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Turning tools with special geometry inserts for difficult to machine operations
Turning 60°
- 2 -1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
TURNING - TURNING 60°
APPLICATION EXAMPLE
Tubing for chemical industry: - Excellent cutting performance and high
toollife despite interrupted cut in machi-ning of stainless steel parts
- increased demand for surface quality
Sample for machining data Sample tubing
Machining data
Tool holder Insert Material Coating STGPR 2020 K16 TPHT 16T308 ER DP55 316 SS AlTiN - Special
Starting Diameter 4.606“ Finish Diameter 2.205“ Total machining time 12 min Turning Length 2.165“ Radial excentricity 1.260“ Machined Volume 27.8 cu.in
Radial cut depth Cutting time in seconds Cut #1 Cutting speed (sfm) 990 Machining Dia (inch) 6.457“
Speed - RPM 582 Feed rate (ipr) 0.002 0.355“ 115
Cut #2 Cutting speed (sfm) 858 Machining Dia (inch) 5.748“
Speed - RPM 582 Feed rate (ipr) 0.002 0.355“ 115
Cut #3 Cutting speed (sfm) 759 Machining Dia (inch) 5.039“
Speed - RPM 582 Feed rate (ipr) 0.002 0.355“ 115
Cut #4 Cutting speed (sfm) 660 Machining Dia (inch) 4.331“
Speed - RPM 582 Feed rate (ipr) 0.002 0.355“ 115
Cut #5 Cutting speed (sfm) 594 Machining Dia (inch) 3.622“
Speed - RPM 625 Feed rate (ipr) 0.002 0.355“ 105
Cut #6 Cutting speed (sfm) 561 Machining Dia (inch) 2.913“
Speed - RPM 730 Feed rate (ipr) 0.002 0.355“ 90
Cut #7 Cutting speed (sfm) 528 Machining Dia (inch) 2.205“
Speed - RPM 960 Feed rate (ipr) 0.002 0.355“ 68
The chip heats up increasingly at reduced diameters and therefore tends to jolt in the chip breaker -» rough cut, poor surface quality. -> This problem can be solved by reducing the cutting speed proportionally to the diameter.
Original setup: CNMG 432 (Competitor)4 indexes / part Cycle time 45 min
Denitool results: TPHT 16T304 ER DP556 parts / index Cycle time 12 min
- 3 - 1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
Article No. [inch]
R L D L F B A a I
S06H“ STUPR-11 S06H“ STUPL-11 .375“ 3.937“ .276“ .512“ - - 5° - - TP.. 1102.. T25.055 T7FS08K“ STUPR-11 S08K“ STUPL-11 .500“ 4.921“ .354“ .630“ - - 3° - - TP.. 1102.. T25.055 T7FS10Q“ STUPR-11 S10Q“ STUPL-11 .625“ 7.086“ .433“ .787“ - - 2° - - TP.. 1102.. T25.055 T7F
S10Q“ STUPR-16 S10Q“ STUPL-16 .625“ 7.086“ .433“ .787“ - - 4° - - TP.. 16T3.. T35.084 T15HS12R“ STUPR-16 S12R“ STUPL-16 .750“ 7.874“ .512“ .945“ - - 2° - - TP.. 16T3.. T35.084 T15HS16S“ STUPR-16 S16S“ STUPL-16 1.0“ 9.842“ .669“ 1.181“ - - 0° - - TP.. 16T3.. T35.084 T15H
A06H“ STUPR-11 A06H“ STUPL-11 .375“ 3.937“ .276“ .512“ - - 5° - - TP.. 1102.. T25.055 T7FA08K“ STUPR-11 A08K“ STUPL-11 .500“ 4.921“ .354“ .630“ - - 3° - - TP.. 1102.. T25.055 T7FA10Q“ STUPR-11 A10Q“ STUPL-11 .625“ 7.086“ .433“ .787“ - - 2° - - TP.. 1102.. T25.055 T7F
A10Q“ STUPR-16 A10Q“ STUPL-16 .625“ 7.086“ .433“ .787“ - - 4° - - TP.. 16T3.. T35.084 T15HA12R“ STUPR-16 A12R“ STUPL-16 .750“ 7.874“ .512“ .945“ - - 2° - - TP.. 16T3.. T35.084 T15HA16S“ STUPR-16 A16S“ STUPL-16 1.0“ 9.842“ .669“ 1.181“ - - 0° - - TP.. 16T3.. T35.084 T15H
E06M“ STUPR-11 E06M“ STUPL-11 .375“ 5.906“ .276“ .512“ - - 5° - - TP.. 1102.. T25.055 T7FE08Q“ STUPR-11 E08Q“ STUPL-11 .500“ 7.086“ .354“ .630“ - - 3° - - TP.. 1102.. T25.055 T7FE10R“ STUPR-11 E10R“ STUPL-11 .625“ 7.874“ .433“ .787“ - - 2° - - TP.. 1102.. T25.055 T7F
E10R“ STUPR-16 E10R“ STUPL-16 .625“ 7.874“ .433“ .787“ - - 4° - - TP.. 16T3.. T35.084 T15HE12S“ STUPR-16 E12S“ STUPL-16 .750“ 9.842“ .512“ .945“ - - 2° - - TP.. 16T3.. T35.084 T15HE16T“ STUPR-16 E16T“ STUPL-16 1.0“ 11.811“ .669“ 1.181“ - - 0° - - TP.. 16T3.. T35.084 T15H
TURNING - TURNING 60°
BORING BARS W/ 60° TRIGON INSERTS
93°
STUP
Right hand boring bars require left hand inserts and vice versa
S = steel shank A = steel shank with internal coolant E = carbide shank with internal coolant
93°
L
B
D
I
F
5°
Illustration: right hand execution
- 4 -1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
TURNING - TURNING 60°
TOOLHOLDERS W/ 60° TRIGON INSERTS
75°
STRP
90°
STGP
93°
STJP
Article No. [inch]
R L H B L E F
STJPR “1212 K16 STJPL “1212 K16 .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H
Illustration: right hand execution
Article No. [inch]
R L H B L E F
STGPR “1010 H16 STGPL ... .625“ .625“ 3.937“ .984“ .787“ - - TP.. 16T3.. T35.084 T15HSTGPR “1212 K16 upon request .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15HSTGPR “1616 M16 1.0“ 1.0“ 5.906“ .984“ 1.260“ - - TP.. 16T3.. T35.084 T15H
Illustration: right hand execution
Article No. [inch]
R L H B L E F
STRPR “1212 K16 STRPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request
Illustration: right hand execution
Different dimensions & geometries upon request
L
E
BF
93°
H
7°
L
E
BF
90°
H
7°7°
H
L
E
BF
75°
- 5 - 1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
Different dimensions & geometries upon request
TURNING - TURNING 60°
TOOLHOLDERS W/ 60° TRIGON INSERTS
60°
STTP
45°
STSP
Article No. [inch]
R L H B L E F
STTPR “1212 K16 STTPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request
Article No. [inch]
R L H B L E F
STSPR “1212 K16 STSPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request
15°
STKP
Article No. [inch]
R L H B L E F
STKPR “1212 K16 STKPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request
Illustration: right hand execution
Illustration: right hand execution
Illustration: right hand execution
7°
L
E
BF
60°
H
L
E
BF
45°
H
7°
L
E
BF
15°
H7°
- 6 -1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
TURNING - TURNING 60°
TOOLHOLDERS W/ 60° TRIGON INSERTS
0°
STFP
Article No. [inch]
R L H B L E F
STFPR “1212 K16 STFPL ... .750“ .750“ 4.921“ .984“ .984“ - - TP.. 16T3.. T35.084 T15H upon request
Illustration: right hand execution
Different dimensions & geometries upon request
L
E
BF
0°
H
7°
- 7 - 1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
TURNING - TURNING 60°
CARBIDE INSERTS 60° TRIGON
DX
2P
25D
X 2
0D
P 25
DX
30
DP
35D
X 5
0D
P 55
DX
52
DP
57D
T 40
CB
NP
KD
MD
C
ex stock upon request
*3) Right hand execution
60°
Ød
R
m
Ød 1
11°
s
l
25°
* 3)
3°
SI
Sp
60°
Ød
R
m
Ød 1
11°
s
�
15°
* 3) 60°
10°
Ød
SI
R
m
Sp
Ød 1
11°
s
l
25°
60°
Ød
R
m
Ød 1
11°
s
l
60°
Ød
R
m
Ød 1
11°
s
l
60°
Ød
R
m
Ød 1
11°
s
l
60°
Ød
R
m
Ød 1
11°
s
l
60°
Ød
R
m
Ød 1
11°
s
l
15°
Article No. [inch]
I d +/- s +/- m +/- r d1
TPGT 16T304 EN .650“ .375“ .001“ .156“ .051“ .547“ .001“ .0158“ .171“
TPGT 16T308 EN * .650“ .375“ .001“ .156“ .051“ .531“ .001“ .032“ .171“
* available Dec 2005
TPGT 16T304-25 .650“ .375“ .001“ .156“ .051“ .547“ .001“ .0158“ .171“
TPGT 16T308-25 .650“ .375“ .001“ .156“ .051“ .531“ .001“ .032“ .171“
TPHT 110202 ER/L .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“
TPHT 110204 ER/L .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“
TPHT 110208 ER/L .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“
TPHT 16T304 ER/L .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“
TPHT 16T308 ER/L .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“
TPHT 110202 FR/L .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“
TPHT 110204 FR/L .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“
TPHT 110208 FR/L .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“
TPHT 16T304 FR/L .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“
TPHT 16T308 FR/L .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“
TPHW 110202 EN .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“
TPHW 110204 EN .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“
TPHW 110208 EN .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“
TPHW 16T304 EN .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“
TPHW 16T308 EN .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“
TPHW 110202 FN .433“ .250“ .0005“ .094“ .001“ .368“ .0005“ .0079“ .112“
TPHW 110204 FN .433“ .250“ .0005“ .094“ .001“ .359“ .0005“ .0158“ .112“
TPHW 110208 FN .433“ .250“ .0005“ .094“ .001“ .344“ .0005“ .032“ .112“
TPHW 16T304 FN .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“
TPHW 16T308 FN .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“
TPHW 16T304 SN .650“ .375“ .0005“ .156“ .001“ .547“ .0005“ .0158“ .171“
TPHW 16T308 SN .650“ .375“ .0005“ .156“ .001“ .531“ .0005“ .032“ .171“
TPMW 16T304 FN .650“ .375“ .002“ .156“ .051“ .547“ .003“ .0158“ .171“
TPMW 16T308 FN .650“ .375“ .002“ .156“ .051“ .531“ .003“ .032“ .171“
NEW
- 8 -1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
DENITOOL® DATA - TURNING 60°
DENI TOOL -DATA
Turn
ing
60o
Mat
eria
l des
crip
tion
W-N
r.
Ger
man
AIS
I/SA
ETe
nsile
stre
ngth
Har
dnes
sTP
GT 16
..-2
5
TPHT
11../1
6..ER
/L
TPHT
11../1
6..FR
/L
TPHW
11../1
6..EN
TPHW
11../1
6..FN
TPMT 16..
DX
2P
25D
P25
DP
35D
P55
DX
20D
X30
DX
50D
X52
1Lo
w C
arbo
n S
teel
1.00
351.
0038
1.04
011.
0050
1010
1045
1015
1050
- 500
- 160
.003
1.0
059
.011
8
.003
9.0
079
.015
7
495
425
300
1050
850
725
1220
990
825
2A
lloy
Ste
el
1.05
011.
1141
1.57
321.
7225
1035
1115
3415
4140
500
- 700
140
- 200
.003
1.0
059
.011
8
.003
9.0
079
.015
7
390
300
200
990
825
690
1120
925
790
3To
ol S
teel
1.12
211.
3505
1.72
251.
5141
1060
5210
041
40 -
900
- 1'1
0017
0 - 2
75.0
031
.005
9.0
098
.003
1.0
071
.011
8
.003
9.0
079
.011
8
300
230
165
850
725
625
990
825
690
4A
lloy
Tool
Ste
el
1.11
911.
7225
1.20
801.
7220
4140
4142 D3
4135
700
- 900
250
- 325
.003
1.0
059
.009
8
.003
1.0
071
.011
8
.003
9.0
079
.011
8
200
165
135
660
525
400
750
600
460
5A
lloy
Cas
t Ste
el
1.65
821.
8159
1.23
671.
7361
4340
6150 A2
4145
1'10
0 - 1
'500
80
0 - 1
'000
32
5 - 4
5025
0 - 3
00
330
- 390
.003
1.0
059
.005
9
.003
1.0
059
.007
9
.003
9.0
079
.011
8
525
360
260
610
410
315
6S
tain
less
Ste
el
1.40
061.
4057
1.40
341.
4005
403
431
420
416
- 800
- 250
.001
0.0
020
.003
9
.003
1.0
059
.011
8
.003
9.0
079
.011
8
660
525
460
760
600
460
7S
tain
less
Ste
el -
Aus
teni
tic, M
arte
nsiti
c
1.43
001.
4301
1.44
351.
4542
302
304
(304
H)
316
17-4
ph
500
- 110
020
0 - 3
25.0
008
.002
4.0
039
.003
1.0
059
.011
8
.003
9.0
079
.011
8
600
460
400
660
525
450
8G
rey
Cas
t Iro
n0.
6010
0.60
150.
6020
A48
-20B
A48
-25B
A48
-30B
- 250
- 200
.002
4.0
047
.011
8
.001
2.0
039
.007
9
.003
9.0
079
.013
8
400
330
260
400
330
261
660
560
425
750
625
480
660
560
425
750
625
480
9C
ast I
ron
Mal
leab
le
0.60
250.
8135
0.81
400.
7050
A48
-35B
A48
-40B
A48
-45B
80-5
5-06
250
- 350
200
- 250
.002
4.0
047
.009
8
.001
2.0
039
.007
9
.003
9.0
079
.013
8
400
300
230
400
330
260
560
460
360
625
525
410
560
460
360
625
525
410
10C
oppe
r Allo
ys
2.03
312.
0401
2.10
302.
0920
B12
1B
121
B10
3C
uAl 8
450
- 650
120
- 180
.002
0.0
059
.011
8
.002
0.0
079
.015
7
1800
1650
1320
1800
1650
1321
2640
2300
1980
2640
2300
1981
2640
2300
1982
2640
2300
1983
11A
lum
iniu
m A
lloys
3.25
82.0
53.
3541
.01
3.23
153.
0205
383.
2 (A
LSi-1
2)51
4.0
(AlM
g 3)
413.
0 (A
LMgS
i 1)
1200
( A
L 99
)
250
- 350
200
- 300
.002
0.0
079
.015
7
.002
0.0
059
.007
9
2640
1650
990
>330
0>3
300
*)in
func
tion
of s
tabi
lity
of to
ol &
wor
kpie
ce
Vc
(sfm
)f (
ipr)
*)
��Deni Ltd. 05/2004 03/13
Cer
met
unco
ated
Rm
(N/m
m2 )
HB
Cau
tion:
G
ener
al s
afet
y re
gula
tions
and
dire
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ns o
f mac
hine
m
anuf
actu
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mus
t be
obse
rved
at a
ny ti
me!
Carb
ide
coat
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- 3 -1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling
© D
eni L
td. /
200
6050
1-U
SI
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1630 South Church Street • Murfreesboro, TN 37130 • USATel 615-867-8882 • Fax 615-867-8883 • [email protected] • www.denitool.comSwiss Precision Tooling