TW80 Book No. 8016562 08.06 S N E104078 - Kattrak

TW80 Book No. 8016562 08.06 S/N E104078Cover

Ref Cover Page 0

TW80 Book No. 8016562 08.06 S/N E104078Index

14

14

24

23

22 29

29

4

1830

27

1716

7

135

11

193

325

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Ref main Page 0-1

mainItem Part number Description Q'ty Chan. Serial No. Serv. Remarks1 8006820 Lifting System2 8006801 Base3 8006825 Steering Hydraulics

8007006 Working Hydraulics8010081 Return Hydraulics8017517 Driving Hydraulics8018585 Hydraulic Lift System8016623 Hydraulic Quick Release

4 8018579 Servo Control Compl8007923 Server Contr Bracket8011331 Valve Compl

5 8018506 Directional Valve6 8005560 Brake Throllte Valve7 8018297 Working Cylinder9 8018295 Lifting Cylinder

11 3931751 Steering Cylinder12 8006825 Hydraulic Tank Compl13 8009636 Return Filter Compl14 8008690 Electric System

8008388 Electric System (Cabin)8008597 Printed Circuit Compl8009633 Working Headlights Compl

15 8018547 Drive Set16 8006826 Diesel Engine Compl

8008274 Exhaust System17 8005490 Inching Actuator18 3944347 Air Filter System19 8017516 Oil Pressure Pump Compl

8016961 Oil Pressure Pump 12V8016961 Oil Pressure Pump 12V sec 28016962 Oil Motor 12V

20 8006764 Front Axle8009258 Axle Pipe

21 8006765 Rear Axle8009546 Axle Pipe8000892 Brake Disk2902754 Rear Axle Multiple Disk Brake

22 8008536 Fuel Supply System23 8008016 Driver's Seat

8008626 Seat Lower Part Compl24 8003354 Cabin

8003297 Cabin Door Left8003340 Lining8004889 Wiper System3930421 Steering Column Compl

25 8007008 Hyd Quick Release Eq26 3705791 Pallet Fork Compl27 8003053 Engine Heating28 8016611 Decals and Accessories

8016645 Protective Hoses8018988 Filter Set

30 8006828 Covering8016810 Engine Hood Compl8008759 Exterior Covering

Reference:main Page:0-1

TW80 Book No. 8016562 08.06 S/N E104078Lifting System

13

13

12

12

12

12

12

12

11

11

9

9

116

16

17

15

15

8 14

14

6

7

7

2

10

10

5

19

19

18

18

3

Ref TW8001A Page 1-1

Lifting SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006820 Lifting System1 8006381 Boom Compl 12 8007002 Shift Lever Compl 13 8007008 Hyd Quick Release Eq 14 1783337 Serrarted Hex Head Screw 15 2911255 Pin Compl 16 3933753 Pin Compl 17 1782905 Serrated Hex Head Screw 18 0300569 Grease Nipple 19 0809472 Wiper Seal 2

10 8004668 Disk 1.0 MM 18004669 Disk 1.2 MM 18004670 Disk 1.5 MM 18004671 Disk 2.0 MM 1

11 2909079 Disk 1.0 MM 12909091 Disk 1.2 MM 12909104 Disk 1.5 MM 12909080 Disk 2.0 MM 1

12 0324590 Grease Nipple 613 8004387 Split Bush 214 2915806 Spherical Bearing 215 2916794 Self-Locking Bolt 216 0306689 Split Bush 217 2961437 Circlip 318 8004389 Split Bush 219 2985537 Threaded Pin 2

Reference:TW8001A Page:1-1

TW80 Book No. 8016562 08.06 S/N E104078Base

45

4516

16

16

16

16

16

6

6

6

6

48

48

48

463

8

7

39

39

9 36

21

2121

21

2

2

2

2

26

2738

613525

13

13

13

13

12

12

28

31

29

34

34

34

491915

77

75

76

84

3218

1714

62,63

6773

103

53

51

20

30

47

3337

94

94

93

93

96

9696

101

90

100

81

9998

9295

97

8887

102

64,65

52

50

Ref TW8002A Page 2

BaseItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006801 Base 12 3928869 Stop Buffer 43 0324590 Grease Nipple 16 3740921 Pin Compl 47 3945177 Pin Compl 28 8006162 Frame Front 19 3933720 Pin Compl 1

12 0447032 Spherical Bearing 213 0318069 Circlip Tone 400 414 1308876 Hex Head Screw A3C 115 0327322 Nut A3C 116 1783337 Serrated Hex Head Screw 1217 1014053 Special Screw 118 1011163 Split Pin 119 8004060 Safety Rod 220 8007579 Frame Rear 121 0300569 Grease Nipple 625 8006549 Artic Pend Joint 126 0884177 V-Ring 127 2919399 Spherical Bearing 128 2452566 Spacer 129 2452577 Disk 230 2908614 Spherical Bearing 131 2919388 Spherical Bearing 132 3931068 Pin 133 1009716 Disk 134 0884166 Self-Locking Bolt 1835 1009705 Distance Ring 136 1782905 Serrated Hex Head Screw 137 1009727 Disk 138 8006800 Artic Pend Joint Comp 139 3762610 Self-Locking Bolt 845 8002032 Wiper Seal 446 8004668 Disk 1.0 MM 1

8004669 Disk 1.2 MM 18004670 Disk 1.5 MM 18004671 Disk 2.0 MM 1

47 0336185 Self-Locking Bolt 648 8003214 Disk 1.0 MM 1


49 2916363 O-Ring 150 8005065 Left Climb Bracket 151 8005067 Right Climb Bracket 152 3953893 Left Climb Bracket 153 3953906 Right Climb Bracket 161 2444293 Bush 162 3927620 Left Front Fender 163 3927631 Right Front Fender 164 3927642 Left Rear Fender 165 3927653 Right Rear Fender 167 8010578 Hex Head Screw A3C 873 3955317 Mud Flap Ripp 275 3934298 Holder 276 3934390 Bolt A3B 477 2916794 Self-Locking Bolt 284 3938805 Holder 287 8008792 Plate 188 3934378 Lens Head Screw A3R 390 3944949 Draw BAr Coupling 491 2993151 Serrated Hex Head Screw 492 1005472 Disk 293 1781813 Disk 294 1308876 Hex Head Screw A3C 295 1618393 Hex Head Screw A3C 296 1781802 Washer A3C 4.0 MM 4

3930885 Washer A3C 2.0 MM 1

Reference:TW8002A Page:2

TW80 Book No. 8016562 08.06 S/N E104078Base

45

4516

16

16

16

16

16

6

6

6

6

48

48

48

463

8

7

39

39

9 36

21

2121

21

2

2

2

2

26

2738

613525

13

13

13

13

12

12

28

31

29

34

34

34

491915

77

75

76

84

3218

1714

62,63

6773

103

53

51

20

30

47

3337

94

94

93

93

96

9696

101

90

100

81

9998

9295

97

8887

102

64,65

52

50

Ref TW8002A Page 2

BaseItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

3930896 Washer A3C 3.0 MM 13930909 Washer A3C 5.0 MM 1

97 8005505 Holder 198 3934970 Plate 1

8009861 Plate 199 0893316 Hex Head Screw A3C 1

100 3944574 Pin 1101 3933195 Counter Weight 1

3933208 Counter Weight 1102 8011976 Fastening Pieces 2103 8011977 Fastening Pieces 2


Steering HydraulicsItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006825 Steering Hydraulics1 3931751 Steering Ram 22 3947680 HP-Hose 13 x 1550 27 8006878 Coupling A3C 28 8008873 Steering Valve 19 3945177 Pin Compl 2

10 2990216 Self-Locking Bolt 411 8011376 Block 212 2904789 Coupling A3C 214 2481254 Ripp Washer A3C 215 0410073 Hex Head Screw A3C 216 3937075 Rubber Mat 118 3742956 HP-Hose 10 X 500 220 2481696 Coupling A3C 321 8006759 LP-Hose 700 MM 122 8009294 Hydraulic Tank Compl 123 3925322 Sight Glass 125 0399760 Nut A3C 227 0909224 Profile Rubber 680 MM 133 3742978 Double Nipple 234 3925300 Suction Hose 38 x 525 135 3737879 Clip 236 1896571 LP-Hose 480 MM 137 8008624 Compression Spring Cord 143 1307104 Hex Head Screw A3C 246 2456833 Coupling A3C 147 3750412 HP-Hose 8 X 220 148 3951175 HP-Hose 13 X 2000 161 0909304 Profile Rubber 600 MM 163 2481243 Ripp Washer A3C 270 3747519 Hose Line 4 X 500 271 1661841 Coupling A3C 4


TW80 Book No. 8016562 08.06 S/N E104078Working Hydraulics

11

11

6

6

6

6

5

5

5

5

1

3

3

4

4

4

4

12

12

12

12

89

7

7

7

7

10

Ref TW8003B Page 4

Working HydraulicsItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8007006 Working Hydraulics3 3761379 Coupling A3C 24 8008471 HP-Hose 13 X 1600 25 3762541 HP-Hose 10 X 1750 26 2912052 HP-Hose 10 X 1550 27 3947679 HP-Hose 13 X 1600 28 3924730 Clip 19 8004184 Clamp Strap 1

10 1373604 Clip 111 8011941 Clip Body Compl 312 3763484 Rubber Socket 4

Reference:TW8003B Page:4

TW80 Book No. 8016562 08.06 S/N E104078Return Hydraulics

10

9

8

6

6

4

4

5

53

3

13

1318

7

7

22

16

2020

20

20

30

2829

26

26

1736

12

1

3725

27

Ref TW8003C Page 5

Return HydraulicsItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8010081 Return Hydraulics1 8011353 Oil Cooler/Ventilator Body 12 8006878 Coupling A3C 13 1896571 LP-Hose 1400 MM 14 8010053 Elbow Nipple Compl 25 3951244 Coupling A3C 26 1896571 LP-Hose 1500 MM 17 1896571 LP-Hose 1150 MM 18 8006759 LP-Hose 800 MM 19 8008092 Holder 1

10 3929440 Air Filter 111 8010061 Coupling A3C 212 8009636 Return Filter Compl 113 1896571 LP-Hose 400 MM 116 1898686 Packing Strap 117 1309195 Hex Socket Head Cap Screw 318 8008624 Compression Spring Cord 119 2481254 Serrated Washer A3C 620 8010060 Coupling A3C 422 8010073 Ventilator 12 V 125 0350898 Usit Ring 126 2970494 Hose Line 127 0862944 Female Screw A3C 128 1074306 Usit Ring 129 0373588 Usit Ring 130 2982909 Female Screw A3C 136 3939464 Ripp Washer A3C 337 3768296 Gasket A3C 1

Reference:TW8003C Page:5

TW80 Book No. 8016562 08.06 S/N E104078Driving Hydraulics

42

4345

46

46

4646

46

46

44

44

30

30

61

48

47 52

3

3

50

50

50

50

601717

1717

16

16

16

15

15

15

2

2 1

12

12

9

63

62

Ref TW8003D Page 6

Driving HydraulicsItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006823 Driving Hydraulics 11 2442848 Oil Pipe A3C 12 1096982 Clip Norma 23 8008871 Hose Line 6 X 1700 14 8008717 Way Valve 3/2 12V 1

8004151 Valve Cartridge 22916625 Magnet 22993842 Packing Set 2

5 0447985 Washer A3C 46 2992014 Ripp Washer A3C 27 1048815 Hex Head Cap Screw 29 2960243 Air Vent 1

11 0399760 Hex Nut A3C 212 3752345 HP-Hose 8 X 650 115 8008166 HP-Hose 25 X 1500 116 8008166 HP-Hose 25 X 1500 117 8011955 Half of Flange Compl 430 8002411 HP Hose 8 X 1950 142 1722663 Screw Coupling A3C 143 3737766 Female Screw A3C 144 2970643 Hose Line 6 X 700 145 2443850 Female Screw S A3C 146 0373588 Usit Ring U 1547 0350898 Usit Ring U 148 0862944 Female Screw A3C 149 2970927 Coupling Compl 150 0311528 Female Screw A3C 652 3768296 Gasket A3C 160 8007007 Oil Pressure Pump Compl 161 8011364 Servo Control Compl 162 8006407 Oil Motor 12V 163 8005490 Inch-Actuator 1

Reference:TW8003D Page:6

TW80 Book No. 8016562 08.06 S/N E104078Hydraulic Standard Lift System

6

2

1

1

5

14

4

4

3

3

30

15

15

15

15

15

15

18

18

Ref TW8003E Page 7

Hydraulic Lift SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8016624 Hydraulic Lift System 18016622 Boom 1

1 8006840 Lifting Ram 22 8008180 Working Ram 13 3741159 Pin Compl 24 1783337 Serrated Hex Head Screw 25 2911255 Pin Compl 16 8003090 Shovel Position Indicator 1

14 1782905 Serrated Hex Head Screw 115 8011954 Clip Body Compl 618 8008265 Pipe Line 230 8004668 Disk 1.0 MM 1


Reference:TW8003E Page:7

TW80 Book No. 8016562 08.06 S/N E104078Hydraulic Quick Release

14

14

9

9

1

13

3

3

3

7,

7,

8

8

6

6

15

15

11

12

18

18

5

10

2

4

Ref TW8003F Page 8

Hydraulic Quick ReleaseItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8016623 Hydraulic Quick Release 11 2456822 Coupling A3C 22 2456844 Coupling A3C 13 8003356 HP-Hose 24 8003357 HP-Hose 15 2970905 Shut Off Cock 16 0462780 Usit Ring U 27 2987813 Quick Release Compl 29 2987824 Protecting Cap Red 2

8013001 Slew Coupling 22918763 Slew Coupling 2

10 2983331 Return Spring 111 2971746 Square Steel Bar 112 2908501 Coupling A3C 113 2983342 Return Spring 114 8008375 HP-Hose 13 X 825 215 8002703 Clamp Strap 216 2992014 Ripp Washer A3C 817 0487336 Nut A3C 418 8010355 Plate 320 1307115 Hex Head Screw A3C 4

8007008 Hyd Quick Release EQ 1

Reference:TW8003F Page:8

Servo Control ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006822 Servo Control Compl 11 2999384 Directional Valve 12 2990169 Stud 33 1722787 Serrated Nut 34 2481696 Coupling A3C 45 2673234 Coupling A3C 16 3951244 Coupling A3C 17 1666948 Coupling Screw A3C 28 8010053 Elbow Nipple Compl 19 8008624 Compression Spring Cord 1

10 8008919 HP Hose 16 X 3200 111 1896571 LP Hose 3100 MM 112 0373588 Usit Ring U 1213 0311528 Female Screw A3C 614 0350898 Usit Ring U 515 0862944 Female Screw A3C 216 2980827 Female Screw A3C 117 8009179 Valve Compl 118 1347271 Hex Head Screw A3C 219 0487336 Hex Nut A3C 220 3925720 Magnet Valve 1

8004151 Valve Cartridge 32916625 Magnet 32983842 Packing Set 1

21 0893156 Hex Nut A3C 122 2481254 Serrated Washer A3C 223 1356341 Washer A3C 224 1347486 Screw Plug A3C 125 0858506 Usit Ring U 126 3766192 Double Nipple 127 0858573 Usit Ring U 128 3766181 Pressure Accumulator 129 3932707 Hose Line 6 X 2600 231 3945315 Hose Line 6 X 1550 132 2903937 Screw Connection A3C 133 3931013 Hose Line 6 1400 134 3947873 Hose Line 6 X 2200 335 3945304 Hose Line 6 X 2300 336 1307080 Hex Head Screw A3C 139 1625030 Hex Head Screw A3C 140 2986801 Heater Hose 800 MM 144 3768296 Gasket A3C 2


TW80 Book No. 8016562 08.06 S/N E104078Servo Control Bracket

5

5

55

5

5

5

4

4

44

4

3

3

20

20

20

15

13

14

6

6

6

6

6

6

7

7

8

8

8

16

16

12

11

10 17

9

1819

Ref TW8004B Page 10

Servo Control BracketItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8007923 Servo Control Bracket 13 8007487 Hinge Part 24 1749733 Bush 85 0879192 Bolt 66 0498748 Locking Washer 67 3764849 Control Lever Compl 18 3762450 Pneumatic Spring 19 0863138 Washer A3C 2

10 3764872 Spacer Pipe 111 8007496 Spacer Pipe 112 3764930 Spacer Pipe 113 0466364 Round Buffer 114 0487314 Oval Head Screw 115 0487336 Hex Nut A3C 116 3960676 Handle 117 3768069 Lever 118 3987699 Release 119 0498522 Hex Nut A3C 120 0885849 Disk Spring 4


TW80 Book No. 8016562 08.06 S/N E104078Directional Valve

9

9

1

1

1

1

51

14

31

31

27

27

27

4544

44

43

43

43

43

43

2

48

30

30

29

40

40

22

34

34

346

Ref TW8005A Page 11

Directional ValveItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

2999384 Directional Valve 11 2984901 Valve Compl 32 2984898 Valve Compl 16 3964307 Lowering Brake 19 3964294 Non Return Valve 4

14 3981513 Regulating Valve 122 2984912 Pilot 127 8011968 Two-Way Valve 329 3964261 Nozzle 130 0407385 Gasket A 231 1318992 Hex Head Cap Screw 232 0316023 Gasket A 133 1694986 Plug A3C 134 8011960 Cap Compl 340 8011966 Set of Springs 243 0391251 O-Ring 544 8011961 Cap Compl 245 3985108 Control Head 148 8008256 Valve Compl 151 8011967 Set of Springs 1

3988725 Seal Kit 1


TW80 Book No. 8016562 08.06 S/N E104078Valve Compl

12

9

5

5

5

5

5

5

7

2

1

4,5

14

6

4

4

23

19 19

22

21

Ref TW8005B Page 12

Valve ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8011331 Valve Compl 11 3981864 Locking Device 12 8011332 Servo Control Handle 14 3971486 Valve Case 408A 25 3971475 Valve Case 408B 46 3971533 Sliding Inset 67 8003291 Actuation 19 3971408 Compression Spring 2

10 3971419 Compression Spring 412 2917886 Coupling A3C 814 3981875 Siphon 119 3971555 Shim 2021 8004038 Pin A3C 422 8004039 Locking Washer A3C 823 8011883 Connection 1


TW80 Book No. 8016562 08.06 S/N E104078Brake Throttle Valve

5

1

32

4

4

6

7

Ref TW8006A Page 13

Brake Throttle ValveItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8005560 Brake Throttle Valve 11 1694986 Screw Plug A3C 12 0893043 Washer A3C 13 3960041 Pressure Spring 14 0442888 Threaded Pin A3C 25 0357908 Screw Plug A3C 16 0314123 Circlip 17 3960052 Shim 1

8011963 Seal Kit Compl 1


TW80 Book No. 8016562 08.06 S/N E104078Working Cylinder

12

16

14

8

11

9

9

10

10

15

Ref TW8007A Page 14

Working CylinderItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008180 Working Ram 18 0324590 Grease Nipple 19 1050977 Spherical Bearing 2

10 1627587 Circlip Tone 400 211 0366772 Grease Nipple 112 3932581 Cylinder Nut 114 3932650 Piston Rod Compl 115 3932616 Piston 1

3932627 Seal Kit 100/60 1


TW80 Book No. 8016562 08.06 S/N E104078Lifting Cylinder

12

16

14

8

9

10

15

Ref TW8009A Page 15

Lifting CylinderItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006840 Lifting Ram 18 0324590 Grease Nipple 19 2915806 Spherical Bearing 1

10 1630811 Circlip Tone 400 112 1010275 Cylinder Nut 114 3933344 Piston Rod Compl 115 3933366 Piston 1

1010300 Seal Kit 90/50 1


TW80 Book No. 8016562 08.06 S/N E104078Steering Cylinder

15

16

10

9

814

12

Ref TW8011A Page 16

Steering CylinderItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

3931751 Steering Ram 18 1370667 Screw Plug A3C 19 0447032 Spherical Bearing 1

10 0318069 Circlip Tone 400 112 3740614 Cylinder Nut 114 3931740 Piston Rod Compl 115 3740603 Guide Piston 116 3741228 Hex Nut 1

3741206 Seal Kit 63/28 1


TW80 Book No. 8016562 08.06 S/N E104078Return Filter

2

2

4

1

1

55

13

11

14

109 12

6

Ref TW8013A Page 17

Return FilterItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8009636 Return Filter 18008817 Return Filter 1

1 8008933 Housing 12 8011824 Holder 14 8012138 Conversion Kit 15 8011965 Lid Compl 16 2674713 Stud A3C 49 1084820 Gasket 1

10 8011826 Bottom Part Housing 111 2918263 O-Ring 112 8008932 Counter Flange 113 8011519 Jacket Sheet 114 1056893 Clip Norma 1


TW80 Book No. 8016562 08.06 S/N E104078Electrical System

7473

62

62

63

70 67

71

91

95

36

36

32

32

15

6

3030

30

30

30

25

25

25

25

25

9

9

9

9

14

14

51

51

51

51

56

54

59

50

50

50

39

39

55

68

68

2758

58

58

58

58

12

12

12

12

12

12

12

16

16

16

16

16

52

24

24

18

34

60

60

3

19

7

4

2

1

8

8

29

4013

41 3537

37

69

1731

22

3833

Ref TW8014A Page 18

Electrical SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008690 Electrical System 11 3928789 Left Headlight 1

0409672 Light Bulb H3 55W 10377300 Light Bulb T4W 4W 13981604 Light Bulb H7 55W 10388450 Light Bulb P21W 21W 1

2 3928790 Right Headlight 10409672 Light Bulb H3 55W 10377300 Light Bulb T4W 4W 13981604 Light Bulb H7 55W 10388450 Light Bulb P21W 21W 1

3 3929600 Left Holder 14 3929611 Right Holder 15 2916794 Self-Locking Screw 46 3931579 Rear Reflector 28 0935113 Profile Rubber 130 MM 29 0327297 Hex Nut A3C 4

12 8009235 Cable Set Front 114 8004629 Ground Strap 216 8008601 Engine Cable Set 118 2995299 Container with 2 Pumps 1

2995813 Pump 12995824 Lid 12995835 Grommet 2

19 4666308 Horn 12V 122 8008606 Battery Retainer 124 4615852 Battery 125 2481243 Serrated Washer A3C 527 3963555 Brake Light Switch 128 0321779 Usit Ring U 129 8005421 Ground Strap 130 0492935 Lock Washer 532 3927197 Rear Light 2

0388450 Light Bulb P21W 21W 133 8008286 Holder 135 0909304 Profile Rubber 170 MM 136 3929655 Rear Reflector Compl 2

0388450 Light Bulb P21W 21W 20313279 Light Bulb R10W 10W 1

37 2449607 Serrated Hex Head Screw 238 8008258 Holder 147 3940901 Washer A3C 850 8009414 Positive Cable Compl 151 2443587 Clip Norma 252 1009352 Clip Norma 254 2443576 Clip Norma 355 2987039 Clip Norma 156 8012664 Cable Set 158 1782789 Clip Norma 259 0417069 Starter Protection Cap 160 1703104 Clip Norma 262 8011517 Plate 163 8009049 Fuse Holder 167 8009052 Bridge 168 3931488 Plate 169 2457425 Plate 170 2980770 Fuse 80 A 171 8009053 Fuse 40 A 173 3929586 Relay 274 8009487 Control Unit 12V 191 3964205 Cable 195 8010481 Warning Buzzer Kit 1


TW80 Book No. 8016562 08.06 S/N E104078TW8014B

41

41

3930

3133

35

3634

32

40

26

26

23

23

23

2825

22

27

2

2

3

3837

1

19

5,6

18

4

7

8

8

912

11

13

15

14 17

16

10

Ref TW8014B Page 19

Electrical System CabinItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008388 Electrical System Cabin 11 8008597 Printed Circuit Board 12 3940809 Nut 43 1631765 Hex Head Cap Screw 44 8009236 Joystick Cable Set 15 8008598 Cabin Cable Set 16 8009237 Display Cable Set 17 8008592 Display Compl 1

8013964 Light Bulb 10335366 Light Bulb 18013963 Light Bulb 14

8 3978370 Oval Head Screw A3R 19 3973693 Dashboard 1

10 3926776 Switch 111 3926787 Bail 112 0307544 Hex Head Cap Screw 213 0478675 Holder Nut 214 3976607 Countersunk Screw 115 3976629 Laminar Plug 116 3935346 Plate 117 3978381 Raiser Counters H Screw 118 3928143 Ignition Lock 1

3643912 Ignition Key 119 3933128 Switch 12V 122 8008599 Cabin Cable Set 123 3977119 Plate 925 3927186 Courtesy Light 1

0335344 Light Bulb Soffitte 126 0399760 Hex Nut A3C 227 2900672 Socket 128 1719419 Socket 130 1663821 Mounting Frame 231 3972909 Switch 132 1719033 Decal 133 8005311 Button 12V 134 8005312 Decal 135 3972943 Switch 136 1718985 Decal 137 4671952 Switch 12V 138 1719135 Decal 139 4674353 Switch 12V 140 3765828 Decal 141 1359720 Cover 2


TW80 Book No. 8016562 08.06 S/N E104078Printed Circuit Board

34 5

7

7

7

9

9

9

9

9

9

8

8

6

10

10

11

11

2121

Ref TW8014C Page 20

Printed Circuit BoardItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008597 Printed Circuit Board 11 8009370 Relay 12 8005320 Time Control Unit 13 3935277 Signal Transmitter 14 8008996 Special Relay 12V 10/15A 15 1724325 Relay 76 1719237 Fuse 5.0 A 17 1719248 Fuse 7.5 A 78 1719259 Fuse 10.0 A 29 1719260 Fuse 15.0 A 9

10 1719464 Fuse 25.0 A 211 3933117 Fuse 30.0 A 212 8009368 Relay 12V 20/30 A 1


TW80 Book No. 8016562 08.06 S/N E104078Working Headlight Compl

10

10

11

12

1

1

1

1

6

9

Ref TW8014D Page 21

Working Headlight ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8009633 Working Headlight Compl 11 8012513 Rear Working Light 2

8012513 Front Working Light 26 8009485 Mounting Frame 19 1359720 Cover 2

10 4674353 Switch 12V 211 1718996 Front Headlights Decal 112 1719000 Rear Headlights Decal 1


TW80 Book No. 8016562 08.06 S/N E104078Drive Set

14

14

16

16

16

16

15

10

10

10

30

13

13

17 12

12

12

1237

37

11 11

11

9

99

41

40

20

20

19

19

1

6

78

2

23

23

22

22

3

18

18

2936

21

24

Ref TW8015A Page 22

Drive SetItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006827 Drive Set 11 8006764 Front Axle 12 8006765 Rear Axle 13 8007977 Shaft 15 8006407 Oil Motor 16 3968481 O-Ring 17 3758090 Washer HV 28 3960381 Hex Head Screw 29 1705651 Flanged Ball Nut A3C 32

10 8008165 HP Hose 6 X 1350 111 4648704 Screw Connectin A3C 312 0350898 Usit Ring U 613 0862944 Female Screw A3C 214 2980827 Female Screw A3C 215 8008632 Hose Line 6 X 3500 116 8008176 Hose Line 6 X 1000 217 2903937 Screw Connection A3C 118 8002505 Clamping Yoke 819 3932934 Nut 1620 3745733 HP Hose 6 X 850 121 0373588 Usit Ring U 222 3960778 Serrated Nut 1223 2997213 Serrated Hex Head Screw 1224 3929815 Female Screw A3C 125 0858506 Usit Ring U 130 1616551 Screw Coupling 136 3938849 Washer A3C 137 3768296 Gasket A3C 240 3945553 Main Brake Cylinder 141 8005490 Inching Actuator 1


TW80 Book No. 8016562 08.06 S/N E104078Diesel Engine Compl

1

1

1

1

28

28

28

28

8

8

8

8

7

7

7

7

6

6

6

6

9

9

9

9

26

26

26

26

4

4

53

52

49

48 4644

4545

14

29

29

27

133

34

36

193232

32

3133

33

43

42

38

41

10

21

21

21

16

1616

16

16

16

16

11

22

22

22

22

22

22

2223

23

24

24

18

18

47

2030

15

25

5

2

Ref TW8016A Page 23

Diesel Engine ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006826 Diesel Engine Compl 11 2441767 V-Plus Bolt 42 3923864 Right Front Engine Support 13 8003196 Right Rear Engine Support 14 3924116 Rear Engine Support 15 3924127 Front Engine Support 16 3924252 Sleeve 47 3924230 Rubber Element 48 3924241 Rubber Washer 49 2481652 Serrated Nut 4

10 8002592 Coupling Bowex 111 8002589 Flange SAE 4 113 2964485 Threaded Coupling 114 1016828 Draw Spring Compl 115 0908632 Hose 50 MM 116 0893372 Hex Head Screw A3C 918 0827612 Hex Head Screw 219 2444555 Oil Drain Plug 120 3962372 Hex Head V-Plus Screw 221 0366636 Self-Locking Screw 822 2481243 Serrated Washer A3C 923 8000004 Pipe 224 2443725 Flat Steel 225 2987039 Clip Norma 126 2905020 Hex Head Cap Screw 827 3951879 Lever 128 3927131 Washer HV 429 2982534 Serrated Hex Head Screw 430 2905928 Washer HV 231 2471354 Female Screw A3C 232 0302061 Gasket A 333 0462780 Usit Ring U 234 2961788 Holder 136 3950527 Bowden Cable 138 8000103 Clip Norma 140 0487336 Hex Nut A3C 141 8010465 Deutz Engine 12V 142 3933888 Heater Hose 13 X 1125 143 3933899 Heater Hose 13 X 1200 144 0893270 Hex Head Screw A3C 145 2992014 Serrated Washer A3C 246 8009224 Hose 7 MM 147 8007007 Oil Pressure Pump Compl 148 0893178 Hex Nut A3C 149 0893167 Hex Nut A3C 152 2449607 Serrated Hex Head Screw 153 8016137 Angle 1


TW80 Book No. 8016562 08.06 S/N E104078Exhaust System

17

17

4

4

3

2

7

1

15

16

10

Ref TW8016B Page 24

Exhaust SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008274 Exhaust System 11 2967182 Pipe 12 8008418 Sound Absorber 13 2981851 Bracket Clip 14 2481254 Serrated Washer A3C 47 3768343 Bracket Clip 1

10 3928110 Exhaust Pipe 115 3604153 Gasket 116 0409081 Hex Nut 317 1722787 Serrated Nut 6


TW80 Book No. 8016562 08.06 S/N E104078Inching Actuator

2

10

1

4

9

5

3

6

Ref TW8017A Page 25

Inching ActuatorItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8005490 Inching Actuator 11 8005599 Inching Actuator 12 3952870 Gas Control 13 8005560 Brake Throttle Valve 14 2982534 Serrated Hex Head Screw 25 0893178 Hex Nut A3C 16 8005597 Adjusting Screw 19 3989759 Switch with Cable 1

10 3989748 Switch with Cable Compl 1


TW80 Book No. 8016562 08.06 S/N E104078Air Filter System

5

5

24

618

18

22

17

23

7

2421 14

16

12

13

1

9

15

8

11

10

Ref TW8018A Page 26

Air Filter SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

3944347 Air Filter System 11 2981099 Air Filter 1

2995357 Housing 12 3929780 Clamp 17 3944336 Adapter 18 3931079 Manifold 19 2997780 Reducing Ring 1

10 1349886 Clamp 111 3745379 Clip Norma 112 2913166 Low Pressure Indicator 113 2988212 Angular Connection 114 2997326 Repair Bracket 315 2969651 Pipe 116 1349717 Clamp 117 2992956 Pipe Bend 118 2992967 Pipe Bend 221 2981135 Air Filter Valve 122 2984649 Lid 123 2981113 Filter Element 124 2981124 Filter Element 1


TW80 Book No. 8016562 08.06 S/N E104078Oil Pressure Pump Compl

18

18

19

21

8,36

37

1

14

14

23

17

32

10

27

26

25

22

9

20

7

5

6

24

4

2

11

12

13

2829

3

Ref TW8019A Page 27

Oil Pressure Pump ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8007007 Oil Pressure Pump Compl 11 8006406 Oil Pressure Pump 12V 12 8010681 Oil Pressure Pump 13 1655069 O-Ring 14 8002165 Serrated Hex Head Screw 25 8010564 Priority Valve 16 0351219 O-Ring 17 1658131 Hex Head Cap Screw 48 1343039 Screw Coupling ED 19 2656664 Screw Connection A3C 1

10 2481696 Screw Connection A3C 111 1617450 O-Ring 112 8010031 Aspiration Mouth 113 0892962 Hex Head Cap Screw 214 8006095 Plug 217 8010032 Distributor A3C 118 8006759 LP Hose 300 MM 119 8009530 Coupling A3C 120 2479669 Screw Coupling A3C 121 8010033 Oil Thermocouple Element 122 1686475 Screw Connection A3C 123 8010034 Coupling A3C 124 2456957 Coupling A3C 125 0373588 Usit Ring U 126 1749244 Temperature Switch 127 8002322 Coupling A3C 128 2980792 Usit Ring U 129 2989575 Temperature Switch 132 1616551 Screw Coupling 136 1091909 O-Ring 137 1016986 Protecting Cap 2


TW80 Book No. 8016562 08.06 S/N E104078Oil Pressure Pump 12V

30

30

37

3635

34

34

33

33

32

48

4146

45

40

39

47

44

38

4342

31

13

13

21

25

25

24

24

23

23

14

14

50

51,52,53

51,52,53

60

56,57,58,59

56,57,58,59

6261

9

8

4

6

1

2

Ref TW8019B Page 28

Oil Pressure Pump 12VItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006406 Oil Pressure Pump 12V 11 0442786 Circlip Tone 400 12 3987417 Rotary Shaft Seal 14 0826100 Screw Plug 16 0848366 O-Ring 58 8011851 Race Ball 19 1306443 Conical Bearing 1

Porting Block13 2607789 Screw Plug 514 2991422 Screw Plug 221 3986541 Feed Pressure Valve 123 8011832 O-Ring 224 8006058 O-Ring 225 8011833 Pressure Control Valve 2

Feeding Pump30 8006076 O-Ring 231 8011834 Clutch Socket 1

1673367 Circlip Tone 400 132 0345608 O-Ring 133 291159 Needle Sleeve 234 2991308 Snap Ring 235 8006236 Cover 136 8011836 Shaft 137 8011838 Plate Spring 138 8011837 Housing 139 1051843 Flat Packing A 740 0354494 Allen Screw 741 8006238 O-Ring 142 8006075 Plug 143 0848388 O-Ring 144 1058942 Feeding Pressure Valve 145 3971942 O-Ring 146 8006078 Screwing Piece 147 0315840 Allen Screw 248 0347804 O-Ring 1

8011829 Governor 150 8011837 Housing 151 8006068 Control Magnet 252 0848399 O-Ring 253 0483398 Hex Head Cap Screw 854 2991262 Plug 255 1395086 O-Ring 256 8011828 Cover 257 0848355 O-Ring 258 8006088 Plug 259 0897003 O-Ring 260 8011827 Feeding Pressure Valve 161 8006099 O-Ring 1062 0848582 O-Ring 1


TW80 Book No. 8016562 08.06 S/N E104078Oilmotor 12V

19

20

2114

13

13

18

18

18

18

18

18

18

17

17

17

17

12

12

15

16

11

4

2

1

710

3

3

5

6 9

8

Ref TW8019C Page 29

OilMotor 12VItem Part number Description Q'ty Chan. Serial No. Serv. Remarks1 8011839 Filter Flange 12 0897003 O-Ring 13 1370689 Plug A3C 24 0864719 Plug 15 8011840 Nozzle 16 1660522 Plug A3C 17 8011841 Threaded Bush 18 1042977 Spring Disk B A3C 29 0893009 Hex Head Cap Screw 2

10 1003685 Filter 111 0425401 Coupling A3C 112 8011842 Pipe Line 113 1619634 O-Ring 214 2673234 Coupling A3C 115 8012277 Pipe Line 116 8012278 Pipe Line 117 0311528 Female Screw A3C 418 0373588 Usit Ring U 819 8006182 Coupling A3C 120 2904698 Locking Bunch A3C 2021 1399126 Cap Nut A3C 1

8016109 Seal Kit Compl 1


TW80 Book No. 8016562 08.06 S/N E104078Oil Motor 12V

2

2

1

4

4

3

1011

1213

8

9

7

6

5

Ref TW8019D Page 30

Oil Motor 12VItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006407 Oil Motor 12V 13963953. Packing Set 1

1 3963964 Governor 13987597 Packing Set 1

2 1059830 Control Magnet 23 3987575 Governor Inset 14 2607789 Plug 65 3988112 Governor Inset 16 3963975 Pressure Limit Valve 17 1722856 Change Over Valve 18 0848399 O-Ring 19 1372476 Plug 1

10 1399251 Circlip Tone 400 111 1683847 Oil Seal 112 4607749 Race 113 4607750 Conical-Roller Bearing 1


TW80 Book No. 8016562 08.06 S/N E104078Front Axle

1

1

220

20

3 47

7

7

7

8

8

8

5

5

69

9

24

11

11

11

1013

121415

1633

33

17 18

34

1932

31 382342

3730

29 224346 21

35

44

45

41 40

Ref TW8020A Page 31

Front AxleItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006764 Front Axle 11 0358169 Conical Bearing 22 8009243 Differential Housing 13 3984118 Ball 64 8009244 Ball 15 2983273 Washer 26 2983262 Side Shaft Wheel 17 2915464 Washer 48 2915475 Planet Wheel 49 8009245 Bolt 2

10 8009246 Bolt 111 0443163 Adaptor Sleeve 312 8009247 Side Shaft Wheel 113 8009248 Ring Gear & Pinion 114 8009249 Cross Piece 115 8009250 Spring 116 8009251 Control Sleeve 117 8010316 Washer 618 1092795 Hex Head Screw 619 8010106 O-Ring 220 8009252 Shim 2

8009253 Shim 28009254 Shim 28009255 Shim 2

21 8009256 Piston 122 8010255 Adjusting Screw 223 8009257 Lid 124 8010239 V-Plus Bolt wtih Flange 1229 2902754 Nut 130 0342149 O-Ring 131 8009395 Flange 133 8009421 Conical Bearing 234 8009265 Spacer Ring 135 2902469 Guard Plate 137 8009266 Shim 1

8009267 Shim 18009268 Shim 18009269 Shim 18009270 Shim 18009271 Shim 18009272 Shim 18009273 Shim 18009274 Shim 1

37 8009275 Shim 18009276 Shim 18009277 Shim 18009278 Shim 18009279 Shim 18009280 Shim 1

38 8009547 Shim 18009548 Shim 18009549 Shim 1

40 8010371 Screw Plug 141 3981922 Gasket 142 2655505 Screw Plug A3C 143 2401407 Circlip 144 8009656 Plug 145 0356178 Screw Plug A3C 146 8009242 Housing 1


TW80 Book No. 8016562 08.06 S/N E104078Axle Pipe

5 3

2

1

67 9

4

28

8

8

11

1516

1217

1327

2614

29

1025

24

2223

1821

20

Ref TW8020B Page 32

Axle PipeItem Part number Description Q'ty Chan. Serial No. Serv. Remarks1 8009258 Axle Pipe 22 8010322 Hex Head Screw 323 3968889 Breather 14 2655505 Screw Plug A3C 25 8010108 O-Ring 26 2915782 Rotary Shaft Seal 27 8010249 Rotary Shaft Seal 28 8010027 Ext Part Bearing 4

8010028 Int. Prt Bearing 49 8009470 Wheel Bolt 16

10 8006827 Spherical Collar Nut 1611 8010257 Snap Ring 212 8009457 Centering Ring 213 8009259 Side Shaft Wheel 214 8009260 Plate 215 8010258 Circlip Tone 400 616 3983742 Planet Wheel 617 8010025 Roller Bearing 618 8010263 Screw Plug A3C 220 0482831 Countersunk Screw 421 8009261 Planetary Housing 222 3983764 Washer 223 8010264 Nut 1624 8010303 Stud 1625 3983719 Gear Rim 226 2902163 O-Ring 227 8009262 Wheel Hub 228 8009458 Axle Shaft 229 8009264 Planetary Housing 2


TW80 Book No. 8016562 08.06 S/N E104078Rear Axle

14

15

18

18

18

18

19

19

19

19

13

1620

20

1712 21

21

21

3938

11

2223 25

24

26

27

2

3229

3311

304

335

3467

3735

36

Ref TW8021A Page 33

Rear AxleItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006765 Rear Axle 11 8009285 Housing 12 2655505 Screw Plug A3C 13 2401407 Circlip 14 8009656 Plug 15 0356178 Screw Plug A3C 1

11 8009394 Ring Gear & Pinion 112 8010239 V-Plus Bolt with Flange 1213 8009252 Shim 1

8009253 Shim 18009254 Shim 18009255 Shim 1

14 0358169 Conical Bearing 115 8012024 Differential Housing 116 2983273 Washer 117 2983262 Side Shaft Wheel 118 2915475 Planet Wheel 419 2915464 Washer 420 8009245 Bolt 221 0443163 Adaptor Sleeve 322 8009246 Bolt 123 8009249 Cross Piece 124 8009293 Side Shaft Wheel 125 8009291 Ball 126 8012025 Ring 127 8009297 Clutch Disc 829 8010328 Snap Ring 130 8012026 Bearing 131 8009300 Clutch Disc 732 8012027 Intermeddiate Bush 133 8010379 Circlip 134 8009469 Spacer Ring 135 3984301 Ball Bearing 136 8009302 Shim 1

8009303 Shim 18009304 Shim 1

37 8010329 Snap Ring 138 2915748 Shim 1

2915737 Shim 12915726 Shim 12915317 Shim 1

39 8010111 O-Ring 1


TW80 Book No. 8016562 08.06 S/N E104078Axle Pipe

5 323

2

1

33

6 97

4

28

8

8

11

1516

1217

1327

2614

29

1025

24

2223

1821

20

Ref TW8021B Page 34

Axle PipeItem Part number Description Q'ty Chan. Serial No. Serv. Remarks1 8009456 Axle Pipe 12 8010322 Hex Head Screw 163 3968889 Breather 14 2655505 Screw Plug A3C 25 8010108 O-Ring 26 2915782 Rotary Shaft Seal 27 8010249 Rotary Shaft Seal 28 8010027 Ext Part Bearing 4

8010028 Int Part Bearing 49 8009470 Wheel Bolt 16

8006827 Spherical Collar Nut 111 8010257 Snap Ring 212 8009457 Centering Ring 213 8009259 Side Shaft Wheel 214 8009260 Plate 215 0827805 Circlip Tone 400 616 3983742 Planet Wheel 617 8010025 Roller Bearing 618 8010263 Screw Plug A3C 220 0482831 Countersunk Screw 421 8009261 Planetary Housing 222 3983764 Washer 223 8010264 Nut 1624 8010303 Stud 1625 3983719 Gear Rim 226 2902163 O-Ring 227 8009262 Wheel Hub 228 8009458 Axle Shaft 229 8009264 Planetary Housing 232 8009661 Axle Pipe 133 8010334 Hex Head Screw 16


TW80 Book No. 8016562 08.06 S/N E104078Brake Disk

219

19

13 4

56 721

8

20

20

18

2217

17

9

2325

1624 26 15 1027

11

3635

1237

34

14

1333

28

29

303231

Ref TW8021C Page 35

Brake DiskItem Part number Description Q'ty Chan. Serial No. Serv. Remarks1 8000892 Brake Disk 62 8012028 Seal 63 8012029 Intermediate Bush 14 8009291 Ball 15 8009473 Spacer Ring 16 2902561 Shim 2

2902549 Shim 28005811 Shim 23976425 Shim 2

7 8012030 Seal 18 8010338 Adaptor Sleeve 29 8009308 Piston 1

10 8010113 O-Ring 211 8009309 Piston 112 8010114 O-Ring 113 8010347 Gasket 114 8010348 GAsket 215 3984674 O-Ring 116 3984663 Ring 117 8010349 Snap Ring 218 8009475 Spring 119 8000883 Antiextrusion Ring 220 8010115 O-Ring 421 0443163 Adaptor Sleeve 122 8009310 Piston 123 8010120 O-Ring 324 8009311 Bolt 325 8010117 O-Ring 126 8010118 O-Ring 127 8009312 Piston 128 8009313 Spring 129 8009314 Shaft Nut 130 8010357 Hex Head Screw 231 8010119 O-Ring 232 8009315 Spacer Ring 233 8010350 Threaded Pin A3C 134 0303799 Gasket A 335 8010381 Screw Plug 336 3968265 Venting Screw 237 0361562 Breather 2


TW80 Book No. 8016562 08.06 S/N E104078Rear Axle Multiple Disk Brake

24

2930 26

231

2827

2 2225

21 203

194

4

4

5

5

7

968

18

1312

15

Ref TW8021D Page 36

Rear Axle Multiple Disk BarkeItem Part number Description Q'ty Chan. Serial No. Serv. Remarks1 2902754 Nut 12 0342149 O-ring 13 8009395 Flange 14 0893203 Hex Head Screw A3C 125 1302881 Spring Washer 126 3987213 Lid 17 8011914 Rotary Shaft Seal 18 3968743 Conicla Bearing 19 8000953 Shim 1

8009567 Shim 18000954 Shim 18009568 Shim 18000955 Shim 1

12 0830242 Screw Plug A3C 113 8009459 Gear Wheel 115 8009421 Conical Bearing 118 8010305 Rotary Shaft Seal 119 8009420 Housing 120 2479885 Dowel Pin 221 0312085 Ball Bearing 122 8011815 Drive Shaft 123 8009460 Lid 124 3968889 Breather 125 0830253 Screw Plug 126 8011807 Ball Bearing 127 2902561 Shim 1

8005810 Shim 18005811 Shim 13976414 Shim 13976425 Shim 1

28 8011806 Rotary Shaft Seal 129 8011816 Lid 130 8010107 O-Ring 1


TW80 Book No. 8016562 08.06 S/N E104078Fuel System

20

19

10

10

23

23

25

25

24

24

6

6

6

8

22

21

12

11

5

16

1715

9

1

Ref TW8022A Page 37

Fuel SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008536 Fuel System 11 8008810 Filler Neck 15 8001221 Fuel Tank 16 0909304 Profile Rubber 3200 MM 18 0909224 Profile Rubber 850 MM 29 8003285 Tank Cap 1

10 0916665 Hose 1450 MM 111 3930750 Tube 112 0478539 Clip Norma 215 3925004 Fuel Gauge 1

0866722 Cork Sealing 116 0893076 Washer A3C 517 8007601 Oval Head Screw 519 2966454 Clip Norma 120 8012616 Clip Norma 121 2985617 Clip Norma 122 2983137 Clip Norma 123 8009224 Hose 2300 MM 124 1009352 Clip Norma 225 8008515 Fuel Hose 1850 MM 1


Driver's SeatItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008016 Driver's Seat 11 8008452 Backrest Upholstery 12 3986676 Seat Upholstery 13 8010010 Left Cover 14 3986665 Left Armrest 15 8010011 Right Cover 16 8010012 Adjusting Rail Set 17 8008450 Safety Belt 1

3986734 Safety Belt 1


TW80 Book No. 8016562 08.06 S/N E104078Seat Bottom Part

16

16

17

18

15

41

28

26

35

20

22

42

Ref TW8023B Page 39

Seat Bottom PartItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008626 Seat Bottom Part 115 3986632 Gaiter 116 3966956 Bush 417 0851770 Washer 118 2996449 Rocker 120 3966967 Roll 422 3981853 Draw Spring 226 1689605 Shock Absorber 128 8001235 Fork Compl 135 1712116 Draw Spring 241 4623976 Toggle 142 2996450 Adjustable Spindle 1


TW80 Book No. 8016562 08.06 S/N E104078Cabin

133

137

137

4231

7

43

43

61

61

8

8

8

1

1

123

123

733 2 33

33

4

32 2252

52

5

5

301256

6

34 12450

50

50

50

50 50

39

3957

57

44

44

12645

45

7823127

75 72

72

21132

81

1656

56

104

104

173715

6938 1385151

64 11060

60

60

2677

77

58

58

58

58

58

103

103

102 2727

27

49

49

14 36122 6776 68

121

10719 98109

109

10813

99 9

9

10628

28

29

29

10566

15018

20

130130101

2525

1010

1111

Ref TW8024A Page 40

CabinItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8003354 Cabin 12 8003297 Left Cabin Door Compl 13 8003297 Right Cabin Door Compl 14 8003340 Lining 15 8007463 Hold-Open Mechanism 26 3975833 Washer 27 3947351 Angle 28 2449607 Serrated Hex Head Screw 109 3975695 Hex Head Screw 4

10 2914645 Washer 411 1663967 Hex Nut A3C 413 8004889 Wiper System 114 3930421 Steering Column 115 8011948 Steering Wheel 116 8012032 Turning Handle 117 2912132 Protecting Cap 118 8005490 Inching Actuator 119 8005490 Gas Control 120 8006546 Cabin Mounting Compl 221 8001305 Front Screen 122 8001329 Rear Screen 123 3957422 Sun Shield 125 8004343 Rubber Washer 426 8003053 Heating Circuit 127 3953973 Nozzle 428 3929291 Spacer 229 3928665 Spacer 430 8005836 Ashtray 131 3949091 Mirror 232 3945575 Mirror Attachment 233 0885849 Disk Spring 1634 1042977 Spring Washer 436 8007923 Servo Control Bracket 137 0893156 Hex Nut A3C 238 2481243 Serrated Washer A3C 239 0399760 Hex Nut A3C 842 8001196 Cabin Roof 143 0893214 Hex Head Screw A3C 844 0879192 Bolt 445 0498748 Locking Washer 449 3954429 Ventilation Flap 250 0885236 Raised Countersunk Screw 1851 2997235 Serrated Hex Head Screw 652 1780969 Oval head Screw 656 1781302 Pin 257 3976925 Glue 358 3761119 Serrated Hex Head Screw 1060 1722787 Serrated Nut 461 1781313 Bracket 264 1898686 Sealing Strip 1500 MM 166 0909291 Profile Rubber 720 MM 267 8002334 Insulating Mat 168 3943813 Insulating Material 169 3943824 Insulating Material 172 1786874 Clip 1973 3940774 Sealing Strip 5000 MM 175 3930603 Profile Rubber 350 MM 176 3936892 Holder 277 2440675 Serrated Nut 278 1309399 Hex Head Screw A3C 281 3942436 Spacer 598 3983399 Self-Locking Screw 299 3960778 Serrated Nut 2

102 3976447 Pedal Coating 1103 3945553 Main Brake Cylinder 1104 1307079 Hex Head Screw A3C 2105 8004858 Bottom Lid 1106 8009476 Lid 1


TW80 Book No. 8016562 08.06 S/N E104078Cabin

133

137

137

4231

7

43

43

61

61

8

8

8

1

1

123

123

733 2 33

33

4

32 2252

52

5

5

301256

6

34 12450

50

50

50

50 50

39

3957

57

44

44

12645

45

7823127

75 72

72

21132

81

1656

56

104

104

173715

6938 1385151

64 11060

60

60

2677

77

58

58

58

58

58

103

103

102 2727

27

49

49

14 36122 6776 68

121

10719 98109

109

10813

99 9

9

10628

28

29

29

10566

15018

20

130130101

2525

1010

1111

Ref TW8024A Page 40

CabinItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

107 8005287 Cover Compl 1108 8005511 Lid Compl 1109 3753595 Oval Head Screw A3R 8110 3934378 Oval Head Screw A3R 6121 8005547 Holder Magnet 1122 8013706 Air Nozzle Kit 1123 1356341 Washer A3C 8124 0879089 Coat Hook 1125 8008231 Oval Head Screw 4126 0909291 Profile Rubber 40 MM 2127 0909291 Profile Rubber 170 MM 2130 8006529 Rubber Element 4132 3981535 Switch 1133 3927700 Compensator Reservoir 1137 8007110 Cabin Filter 2138 8007495 Cone Head 2150 8006166 Insulating Material 1


TW80 Book No. 8016562 08.06 S/N E104078Cabin Door Left

32

32

4

4

4

4

18

18

30

9

9

9

9

31

33

13

13

20

20

10

10

7

7

6

6

8

8

19

19

12

12

34

14

14

15

15

3

3

11

21

24 35

1

22 23

2

16

25 36

Ref TW8024B Page 41

Cabin Door LeftItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8003297 Left Cabin Door 18004376 Left Cabin Door Sliding Window 18003298 Right Cabin Door 18004377 Right Cabin Door Sliding Window 1

1 8001984 Left Cabin Door Frame 12 8002680 Left Door Glass Pane 13 8012061 Left Door Lock Compl 1

3948943 Left Door Lock 13643912 Ignition Key 1

4 8007057 Pin 29 1749733 Bush 8

16 3989635 Repair Kit Pane 118 3942436 Spacer 1421 3947511 Left Button 122 3976754 Profile Rubber 2 X 3820 MM 123 3935835 Profile Rubber 2 X 60 MM 124 8007088 Left Sliding Window 125 8000610 Left Bottom Door Glass Pane 130 8001985 Right Cabin Door Frame 131 8002682 Right Door Glass 132 8012062 Right Door Lock Compl 1

3643912 Ignition Key 135 8007089 Right Sliding Window 136 8001247 Right Bottom Door Glass Pane 1


TW80 Book No. 8016562 08.06 S/N E104078Lining

40

40

40

41

41

4141

33

33

32

32

36

36

34

3462

18

18

18

18

18

18

20

20

61

6372

8

1

44

64

11

19

19

19

45

45

16

12

14

6

26

26

21

10

48

2528

49

30

37

5

Ref TW8024C Page 42

LiningItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8003340 Lining 18006582 Interior Lining 1

1 8002884 Roof Lining 14 3949386 Steering Column Covering 15 3949397 Steering Column Covering 16 3949400 Steering Column Covering 18 8004610 Right Cover Top 19 3951971 Left Air Diffuser 1

10 3951982 Right Air Diffuser 111 8004427 Bottom Left Air Duct 112 8004611 Right Lid 114 8004612 Bottom Right Cover 116 3949455 Lid 117 3973784 Mat 118 3753595 Oval Head Screw A3R 1219 0478675 Nut Holder 420 8005554 Blind Rivet 421 0893214 Hex Head Screw A3C 425 2481254 Serrated Washer A3C 426 0487336 Hex Nut A3C 228 8003699 Air Duct 130 0935113 Profile Rubber 350 MM 132 3976583 Washer 233 1356352 Washer A3C 234 3938747 Protecting Cap 236 3963340 Oval Head Screw A3R 237 3949466 Steering Column Covering 140 3933468 Clip 241 3934378 Oval Head Screw A3R 744 8011974 Locking Bar Compl 145 8007356 Profile Frame 148 8007431 Profile Rubber 1360 MM 161 8011439 Left Cover 162 8011440 Right Cover 163 8010452 Foam Overlay 164 0486039 Clamp 172 0909304 Profile Rubber 50 MM 1


TW80 Book No. 8016562 08.06 S/N E104078Wiper System

8

19

19

1318

18

18

7

4

4

3231

10

10

9

29

29

14

14

20

20

21 3011

12

6

3

17

17

41

12

16

16

2826

27

Ref TW8024D Page 43

Wiper SystemItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8004889 Wiper System 11 3942390 Wiper Motor 1

8005916 Wiper Motor 18005917 Wiper Motor Rods 1

2 3925833 Wiper Arm 13 3925844 Wiper Blade 14 2449607 Serrated Hex Head Screw 26 2986787 Wiper Motor 17 2982921 Wiper Arm 18 2982932 Wiper Blade 19 3737664 Pipe ZN 1

10 2440642 Serrated Hex Head Screw 211 2965748 Pipe ZN 112 2986425 Bolt 113 3746392 Double Nozzle 114 3746405 Hose 3750 MM 115 3746405 Hose 2750 MM 116 3932423 Spacer Sleeve 217 1366865 Check Valve 218 3977119 Plate 320 1722787 Serrated Nut 421 8006310 Plain Nozzle 126 3979360 Protecting Cap 227 3979359 Hex Nut 228 3979348 Spacer 229 1722787 Serrated Nut 330 2986389 Ring 231 2986390 Ring 232 2986403 Cover Cap 241 2995299 Container with Pump 1


Steering Column ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

3930421 Steering Column Compl 11 3928494 Concole 13 3931637 Brake Pedal Compl 14 0845841 Retaining Spring 17 0893236 Hex Head Screw A3C 28 0893167 Hex Nut A3C 29 0899276 Washer A3C 1

11 1398443 Circlip Tone 400 116 3976436 Bush 220 3937144 Pneumatic Spring 121 3937155 Release 122 0847172 Woodruff Key 123 3976447 Pedal Coating 1

Reference:TW8024E Page:44

Hydraulic Quick Release EqItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8007008 Hydraulic Quick Release Compl 11 8006719 Hydraulic Quick Release 1

8004487 Locking Cylinder 12 8006885 Lever Compl 13 3746847 Bolt 14 3981751 Hex Head Cap Screw 25 0327297 Hex Nut A3C 2

10 2909079 Washer 1.0 MM 12909091 Washer 1.2 MM 12909104 Washer 1.5 MM 12909080 Washer 2.0 MM 1

12 8006971 Locking Pin 213 8003068 Bush 214 0871014 Hex Head Screw 215 1007349 Hex Nut A3C 217 8006970 Plate 118 8002885 Plate 119 8003224 Gasket 220 2909137 Washer 221 8002033 Ring 422 2909137 Washer 1.0 MM 1

2909126 Washer 1.2 MM 12909115 Washer 1.5 MM 12900434 Washer 2.0 MM 1

26 0324590 Grease Nipple 327 8006774 Split Bush 128 1673458 Ring 229 2985537 Threaded Pin 130 0809472 Ring 231 0306689 Split Bush 232 8003050 Bush 233 2961437 Circlip 234 8016623 Hydraulic System 140 8007233 Lip Seal 241 1666675 Screw Plug A3C 242 8008026 Dowel Pin 243 8008021 Dowel Pin 244 3976674 Circlip Tone 400 245 8007197 Guide Ring 246 8006428 Seal Kit 148 8007195 Piston Rod Compl 249 8007209 Nozzle 250 1629965 Screw Plug A3C 251 8008020 Dowel Pin 2


TW80 Book No. 8016562 08.06 S/N E104078Pallet Forks Compl

5

5

1

2

3

4

7

7

8

6

6

Ref TW8026A Page 46

Pallet Forks ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

3705791 Pallet Forks Compl 13705791 Pallet Forks 1000LG 470 MM 13705804 Pallet Forks 1250LG 470 MM 13705815 Pallet Forks 1500LG 470 MM 18000986 Pallet Forks 1000LG 650 MM 18000987 Pallet Forks 1250LG 650 MM 18000988 Pallet Forks 1500LG 650 MM 1

1 1008737 Lock 22 0324056 Adaptor Sleeve 23 0844237 Pressure Spring 24 0844226 Pin 25 2976809 Fork Carrier Compl 16 3738438 Forktine 1000LG 470 MM 2

3738449 Forktine 1000LG 470 MM 23738518 Forktine 1250LG 470 MM3738450 Forktine 1250LG 470 MM3738541 Forktine 1500LG 470 MM 23738552 Forktine 2000LG 470 MM1002399 Forktine 1000LG 650 MM 21718009 Forktine 1250LG 650 MM 21718010 Forktine 1500LG 650 MM 2

7 2986765 V-Plus Bolt 28 0398918 Hex Head Screw A3C 2


TW80 Book No. 8016562 08.06 S/N E104078Heating Circuit

20

1610 19

112

14 913

62512

715

51

483

18

17

Ref TW8027A Page 47

Heating CircuitItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8003053 Heating Circuit 11 8004438 Heating Unit 1

8005815 Heat Exchanger 18000484 Fan 18005994 Resistance 1

2 8004625 Ball Valve 13 3932036 LP Hose 13 X 425 14 8006257 LP Hose 13 X 235 15 8004623 Conduit 16 8004624 Conduit 17 1355986 Screw Connection A3C 18 0386210 Screw Connection A3C 19 2980576 Screw Connection A3C 1

10 8003163 Heating Control 111 8004866 Wire Puller 112 8004805 Angle 113 0454600 Clamp 114 1039369 Oval Head Screw 115 3761119 Serrated Hex Head Screw 216 8004846 Lever 117 0909291 Profile Rubber 445 MM 118 3934378 Oval Head Screw A3R 419 0448760 Grommet 120 2686762 Oval Head Screw 425 8006398 Special Coupling 1


TW80 Book No. 8016562 08.06 S/N E104078Decals and Accessorie

58

60

36 125956 33

33

57 1054

54

35 1143

64 349

50 4055

3263 821483

396152

1813

1932170

3881 537

4551 2

2

7180

53

5353 53

2020

2020

731

31

6584

41

41

41

42

42

42

6211

66

Ref TW8028A Page 48

Decals and AccessoriesItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8016611 Decals and Accessories 11 8006865 Decal 22 8004895 Decal 23 8006864 Decal 15 8005341 Decal 17 8005466 Decal 19 8004896 Decal 1

10 2983808 Maintenance Air Filter 111 8004221 Maintenance Engine 112 8004894 Decal 113 2447967 Decal 114 8005340 Decal 118 2995200 Decal 119 1746661 Decal 120 8016844 Decal 1

8016845 Decal 121 8007503 Decal Acoustic Power 1

8007505 Decal Acoustic Power 131 8022030 Decal 232 8022031 Decal 133 8016484 Decal 234 8016486 Decal 135 8016487 Decal 136 8016488 Decal 137 8016489 Decal 138 8016547 Decal 139 8016548 Decal 140 8016549 Decal 141 8019506 Decal 442 8019507 Decal 443 8016552 Decal 145 8016554 Decal 250 8016490 Decal 151 8016491 Decal 152 8016493 Decal 153 8016494 Decal 454 8016505 Decal 1

8016506 Decal 155 8016511 Decal 156 8016512 Decal 157 8016534 Decal 158 8016537 Decal 159 8016539 Decal 160 8016541 Decal 161 8016558 Decal 162 8016559 Decal 163 8016565 Decal 164 8016566 Decal 165 8016616 Decal 166 8016617 Decal 170 8016568 Decal 171 8016570 Decal 180 2983591 Handle 181 0806253 Wheel Chock 182 8005871 Tool Box Compl 183 3766056 Support Lifitng Cylinder 184 8010770 Wheel 405/70 4

8010769 Tire 405/70 43933537 Rim 40874324 Valve 4


TW80 Book No. 8016562 08.06 S/N E104078Protective Hoses

1

1

2

3

6

4

5

Ref TW8028B Page 49

Protective HosesItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8016645 Protective Hoses 11 0931459 Flex Insulation Tube 1000 MM 22 0931459 Flex Insulation Tube 1050 MM 13 0931459 Flex Insulation Tube 1100 MM 14 2065716 Flex Insulation Tube 320 MM 25 2065716 Flex Insulation Tube 570 MM 26 2065716 Flex Insulation Tube 450 MM 4


TW80 Book No. 8016562 08.06 S/N E104078Filter Set

1 2 4

3

10

9

5

6

7

8

Ref TW8028C Page 50

Filter SetItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8012286 Maint. Set F A/B 18012907 Maint. Set F "C" 1

1 0346905 Grease Cartrdige 52 3960201 Oil Filter 13 8012138 Conversion Set 14 2918263 O-Ring 15 1003685 Filter 16 3968889 Air Vent 37 3929440 Air Fillter 18 2610831 Filter Cartridge 19 2981124 Filter Element 1

10 2981113 Filter Element 1


TW80 Book No. 8016562 08.06 S/N E104078Covering

54

54

5454

54

51

51

51

51

51

51

51

5151

51

51

5151

51

51

51

5151

51

43

43

44

44

1313

1313

13

62

5

66

59

59

16

16

48

48

49

49

50

50

35,70,71

38

3230

30

3547

18

18

18

18

12

12

12

12

11

33

1

7

20

20

20

1919

19

61

40

55

5657

23

41

31

31

31

31

31

31

31

14

14

39

63

67

15

21

21

21

21

669

36

37

34

64

845

46

42

42

29

26

26

9

10

28

4 22

3

24

17

2725

Ref TW8030A Page 51

CoveringItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8006828 Covering 11 8016810 Engine Hood 13 3930169 Left Hinge 14 3930170 Right Hinge 15 3975811 Clamping Yoke 16 3940569 Cover Front 17 8008098 Tail Covering 18 8008866 Plate Compl 19 8008867 Plate Compl 1

10 8008868 Plate Compl 111 8008869 Plate Compl 112 2449607 Serrated Hex Head Screw 713 0893167 Hex Nut A3C 914 0336185 Self-Locking Screw 415 0806264 Front Wheel Chock Holder 116 8008066 Left Side Plate 117 8008096 Right Side Plate 118 3930614 Profile Rubber3000 MM 119 0893383 Hex Head Screw A3C 320 1629567 Washer A3C 321 0893236 Hex Head Screw A3C 1222 3946167 Pneumatic Spring 123 3946112 Pneumatic Spring 124 8008377 Holder Compl 125 8008378 Angle 126 0410073 Hex Head Screw A3C 227 8008384 Left Holding Plate 128 8008385 Right Holding Plate 129 2443576 Clip Norma 130 2440642 Serrated Hex Head Screw 431 0399760 Hex Nut A3C 1532 8011577 Insulating Board 133 8008774 Insulating Board 134 2997235 Serrated Hex Head Screw 235 8011459 Plate Compl 300 MM 136 1898686 Sealing Strip 1900 MM 137 3935302 Protecting Cap 238 8011576 Insulating Board 139 0935113 Profile Rubber 150 MM 140 3941173 Plate ZN 141 0909291 Profile Rubber 1000 MM 142 3937291 Holder 143 1309399 Hex Head Screw A3C 244 0893178 Hex Nut A3C 245 0909304 Profile Rubber 330 MM 146 0909291 Profile Rubber 100 MM 148 8011447 Insulating Board 149 8011448 Insulating Board 150 8011446 Insulating Board 151 2481254 Serrated Washer A3C 3554 1615232 Hex Head Screw A3C 1255 8011918 Threaded Rod 156 1356294 Washer A3C 157 0893156 Nut A3C 159 0893214 Hex Head Screw A3C 461 1784861 Gasket 262 1722787 Serrrated Nut 363 0909304 Profile Rubber 2000 MM 164 0909291 Profile Rubber 250 MM 166 3948885 Plate 167 0863138 Washer A3C 469 8016479 Locking Washer 470 8011444 Damping 171 8011445 Damping 1


TW80 Book No. 8016562 08.06 S/N E104078Engine Hood Compl

1

29

29

6 9

9

9

24

21

22

22

22

818

18

18

14

13

4

28

28

28

7

23

12

1026

11

27

Ref TW8030B Page 52

Engine Hood ComplItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8016810 Engine Hood Compl 11 8016800 Engine Hood 14 3975822 Hood Lock 15 3975877 Lock 1

3643912 Ignition Key 16 3930614 Profile Rubber 1190 MM 17 8009775 Serrated Hex Head Screw 48 8015919 Profile Rubber 2375 MM 19 1629567 Washer A3C 2

10 0466364 Round Buffer 211 3934390 Hex Head Screw 212 3946123 Spacer Sleeve 213 3936405 Plate 114 8011935 Plate Compl 418 3926550 Hex Head Screw 421 8009223 Right Sheet Compl 1

8008931 Right Insulating Board 122 2992014 Serrated Washer A3C 423 3944438 Plate Compl 1

3944450 Damping Material 13945166 Damping Material 1

24 3945757 Washer 125 2997224 Serrated Hex Head Screw 126 8015258 Insulating Board 127 8015259 Insulating Board 128 1786874 Clip 23


TW80 Book No. 8016562 08.06 S/N E104078Exterior Covering

9

9

9

9

9

9

9

7

7

7

7

7

7

7

4

8

8

8

8

8

8

8

10

10

10

10

10

10

10

11

11

11

1111

11

11 11

186

6

6

6

6

6

6

16

16

5

15

15

14

14

1713

13

312

12

1

2

Ref TW8030C Page 53

Exterior CoveringItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

8008759 Lining 11 8005156 Front Covering 12 3949648 Left Covering 13 3949659 Right Covering 14 8008754 Right Cover 15 8008755 Left Cover 16 3976618 Holder Nut 137 0493447 Oval Head Screw 138 3976583 Washer 139 3976594 Protecting Cap 13

10 3937224 Washer 1311 3934378 Oval Head Screw A3R 1412 3937382 Speed Nut 613 3937360 Screw 614 3937371 Protecting Cap 615 2919742 Blind Rivet 216 3976754 Profile Rubber 600 MM 217 8008266 Left Lid 118 8008267 Right Lid 1


TW80 Book No. 8016562 08.06 S/N E104078

1

2

3

4

Set of 4 assySet of 4 assy

Ref TW8031T Page 99

Wheels and TiresItem Part number Description Q'ty Chan. Serial No. Serv. Remarks

1 TWWHEELHDFL WHEEL 19.5X12.25 FOR TW50-60FLOAT AND TW65-80 HD

2 TW6580TIREHD TIRE 15X19.5-12 HD CONSTRUCTIONTYPE FOR TW65-80

3 TW6580WHEELFLOAT WHEEL 20X14 FULL WELD FORFLOATATION TIRE TW65-80

4 TW6580TIREFLOAT TIRE 400/70X20 FLOATATION TYPEFOR TW65-80

5 BTW65TIREF Floatation Tire Assy TW65 / TW80(4xTire Assy)

6 BTW65TIREHD Heavy Duty Construction Tire AssyTW65 / TW80(4xTire Asy)

Reference:TW8031T Page:99

Documents

TW80 Book No. 8016562 08.06 S N E104078 - Kattrak