Twin Spindle Turning Center &Gantry Loader series

Two Spindle, 4-axis Turning CenterRealizes Twice the Productivity

2

Integral CNC Gantry Loader Ensures VersatileAutomation and High Productivity

3

4

Main Spindle

Machining Application

·Turning Identifical Parts on Both Spindles ·First Step on Left Spindle &Second Step on Right Spindle

·Turning Different Parts on Spindle

■PUMA HT230T /HT230TG series (6"class)

Main spindle is supported by high precision bearing combinationwith large diameter. All spindle bearing are lubricated by grease.

C-axis contouring provides main spindle positioning in increments of0.001degree. Three dimensional contouring, complex round andprismatic machining, square shoulder and lettering are accomplishedby synchronizing the spindle with linear axes (on H250TM / H310TM/ QL200HM / QL300HM)

44550000 r/minMMaaxx.. ssppiinnddllee ssppeeeedd

1111 // 77..55 kWMMoottoorr ((1155//3300mmiinn))

** ****

■PUMA H250T /QL200H series (8"class)

44550000 r/minMMaaxx.. ssppiinnddllee ssppeeeedd

336600。。(in 0.001° increment)CC--aaxxiiss iinnddeexx

114411 N.m (H250TM /QL200HM)331199 N.m (H310TM /QL300HM)

CC--aaxxiiss bbrraakkiinngg ttoorrqquuee

7766..33 N.m (H250TM /QL200HM)118899 N.m (H310TM /QL300HM)

CC--aaxxiiss ccoonnttoouurriinngg ttoorrqquuee

1111 kWMMoottoorr ((3300mmiinn))

■PUMA H310T /QL300H series (10"class)

33550000 r/minMMaaxx.. ssppiinnddllee ssppeeeedd

1188..55 kWMMoottoorr ((3300mmiinn))

C-axis control of main spindle

Note) * on 15min, ** on 30min

5

Main Spindle Power-torque Diagram

PUMA HT230T (Std.)●Max. spindle speed : 4500 r/min●Motor power : 11 kW

984Base Speed 1312 2953

Spindle Speed (r/min)

Torque (N.m) Power (kW)

137.2

117.6

98.0

78.4

58.8

39.2

19.6

00 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400

14

12

10

8

6

4

2

0

11 kW Torque106.6 N.m (15min)

7.5 kW Torque72.7 N.m (60min)

7.5 kW Torque54.5 N.m (Cont.)

11 kW Power(15min)

7.5 kW Power(Cont.)

PUMA H250T /QL200H (Std.)●Max. spindle speed : 4500 r/min●Motor power : 11 kW

1040Base Speed 4159

Spindle Speed (r/min)

Torque (N.m) Power (kW)

137.2

117.6

98.0

78.4

58.8

39.2

19.6

00 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400

14

12

10

8

6

4

2

0

11 kW Power(30min)

7.5 kW Power(Cont.)

11 kW Torque100.9 N.m (30min)

7.5 kW Torque68.6 N.m (Cont.)

PUMA H310T /QL300H (Std.)●Max. spindle speed : 3500 r/min●Motor power : 18.5 kW

447Base Speed 2686

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 200 600 1000 1400 1800 2200 2600 3000 3400

588

539

490

441

392

343

294

245

196

147

98

49

0

24

22

20

18

16

14

12

10

8

6

4

2

0

18.5 kW Power(30min)

15 kW Power(Cont.) 14.6 kW

11.9 kW

18.5 kW Torque394 N.m (30min)

15 kW Torque319.5 N.m (Cont.)

PUMA HT230TG (Std.)●Max. spindle speed : 4500 r/min●Motor power : 7.5 kW

4000750

Base Speed

Spindle Speed (r/min)

Torque (N.m) Power (kW)

137.2

117.6

98.0

78.4

58.8

39.2

19.6

00 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400

14

12

10

8

6

4

2

0

7.5 kW Power(30min)

5.5 kW Power(Cont.)

5.5 kW Torque70 N.m

7.5 kW Torque95.5 N.m (30min)

PUMA HT230T (Opt.)●Max. spindle speed : 6000 r/min●Motor power : 11 kW

343115251143

Base Speed

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000

135

120

105

90

75

60

45

30

15

0

14

12

10

8

6

4

2

0

11 kW Power(15min)

7.5 kW Power(Cont.)

11 kW Torque92 N.m (15min)

7.5 kW Torque62.6 N.m (60min)

7.5 kW Torque47 N.m (Cont.)

PUMA HT230T (Opt.)●Max. spindle speed : 4500 r/min●Motor power : 15 kW

229713121143

Base Speed

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400

175

150

125

100

75

50

25

0

18

16

14

12

10

8

6

4

2

0

15 kW Power(15min)

11 kW Power(Cont.)

15 kW Torque145.4 N.m (15min)

11 kW Torque107 N.m (60min)

11 kW Torque80 N.m (Cont.)

PUMA HT230TG (Opt.)●Max. spindle speed : 6000 r/min●Motor power : 7.5 kW

984Base Speed 5250

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200 5500 6000

80

60

40

20

0

10

8

6

4

2

0

7.5 kW Power(30min)

5.5 kW Power(Cont.)

7.5 kW Torque73 N.m (30min)

5.5 kW Torque53 N.m (Cont.)

PUMA HT230TG (Opt.)●Max. spindle speed : 4500 r/min●Motor power : 15 kW

984Base Speed 3937

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400

160

140

120

100

80

60

40

20

0

18

16

14

12

10

8

6

4

2

0

15 kW Power(30min)

11 kW Power(Cont.)

15 kW Torque145.4 N.m (30min)

11 kW Torque107 N.m (Cont.)

PUMA H250T /QL200H (Opt.)●Max. spindle speed : 4000 r/min●Motor power : 15 kW

529Base Speed

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000

490

441

392

343

294

245

196

147

98

49

0

20

18

16

14

12

10

8

6

4

2

0

15 kW Power(30min)

11 kW Power(Cont.)

15 kW Torque270.5 N.m (30min)

11 kW Torque198 N.m (Cont.)

PUMA H250T /QL200H (Opt.)●Max. spindle speed : 4500 r/min●Motor power : 15 kW (High / Low winding)

1125

375Base Speed

562Base Speed Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400

480

440

400

360

320

280

240

200

160

120

80

40

0

20

18

16

14

12

10

8

6

4

2

0

Low Winding 15 kW Torque382 N.m (15min)

Low Winding15 kW Power (15min)

Low Winding7.5 kW Power (Cont.)

High Winding 15 kW Torque254 N.m (30min)

High Winding 11 kW Torque197 N.m (Cont.)

Low Winding 7.5 kW Torque191 N.m (Cont.)

High Winding 11 kW Power (Cont.)

High Winding 15 kW Power (30min)

PUMA H310T /QL300H (Opt.)●Max. spindle speed : 3500 r/min●Motor power : 18.5 kW (High / Low winding)

2686

447Base Speed

778

311Base Speed

Spindle Speed (r/min)

Torque (N.m) Power (kW)

0 200 600 1000 1400 1800 2200 2600 3000 3400

68663758853949044139234329434519614798490

2826242220181614121086420

Low Winding 18.5 kW Torque566.4 N.m (15min)

Low Winding18.5 kW Power (15min)

Low Winding11 kW Power (Cont.)

High Winding 15 kW Torque319.5 N.m (Cont.)

High Winding 18.5 kW Torque394 N.m (30min)

Low Winding 11 kW Torque337.1 N.m (Cont.)

High Winding 15 kW Power (Cont.)

High Winding 18.5 kW Power (30min)

6

Turret

■Rotary tool spindle power-torque diagram

The heavy duty design provides unsurpassed rigidity for heavystock removal, fine surface finishes, Turning tools are securelyattached to the turret by wedge clamps.

Total 24 tool stations turret (VDI) make it possible to completecomplicated parts requiring many tools in just one set-up.

00..2255 // 00..33 // 00..3355 ss(HT230T /H250T /H310T)(HT230TG /QL200H /QL300H)

IInnddeexx ttiimmee ((11--ssttaattiioonn sswwiivveell))

LLeefftt 1100 ++ RRiigghhtt 1100NNoo..ooff ttooooll ssttaattiioonn

LLeefftt 1100 ++ RRiigghhtt 1100NNoo..ooff ttooooll ssttaattiioonn

VVDDII 3300HH225500TTMM // QQLL220000HHMMVVDDII 4400HH331100TTMM // QQLL330000HHMM

PUMA H250TM / QL200HM●Max. tool spindle speed : 3000 r/min●Motor power : 3 kW

Speed (r/min)

Torque (N.m)40

35

30

25

20

15

10

5

00 1000 2000 3000

Intermittent operating

Continuous operating

PUMA H310TM / QL300HM●Max. tool spindle speed : 3000 r/min●Motor power : 4 kW

Speed (r/min)

Torque (N.m)

Intermittent operating

Continuous operating

70

60

50

40

30

20

10

00 1000 2000 3000

VDI Turret *

7

Machine Construction

Working Range

All guide ways are wide wrap-aroundrectangular type for unsurpassed long-term rigidity and accuracy.

Exclusive bed design provides exceptional accessibility to the chuckfor convenient loading / unloading of parts. Separated left and rightbed minimizes the effect of vibration in various cutting conditionsand realize the high reliability.

Left and Right side have the same working capacity.

114400//118800//221100 mmAAxxiiss ttrraavveell ((HHTT223300TT // HH225500TT // HH331100TT))

XX--aaxxiiss

116655//220000//223300 mmZZ--aaxxiiss

2244 m/minRRaappiidd ttrraavveell ((HHTT223300TT // HH225500TT // HH331100TT))

XX--aaxxiiss

2244 m/minZZ--aaxxiiss

223300 mm (HT230T)225500//334400 mm (H250T/TM)440000 mm (H310T/TM)

AA :: MMaaxx..ttuurrnniinngg ddiiaa..

116655 mm (HT230T)220000 mm (H250T/TM)223300 mm (H310T/TM)

BB :: MMaaxx..ttuurrnniinngg LLeennggtthh

FFoorr HH225500TT // TTMM

FFoorr HH225500TT // TTMM

B

ØA

8

Gantry Loader Application

Variation of Gantry Loader Application (PUMA HT230TG /QL200H /QL300H)

AA11--ttyyppee ((SSttdd..)) AA22--ttyyppee ((OOpptt..)) AA33--ttyyppee ((OOpptt..))

TRANSMISSIONS

FOUR CORNERS

■Differential Case ■Sleeve ■Gear Shaft

■Drum ■Disk ■Hub

Twin spindles and Twin turretsThe machine realizes high productivity

PPUUMMAA HHTT223300TTGG // QQLL220000HH [[HHMM]] // QQLL330000HH [[HHMM]]

From transmissions to four corner components which have any different shape,size and capacity are capable to be manufactured by Gantry Loader System.

9

Gantry Loader

Ergonomic Design

PUMA HT230TG / QL200H [HM] / QL300H [HM]

Note) * : Axis travel of gantry loader isfor A1-type gantry loader application

■■ AAxxiiss ttrraavveell ooff GGaannttrryy llooaaddeerr**

■■ EEaassyy cchhiipp ddiissppoossaall ■■ AAcccceessssiibbiilliittyy

PUMA HT230TG / QL200H [HM] : 3-axis servo driven (on X, Y, Z-axis)PUMA QL300H [HM] : 2-axis servo driven (on X, Y-axis)

■■ SSeerrvvoo ddrriivveenn CCNNCC ggaannttrryy llooaaddeerr

11885500//22001100//44220000 mmXX--aaxxiiss

WWrriisstt sswwiivveell aannggllee :: 118800。。SSwwiivveell ttyyppee ggrriippppeerr hheeaadd

554455//770000//778800 mmYY--aaxxiiss118800//220000//8800 mmZZ--aaxxiiss

A large capacity chip pan is installed separately from the machinebed so that heat generated by cut chips will not distort the bed.The large coolant capacity allows a constant coolant temperatureto be maintained for precision machining.

Easy accessibility to setup work pieces and tools which ensuresoperation efficiency.

1160

unit : mm

Tooling System

Note) Above tooling system is our recommendation. Depending on export condition,the standard tooling packed with the machine can be different.

10

PUMA HT230T /HT230TG

PUMA H250T /QL200H

O.D and facing(Rough)

O.D and facing(Finish)

Profile

▫25

Drill Socket

O.D tool holder

Face tool holder

ID tool holder(Right) 10 Station Turret

10 Station Turret

ID tool holder(Left)

O.D tool holder

Face tool holder

ID tool holder(Right)

ID tool holder(Left)

Boring Sleeve

MT#1MT#2MT#3

Ø10Ø12Ø16

Ø20Ø25Ø32

▫25

Ø40

Ø40

Ø40

▫25

Drill

Boring Bar

Boring Bar

O.D and facing(Rough)

O.D and facing(Finish)

Profile

▫25

Drill Socket

Boring Sleeve

MT#1MT#2MT#3

Ø10Ø12Ø16

Ø20Ø25Ø32

▫25

Ø40

Ø40

Ø40

▫25

Drill

Boring Bar

Boring Bar

unit : mm

Note) Above tooling system is our recommendation. Depending on export condition,the standard tooling packed with the machine can be different.

11

PUMA H310T /QL300H

O.D and facing(Rough)

O.D and facing(Finish)

Profile

▫25

Drill Socket

O.D Tool Holder(Right)

O.D Tool Holder(Left)

Face Tool Holder

ID Tool Holder(Right)

10 Station Turret

ID Tool Holder(Left)

ID Tool Holder(Right)

ID Tool Holder(Left)

Boring Sleeve

MT#1MT#2

MT#3MT#4

Ø10Ø12Ø16

Ø20Ø25

▫25

Ø40

Ø40

Ø40

▫25

Drill

Boring Bar

Boring Bar

Boring SleeveØ10Ø12Ø16

Ø20Ø25Ø32

Ø50Ø32

Ø50Boring Bar

Boring Bar

Option

12

unit : mm

Tooling System

PUMA HT250TM /QL200HM

O.D Tool▫20

Face Tool▫20

Boring BarØ32

Boring BarØ25

Boring BarØ20

Boring Bar

Reamer

Drill

End Mill

Tap

Boring Bar Sleeve

Ø16

1012094

Milling Collet ER25Ø1~Ø16

Boring Bar Sleeve1012095

Boring Bar Sleeve1012096

Boring Holder (H:100)7.030.553 (Eppinger)

StraightMilling Head (H85)

AngularMilling Head (1)

AngularMilling Head (2)

Boring Holder (H:85)7.030.512 (Eppinger)

Facing Holder (CCW)7.030.511 (Eppinger)

O.D. Holder7.030.523 (Eppinger)

12 Station Turret(VDI 30)

Rotary Tool

Note) Above tooling system is our recommendation. Depending on export condition,the standard tooling packed with the machine can be different.

13

unit : mm

O.D Tool▫20

Face Tool▫20

Boring BarØ32

Boring BarØ25

Boring BarØ20

Boring Bar

Reamer

Drill

End Mill

Tap

Boring Bar Sleeve

Ø16

28.4016S

Milling Collet ER25Ø1~Ø20

Collet ER25M4~M12

Boring Bar Sleeve28.4020S

Boring Bar Sleeve28.4025S

Boring Holder (Back)17.4040DSSP145 (EWS)

StraightMilling Head (H85)

AngularMilling Head

O.D. Holder (CW)3.4025DSSL145 (EWS)

O.D. Holder (CCW)4.4025DSSL145 (EWS)

Facing Holder (CCW)5.4025DSSL145(EWS)

12 Station Turret(VDI 40)

Rotary Tool

PUMA HT310TM /QL300HM

Note) Above tooling system is our recommendation. Depending on export condition,the standard tooling packed with the machine can be different.

unit : mm

Tool Interference Diagram

14

Ø210

Ø180

Ø210

Ø190

Ø220

Ø540

Ø250

270

Max. Turning Ø230

30 80

Ø200

Ø250

Ø170

Max.

Swing

Ø20

0

Max. T

urning

Ø250

100 33

90~230(X-axis Stroke)

220(X-axis Ref. Point)

400

Ø40

155

Ø300

Ø310

345(X-axis Ref. Point)

Min. 70~250

Ø275

Ø250

Ø40

155

30 120Ø300

Max. Turning Dia. Ø390

Ø310

Max. Ø

80

Ø350

150

320

Ø260

Max. Swing

Ø210

Ø590

240(X-axis Ref. Point)

30 90

Ø200

PUMA HT230T / HT230TG

PUMA H310T / QL300H

PUMA H250T / QL200H

unit : mm

15

Max. T

urning

Ø340

Ø235

Ø195

270

Ø190

Ø19

5

Ø23

0

Ø20

0

Ø532

Ø185

Max. Swing Ø260

265(X-axis Ref. Point)

Ø29

0

25.4

Ø670

Max

. Ø74

5

380340(X-axis Ref. Point)

30 115

Ø30

5

Ø290

Ø305

Drill Ø

20

Max. Turning Dia Ø390

Max. Turning D

ia Ø390

50

Ø40

145

PUMA H250TM / QL200HM

PUMA H310TM / QL300HM

120 120 134

135ST. 90~230420Ref. Point. 220

Axis Travel

O.D Cutting Face Cutting

Boring Boring (Opt.)

270

365 20

140110135

80 30

300

165

80

98

365 30

140120135

300

165

80

105

365 10

140100135

300

165

80

135

365 10

140100135

300

165

80

175

110

30 80

100

Ø170

Ø230

Ø200

80

37

Ref

. Pos

. 290

Ref

. Pos

. 370

380

ST.

135

~300

80

6" 8" 6"8"

16

Working Range

unit : mm

PUMA HT230T / HT230TG

17

unit : mm

PUMA H250T / QL200H

Spindle Nose(A2-6)

Ref.Pos.140

Ref.Pos.240160

160

80

336

99

80

336

336

ST.

200

ST.

200

ST.

200

106

176

90 30 ST.180ST.180160 107

410 37

80

ST.180160 100

410 30

410

160

80

336

136

ST.

200

ST.180100

410 30

50

460 250 160

50 130

ST.180 9030

80

320

Cutting Range

Ref

.Pos

.326

Max

.90

Max

.200

90

Spindle Nose(A2-6)

Ref.Point

320 10028 119

39

170

Min

.10

9920

0

37

Ø40

Swing Ø

230

Max. Tu

rn Dia.

Ø250

Ø210

Axis Travel

O.D Cutting Face Cutting

Boring Boring (Opt.)

8" 8"

Ref.Pos.190

Ref.Pos.345200 500 200St.355

Cutting Range

Cutting Range Cutting Range

Max

.80

Ø40

Ø40

Swing

Ø330

Max.Tur

n Dia Ø

400

Spindle Nose(A2-6)

Axis Travel

200

120

21932

132

120 120 65

90

95 15

Max.130

ST.230

20

46Min.10

Max.60

100 80

7ST.230

ST.230

ST.230 120

221Min.10

Cutting Range

5

200

150

ST.

210

ST.

210

198

200

155

200

10

12

7

Cutting Range 120

205

ST.

210

5

30

O.D Cutting Face Cutting

ST.

210

200

200

10

155

Boring Boring (Opt.)

Max

.60

Ref.Point

Max.Ø40

254

400 155

205

ST.210

5

120

30

40032 13

246

100

10"

Ref

.Pos

.378

Spindle Nose(A2-8)

219

Min

.10

131

230

7

120

10"

18

Working Range

unit : mm

PUMA H310T / QL300H

19

unit : mm

PUMA H250TM / QL200HM

Spindle Nose(A2-6)

Spindle Nose(A2-6)

Axis Travel

O.D Cutting Face Cutting Boring

Angular milling head Straight milling head

Cutting Range

Ref

.Pos

.318

Max

.85

Max

.240

Min

. 10

182

28

7070

14

84

35

3911

9

111

3

84

ST.

200

Ø210

1755

70 270ST.180

30

135275460

Swing

Ø290

Max. Tu

rn Dia. Ø

340

Ø32

Ø1-16

Ø1-

16

5135 88

410ST.180 7

Ref. Point

Ref. Pos 165

Ref. Pos 265

100270

460

135 70410

305

ST.180

4107 135 100

410ST.180

5ST.180135 96

6

ST.

200

ST.

200

87 52

311

98

87 52

311

128

ST.

200

111

311

87

311

88

87 52

311

ST.

200

ST.

200

163

87 52

ST.180100135410

52

8" 8"

20

Working Range

unit : mmPUMA H310TM / QL300HM

Spindle Nose(A2-8)

Spindle Nose(A2-8)

Axis Travel

O.D Cutting Face Cutting Boring (Opt.)

Angular milling head Straight milling head

190

190

145

7115

ST.

210

ST.

210

198

12

30

205

5

88105

Swing

Ø34

0

Max Tu

rn Dia. Ø

400

Max.Ø40

Max.Ø20

Max

.Ø20

Max

.Ø40

Max.44

Max.121

71 48

ST.230

ST.230

82

8844

1056517

Max

. 80

Max

. 75

88

3213

2

163.

523

0

105

3.5

46

230

Ref

. Pos

.397

Ref. Point

145380

190

105 11.5

105

190

9545

ST.

210

ST.230

50

190

145

ST.

210

ST.

210

145

190

205

5

205

5

8844

17

10588

4417

ST.230

ST.23032

132 46

3.5Cutting Range Cutting Range

Cutting RangeCutting Range

Cutting Range

65 1058844

17881744

Ref. Pos.195

Ref. Pos.340 500

5

205

115

30

190350

380ST.210

Cutting Range

596350

300

546

2033

1070

960

2114

1070

2033

643

511

1950 1102187

1967 10021780

420

2380

1160

460

1070

627

2053

350

350

350

998 19602062166 1233

1070

627

610

1083

511

2204

2053

unit : mm

External Dimension

21

FFrroonntt VViieeww

TToopp VViieeww

SSiiddee VViieeww

FFrroonntt VViieeww

TToopp VViieeww

SSiiddee VViieeww

PUMA HT230T

PUMA H250T / H250TM

596350

1850 (ST.)

8802830 1102

187 1780

1967 10021950 40

420

175

1780

546

300

549

641

1070

2239

511

768

1070

2033

9601

392

2582

2383

21252840 4952620

1070

627

1210

1070

627

500

10651020

2125

495

138

2840

450

350

22

unit : mm

External Dimension

This picture is for A1-type gantry loader application

FFrroonntt VViieeww

TToopp VViieeww

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PUMA H310T / 310TM

PUMA H230TG

23

4523803455

2103

1083

.531

86.5

19602062166221.4

2210 (ST.) 960285

460

610

1208

511

2380

2146

.5

350

350

1233

1070

627

2103

1070

627

998

627

16001600

5000400 4200 (ST.) 400

1988

32009005278

189

2170

3746

450

510

1178

1070

1130

597

1727

615

1178

511

217020714792377

3855

unit : mm

External Dimension

This picture is for A3-type gantry loader application

This picture is for A1-type gantry loader application

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PUMA QL200H / QL200HM

PUMA QL300H / QL300HM

Machine Specifications

Distance of spindle centers mm 420 460 500 460 500

Recommendable turning dia. mm ø160 ø210 310 ø210 310

Max. turning dia. mm ø230 ø250 ø400 ø340 ø400

Max. turning length mm ø165 200 230 200 230

X/Z-axis travel mm 140/165 180/200 210/230 180/200 210/230

X/Z-axis rapid traverse m/min 24/24

Max. spindle speed r/min 4500 4500 3500 4500 3500

Spindle nose ASA A2-5 A2-6 A2-8 A2-6 A2-8

Spindle bearing dia. (front) mm ø90 ø100 ø120 ø100 ø120

Spindle bore dia. mm ø55 ø62 ø77 ø62 ø77

C-axis indexing deg. - 360。(in 0.001。increment)Turret type V10 VDI30 VDI40

No. of tool station st. 10+10 12+12

OD tool size (Max.) mm 25 25

Boring bar dia. (Max.) mm ø40 ø32 ø40

Indexing time (1-station swivel) s 0.25 0.3 0.35 0.3 0.35

Rotary tool spindle speed (Max.) r/min - 3000

Main spindle motor kW 11 [7.5] 11 18.5 11 18.5

Rotary tool spindle motor (15min.) kW - 3.0 4.0

Servo motor (X/Z-axis) kW 1.2/1.2 [1.0/1.2] 1.2/1.6 3.0/3.0 1.2/1.6 3.0/3.0

Coolant pump kW 0.4

Electric power supply (Rated capa.) kVa 25 35 60 [70] 40 70 [80]

Machine height mm 2033 2053 2383 2053 2383

Machine dimensions* Length mm 1950 2380 2840 2380 2840

Width mm 1780 1960 2125 1960 2125

Machine weight kg 3700 5300 7800 5300 7800

Fanuc 0i-TTC Fanuc 18i-TB

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Standard Feature ■Chuck close/open(foot) switch■Coolant supply equipment■Cycle finish lamp■Front guard door with safety device■Full enclosure chip and coolant shield

■Handtool kit,including small handtool for operations■Hard jaws■Hydraulic hollow chuck & actuating cylinder■Hydraulic powerunit■Leveling jack screw&plates

■Lubrication equipment■Soft jaws■Standard tooling kit

(driven&non driven toolholders)■Worklight

·Design and specifications are subject to change without prior notice.·We are not responsible for difference between the information in the catalogue and the actual machine.

[ ] : The machine with Gantry Loader

■Air blast for chuck jaw cleaning■Air conditioner for control box■Air limit sensing for work locating confirm■Automatic front door with safety device■Automatic power-off

■Chip cnveyor (Left, Right)■Chip bucket■Chuck jaw stroke end-check■High pressure coolant pump■Oil skimmer

■Signal tower (yellow, red, green)■Through spindle coolant blower■Tool Pre-setter : Automatic type (Renishaw)■Tool Pre-setter : Removerble type (Renishaw)

Optional Feature

24

{ } : Option

Gantry Loader Specifications

A1-type A2-type A3-type A1-type A2-type A3-type A1-type A2-type A3-type Max. work dia.×length mm ø140×100 ø160×115 ø250×150Max. work weight kg 3 5 8

s 7 10 13X-axis stroke (left-right) mm 1850 1850 3280 2210 2010 3580 4200Y-axis stroke (up-down) mm 545 700 780Z-axis stroke (front-rear) mm 180 200 80Loading capacity (Gripper+workpiece mass) kg 15 25 31Max.Speed (X/Y/Z-axis) m/min 150/120/50 150/110/50 100/80/30Servo motor power (X/Y/Z-axis) kW 0.75/0.75/0.5 1.4/1.4/0.5 1.6/1.6/Air cylinderGripper 2 sets of Double 3-jaw chuck type with individual spring pusherWrist swivel angle deg 180 180 180Swivel time (per every180。) s 0.5 0.6 1Jaw stroke mm 16 16 20Gripping force (Max./each chuck) N 784 980 980Gripper 2 sets of Double 3-jaw chuck type with individual spring pusherDistance between center mm 420 460 500Shifting distance (Max.) mm 245 260 320Gripper rotating angle deg 90Number of pallets st. 10 or 16 10 or 16 10+10 or 16+16 10 or 16 10 or 16 10+10 or 16+16 8 or 16 8 or 16 8+8 or 16+16Number of lifting device Left Right Double Left Right Double Left Right DoubleAllowable work dia.×length (Min.) mm ø50~ø150×15 ø25~ø160×5 ø200×15Allowable work loading (Max./pallet) kg 40 40 90Electric power supply (Rated capa.) kVa 30 40 70Machine height (Max. / Min.) mm (2582 / 2037) (3187 / 2487) -Machine dimensions w/o chip conveyor mm 2830×1967 2830×1967 3900×1967 3455×2166 3255×2166 4130×2166 5000×2377 5000×2377 5000×2377

with side chip conveyor mm 3932×1967 3932×1967 NOT 4453×2166 4253×2166 NOT 5278×2377 5728×2377 NOTwith rear chip conveyor mm 2830×2969 2830×2969 3900×2969 3455×3399 3255×3399 4130×3399 5000×3855 5000×3855 5000×3855

Machine weight (exclude stocker and chip conveyor) kg 4100 5800 9000Fanuc 18i-TB

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Standard Feature ■Air blast for chuck jaw cleaning■Automatic top door (left&right)■Chuck close/open (foot) switch■Coolant supply equipment■Front guard door with safety device■Full enclosure chip and coolant shield■Gripper head

■Hand tool kit,including small hand toolfor operations

■Hard jaws■Hydraulic hollow chuck & actuating cylinder■Hydraulic power unit■Leveling jack screw & plates■Lubrication equipment■Safety cover for 3-axis slide module

■Separate teaching box for Gantry Loader■Servo driven 3-axis slide module (gantry loader)■Signal tower (yellow,red,green)■Soft jaws■Spindle orientation■Standard tooling kit

(tool holders, drill socket, boring sleeve)■Worklight

·Design and specifications are subject to change without prior notice.·We are not responsible for difference between the information in the catalogue and the actual machine.

■3-servo slide module (on QL300H/HM)■Air conditioner for control box■Air limit sensing for work locating confirm■Automatic power off■Blank gripper jaws*■Chip conveyor■Chip bucket■Chuck jaw stroke end-check

■Coolant flushing for bed■Gripper head

(when 3 servo slide module is selected)■High pressure coolant■Hydraulic solid chuck & actuating cylinder■Oil skimmer■Special chucks*■Special gripper head*

■Special Gripper jaw*■Special stocker*■Through the spindle coolant blower■Tool Pre-setter : Automatictype (Renishaw)■Tool Pre-setter : Removerbletype (Renishaw)■U-Drill holder■Work stocker■Work conveyor system*

Optional Feature

25

* : Instead of standard

- Coordinate system setting G50- Coordinate system shift- Custom macro B- Decimal point programming/- Diameter/radius programming (X axis)- Direct drawing dimension programming- Direct of coordinate system shift- G code system B/C- Input unit 10 time multiply- Label skip- Manual absolute on and off- Maximum program dimension ±8 digit- Multiple repetitive canned cycle II- Optional block skip 9 piece- Parity check- Pattern data input- Plane selection G17, G18, G19- Pocket calculator type decimal point programming- Program number O4 digit- Program stop / end (M00, M01 / M02, M30)- Programmable data input G10- Sequence number N5 digit- SUB program call 4 folds nested- Tape code : ISO / EIA auto recognition EIA RS422 / ISO840- Tape format for FANUC Series10/11- Work coordinate system G52 - G59

TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Automatic tool offset- Direct input of offset value measured B- T-code function T2+2 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs 64 pairs

EEDDIITTIINNGG OOPPEERRAATTIIOONN- Back ground editing- Extended part program editing- Number of registered programs 400 ea- Part program editing- Part program storage length 640 m- Play back- Program protect

SSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Directory display and punch for each group- Directory display of floppy cassette- Display of spindle speed and T code at all screens- External message display- Help function- Lock function- Multi-language display- Operation history display- Parameter setting and display- Program name display 31 characters- Run hours / part count display- Self-diagnosis function- Servo setting screen- Spindle setting screen- Status display

DDAATTAA IINNPPUUTT // OOUUTTPPUUTT- External data input- External key input- External program input- External program number search- External work number search- Memory card input/output- Reader/puncher interface CH1. interface- RS232C interface

OOTTHHEERR- Cycle start and lamp- Display unit 10.4" Color LCD/MDI- Feed hold and lamp- NC and servo ready- PCMCIA port in the front of LCD display unit- PMC system PMC-SB7- 10.4" Color LCD- EZ guide i (only with 10.4" color LCD option)

OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSS- Ethernet function

AAXXEESS CCOONNTTRROOLL- Controlled axes 4 axes- Simultaneous controlled axes 2 axes- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Chamfering on/off- Emergency stop- Fine Acc & Dec control- Follow-up- HRV control- Inch / Metric conversion- Increment system 1/10 0.0001 / 0.00001 mm/inch- Interlock All axis / each axis- Least input command 0.001 / 0.0001 mm/inch- Machine lock All axis / each axis- Mirror image- Overtravel- Position switch- Servo off- Stored pitch error compensation- Stored stroke check 1- Stored stroke check 2- Unexpected disturbance torque detection function

OOPPEERRAATTIIOONN- Automatic operation (memory)- Buffer register- DNC operation (Reader/puncher interface is required)- Dry run- Handle incremental feed X1, X10, X100- Handle interruption- JOG feed- Manual handle feed 1 unit- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- Program number search- Program restart- Sequence number search

IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- 1st. reference position return Manual, G28- 2nd. reference position return G30- Continuous thread cutting- Dwell (per sec) G04- High speed skip- Linear interpolation G01- Multiple threading- Positioning G00- Reference position return check G27- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip- Variable lead threading

FFEEEEDD FFUUNNCCTTIIOONN- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %- Rapid traverse rate- Tangential speed constant control

AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- 1st spindle orientation- Actual spindle speed output- Auxiliary function lock- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- S - code function S4 / S5 digits- Spindle positoning- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %

PPRROOGGRRAAMM IINNPPUUTT- Absolute / incremental programming- Addition of custom macro common variables- Automatic coordinate system setting- Canned cycle for drilling- Canned cycle for turning- Circular interpolation by R programming- Control in/out

Machine Specifications (Fanuc 0i-TTC for HT230T)

26

27

- Program number O4 digit- Program stop / end (M00, M01 / M02, M30)- Programmable data input (G10)- Sequence number N5 digit- SUB program call 4 folds nested- Tape code : ISO / EIA auto recognition EIA RS422 / ISO840- Work coordinate system G52 - G59

TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Automatic tool offset- Direct input of offset value measured- Direct input of offset value measured B- T - code function T2 + 2 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs ±6 digits : 32 pairs( for turning), 64 pairs(for milling)- Tool offset value counter input

EEDDIITTIINNGG OOPPEERRAATTIIOONN- Back ground editing- Extended part program editing- Number of registered programs 125 ea- Part program editing- Part program storage length 640 m- Program protect

SSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Actual cutting feedrate display- Alarm display- Alarm history display- Current position display- Directory display and punch for each- Display of spindle speed and T code at all screens- External message display- Help function- Lock function- Multi-language display- Operation history display- Parameter setting and display- Program name display 31 characters- Run hours / parts count display- Self-diagnosis function- Servo setting screen- Spindle setting screen- Status display- Tool path graphic display

DDAATTAA IINNPPUUTT // OOUUTTPPUUTT- External key input- External program input- External work number search 15 points- Memory card input / output- Reader / puncher interface CH1.interface- RS232C interface

OOTTHHEERR- Cycle start and lamp- Display unit 9.5" Mono LCD- Feed hold and lamp- MDI unit for 9.5" LCD- NC and servo ready- PMC system PMC-SB7- Reset / rewind

IINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function Embedded ethernet

OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSS- Controlled axes expansion (Total) Max.8 [4+4] axes- Stored pitch error compensation- Stored stroke 2 and 3- DNC operation (Reader / puncher interface is required)- Manual handle feed 2 units- Manual handle interruption- Reference position shift- Tool retract and recover- 3rd / 4th reference point return- Circular threading- Multi step skip- Variable lead threading- Advanced preview control- External deceleration- Feed forward function- Feed stop- Actual spindle speed output- Addition of custom macro common variables #100~#199, #500~#999- Automatic corner override- Coordinate system rotation- G code system B/C- Interruption type custom macro- Macro executor- Optional block skip (With hardware) 9 piece- Pattern data input- Work coordinate system preset- Addition of tool pairs for tool life management 128 pairs- Tool monitoring system- Tool offset pairs 64 / 99 / 400 / 999 pairs- Number of registered programs 200 / 400 / 1000 ea- Part program storage length 1280 / 2560 / 5120 m- Play back- Directory display of floppy cassette- Data server Only for 1 path- DNC1 control- Remote buffer Only for 1 path- Display unit 10.4" Color LCD- Symbol CAP iT

AAXXEESS CCOONNTTRROOLL- Controlled path of HT230T/H250T/H250TM/H310T/H310TM 2 path- Controlled path of HT230TG/QL200H/QL200HM/QL300H/QL300HM 2+1 path- Controlled axes of HT230T/H250T/H310T/HT230TG/QL200H/Q300H 4 [2+2] axes- Controlled axes of H250TM/H310TM/QL200HM/QL300HM 6 [3+3] axes- Simultaneous Controlled axes of HT230T/H250T/H310T/HT230TG/QL200H/Q300H 4 [2+2] axes- Simultaneous Controlled axes of H250TM/H310TM/QL200HM/QL300HM 6 [3+3] axes- Axis control by PMC- Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Position switch- Chamfering on/off- Emergency stop- Fine Acc & Dec control- Follow-up- High speed HRV control- HRV control- Inch / Metric conversion- Interlock All axis / each axis- Least input command 0.001 / 0.0001 mm/inch- Machine lock All axis / each axis- Mirror image- Overtravel- Servo off- Stored stroke check 1- Unexpected disturbance torque detection function

OOPPEERRAATTIIOONN- Automatic operation (memory)- Buffer register- Dry run- Handle incremental feed X1, X10, X100- JOG feed- Manual intervention and return- Manual pulse generator 1 ea- Manual reference position return- MDI operation- Program number search- Sequence number search- Single block- Program restart

IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- 1st. reference position return Manual, G28- 2nd. reference position return G30- Circular interpolation G02- Continuous threading- Dwell (per sec) G04- Linear interpolation G01- Multiple threading- Positioning G00- Reference position return check G27- Skip G31- Thread cutting / Synchronous cutting- Thread cutting retract- Torque limit skip

FFEEEEDD FFUUNNCCTTIIOONN- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2000 mm/min- Manual per revolution feed- Override cancel- Rapid traverse override F0, 50, 100 %- Rapid traverse rate- Tangential speed constant control

AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- 1st spindle orientation- Auxiliary function lock- Constant surface speed control- M - code function M3 digits- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %

PPRROOGGRRAAMM IINNPPUUTT- Absolute/incremental programming- Automatic coordinate system setting- Canned cycle for drilling- Canned cycle for turning- Circular interpolation by R programming- Control in/out- Coordinate system setting G50- Coordinate system shift- Custom macro B- Macro executor- Decimal point programming / pocket calculator type decimal point programming- Diameter/radius programming (X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A- Input unit 10 time multiply- Label skip- Manual absolute on and off- Maximum program dimension ±8 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycle II- Optional block skip 1 piece- Optional block skip (with out hardware) 9 piece- Parity check- Plane selection G17, G18, G19

NC Specifications (Fanuc 18i-TB)

Design and specifications are subject to change without prior notice. EU0808SPi-ser

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