TURNKEY SHELTERS & CUSTOMIZED SOLUTIONS FOR THE … · TURNKEY SHELTERS & CUSTOMIZED SOLUTIONS FOR THE TELECOM INDUSTRY I N D U S T R I E S KALAI INDUSTRIES TELECOM . 2 KALAI INDUSTRIES

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KALAI INDUSTRIES – PO BOX 2500 – DAMASCUS – SYRIA Fax: +963-11-692-98724 –Web: www.kalai-industries.com - Email: [email protected]

TURNKEY SHELTERS & CUSTOMIZED SOLUTIONS

FOR THE TELECOM INDUSTRY

I N D U S T R I E S

KALAI INDUSTRIES TELECOM

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Content

Current product development at Kalai Industries may subject the specifications to alteration without prior notice.

Heavy Duty 4 Flex Light Pack 6 Mobile Shelter 7 Switching Stations 9 Engineering, Logistics, Site Services 11-12 Option List 13 Experience 14 Basic Data for quotation 15

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Turnkey Solutions

Kalai Industries, Telecom Division, is a leading manufacturer of Telecom Shelters. We produce advanced customized technical modules and specialize in systems that need flexibility combined with superior quality. Building shelters the modular way enables us to prepare for site conditions already in the production line. Our concept saves time and money and solves a number of logistic problems for the final user. You receive a complete turnkey telecom shelter on time due to your planning. It is all there, prepared for power connection and mounting of antennas.

We are eager and able to assist you in modularizing your technically advanced product for increased flexibility, improved safety and reduced project costs and time.

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Heavy Duty

HEAVY DUTY is a rugged shelter made of seam welded steel, with walls of panel appearance, allowing installation of a mast on the roof. It is designed for weather-exposed environments and has a life span exceeding 20 years. Based on an ISO concept with corner fittings handling and transportation becomes easy. It can be placed either on a concrete foundation or on plinths. A sloping roof promotes rainwater drainage. We do offer customized solutions through our flexible engineering and production teams.

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HEAVY DUTY

External Dimensions (mm)

Internal Dimensions **(mm)

Type of Shelter Length Width Height Length Width Height

Net Weight*

(Kg)

Floor Area (m2)

KIHD001 3000 2500 3150 2840 2340 2500 ~ 1600 6.6 KIHD002 4000 3000 3150 3840 2840 2500 ~ 2200 10.9 KIHD003 6000 3000 3150 5840 2840 2500 ~ 3700 16.58 KIHD00X*** X Y Z x y z W A

Maximum U-value (average) 0.6 W/m2 K Max Floor Load 1000kg/m2 Color White Surface Treatment Hot Deep Galvanized Electrical Installations According toIEC 60364

Heavy Duty

Sockets Sensors for intrusion Cable of type NYY, NYM.

Extended Installation An extended installation consists of basic installation and a cooling device, rectifier and cabinets. Cooling device

Active and/or free cooling Cooling performance 1-13.5 kW 24 V or 48V DC emergency cooling

Turnkey Installation A turnkey installation consists of basic installation, extended installation and with BTS/RBS, transmission, DC power equipment installed at the factory. Antennas, MHA/TMA, batteries etc can be included Tower and Mast Tower and Mast can be integrated on the shelter site/roof. Option List For shelter option see page

Design Features We offer shelters with three main levels of installation, basic installation, extended installation and turnkey installation. Heavy Duty has three main purposes To house and protect sensitive telecom, radio and

electronic equipment To function as a secure transportation package,

fully turnkey installed with radio, transmission and DC-power

To work as an integrated structural entity in conjunction with a mast or tower and foundation

Basic Installation A basic installation consists of an insulated steel shelter with power system, internal earthing, alarm, internal lighting, cable ladders and Roxtec. Walls are insulated and lined with sandwich panel of polyurethane foam and painted metal sheet. The floor is insulated with metal sheet, Styrofoam and plywood board. On top, PVC flooring with ESD (Electro Static Discharge) protection. Complete hot deep galvanized steel structure. Painting according to C3-S3.17 for excellent corrosion properties. Welded earth bolts. AC power system

Electrical distribution board for incoming electricity and distribution

Earth connection for all equipment.

DATA SHEET

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* Basic Installation, cooling unit not included ** Considering 80mm thickness sandwich panels *** Fully customized Solution according to Client’s needs – Contact our offices for more details

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Flex Light Pack FLEX LIGHT PACK is a knock down shelter solution and includes a complete set of material of assembly of telecom shelter on site. Flex Light Pack can be used both as a roof top site and a Green field site. We do offer customized solutions through our flexible engineering and production teams.

Design Features Flex Light Pack is base on an ultra light Shelter Design. The benefits of using Flex Light Pack

The low weight of the shelter makes it useful for roof to sites.

All material delivered in one case, sit specific material can be included.

A step by step instruction is included in each delivery for quick and easy assembly and installation.

Tower and Mast Tower and Mast can be integrated on the shelter site. Option List For shelter option see page

FLEX LIGHT PACK


Internal Dimensions** (mm)

Type of Shelter

Length Width Height Length Width Height

Net Weight*

(Kg)

Floor Area (m2)

KIFLP001 3260 2560 2740 3100 2400 2500 ~ 850 7.44 KIFLP002 4000 3000 2740 3840 2840 2500 ~ 1300 10.90 KIFLP00X*** X Y Z x y z W A

* Basic Installation, cooling unit not included ** Considering 80mm thickness sandwich panels *** Fully customized Solution according to Client’s needs -– Contact our offices for more details

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MOBILE SITE


Internal Dimensions** (mm) Type of Shelter


Net Weight*

(Kg)

Room Floor Area

Generator Floor Area (m2)

KIM001 1800 2000 4200 1884 1784 2500 ~ 5400 4.46 6 KIM002 3000 2500 3500 2840 2340 2500 ~ 6300 6.64 7.5 KIM00X*** X Y Z x y z W A Ag

Mobile Site

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MOBILE SITE is a quick and cost efficient solution to communication requirements such as temporary cellular phone capacity enhancements, accommodation of athletic and political events, temporary sites for restoration of disaster areas etc. We do offer customized solutions through our flexible engineering and production teams. We offer three types of Mobile Sites

On Trailer On Truck

Portable to Site

* Basic Installation, cooling unit not included ** Considering 80mm thickness sandwich panels *** Fully customized Solution according to Client’s needs – Contact our offices for more details

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TELESCOPIC MAST

Retracted Length,

[m]

Elevated Height with hinged

extension tube [m]

Guy Radius

[m]

Guy number of directions

Guy number of

levels

Weight total [kg]

Installation Time [min]

3 9 2 3 2 ~ 450 30 7.5 24 6 4 4 ~ 1200 30 7.5 40 8 4 7 ~ 2100 30

Mobile Site

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Design Features The Mobile Site is one complete mobile telecom shelter equipped with radio, transmission, DC-power, diesel generator, mast and a trailer. The shelter has one room for the telecom equipment and one external area for the diesel generator. Installation The shelter is equipped with power system, distribution board, cooling unit with emergency ventilation, internal earthing, shelter alarm and cooling device alarm, internal lighting, cable ladders with MCT inlet and outdoor earthing kit. The diesel generator is 3-phase, 15-30 kVA, 12 -24 kW, 700-998 liters tank inclusive baffle plate. The walls are insulated and lined with sandwich of polyurethane foam and metal sheet. The floor is insulated with Styrofoam and plywood board. On top PVC flooring with ESD (Electro Static Discharge) protection.

Mast The mast is designed to fit our mobile telecom shelter, no site preparation is required. The solution ensures quick and safe erection. The mast is the type of telescopic with motor, NATO connector, and antenna direction device with cable kit.

Mast sections - extension tube ø127mm.

Elevation system - 24 VDC electric powered.

Performance - The maximum vertical top load is 100 kg.

Maximum wind area CxA (sector antennas) 1.5 m².

Mini link. Maximum diameter 0.6 m. Maximum set-up wind speed 10 m/s.

Trailer The 2-axle trailer is specially designed for our shelter and makes the shelter mobile. Chassis - Two main beams welded I-profile and two

container beams including twist locks for one 15 feet shelter.

Painting - Sandblasted primed and painted in one optional color. Paint thickness 120-150 µ.

Floor - The floor frame is app. 900 mm and has 4 pieces of load securing lashing rings.

Draw bar - Bolted with 50 mm draw-eye, L=1.80-2.40 meter, mounted at 2.10 meter.

Tires - 205/65x17.5”. Axles - 10 tons, 17.5”.

Brake system - Pneumatically dual circuit safety system, automatic slack adjusters, mechanical parking brake, brake connection type ISO 3371, two wheel chocks including holder.

Electrical system - 24V, original tail lights, side lights and reflexes according to legal requirements. Electrical connection 7-pin according to ISO 1185.

Misc. - The trailer is equipped with support legs in corners, mud guards and mud flaps, two level measure instruments and one spare wheel carrier. Side and rear under run protection in aluminum. Telescopic ladder.

Option List ABS Brake System

We offer customized Telescopic mast and trailers to meet our client’s needs – contact us for more details

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Switching Stations

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SWITCHING STATIONS provide a turnkey solution with a much shorter lead time compared to conventional building techniques. Our modular system means flexible solutions for witching stations, based on 50 sqm modules. Examples of delivered stations are 50, 100 or 150 sqm. With all major production and installation done at our plant, we minimize necessary installation on site. Our scope of complete delivery includes completely equipped insulated switching station with electrical installations, alarm systems and HVAC, raised floor, BTS/RBS and switching equipment, all according to customer specifications. Modules are customized for air freight. Modules for a 150 sqm switching station can be delivered by one single aircraft.

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SWICTHING STATION

External* Dimensions (mm)

Internal Dimensions** (mm)

Type of Station


Net Weight*

(Kg)

Floor Area (m2)

KISS001 11 900 4450 3600 11580 4343 2600 ~ 20 000 50 KISS002 13 350 11 900 3600 13030 11 580 2600 ~ 60 000 150 KISS00X** X Y Z x y z W A

Maximum U-value (average) 0.6 W/m2 K Max Floor Load 1000kg/m2 Color White Surface Treatment Hot Deep Galvanized Electrical Installations According toIEC 60364

Switching Stations

We offer switching stations with three main levels of installation, basic installation, extended installation and turnkey installation. Basic Installation A basic installation consists of insulated steel shelters with power system, internal earthing, alarm, internal lighting, cable ladders and MCT cable inlet. Walls are insulated and lined with sandwich panel of polyurethane foam and painted metal sheet. The floor is a raised floor system. Entrance steps are included.

AC-power system Electrical distribution board for incoming

electricity and distribution. Earth connection for all equipment. Sockets. Sensors for intrusion. Cables of type NYY, NYM.

Extended Installation An extended installation consists of a basic installation and cooling device, rectifier, 19”-cabinets and access system.

Cooling device Active and/or free cooling. Cooling performance in accordance with

customer specifications Turnkey Installation A turnkey installation consists of basic installation, extended installation and with BTS/RBS and switching equipment, transmission, DC-power equipment, fire-extingguisher installed at the factory. Work at site with assembling the modules and final installation is included.

* External dimensions are without cooling and options. ** Basic Installation, cooling unit not included. *** Fully customized Solution according to Client’s needs – Contact our offices for more details

DATA SHEET

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Logistics and Engineering OUR SOLUTION means turnkey deliveries with minimum installation on site. We offer all inclusive, completely equipped insulated telecom shelters and switching stations with electrical installations; HVAC and radio equipment, masts and towers can be included. ONE SUPPLIER – ONE CONTACT Our production facility can provide secure and accurate logistic solutions for storage, handling and distribution of all your telecom equipment, i.e. antennas, brackets, antenna amplifiers, locks, tables, batteries etc. Our site packing service guarantees packing of site specific equipment in each individual shelter. KALAI INDUSTRIES TELECOM has in-house personnel specialized in the design and engineering of modules, complete plants and facilities for the telecom industry. COVERS ALL ENGINEERING The engineering staff at KALAI INDUSTRIES TELECOM has a wide experience of the telecom industry. We believe in long-term relations with our customers to find the most innovative and cost efficient solution. We use the latest technology in CAD and MRP system to guarantee a high quality of our products. We have been involved in many projects in different countries round the world and we are well known with different standards and regulations. Let us be your partner early in the project. Our plant engineering department covers all engineering disciplines necessary for a project execution.

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Site Services

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DOES THIS PROJECT INCLUDE GREENFIELD SITES OR ROOFTOP SITES OR BOTH? IF GREENFIELD,

• ARE THEY PERMANENT OR TEMPORARY?

• HOW MUCH SPACE IS AVAILABLE?

• WHAT MEANS OF TRANSPORTATION ARE NECESSARY TO GET TO THE SITE?

• ARE TOWERS TO BE MOUNTED ON TOP OF SHELTERS OR SEPARATELY?

• WHAT ARE THE WEATHER CONDITIONS ON SITE?

• WHAT ARE THE REQUIREMENTS FOR ELECTRICAL INSTALLATIONS? SPECIFIC CONDITIONS Every telecom installation project has specific conditions of its own. A large number of issues need to be penetrated as early as possible to gain important time before the launch. At Kalai Industries Telecom, we have personnel with vast experience from various field operations and telecom installations worldwide, thus being able to contribute on site or wherever needed, to assure you of a smooth launch in your project.

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Option List

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AVAILABLE STANDARD OPTIONS DOOR BARRIER The door barrier gives extra protection to the shelter and it is made of hot dip galvanized steel ENTRANCE STEP The entrance step gives you easier access to the shelter and it is made of hot dip galvanized steel. ENTRANCE ROOF For improved weather protection a steel plate entrance roof is available. The roof is mounted direct unto the wall. SUN PROTECTION ROOF For extra protection against strong sun light, corrugated steel sheets are available. The steel sheets are mounted with an air gap to the shelter roof. EMERGENCY LIGHTING The emergency light has an integrated battery backup. The cover is made of transparent polycarbonate plastic and the armature shell is made of self-extinguishing plastic. It can be mounted on wall or ceiling. WOODEN PANEL The wooden panel will be used in sensitive areas when you want the shelter to blend with the local surroundings. The panel can be ordered in many different colors. ATTACHMENT INTERFACE Hot dip galvanized brackets for attachment of shelter at foundation. OUTDOOR EARTHING KIT The outdoor earthing kit protects electronic and communication equipment from lightning. Copper conductor, wire clamp, jointing sleeve, cable lug, screws and washers are included.

ALARM/SMOKE DETECTOR Photoelectric smoke detector and heat detector head with relay output and auto-reset. OUTDOOR LIGHT The outdoor light is placed on the shelter entrance side. The globe is made of white epoxy and it is protected by aluminum cross. Lamp, light fittings, switch and cable are included. The switch will be mounted on the inside of the shelter. GENERATOR INLET SWITCH Changes power supply between external generator and main cable, 32A/63A/125A. GENERATOR INLET The generator inlet makes it possible to connect an external generator for power supply, 32A/63A/125A. Manual switch box is included. PADLOCK The padlock is made of steel and it is used together with the door barrier. The padlock meets the requirement for safety class 3, SSFN 014 and 015. The shackle is ø 10 mm. OBSTRUCTION LIGHT The obstruction light includes a control unit, fuses and excess voltage cut-out. External lamp can be included. STEPLADDER The stepladder is made of aluminum. FIRST AID BOX The first aid box can be placed inside the shelter on the door or the walls. .

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Experience

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OUR TRACK RECORD AND EXPERIENCE demonstrate that the modular concept can be successfully used for almost any technical solution. Our long-term experience has proven that this concept has been to our clients benefits in many important ways: reducing total cost and lead-time, protecting equipment securely during transportation as well as on-site and easy transport to anywhere in the world. Thanks to their extensive experience in de-signing modules and installing mechanical, electrical and control systems, our in-house engineers possess all the skills and competence needed to find the best solution for you.

For further information, please contact us. You are also welcome to send us a request by using the form on the opposite side. KALAI INDUSTRIES TELECOM Kessweh Damascus Syria Phone: +963 – 92 - 228 - 021 Fax: +962 – 11 - 692 - 98724 [email protected] www.kalai-industries.com

mailto:[email protected]

http://www.kalai-industries.com/

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Basic Data for Quotation

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Name: Company: Field of responsibility: Phone: E-mail: Project name: Country: Items:

SITE TYPE ○ Greenfield area ○ City area ○ Roof top TOWER & MAST ○ Yes Height Area ○ No SHELTER TYPE ○ Flex Light pack ○ Heavy Duty ○ Switching Station ○ Mobile Site ○ Trailer ○ Truck ○ Portable SHELTER SPACE Required no. of TRM, RBS cabinets and racks Of which RBS cabinets COOLING SYSTEM Outdoor min/max (C°) min max Indoor set point (C°) ○ Active cooling ○ Active cooling including free cooling ○ No cooling ○ 48V DC Emergency ventilation ○ 24V DC Emergency ventilation

POWER SUPPLY Phase, Voltage, Frequency DC POWER DC voltage Back up hours INSTALLATIONS ○ Turnkey ○ Extended ○ Basic OPTIONS ○ Generator inlet switch ○ Door barrier ○ Entrance step ○ Obstruction light ○ Entrance roof ○ Stepladder ○ Sun protection roof ○ First aid box ○ Emergency lighting ○ Wooden panel ○ Attachment interface ○ Outdoor earthing kit ○ Alarm/Smoke detector ○ Outdoor light ○ Generator inlet ○ Padlock CUSTOMIZED SOLUTIONS External Dimensions: X = Y = Z = Internal Dimensions: x = y = z = Sandwich Panel Thickness: t = OTHER Quantity =

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I N D U S T R I E S

KALAI INDUSTRIES TELECOM

Documents

TURNKEY SHELTERS & CUSTOMIZED SOLUTIONS FOR THE … · TURNKEY SHELTERS & CUSTOMIZED SOLUTIONS FOR THE TELECOM INDUSTRY I N D U S T R I E S KALAI INDUSTRIES TELECOM . 2 KALAI INDUSTRIES