TVGo DVB-T31 Service Manual

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    Service Manual

    TVGo DVB-T31

    Version: 1.0

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    Service Manual TVGo DVB-T31

    Content

    Chapter1. Introduction a. System block diagram3 b. Power block diagram4

    Chapter2. Remove and Replacement a. Remove screw.5 b. Open top cover..7 c. Remove front panel8 d. Remove screw on board and rear panel9 e. Remove board from case.10

    Chapter3. Testing Procedure a. Power checking flow chart..11 b. Boot failure 24 c. SCART TV output 29 d. SCART Video & audio input ..35 e. Audio L/R SPDIF .38 f. Tuner .41

    Chapter4. Trouble shooting Guide.47

    Chapter5. Parts list.49

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    Service Manual TVGo DVB-T31

    Chapter1. Introduction a. System block diagram.

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    Service Manual TVGo DVB-T31 b. Power block diagram.

    Powerboard100-220V in

    15V6.5V3.3V

    IC10078L12

    IC1021117-5.0

    IC1031117-5.0

    12V

    5VD

    5V

    3V3

    DiodeD100 DT2

    1.8V

    DiodeD101 2V5

    3.3V_TU

    3.3VM

    3.3VEM

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    Service Manual TVGo DVB-T31

    Chapter2. Remove and Replacement a. Remove screw

    Fig.(1)

    Fig.(2)

    Remove

    Remove

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    Service Manual TVGo DVB-T31

    Fig.(3)

    Remove

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    Service Manual TVGo DVB-T31

    b. Open top cover

    Fig.(4)

    Fig.(5)

    Open

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    Service Manual TVGo DVB-T31

    c. Remove front panel

    Fig.(6)

    Fig.(7)

    Pull it up

    Push it down

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    Service Manual TVGo DVB-T31

    d. Remove screw on board and rear panel

    Fig.(8)

    Fig.(9)

    Remove 7 screws

    Remove 7 screws

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    Service Manual TVGo DVB-T31

    e. Remove board from case

    Fig.(10)

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    Service Manual TVGo DVB-T31

    Chapter3. Testing Procedure (a)Power checking flow chart

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    Service Manual TVGo DVB-T31

    (a-1) Check 15V output

    Fig.(11)

    Fig. (12)

    15V output

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    Service Manual TVGo DVB-T31

    Fig.(13)

    Replace T1

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    Service Manual TVGo DVB-T31

    (a-2) Check 6.5V output

    Fig.(14)

    Fig. (15)

    6.5V output

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    Service Manual TVGo DVB-T31

    Fig.(16)

    Replace T1

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    Service Manual TVGo DVB-T31 (a-3) Check 3.3V output

    Fig.(17)

    Fig. (18)

    3.3V output

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    Service Manual TVGo DVB-T31

    Fig.(19)

    Replace T1

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    Service Manual TVGo DVB-T31 (a-4) Check 5V output

    Fig.(20)

    Fig. (21)

    Test here 5V out

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    Service Manual TVGo DVB-T31

    Fig.(22)

    Replace IC102

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    Service Manual TVGo DVB-T31 (a-5) Check 5V output

    Fig.(23)

    Fig. (24)

    Test here 5V out

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    Service Manual TVGo DVB-T31

    Fig.(25)

    Replace IC103

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    Service Manual TVGo DVB-T31 (a-6) Check 12V output

    Fig.(26)

    Fig. (27)

    Test here 12V out

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    Service Manual TVGo DVB-T31

    Fig.(28)

    Replace IC100

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    Service Manual TVGo DVB-T31 (b)Boot failure debug

    Please do the Power checking first.

    Start

    Boot Failure

    Check 27MHz

    ReplaceIC300

    DownloadSoftware

    ReplaceIC302

    END

    SoftwareDownloadNot finish

    ReplaceIC301

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    Service Manual TVGo DVB-T31

    (b-1) Check 27MHz output

    Fig.(29)

    Fig.(30)

    27MHz out

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    Service Manual TVGo DVB-T31

    Fig.(31)

    Replace IC300

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    Service Manual TVGo DVB-T31

    (b-2)Download software. If we want to update the software of DUT, RS232 ports must be well connected first.

    As shown in the following picture. Master must be powered on first and then turn on the DUT.

    Fig.(32)

    Fig.(33)

    Replace Flash IC302

    DUT (Power On after master) Master (First Power On)

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    Service Manual TVGo DVB-T31

    (b-3) Software download not finished 10% 20%.......

    Fig.(34)

    Fig.(35)

    Replace SDRAM IC301

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    Service Manual TVGo DVB-T31

    (C)SCART TV output

    SCARTTV out

    NG

    CheckCVBS

    out

    Replace Q400Q409

    CheckRGB R

    out

    ReplaceQ501

    CheckRGB G

    out

    ReplaceQ502

    CheckRGB B

    out

    ReplaceQ503

    END

    Check Audio

    Out

    R channelOutput NG

    Replace Q201

    L channelOutput NG

    Replace Q203

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    Service Manual TVGo DVB-T31

    (c-1) Check CVBS out Measure the video signal at the output ports (collector) of transistor Q409 and Q400. The video signal will be similar to the fig. (31).

    Fig.(36)

    Fig.(37)

    Check CVBS out

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    Service Manual TVGo DVB-T31

    (c-2) Check RGB video signal : R signal

    Measure the output port of Q501

    Fig.(38)

    Fig.(39)

    R signal

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    Service Manual TVGo DVB-T31

    (c-3) Check RGB video signal : G signal Measure the output port of Q502

    Fig. (40)

    Fig.(41)

    G signal

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    Service Manual TVGo DVB-T31

    (c-4) Check RGB video signal : B signal Measure the output port of Q502

    Fig. (42)

    Fig.(43)

    B out

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    Service Manual TVGo DVB-T31

    (c-5) Check R&L channel audio output Measure the output signal at the collector terminal of Q203 and Q201

    Fig. (44)

    Fig. (45)

    R channel L

    channel

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    Service Manual TVGo DVB-T31

    (d)SCART Video in debug.

    SCARTVideo in

    NG

    CheckCVBS

    in

    Replace Q407

    END

    Check Audio

    in

    R channelIn NG

    ReplaceIC400

    R channelIn NG

    Replace IC400

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    Service Manual TVGo DVB-T31

    (d-1) Check CVBS input Measure the input video at the base terminal of transistor Q407

    Fig. (46)

    Fig. (47)

    CVBS IN

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    Service Manual TVGo DVB-T31

    (d-2) Check R L channel audio input Measure the input audio signal at pin2 and pin5 of IC400, as shown in the picture.

    Fig. (48)

    Fig. (49)

    R/L audio input

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    Service Manual TVGo DVB-T31

    (e)Audio L/R SPDIF

    RCAAudio

    NG

    R channelout

    ReplaceQ200

    L channelout

    ReplaceQ202

    END

    SPDIFout

    Replace Q701

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    Service Manual TVGo DVB-T31

    (e-1)Check L/R audio output The output ports (collector terminal) of Q200 and Q202

    Fig. (50)

    Fig. (51)

    R channel L

    channel

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    Service Manual TVGo DVB-T31

    (e-2) Check SPDIF output Check the output signal at the emitter terminal of Q701

    Fig. (52)

    Fig. (53)

    SPDIF output

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    Service Manual TVGo DVB-T31

    (f) Tuner

    STB can notLock signal

    Check Tuner

    5V

    ReplaceL104

    Check Tuner3.3V

    ReplaceL107

    CheckTuner1.8V

    ReplaceDT2

    ReplaceTuner

    Signal Lock

    Display OK

    END

    ReplaceIC300

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    Service Manual TVGo DVB-T31

    (f-1) Checking 5V

    Fig. (54)

    Fig. (55)

    5V

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    Service Manual TVGo DVB-T31 (f-2) Checking 3.3V

    Fig. (56)

    Fig. (57)

    3.3V

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    Service Manual TVGo DVB-T31 (f-3) Checking 1.8V

    Fig. (58)

    Fig. (59)

    1.8V

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    Service Manual TVGo DVB-T31 (f-4) Replace Tuner

    Fig. (60)

    Replace it

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    Service Manual TVGo DVB-T31

    (f.5) Tuner lock and Display fail

    Fig. (61)

    Replace IC300

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    Service Manual TVGo DVB-T31

    Chapter4. Trouble shooting Guide Problems Condition Probable Reasons Solutions

    Boot Failure The power indicator LED is on, but no video/audio output

    (1) 3.3V and 2.5V fail (2) IC300 fail (3) SDRAM fail (4)flash fail

    (1)Power checking (2)change IC300 (3)change SDRAM (4)change Flash

    SCART TV out debug (1)SCART TV CVBS output is NG

    (1)Transistor Q400,Q409 (2)Switch IC400

    (1)check amp. Q400,Q409 (2)check switch IC400

    (2)SCART TV RGB output is NG

    (1) Amp. is disable (2)Main chip,IC300

    (1)Check video amp. Q501,Q502,Q503 (2)Check main chip,IC300

    (3)SCART TV 4:3/16:9 switch

    (1)Transistor switch is disable (2)Main chip,IC300

    (1)Check the transistor switch whether the logic level translation is right or not. Q404,Q408 (2)Check the logic level of main chip,IC300

    (4)SCART VCR output (1) A/V amp. (2)A/V switch (3) Main chip ,IC300

    (1) check video amp. Q409,Q401, Q400& video switch ,IC400. (2)Check audio amp. Q201,Q203 and IC200 ,audio switch IC400 (3)check the main chip whether it output the A/V signal or not .

    (5)SCART VCR input (1)A/V signal source is not functional properly. (2)The signal used to switch the A/V mode is not assert.

    (1)Check the A/V source (2)Check the logic level at pin ?SLOW S/W? (3)Make sure the transistor Q403,Q405 are functional.

    Audio L/R output?SPDIF (1)Audio L/R output is NG (1)Audio amplifiers are disable. (2)Maybe the main chip, IC300, is disable.

    (1)Check audio amp. Q201,Q203 and IC200 ,audio switch IC400 (2)check the main chip whether it output the A/V signal or not .

    (2)SPDIF is disable (1)Inner source is disable (2)Q701 is destroyed.

    (1)Check the signal at pin57 of IC300 is outputted or not. (2)Make sure the transistor Q701 is still functional.

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    Service Manual TVGo DVB-T31

    Tuner circuit Tuner can not lock the signal

    (1)The parameters are not set correctly. (2)Control signals are not correctly or disable. (3)Tuner is destroyed (4)The main chip is destroyed.

    (1)Check all the parameters are properly set. (2)Check all the power supply used in the Tuner. (3)Measure the control signals and check whether they are transmitted or not. (4)If the problems still can not be solved, the tuner should be changed. (5)If above problems still exit, the main chip , IC300, can be changed.

    RS232 Data can not be transmitted or received through the port.

    (1)RS232 chip is disable (2)The data bus is not well connected to the main board (3)Without power supply

    (1)Make sure the connection between main board and the data bus is well. (2)Make sure the power is correct (3)Check the signal at the input port of RS232 (4)If all above are OK, RS232 chip can be changed.

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    Service Manual TVGo DVB-T31

    Chapter5. Parts list Location NUM.

    Description Part number

    T1 XFMR RF JW0419 ?? 42041-00033-001 IC100 IC D DIP REG 78L12 TO92B CJ 65612-00007 IC102 IC D DIP REG AZ1117T-5.0 TO220 UTC 65612-00067 IC103 IC D DIP REG AZ1117T-5.0 TO220 UTC 65612-00067 IC300 IC D SMD CPU STI5518BQC 65111-00068 IC301 IC D SMD MEM A2S64S40DTP-G7 PSC 65211-00186 IC302 IC D SMD MEM A29L800TV-70 AMIC 65211-00202 IC400 IC D SMD LOG HEF4053BT SO16 Philips 65311-00007 Q200 XSTR SMD NPN 2S1623 SOT-23 NEC 62111-00008 Q201 XSTR SMD NPN 2S1623 SOT-23 NEC 62111-00008 Q202 XSTR SMD NPN 2S1623 SOT-23 NEC 62111-00008 Q203 XSTR SMD NPN 2S1623 SOT-23 NEC 62111-00008 Q400 XSTR SMD NPN 2S1623 SOT-23 NEC 62111-00008 Q407 XSTR SMD PNP 2SA812 SOT23 NEC 62112-00002 Q409 XSTR SMD PNP 2SA812 SOT23 NEC 62112-00002 Q501 XSTR SMD PNP 2SA812 SOT23 NEC 62112-00002 Q502 XSTR SMD PNP 2SA812 SOT23 NEC 62112-00002 Q503 XSTR SMD PNP 2SA812 SOT23 NEC 62112-00002 Q701 XSTR SMD NPN SMBT3904 62111-00013 L104 RES SMD 0805 0R 5% 51014-0000J L107 RES SMD 0805 0R 5% 51014-0000J TN100 P/PARTs TUNER UTB-002NH PESI 81002-90403 DT2 DIO DIP G 1N4002 61121-00011

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