22.228.638.1

212041409815

2404681110

40, 60 & 681-1/81-1/22(1)

28.638.150.8

414010,68023,430

46812102650

1. Coupling supplied for mating with either 1-3/4 or 2-inch (44.5 or 50.8 mm) keyedshaft.

Table 3. Acceptable Shaft Diameters and Torque Limitsfor Actuators with J Mounting

ACTUATOR SIZE

COUPLINGAVAILABILITY BY

KEYED SHAFTDIAMETER

TORQUE LIMIT FOR JMOUNTING

Inches mm Lbf�in N�m

30

3/81/25/83/41

9.512.715.919.125.4

460610

101018304140

5269114207468

40, 60, & 68

3/41

1-1/41-1/2

19.125.431.838.1

183041409110

12,000

207468

10301360

Table 4. Approximate Actuator Weights

ACTUATOR SIZE

ALUMINUM HOUSINGCONSTRUCTION

CAST IRON HOUSINGCONSTRUCTION

Pounds kg Pounds kg

30 39 18 49 22

40 50 23 63 29

60 73 33 86 39

68 110 50 123 56

Installation

WARNING

To avoid personal injury or propertydamage caused by bursting of pressure-retaining parts, be certain the cylinderpressure does not exceed the cylinderpressure limits listed in table 1. Usepressure-limiting or pressure-relievingdevices to prevent the cylinder pressurefrom exceeding these limits.

Actuator MountingUse the following steps to connect the actuator to avalve or other equipment. Unless otherwise specified,key numbers are shown in figure 7.

Note

For an actuator with an H mountingadaptation and a 7/8 through 1-1/2 inch(22.2 through 38.1 mm) output shaft,find dimensions and center of gravityinformation in figures 3 and 4, andapproximate weights in table 4. This in-formation is required for proper fabrica-tion of the user-provided bracket andcoupling.

1. For an actuator with an H mounting adaptation,attach an appropriate mounting bracket (not provided)to the mounting plate (key 23) with the cap screws(key 87). See figure 3 for mounting dimensions on themounting plate.

2. Consult figure 5 for available mounting styles andpositions. The actuator is normally positioned verticallywith the valve or other equipment in a horizontal pipe-line.

Note

If the milled flats or the coupling on theend of the actuator output shaft (key 94)are oriented such that the output shaftcannot accommodate the operatedequipment shaft, refer to the ChangingPositions portion of the Changing Ac-tuator Mounting section. This proceduredescribes how the output shaft can berepositioned to accommodate the oper-ated equipment shaft.

3. If using an actuator with a J mounting adaptation,note that the valve shaft coupling (key 97) is furnishedwith two keyways lettered A & B as shown in figure 6(letters C and D on the coupling are not used and canbe disregarded). Align the appropriate keyway with thekeyway in the operated equipment shaft. If using aFisher butterfly valve, align the appropriate keyway onthe coupling with the valve shaft keyway indicated intable 5. Then, install the woodruff key (key 98) in theshaft keyseat, and slide the coupling onto the shaft. Itis helpful to apply a light coat of grease to the inside ofthe coupling before sliding it onto the shaft.

4. For an actuator with a J mounting adaptation, se-cure the mounting yoke (key 23) to the valve with thecap screws (key 87, not shown). For 1-1/4 and 1-1/2inch (31.8 and 38.1 mm) valve shafts, place twospacers (key 99, not shown) between the mountingyoke and valve or other equipment during this step.


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H OR J MOUNTING

ACTUATORSIZE

C E F H P Y

Inches

30 6.75 14.88 2.12 4.50 6.88 2.88

40 8.12 16.75 2.50 4.75 7.31 2.88

60 10.50 16.00 2.50 4.75 7.31 3.00

68 12.75 19.00 2.50 4.75 7.31 3.00

mm

30 171 378 54 114 175 73

40 206 425 64 121 186 73

60 267 406 64 121 186 76

68 324 483 64 121 186 76

5. For an actuator with an H mounting adaptation anda 7/8 through 1-1/2 inch (22.2 through 38.1 mm) out-put shaft, slide the actuator (with the user-providedmounting bracket attached) into the user-providedcoupling on the operated shaft. Then, secure the ac-tuator to the operated equipment in the desired mount-ing position with appropriate fasteners, such as mount-ing cap screws. See figure 3 for output shaftdimensions.

6. For an actuator with an H mounting adaptation anda 2-inch (50.8 mm) output shaft (key 94, figure 8),note that the valve shaft coupling (key 97, figure 8) isfurnished with two keyways lettered A and B as shownin figure 6 (letters C and D on the coupling are notused and can be disregarded). Align the appropriatekeyway with the keyway in the operated equipmentshaft. Then, install the woodruff key (key 98, not

shown in figure 8) in the shaft keyseat, and slide thecoupling onto the shaft using the appropriate couplingkeyway (see table 5 and figure 6). It is helpful to applya light coat of grease to the inside of the coupling be-fore sliding it onto the shaft. Secure the actuator (user-provided mounting bracket) to the operated equipmentin the desired mounting position with appropriate fas-teners, such as mounting cap screws.

7. If the Type 1061 actuator is equipped with an auxil-iary handwheel actuator, make certain that a cylinderbypass valve (key 68, figure 9) is used to equalize cyl-inder pressure during handwheel operation. Operatingthe handwheel actuator by itself against the force ofdifferential cylinder pressures is difficult or even im-possible. An installation of a bypass valve is shown infigure 9.

Figure 3. Type 1061 Mounting Dimensions

B1855-1/IL


5

Figure 3. Type 1061 Mounting Dimensions (Continued)

A3247-1/IL

Table 5. Keyway Alignment Information(1)

DESIREDACTUATOR

ACTION

DESIREDSHAFT

ROTATION,DEGREES

ACTUATORMOUNTINGPOSITION

COUPLINGKEYWAY TO

USE(3)

VALVE SHAFT KEYWAY TO USE FOR FISHTAIL�

DISK VALVES(2) (SEE FIGURE 7)Clockwise to

Close Valve Action(4)Counterclockwise toClose Valve Action(4)

Flow Leftto Right(4)

Flow Rightto Left(4)

Flow Leftto Right(4)

Flow Rightto Left(4)

Push Down toOpen (PDTO) 60 or 90

1 B Nose Tail Tail Nose

2 A Tail Nose Nose Tail

3 B Tail Nose Nose Tail

4 A Nose Tail Tail Nose

Push Down toClose (PDTC) 60(5) or 90

1 A Tail Nose Tail Nose

2 B Tail Nose Tail Nose

3 A Nose Tail Nose Tail

4 B Nose Tail Nose Tail1. For actuators with H mounting and 2-inch (50.8 mm) output shafts, and for actuators with J mounting.2. For conventional disk valves, use either valve shaft keyway.3. See figure 7 for reference coupling orientation to use with this table.4. When viewed from actuator side of valve.5. For 60-degree rotation with PDTC action, the coupling and actuator output shaft assembly will be offset 30 degrees clockwise (for actuator housing construction style B) orcounterclockwise (for actuator housing construction Style A) in the lever when viewed from the splined end of the actuator shaft. 30 degrees is one spline tooth for 3/8 through 1-1/2inch (19.1 through 38.1 mm) valve shafts.


6

Figure 3. Type 1061 Mounting Dimensions (Continued)A3247-1/IL

Figure 4. Center of Gravity Dimensions

19A1469-CA3250-2/IL


7

Figure 5. Actuator Housing Construction Styles and Mounting Positions

43A6506-AA3248/IL

Figure 6. Valve Shaft Coupling

19A1468-CA3251-1/IL


8

CAUTION

Attempting to pneumatically operate theType 1061 actuator while an auxiliarymanual actuator is engaged could dam-age the actuator shaft. Be certain themanual actuator is disengaged beforepneumatically operating the Type 1061actuator.

8. Follow the instructions given in the Adjustment sec-tion before proceeding to the loading connection por-tion of this section.

Pressure Connections1. If a positioner is used, the pressure connections tothe actuator are normally made at the factory. Actua-tors without positioners should have either a 4-waysolenoid valve or a switching valve connected to the1/4 inch NPT pressure connections located at the topand bottom of the actuator cylinder.

2. Connect either 1/4-inch pipe or 3/8-inch tubing be-tween the actuator pressure connections and the posi-tioner or automatic controller. Keep the length of pipeor tubing as short as possible to avoid transmissionlag in the control signal.

3. When the actuator is completely installed and con-nected to the instrument, check for correct action (air-to-open or air-to-close) to match the controlling instru-ment. For successful operation, the actuator stem andoperating shaft must move freely in response to theloading pressure change on the piston.

Adjustment

WARNING

Avoid personal injury from sudden re-lease of process pressure. Before start-ing adjustment:

� Disconnect any operating lines pro-viding air pressure, electric power, or acontrol signal to the actuator. Be surethe actuator cannot suddenly open orclose the valve.

� Use bypass valves or completelyshut off the process to isolate the valvefrom process pressure. Relieve processpressure on both sides of the valve.Drain the process media from bothsides of the valve.

Table 6. Wrench Sizes Required forActuator Adjustment, Inches

ActuatorSize

Turnvuckle(Key 70)

Hex Nut(Key 11)

Hex Nut(Key 71)

3040 & 60

68

1-1/81-5/161-7/8

3/41-1/81-1/8

1-1/81-5/161-7/8

� Vent the power actuator loadingpressure.

The only adjustment on the Type 1061 actuator is tomake sure that the valve or other operated equipmentis correctly closed when the actuator piston is againstthe travel stop. For accurate adjustment, the valve orother operated equipment must be removed from thepipeline.

If the actuator is equipped with an auxiliary manualhandwheel actuator, make sure that the manual actua-tor is disengaged from the operated shaft and that thebypass valve (key 68, figure 9) is closed before per-forming adjustment procedures.

Perform the following steps to adjust the actuator turn-buckle. A regulated air supply will be required to strokethe actuator during this procedure. Also, when per-forming adjustment, refer to table 6 for the sizes ofopen-end wrenches required to loosen and tighten thehex nuts and turnbuckle. Key numbers referenced inthis procedure are shown in figure 7.

1. Remove the access plate (key 72). Also removethe machine screws (key 73) if present.

Note

The cover (key 34) supports the outerend of the output shaft and should notbe removed during actuator adjustment.

2. Stroke the actuator until the lower hex nut (key 11)can be reached through the access opening. Loosenthe hex nut.

3. Stroke the actuator until the left-hand threaded up-per hex nut (key 71) can be reached through the ac-cess opening. Loosen the hex nut.

4. Perform one of the following:

a. For push-down-to-close action (extending pistonrod closes operated equipment)--Slowly stroke theactuator to the down travel stop. Consult the ap-propriate instruction manual for determining theclosed position of the valve or other operatedequipment. Adjust the turnbuckle (key 70) until theclosed position is reached. Lock this adjustmentwith the left-hand threaded hex nut (key 71). Strokethe actuator to the up travel stop, and tighten thelower hex nut (key 11). Tighten each hex nut to thetorque value listed in table 7.


9

b. For push-down-to-open action (extending pistonrod opens operated equipment)--Stroke the actua-tor to the up travel stop. Consult the appropriateinstruction manual for determining the closed posi-tion of the valve or other operated equipment.Check the valve position with respect to its properlyclosed position. Stroke the actuator until the turn-buckle (key 70) can be reached through the accessopening. Adjust the linkage. Stroke the actuator tothe up travel stop again, and check the new adjust-ment. Continue this procedure until the operatedequipment is in the closed position when the actua-tor piston is resting against the up travel stop.Tighten the lower hex nut (key 11). Stroke the ac-tuator down, and tighten the left-hand threaded hexnut (key 71). Tighten each hex nut to the torquevalue listed in table 7.

5. Replace the access plate (key 72) and install themachine screws (key 73) if used.

Note

Skip the following step if an auxiliaryhandwheel actuator is mounted on theType 1061 actuator.

6. Loosen the self-tapping screws (key 39), and ad-just the travel indicator (key 38). Retighten the self-tapping screws.

CAUTION

If using a handwheel actuator, thesplines of the Type 1061 actuator shaftcould be damaged if excessive torque isapplied to the shaft by the manual ac-tuator while the Type 1061 actuator isstopped at either end of travel. To pro-tect the shaft, perform the travel stopadjustment procedure found in the sep-arate handwheel actuator instructionmanual.

Principle of Operation

Piston movement is accomplished by loading air pres-sure on one side of the piston, and unloading air pres-sure from the other side of the piston. If no positioneris used, a loading device, such as a 4-way switchingvalve, must be provided. Such a device is not fur-nished as part of the actuator.

Consult the separate positioner instruction manual forthe Type 1061 actuator principle of operation with po-sitioner.

Maintenance

Actuator parts are subject to normal wear and must beinspected and replaced as necessary. The frequencyof inspection and replacement depends upon the se-verity of service conditions. Instructions are given be-low for disassembly and replacement of parts.

WARNING

Avoid personal injury from sudden re-lease of process pressure. Before start-ing disassembly:




DisassemblyThe following procedure describes how the actuatorcan be disassembled for inspection and replacementof parts. When inspection or repairs are required, dis-assemble only those parts necessary to accomplishthe job. Key numbers referenced in this procedure areshown in figure 7 unless otherwise specified.

1. Bypass the valve or other operated equipment. Re-lieve all actuator loading pressure, and remove thetubing or pipe from the top of the actuator.

2. Remove the positioner, if one is used.

3. Mark the orientation of the travel indicator (key 38)with respect to the travel indicator scale (key 36).Then, unscrew the cap screws and washers (keys 35and 76), and remove the cover (key 34). If a manualhandwheel actuator is used, it will be removed with thecover.

4. Remove the retaining ring (key 31), and slide thehub (key 30) from the cover (key 34) or, if a manual


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handwheel actuator is used, remove the cover fromthe manual handwheel actuator connector. If disas-sembly of the manual handwheel actuator is required,refer to the separate manual actuator instructionmanual for instructions.

5. Check the condition of the bearing (key 32). If re-placement of the bearing is necessary, the travel indi-cator scale (key 36) must first be removed by remov-ing the self-tapping screws (key 37). Mark theorientation of the travel indicator scale on the coverbefore removing it.

CAUTION

Do not use a hammer or similar tool todrive the lever (key 28) off the outputshaft. Driving the lever could damageoperated equipment. For valves, drivingthe lever could move the valve disk andbearings away from the centered posi-tion causing subsequent damage tovalve parts.

If necessary, use a wheel puller to re-move the lever. It is permissible to tapthe wheel puller screw lightly to loosenthe lever, but hitting the screw with ex-cessive force could damage the oper-ated equipment.

6. For an actuator with an H mounting adaptation anda 7/8 through 1-1/2 inch (22.2 through 38.1 mm) out-put shaft, unscrew the cap screws (key 87) and re-move the actuator from the operated equipment. Markthe orientation of the lever (key 28) with respect to theoutput shaft (key 94). This marking is used duringreassembly to allow for proper lever/output shaft posi-tioning. Then, loosen the cap screw (key 29) so thatthe output shaft is free to slide off the lever. With thelever and output shaft properly marked, unscrew thecap screws (key 24) and remove the mounting plate(key 23) and output shaft (key 94) assembly from theactuator housing (key 21). If necessary, remove theretaining ring (key 95) and separate the output shaftfrom the mounting plate. For 2-inch (50.8 mm) outputshafts, refer to step 7 for this procedure.

7. For an actuator with either a J mounting adaptation(see figure 7), or an H mounting adaptation with a2-inch (50.8mm) output shaft (see figure 8), proceedas follows:

Remove the cap screws (key 87, not shown in figure7) and remove the actuator from the operated equip-ment. For an actuator with J mounting and a 1-1/4 or1-1/2 inch (31.8 or 38.1 mm) valve shaft diameter, twospacers (key 99, not shown in figure 7) are also re-moved with the cap screws (key 87). When separatingthe output shaft (key 94) and coupling (key 97) from

the operated shaft, remember to remove the woodruffkey (key 98, not shown in figure 8) from the operatedshaft keyway. Mark the orientation of the lever (key28, figure 7) with respect to the output shaft (key 94).This marking is used during reassembly to allow forproper lever/output shaft positioning. Then, loosen thecap screw (key 29, figure 7) so that the output shaft isfree to slide off the lever. With the lever and outputshaft properly marked, unscrew the cap screws (key24) and remove either the mounting yoke (key 23, fig-ure 7 for J mounting) or the mounting plate (key 23,figure 8 for H mounting) plus the attached output shaft(key 94) from the actuator housing (key 21). If neces-sary, remove the retaining ring (key 95) and slide themounting yoke or mounting plate off the output shaft.

8. Check the bearing (key 81) in the mounting yoke orthe mounting plate (key 23). Press out and replace thebearing if necessary.

9. Heat the hex nut (key 14) to 350�F (177�C) longenough for the Loctite 242(2) thread-locking compound(key 92) to lose its holding strength. Then, remove thecap screw and hex nut (keys 13 and 14), and removethe lever (key 28) from the housing.

10. Remove the rod end bearing and the hex nut(keys 12 and 11), and then the turnbuckle and the hexnut (keys 70 and 71).

11. For size 30, 40, and 68 actuators only, unscrewthe cap screws (key 6) and remove the cylinder cap(key 4). Inspect and, if necessary, replace the O-ring(key 5).

12. Remove the cap screws (key 3) and slide the cyl-inder assembly (key 1) from the cylinder flange (key2).

13. Pull the piston (key 7) and the piston rod (key 10)from the cylinder assembly.

14. Check and, if necessary, replace the O-rings(keys 8 and 16).

15. To separate the piston (key 7) from the piston rod(key 10), unscrew the cap screw to hex nut (key 9)and remove the washer (key 77).

16. Unscrew the cap screws (key 22) and remove thecylinder flange (key 2), the sliding seal (key 19(, andthe seal support cylinder (key 20). For actuators with60-degree rotation, a travel stop (key 15) will also beremoved with these parts.

17. Check and, if necessary, replace the O-rings(keys 17 and 18) and the thrust washer (key 74).

Assembly1. Apply Lubriplate(3) MAG-1 or equivalent lubricant(key 93) to the surfaces of the sliding seal (key 19).Then, install the seal support cylinder (key 20), thethrust washer (key 74), the sliding seal, and the cylin-

2. Trademark of Loctite Corp.3. Trademark of Fiske Brothers Refining Co.


11

der flange (key 2) and secure these parts with the capscrews (key 22). Tighten the cap screws to the torquevalue listed in table 7. For actuators with 60-degreerotation, a travel stop (key 15) will be threaded into thecylinder flange.

2. Apply Lubriplate MAG-1 or equivalent lubricant (key93) to the cylindrical surface of the piston rod (key 10)and apply John Crane(4) Plastic Lead Seal or equiva-lent sealant (key 91) to the tapered end of the pistonrod. Attach the piston and washer (keys 7 and 77) tothe piston rod, and secure them with the cap screw orhex nut (key 9). Tighten the cap screw or hex nut tothe torque value listed in table 7.

3. Insert the piston and piston rod assembly downthrough the sliding seal (key 19). Attach the hex nut(key 71), the turnbuckle (key 70), the hex nut (key 11),and the rod end bearing (key 12) to the piston rod as-sembly. Tighten both hex nuts to the torque valuelisted in table 7.

4. Apply Lubriplate MAG-1 or equivalent lubricant (key93) to the inside wall of the cylinder, and then attachthe cylinder assembly (key 1) to the cylinder flangewith the cap screws (key 3). For size 30, 40, and 68actuators only, replace the cylinder cap (key 4), andsecure it to the cylinder assembly with the cap screws(key 6). Tighten all cap screws to the torque valuelisted in table 7.

5. If the bearing (key 81) was removed, press in thenew bearing. The end of the bearing should be flushwith the outside of the mounting yoke or mountingplate (key 23).

6. For an actuator with an H mounting adaptation anda 7/8 through 1-1/2 inch (22.2 through 38.1 mm) out-put shaft, install the output shaft (key 94) through themounting plate (key 23) and secure it with the retain-ing ring (key 95). Then, attach the mounting plate andoutput shaft assembly to the actuator housing (key 21)with the cap screws (key 24). Tighten the cap screwsto the appropriate torque value listed in table 7.

7. For an actuator with an H mounting adaptation anda 2-inch (50.8mm) output shaft, refer to figure 8. Installthe output shaft (key 94) with attached coupling (key97) through the mounting plate (key 23) and secure itwith the retaining ring (key 95). Attach the mountingplate and output shaft assembly to the actuator hous-ing with the cap screws (key 24). Tighten the capscrews to the appropriate torque value listed in table 7.

8. For an actuator with a J mounting adaptation, referto figure 7. Install the output shaft (key 94) with at-tached coupling (key 97) through the mounting yoke(key 23) and secure it with the retaining ring (key 95).Attach the mounting yoke and output shaft assemblyto the actuator housing (key 21) with the cap screws(key 24). Tighten the cap screws to the appropriatetorque value listed in table 7.

Table 7. Bolting Torques

KEYNUMBER

SIZE 30 SIZE 40 & 60 SIZE 68

Lbf�ft N�m Lbf�ft N�m Lbf�ft N�m

36911

25104525

34146134

251010075

3414136102

251025775

3414248102

13222429

60102560

81143481

2001660200

2712281271

2001660200

2712281271

354171

251075

3414102

6010120

8114163

6010260

8114253

9. Apply Lubriplate MAG-1 or equivalent lubricant (key93) to the output shaft splines. Then, align the lever(key 28) and output shaft so that the marking that wasmade in step 6 or 7 of the disassembly procedure isoriented correctly. Slide the lever into place. Wheninstalling the lever, align the bolt holes in the lever asclose as possible with the hole in the rod end bearing(key 12). Temporarily rotate the lever and output shaftuntil the rod end bearing no longer interferes with fur-ther installation of the lever. Then, slide the lever asfar as it can go onto the output shaft.

10. Clamp the lever to the output shaft with the capscrew (key 29). Tighten the cap screw to the torquevalue listed in table 7.

11. Rotate the lever to align with the rod end bearing(key 12). This connection can be aided by carefullystroking the actuator with a regulated air source.

12. Apply Loctite 242 or equivalent thread-lockingcompound (key 92) to the threads of the cap screw(key 13). Then, connect the lever and the rod endbearing with the cap screw and hex nut (keys 13 and14). Tighten the cap screw to the torque value listed intable 7.

13. If a positioner is used, consult the separate posi-tioner instruction manual for proper installation.

14. Install the hub (key 30) and the bearing (key 32)into the cover (key 34), and secure them with the re-taining ring (key 31).

15. Install the travel indicator scale (key 36) so thatthe markings on the scale and cover that were madein step 5 of the disassembly procedure are orientedcorrectly. Secure the travel indicator scale to the coverwith the self-tapping screws (key 37). Then install thetravel indicator (key 38), and secure it with the self-tapping screws (key 39).

16. Note the position of the valve or other operatedequipment and the direction of rotation.

a. If no handwheel actuator is used, position thetravel indicator (key 38) so that the markings on thetravel indicator and travel indicator scale that weremade in step 3 of the disassembly procedure areoriented correctly. Then, replace the cover (key 34)

4. Trademark of John Crane Co.


12

and secure it with the cap screws and washers(key 35 and 76). If the holes in the cover and hous-ing do not align, temporarily loosen the cap screws(key 24) and shift the housing slightly. Tighten thecap screws to the torque value listed in table 7.

b. If the actuator is equipped with a manualhandwheel actuator, refer to the separate instruc-tion manual for mounting instructions.

17. Follow the instructions in the Actuator Mountingportion of the Installation section for correct actuatormounting and adjustment. Remember to replace theaccess plate (key 72) when performing these proce-dures.

Changing Actuator Mounting

The actuator is normally positioned vertically in a hori-zontal pipeline. However, there are two possiblemounting styles and four possible positions for eachstyle (see figure 5). Key numbers referenced in thefollowing procedures are shown in figure 7 unlessotherwise specified.

WARNING

Avoid personal injury from sudden re-lease of process pressure. Before start-ing disassembly:




Use the following procedures along with figure 7 forkey number references to convert from style A to styleB or vice-versa or to change the mounting position.

Changing Styles1. Unscrew the cap screws and washers (key 35 and76), and remove the cover (key 34). If an optional

manual handwheel actuator is used, it will be removedwith the cover.

2. Heat the hex nut (key 14) to 350�F (177�C) longenough for the Loctite 242 thread locking compound(key 92) to lose its holding strength. Then, remove thecap screw and hex nut (keys 13 and 14).

3. Loosen the cap screw (key 29).

CAUTION



4. Mark the side of the lever (key 28) that is nearestto the end of the output shaft (key 94). This marking isused during reassembly to determine which side of thelever should be inserted into the actuator housing first.When the lever is marked, remove the lever.

5. For an actuator with a J mounting adaptation,

a. Unscrew the cap screws (key 24), and removethe actuator housing (key 21) from the mountingyoke (key 23).

b. Rotate the actuator housing 180 degrees, main-taining the appropriate position (1, 2, 3, or 4), andplace the actuator onto the mounting yoke (key 23).

c. Secure the actuator housing to the mountingyoke with the cap screws (key 24). Tighten the capscrews to the torque value listed in table 7.

6. For an actuator with an H mounting adaptation,

a. Unscrew the cap screws (key 87) and removethe actuator assembly from its mounting bracket.

b. Unscrew the cap screws (key 24) and removethe mounting plate (key 23) and output shaft (key94) assembly from the actuator housing. Remountthe assembly on the opposite side of the actuator,and secure it to the housing with the cap screws(key 24). Tighten the cap screws to the torque val-ue listed in table 7.

c. Rotate the actuator housing 180 degrees, main-taining the appropriate position (1, 2, 3, or 4) and


13

secure the actuator housing to the mounting brack-et with the cap screws (key 87). Tighten the capscrews to the torque value listed in table 7.

7. Install the lever (key 28) as follows:

a. For push-down-to-open action, rotate the oper-ated equipment to the fully closed position.

b. For push-down-to-close action, rotate the oper-ated equipment to the fully open position.

c. With the operated equipment oriented correctly,slide the lever onto the output shaft (key 94) withthe end marked in step 4 inserted first. Wheninstalling the lever, align the bolt holes in the leveras close as possible with the hole in the rod endbearing (key 12).

d. Temporarily rotate the lever and output shaftuntil the rod end bearing no longer interferes withfurther installation of the lever. Then, slide the leveras far as it can go onto the output shaft. Clamp thelever to the output shaft with the cap screw (key29). Tighten the cap screw to the torque valuelisted in table 7.

e. Rotate the lever and output shaft back to theoriginal position (i.e., operated equipment fullyclosed for push-down-to-open action or operatedequipment fully open for push-down-to-close ac-tion). Then, adjust the rod end bearing so that itcan be attached to the lever.

8. Apply Loctite 242 or equivalent thread-locking com-pound (key 92) to the threads of the cap screw (key13).

9. Connect the lever (key 28) and the rod end bearing(key 12) with the cap screw and hex nut (keys 13 and14). This connection can be aided by stroking the ac-tuator from its up travel stop with a regulated airsource. Tighten the cap screw to the torque valuelisted in table 7.

10. Note the position of the valve or other operatedequipment and direction of rotation.

a. Position the travel indicator (key 38) according-ly. Replace the cover (key 34), and secure it withthe cap screws and washers (keys 35 and 76). Ifthe holes in the cover and housing (key 21) do notalign, use a regulated air source to move the actua-tor slightly off the up travel stop. If hole alignmentcannot be obtained in this manner, temporarilyloosen the cap screws (key 24), and shift the hous-ing slightly. Do not stroke the actuator while thecover is off. Tighten both sets of cap screws to thetorque values listed in table 7.

b. If a manual handwheel actuator is used, refer tothe separate instruction manual for mounting in-structions.

11. Follow the instructions in the Adjustment sectionfor turnbuckle adjustment.

Changing Positions1. Unscrew the cap screws and washers (keys 35 and76), and remove the cover (key 34). If an optionalmanual handwheel actuator is used, it will be removedwith the cover.

2. Mark the orientation of the lever (key 28) with re-spect to the output shaft (key 94). This marking isused during reassembly to allow for proper lever/out-put shaft positioning. When the lever and output shaftare properly marked, heat the hex nut (key 14) to350�F (177�C) long enough for the Loctite 242 threadlocking compound (key 92) to lose its holding strength.Then, remove the cap screw and hex nut (keys 13 and14).

CAUTION



3. Loosen the cap screw (key 29) and remove thelever (key 28) from the output shaft (key 94).

4. For an actuator with a J mounting adaptation,

a. Unscrew the cap screws (key 24), and removethe actuator housing (key 21) from the mountingyoke (key 23).

b. Rotate the actuator housing to the new position(1, 2, 3, or 4).

c. Secure the actuator housing to the mountingyoke with the cap screws (key 24). Tighten the capscrews to the torque value listed in table 7.

5. For an actuator with an H mounting adaptation,

a. Unscrew the cap screws (key 87) and loosenthe actuator assembly from its mounting bracket.


14

b. Rotate the actuator housing to the new position(1, 2, 3, or 4).

c. Secure the actuator housing to the mountingbracket with the cap screws (key 87). Tighten thecap screws to the torque value listed in table 7.

6. Referring to the alignment marks that were made instep 2, install the lever (key 28) onto the output shaft(key 94) as follows:

a. If the new actuator position is 90 degrees clock-wise from the previous actuator position, install thelever so that its orientation mark is located 90 de-grees clockwise from the mark on the output shaft.

b. If the new actuator position is 90 degrees or 180degrees counterclockwise from the previous posi-tion, install the lever so that its orientation mark islocated either 90 degrees (for 90 degrees) or 180degrees (for 180 degrees) counterclockwise (re-spectively) from the mark on the output shaft.

c. Slide the lever onto the output shaft with the boltholes in the lever aligned as closely as possiblewith the hole in the rod end bearing (key 12). Then,temporarily rotate the lever and output shaft untilthe rod end bearing no longer interferes with furtherinstallation of the lever, and slide the lever as far asit can go onto the output shaft. Clamp the lever tothe output shaft with the cap screw (key 29). Tight-en the cap screw to the torque value listed in table7.

d. Rotate the lever and output shaft back to theoriginal position, and then adjust the rod end bear-ing so that it can be attached to the lever.

7. Apply Loctite 242 or equivalent thread-locking com-pound (key 92) to the threads of the cap screw (key13).

8. Connect the lever (key 28) and the rod end bearing(key 12) with the cap screw and hex nut (keys 13 and14). This connection can be aided by stroking the ac-tuator from its up travel stop with a regulated airsource. Tighten the cap screw to the torque valuelisted in table 7.

9. Note the position of the valve or other operatedequipment and direction of rotation.

a. Position the travel indicator (key 38) according-ly. Replace the cover (key 34), and secure it withthe cap screws and washers (keys 35 and 76). Ifthe holes in the cover and housing (key 21) do notalign, use a regulated air source to move the actua-tor slightly off the up travel stop. If hole alignmentcannot be obtained in this manner, temporarilyloosen the cap screws (key 24), and shift the hous-ing slightly. Do not stroke the actuator while the

cover is off. Then, tighten both sets of cap screwsto the torque values listed in table 7.

b. If a manual handwheel actuator is used, refer tothe separate instruction manual for mounting in-structions.

10. Follow the instructions in the Adjustment sectionfor turnbuckle adjustment.

Parts Ordering

When corresponding with your Fisher Controls salesoffice or sales representative about this equipment,refer to the serial number found on the actuator name-plate (key 42, figure 7). Also, specify the complete11-character part number from the following parts listwhen ordering replacement parts.

Parts List

Repair KitsKey Description Part Number

Kits include keys 5, 8, 16, 17, 18, and 56.Size 30 R1061 X00302Size 40 R1061 X00402Size 60 R1061 X00602Size 68 R1061 X00682

ActuatorKey Description Part Number

1 Cylinder Assembly, aluminum/stainless steelSize 30 3K1639 000A2Size 40 3K1640 000A2Size 60 3K1641 000A2Size 68 3K1642 000A2

2 Cylinder Flange, aluminumSize 30 32A9319 X012Size 40 32A9321 X012Size 60 42A9323 X012Size 68 44A7863 X012

3 Cap Screw, pl steelSize 30 (2 req’d) 1B2612 24052Size 40 (4 req’d) 1A4533 24052Size 60 (8 req’d) 1A3409 24052Size 68 (10 req’d) 1A5147 24052

4 Cylinder Cap, aluminum(for sizes 30,40, & 68 only) 22A9536 X012

5*(1) O-Ring, nitrile (for sizes 30, 40, & 68 only) 10A3800 X0126 Cap Screw, pl steel (2 req’d) (for sizes

30, 40, & 68 only) 1A3449 24052

1. Included in repair kit.


15

Key Description Part Number

7 Piston, aluminumSize 30 22A9456 X012Size 40 22A9329 X012Size 60 22A9457 X012Size 68 34A7865 X012

8*(1) O-Ring, nitrileSize 30 1H8621 06992Size 40 1H8622 06992Size 60 1H8624 06992Size 68 1H8625 06992

9 Cap Screw, pl steelSize 30 1A4130 24052Size 40 & 60 12A9520 X012

9 Hex Nut, pl steelSize 68 only 1C5117 24122

10 Piston Rod, pl S41600 (416 SST),heat treatedSize 30 22A9632 X012Sizes 40 & 60 22A9631 X012Size 68 24A7866 X012

11 Hex Nut, pl steelSize 30 1A3537 24122Sizes 40,60,& 68 1A3511 24122

12 Rod End Bearing, pl steel/stainless steelSize 30 1E5616 99012Size 40 & 60 1R5876 99012Size 68 1R5876 X0052

13 Cap Screw, pl steelSize 30 1A3615 24052Sizes 40,60, & 68 12A9458 X012

14 Hex Nut, pl steelSize 30 1A3412 24122Size 40,60, & 68 1A5993 24122

15 Travel Stop, steel (for 60-degree rotation only)Size 30 1H8661 26012Sizes 40 & 60 12A9479 X012Size 68 14A7873 X012

16*(1) O-Ring, nitrileSize 30 1H8620 06992Size 40 1D4448 06992Size 60 1H8623 06992Size 68 1H8625 06992

17*(1) O-Ring, nitrileSize 30 1B8855 X0042Sizes 40 & 60 1H8498 X0022Size 68 1D3483 X0012

18*(1) O-Ring, nitrileSize 30 12A9480 X012Sizes 40 & 60 1V3234 X0012Size 68 13A0824 X012

19 Sliding Seal, alum/PTFE anodizeSize 30 12A9467 X022Sizes 40 & 60 12A9468 X022Size 68 24A7869 X022

20 Seal Support Cylinder, aluminumSize 30 12A9663 X012Sizes 40 & 60 12A9660 X012Size 68 14A7870 X012

21 Housing, cast ironSize 30 48A5245 X012Sizes 40, 60, & 68 48A5246 X012

22 Cap Screw, pl steelSize 30 (4 req’d) 1A3526 24052Sizes 40, 60, & 68 (4 req’d) 1A4186 24052


23 Mounting Plate, steelFor an actuator w/H mounting only7/8 inch (22.2mm) actuator output shaftSize 30 39A1866 X012

1-1/8 inch (28.6mm) actuator output shaftSize 30 39A1867 X012Sizes 40, 60, & 68 39A1869 X012

1-1/2 inch (38.1mm) actuator output shaftSize 30 39A1868 X012

Sizes 40, 60, & 68 39A1870 X0122-inch (50.8mm) actuator output shaftSizes 40, 60, & 68 39A1871 X012

23 Mounting Yoke, cast ironFor an actuator w/J mounting only3/8 & 1/2-inch (9.5 & 12.7 mm) valveshaft diametersSize 30 39A1864 X012

5/8 inch (15.9 mm) valve shaft diameterSize 30 32A9742 X012

3/4-inch (19.1 mm) valve shaft diameterSize 30 32A9757 X012Sizes 40, 60, & 68 32A9778 X012

1-inch (25.4 mm) valve shaft diameterSize 30 32A9757 X012Sizes 40, 60, & 68 32A9778 X012

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm) valveshaft diametersSizes 40, 60, & 68 32A9754 X012

24 Cap Screw, pl steel (4 req’d)For an actuator w/H mounting7/8-inch (22.2mm) actuator output shaftSize 30 1A5606 X0012

1-1/8 inch (28.6 mm) actuator output shaftSize 30 1A5606 X0012Sizes 40, 60, & 68 1N2359 X0012

1-1/2 inch (38.1 mm) actuator output shaftSize 30 1A5607 24052Sizes 40, 60, & 68 1A7711 X0052

2-inch (50.8 mm) actuator output shaftSizes 40, 60, & 68 1A7711 X0052

For an actuator w/J mounting3/8, 1/2, & 5/8 inch (9.5, 12.7, & 15.9 mm)

valve shaft diametersSize 30 1A3369 24052

3/4-inch (19.1 mm) valve shaft diameterSize 30 1A3369 24052Sizes 40, 60, & 68 1A3409 24052

1-inch (25.4 mm) valve shaft diameterSize 30 1A3369 24052Sizes 40, 60,& 68 1A3409 24052

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm) valveshaft diametersSizes 40, 60,& 68 1A3409 24052

28 Lever, ductile ironFor an actuator w/H mounting7/8-inch (22.2 mm) actuator output shaftSize 30 32A9569 X012

1-1/8 inch (28.6 mm) actuator output shaftSize 30 32A9570 X012Sizes 40, 60, & 68 32A9574 X012

1-1/2 inch (38.1 mm) actuator output shaftSize 30 32A9571 X012Sizes 40, 60,& 68 32A9576 X012

2-inch (50.8 mm) actuator output shaftSizes 40, 60, & 68 32A9679 X012

* Recommended spare part.1. Included in repair kit.


16

Figure 7. Type 1061 Actuator with Typical H and J Mounting Adaptations

52A9796-G

59A2412-AB1856/IL


28 Lever, ductile iron (continued)For an actuator w/J mounting3/8,1/2,& 5/8 inch (9.5, 12.7, & 15.9 mm)valve shaft diametersSize 30 32A9568 X012

3/4 & 1-inch (19.1 & 25.4 mm) valveshaft diametersSize 30 32A9570 X012Sizes 40, 60,& 68 32A9574 X012

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm)valve shaft diametersSizes 40, 60,& 68 32A9576 X012

29 Cap Screw, pl steelSize 30 1A3409 24052Sizes 40, 60,& 68 1A4302 24052

30 Hub(2) aluminum or S41600 (416 SST) (not req’d w/handwheel)Use w/o switches or w/Types 304 & 4200 or

w/GO(3)-713760 switchFor an actuator w/H mounting7/8-inch (22.2 mm) actuator output shaftSize 30 22A9497 X012



30 Hub(2) aluminum or S41600 (416 SST) (not req’d w/handwheel)(continued)


2-inch (50.8 mm) actuator output shaftSizes 40, 60 & 68 24A6358 X012

For an actuator w/J mounting3/8,1/2,& 5/8-inch (9.5,12.7,& 15.9 mm)

valve shaft diametersSize 30 22A9419 X012

3/4 & 1-inch (19.1 & 25.4 mm)valve shaft diametersSize 30 22A9486 X012Sizes 40, 60,& 68 22A9420 X012

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm)valve shaft diametersSizes 40, 60,& 68 22A9501 X012

Use w/NAMCO(4) switches &Micro Switches(5) LSA & LSXFor an actuator w/H mounting 7/8-inch (22.2 mm)actuator output shaftSize 30 22A9704 X012

2. Material is aluminum for all manufacturing locations except S41600 (416 SST) for Eu-rope, Middle East, and Africa.3. Trademark of General Equipment Co.4. Trademark of NAMCO Controls/Acme-Cleveland Co.5. Trademark of Micro Switch Co.


17

59A2410-A

59A2412-aB1857/IL

Figure 7. Type 1061 Actuator with Typical H and J Mounting Adaptations (Continued)



1-1/8 inch (28.6 mm) actuator output shaftSize 30 22A9705 X012Sizes 40, 60, & 68 22A9710 X012


2-inch (50.8 mm) actuator output shaftSizes 40, 60,& 68 25A1600 X012

For an actuator w/J Mounting3/8, 1/2, & 5/8-inch (9.5,12.7,& 15.9 mm) valveshaft diametersSize 30 22A9701 X012

3/4 & 1-inch (19.1 & 25.4 mm) valveshaft diametersSize 30 22A9705 X012Sizes 40,60,& 68 22A9710 X012

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm) valveshaft diametersSizes 40, 60,& 68 22A9707 X012



Use w/Micro Switches BZE6-2RN,DTE6-2RN, OP-AR,OPD-AR, EX-AR, & EXD-ARFor an actuator w/H mounting7/8-inch (22.2 mm) actuator output shaftSize 30 24A2188 X012


1-1/2 inch (38.1 mm) actuator output shaftSizes 40, 60,& 68 22A9550 X012

For an actuator w/J mounting3/8,1/2,& 5/8-inch (9.5,12.7,& 15.9 mm)valve shaft diameterSize 30 24A3211 X012

3/4 & 1-inch (19.1 & 25.4 mm) valve shaft diameterSize 30 24A3245 X012Sizes 40,60,& 68 22A9633 X012

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm) valve shaft diameterSizes 40,60,& 68 22A9550 X012

2. Material is aluminum for all manufacturing locations except S41600 (416 SST) for Eu-rope, Middle East, and Africa.


18

Figure 8. H Mounting for 1-3/4 or 2-Inch (44.5 or 50.8 mm) Keyed Equipment Shafts

39A2400-AA3249/IL


31 Retaining Ring, pl steel (not req’d w/handwheel)Size 30 12A9409 X012Sizes 40,60,& 68 12A9455 X012

32* Bearing, fiberglassSize 30 12A9373 X012Sizes 40,60,& 68 12A9374 X012

34 CoverAluminumW/ or w/o handwheelSize 30 32A9533 X012Sizes 40,60,& 68 32A9532 X012

Use w/Micro Switch FYBC5 w/o Type 3516Size 30 26A8343 X012Sizes 40 & 60 36A8344 X012

Cast IronW/ or w/o handwheelSize 30 32A9311 X012Sizes 40, 60,& 68 32A9313 X012

35 Cap Screw, pl steel W/o handwheelUse w/o Types 304,4200, and w/Micro SwitchesOP-AR, OPD-AR, EX-AR & EXD-ARSize 30 (4 req’d) 1A3369 24052Sizes 40, 60, & 68 (4 req’d) 1A3409 24052

Use w/Types 304, 4200, & PMV positionerSize 30 (4 req’d) 1C4038 24052Sizes 40, 60,& 68(4 req’d) 1A4533 24052

Use w/NAMCO limit switches & w/MicroSwitches LSA & LSXOne switch ( 4 req’d)Size 30 (2 req’d) 1A7820 24052Size 30 (2 req’d) 1A3369 24052Sizes 40, 60,& 68 (2 req’d) 18A8737 X012Sizes 40, 60,& 68 (2 req’d) 1A3409 24052

Two switches (4 req’d)Size 30 1A7820 24052Sizes 40, 60,& 68 18A8737 X012

Figure 9. Partial View of Actuator with Bypass Valve

54A5326-J SHT 2A1755-1/IL


35 Cap Screw, pl steel W/o handwheel (continued)Use w/GO-713760 switch(3 req’d for one switch; 2 req’d for two switches)(for 60 degree rotation only)Size 30 1A3369 24052Sizes 40, 60,& 68 1A3409 24052

W/handwheel actuatorUse w/ or w/o Types 304

Size 30 (4 req’d) 1A3418 24052Sizes 40, 60,& 68 (4 req’d) 12A9406 X012

Use w/GO-713760 switch(3 req’d for one switch, 2 req’d for two switches)Size 30 1A3418 24052

* Recommended spare part.


19


35 Cap Screw, pl steel (continued)W/handwheel actuator (continued)Use w/GO-713760 switch (continued)

Sizes 40, 60,& 68One switch 12A9406 X012Two switches 1A3444 24052

Use w/NAMCO limit switches & w/Micro switches LSA & LSXOne switch (4 req’d)Size 30 (2 req’d) 18A8737 X012Size 30 (2 req’d) 1A3418 24052Sizes 40, 60,& 68 (2 req’d) 18A8737 X012Sizes 40, 60,& 68 (2 req’d) 12A9406 X012Two switches (4 req’d)

Size 30 18A8737 X012Sizes 40, 60,& 68 18A8737 X012

36 Travel Indicator Scale, stainless steel(not req’d w/handwheel)Use w/ or w/o Types 304 & 4200, andw/ NAMCO limit switches & Micro switchesSize 30 28A8533 X012Sizes 40,60,& 68 28A8492 X012

Use w/GO-713760 switchSize 30 28A8533 X012Sizes 40,60, & 68 28A8492 X012

37 Self Tapping Screw, pl steel ( 2 req’d) 1B5615 2898238 Travel Indicator, stainless steel (not req’d w/handwheel)

Use w/o Types 304,4200, and w/o NAMCOlimit switchesSize 30 28A8534 X012Sizes 40,60, & 68 28A8495 X012

Use w/Types 304 & 4200Size 30 28A8489 X012Sizes 40,60, & 68 28A8496 X012

Use w/NAMCO limit switches & w/Micro Switches LSA & LSXSize 30 28A8534 X012Sizes 40,60,& 68 28A8495 X012

Use w/Micro switches OP-AR,OPD-AR,EX-AR, &EXD-AR (2 req’d)Size 30 28A8490 X012Sizes 40,60, & 68 28A8494 X012

Use w/GO-713760 switchSize 30 28A8534 X012Sizes 40,60,& 68 28A8495 X012

39 Self-Tapping Screw, pl steel(2 req’d)(not req’d w/ handwheel)Use w/o Types 304 & 4200 1B5615 28982Use w/Types 304 & 4200 1B5613 X0012Use w/GO-713760 switch 1B2856 28982

39 Cap Screw,pl steel (2 req’d)Use w/ NAMCO switches & w/ Micro switches LSA & LSX

Sizes 30,40,60, & 68 1B2856 28982Use w/Micro-Switches BZE6-2RN & DTE6-2RNSize 30 1B2905 24052Sizes 40,60 & 68 1A3816 24052

Use w/Micro-Switches OP-AR,OPD-AR, EX-AR, & EXD-ARSize 30 1A5797 24052Sizes 40,60, & 68 1A3816 24052

40 Plate, steel (not req’d w/ positioner) 22A9359 X01241 Cap Screw, steel pl (4 req’d)

(not req’d w/ positioner 1C2752 2405242 Nameplate,stainless steel 12B6401 X0A243 Drive Screw, stainless steel (2 req’d) 1A3682 2898255 Vent Screen, Monel(6) (not shown) 0L0783 4306256*(1) O-Ring, nitrile (for sizes 30,40 & 68 only)

(not shown) 1C8538 06992


Note

Key numbers 62 thru 68 and key 83 are used with by-pass only.

62 Connector, brass 1H8682 1899263 Elbow, brass 1L2497 1899264 Pipe Nipple, steel 1C4882 2623265 Pipe Plug, steel (2 req’d)

(not req’d w/positioner) 1C3335 2899266 Pipe Cross, malleable iron (2 req’d) 1P3123 2199267 Tubing, copper 3/8 in O.D. 050020 1701W68 Bypass Valve, brass 1F1137 9901270 Turnbuckle, pl steel

Size 30 22A9625 X012Size 40 & 60 22A9630 X012Size 68 24A7868 X012

71 Hex Nut, pl steelSize 30 12A9629 X012Sizes 40 & 60 1R4389 24122Size 68 26A0545 X012

72 Access PlatePolyester (for cast iron constructions)Sizes 30,40,60,& 68 38A4712 X012

73 Machine Screw, pl steel(4 req’d)Sizes 30,40,60, & 68 1A3408 28992

74 Thrust Washer, PTFESize 30 12A9665 X012Sizes 40 & 60 12A9662 X012Size 68 14A7871 X012

76 Washer, pl steelW/o handwheelUse w/or w/o Types 304 & 4200Size 30 (4 req’d) 1H7231 25072Sizes 40,60, & 68 (4 req’d) 1A5189 25072

Use w/Micro Switch BZE6-2RN, DTE6-2RN switches,or PMV positionersSize 30 (2 req’d) 1H7231 25072Sizes 40, 60, & 68 (2 req’d) 1A5189 25072

Use w/Micro switch OP-AR, OPD-AR, EX-AR,& EXD-AR switchesSize 30 (2 req’d) 1H7231 25072Sizes 40,60,& 68 (2 req’d) 1A5189 25072

Use /NAMCO limit switches & w/Micro switches LSA & LSXSize 30 (4 req’d) 1H7231 25072Sizes 40, 60,& 68 (4 req’d) 1A5189 25072

Use w/GO-713760 switchSize 30 (4 req’d) 1H7231 35072Sizes 40,60,& 68 (4 req’d) 1A5189 25072w/handwheel actuator

Use w/ NAMCO limit switches & w/ Micro SwitchesLSA & LSX(2 req’d for one switch; 4 req’d for two switches)Size 30 1H7231 25072Sizes 40, 60, & 68 1A5189 25072

77 Washer, pl steelSize 30 1A5189 25072Sizes 40 & 60 1A3517 28992Size 68 1R9084 28982

81* Bearing, PTFEFor an actuator w/H mounting7/8-inch (22.2 mm) actuator output shaftSize 30 12A9557 X012

1-1/8 inch (28.6 mm) actuator output shaftSizes 30,40,60, & 68 12A9775 X012

* Recommended spare part.1. Included in repair kit.6. Trademark of INCO International.


20


81* Bearing, PTFE (continued)For an actuator w/H mounting (continued)1-1/2 inch(38.1 mm) actuator output shaftSizes 30,40,60, & 68 12A9559 X012

2-inch(50.8mm) actuator output shaftSizes 40,60, & 68 12A9715 X012

For an actuator w/J mounting3/8,1/2,&5/8 inch(9.5,12.7,& 15.9 mm) valve shaft diametersSize 30 12A9555 X012

3/4 & 1-inch(19.1 & 25.4mm)valve shaft diametersSizes 30,40,60,& 68 12A9775 X012

1-1/4 & 1-1/2 inch(31.8 & 38.1 mm) valve shaft diametersSizes 40,60, & 68 12A9559 X012

83 Pipe Tee, galvanized malleable iron (use w/Type 376 trip valve)(not shown) 1C5975 47362

87 Cap Screw, pl steel(4 req’d)For an actuator w/H mounting7/8 inch (22.2mm)actuator output shaftSize 30 1C5958 X0022

1-1/8 inch (28.6mm) actuator output shaftSizes 30,40,60, & 68 1A3531 24052

1-1/2 inch (38.1mm)actuator output shaftSizes 30,40,60,& 68 1A5823 24052

2-inch (50.8mm) actuator output shaftSizes 40,60,& 68 1A5823 24052

For an actuator w/J mounting(not shown)3/8 & 1/2-inch(9.5 & 12.7 mm) valve shaft diametersSize 30 (2 req’d) 1A3418 24052

5/8-inch (15.9 mm) valve shaft diameterSize 30 (4 req’d) 1A3418 24052

3/4 & 1-inch (19.1 & 25.4mm) valve shaft diametersSizes 30,40,60, & 68 (4 req’d) 1A3418 24052

1-1/4 & 1-/1/2 inch (31.8 & 38.1mm) valve shaft diametersSizes 40,60, & 68 (4 req’d) 1P1477 X0012

91 John Crane Plastic Lead SealSealant 1 lb (0.453kg) can (not furnishedwith actuator) 1M3307 06992

92 Loctite No. 242 Sealant, 50 cm£ bottle(not furnished with actuator) 1M6159 X0012

93 Lubriplate Mag-1 Lubricant, 14 oz(0.396kg) can (not furnished with actuator) 1M1100 X0012

94 Output Shaft, S17400 (17-4PH SST) (heat-treated)For an actuator w/H mounting7/8-inch (22.2.mm) actuator output shaftSize 30 39A1875 X012

1-1/8 inch (28.6 mm) actuator output shaftSize 30, 40, 60 & 68 39A1878 X012

1-1/2 inch (38.1 mm) actuator output shaftSize 30 39A1879 X012Sizes 40,60, & 68 39A1880 X012

2-inch (50.8 mm) actuator output shaft(7)

Sizes 40,60, & 68 29A1882 X012For an actuator w/J mounting3/8 & 1/2-inch (9.5 & 12.7 mm) valve shaft diametersSize 30 29A1872 X012

5/8-inch (15.9mm) valve shaft diameterSize 30 29A1873 X012

3/4 & 1-inch (19.1 & 25.4mm) valve shaft diametersSizes 30,40,60, & 68 29A1876 X012

1-1/4 & 1-1/2 inch (31.8 & 38.1mm) valve shaft diametersSizes 40, 60, & 68 29A1881 X012


95 Retaining Ring,pl carbon steelFor an actuator w/H mounting7/8-inch (22.2mm) actuator output shaftSize 30 19A1885 X012

1-1/8 inch (28.6mm) actuator output shaftSizes 30,40,60, & 68 1R9460 28992

1-1/2 inch (38.1 mm)actuator output shaftSizes 30,40,60,& 68 19A1886 X012

2-inch (50.8 mm) actuator output shaftSizes 40,60, & 68 19A1892 X012

For an actuator w/J mounting3/8,1/2,& 5/8-inch (9.5,12.7, & 15.9 mm) valve shaft diametersSize 30 1F5994 28982

3/4 & 1-inch (19.1 & 25.4 mm) valve shaft diametersSizes 30,40,60, & 68 1R9460 28992

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm) valve shaft diametersSizes 40,60, & 68 19A1886 X012

96 Pin, alloy steelFor an actuator w/H mounting2-inch (50.8mm) actuator output shaft onlySizes 40,60, & 68 H13616 32992

For an actuator w/J mounting3/8,1/2, & 5/8-inch (9.5, 12.7, & 15.9 mm) valveshaft diametersSize 30 19A1658 X012

3/4 & 1-inch (19.1 & 25.4 mm) valve shaft diametersSizes 30,40,60, & 68 G12322 32992

1-1/4 & 1-1/2 inch (31.8 & 38.1 mm) valve shaft diametersSizes 40,60, & 68 G12323 32992

97 Coupling, stainless steelFor an actuator w/H mountingFor use with 1-3/4 inch (44.5 mm) valve shaft diameterSizes 40,60, & 68 H10859 35122

For use with 2-inch (50.8 mm) valve shaft diametersSizes 40,60,& 68 H10860 35122

For an actuator w/J mounting3/8-inch (9.5 mm) valve shaft diameterSize 30 19A1661 X012

1/2-inch (12.7 mm) valve shaft diameterSize 30 19A1660 X012

5/8-inch (15.9 mm) valve shaft diameterSize 30 19A1659 X012

3/4-inch (19.1 mm) valve shaft diameterSizes 30,40,60,& 68 G12320 35122

1-inch (25.4 mm) valve shaft diameterSizes 30,40,60,& 68 G12155 35122

1-1/4 inch (31.8 mm) valve shaft diameterSizes 40,60, & 68 G12162 35122

1-1/2 inch (38.1 mm) valve shaft diameterSizes 40,60,& 68 G12165 35122

98* Woodruff Key See following table99 Spacer, steel ( not shown)

For an actuator w/J mounting only1-1/4 & 1-1/2 inch ( 31.8 & 38.1 mm)valve shaft diametersSizes 40,60, & 68 (2 req’d) 29A1884 X012

* Recommended spare part.7. Requires coupling for adaptation to either 1-3/4 or 2-inch (44.5 or 50.8 mm) keyed valveshaft.


21

Key 98* Woodruff Key for Actuator with H Mounting Adaptation, Alloy Steel

ACTUATORSIZE

KEYED SHAFT COUPLING DIAMETER WOODRUFFKEY NUMBER PART NUMBER

Inches mm

40, 60, & 681-3/4 44.5 1211 F1358231252

2 50.8 1022-1 F1366131252

Key 98* Woodruff Key for Actuator with J Mounting Adaptation, Alloy Steel

ACTUATORSIZE

KEYED SHAFT COUPLING DIAMETER WOODRUFFKEY NUMBER PART NUMBER

Inches mm

30

3/8 9.5 304 F1357631252

1/2 12.7 304 F1357631252

5/8 15.9 404 F1357731252

30, 40, 60, & 683/4 19.1 406 F1357831252

1 25.4 607 F1357931252

40, 60, & 681-1/4 31.8 809 F1358031252

1-1/2 38.1 811 F1358131252

* Recommended spare part.


22

May 1994

Errata Sheetfor

Type 1061 Pneumatic Piston Rotary Actuator with F & G MountingAdaptations, Form 5063, June 1993

Type 1061 Pneumatic Piston Roatary Actuator with H & J MountingAdaptations, Form 5222A, December 1991

A review of bolt torque values published in the above manuals indicated a need to revise them. Please note therevised values in your manual:

Table 2. Recommended Bolting Torques for F and G(Shaded values have not changed from originalvalues printed in manual.)

KEYNUMBER

ACTUATOR SIZE

30 40 & 60 68 80 & 100

lbf�ft N�m lbf�ft N�m lbf�ft N�m lbf�ft N�m

3 75 102 75 102 75 102 75 102

6 10 14 10 14 10 14 - - - - - -

9 45 61 100 136 257 248 - - - - - -

11 25 34 75 102 75 102 350 475

13 60 81 200 271 200 271 200 271

22 17 23 50 68 50 68 125 169

24 25 34 60 81 60 81 200 271

29 60 81 200 271 200 271 200 271

35 25 34 60 81 60 81 200 271

41 10 14 10 14 10 14 10 14

71 75 102 120 163 260 253 350 475

86 - - - - - - - - - - - - - - - - - - 635 861

Table 7. Bolting Torques for H and J Manual(Shaded values have not changed from originalvalues printed in manual.)

KEYNUMBER

SIZE 30 SIZE 40 & 60 SIZE 68

Lbf�ft N�m Lbf�ft N�m Lbf�ft N�m

3 75 102 75 102 75 102

6 10 14 10 14 10 14

9 45 61 100 136 257 248

11 25 34 75 102 75 102

13 60 81 200 271 200 271

22 17 23 50 68 50 68

24 25 34 60 81 60 81

29 60 81 200 271 200 271

35 25 34 60 81 60 81

41 10 14 10 14 10 14

71 75 102 120 163 260 253

For information, contact Fisher Controls:Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied,

regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

�Fisher Controls International, Inc. 1984, 1991; All Rights ReservedFisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.

Printed in U.S.A.

Documents

Type 1061 Pneumatic Piston Rotary Actuator with H & J Mounting … · 2013-07-16 · Type 1061 Styles H & J 3 Table 2. Output Shaft Diameters and Torque Limits for Actuators With