TURNING IDEAS INTO REALITY THE JOURNEY OF ONE …manufuture2017.eu/wp-content/uploads/2017/10/pdf-Hans-Michael... · turning ideas into reality the journey of one leading manufacturer

TURNING IDEAS INTO REALITY THE JOURNEY OF ONE LEADING MANUFACTURER INTO THE INDUSTRIAL IOT

HANS MICHAEL KRAUSEBOSCH REXROTH AG

Leading

manufacturer

of security

technology

Leading in

drive and

control

technology

Industry 4.0 at Bosch

Bosch Connected Industry | 02/01/2017

© Robert Bosch GmbH 2016. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.2

Bosch Group

Energy

and Building

Technology

Global

market leader

energy-efficient

heating

products

Industrial

Technology

60 %

Share of

salesMobility

Solutions

Consumer

Goods

One of

worlds largest

automotive

suppliers Leading in

packaging and

process

technology

Leading

supplier of

power tools &

accessories

Leading

supplier of

household

appliances

Bosch

Group73,1 billion €

in sales

390.000

associates


G3/PJ-CI4 | 02/01/2017


Bosch Rexroth. Automation and Electrification Solutions.

Globalmarket leader

in

welding controls

Lifting the PLC

to the

Internet of ThingsThe

benchmarkin

servo drives The most powerful

CNC on the market

Thepioneer

in

motion control

Support and

Service

Best-in-class

Internet of Things @ Bosch

Features of Industry 4.0




i4.0 feature: people as key players

People play the decisive role in the connected plant

• Decisions based on contextual digital information

• Mastering complexity through new ways of visualization

and operation

New ways of learning

• Individual integration of the employee in the work process

• Assistance functions and ability amplifier for people

• Health and well-being through adaptive workplace

ergonomics




i4.0 our journey and achievements

2013 2014 2015 2016

Pro

ject Bosch Dual

Strategy

i4.0Project

i4.0@Bosch

Innovation

Cluster

Connected

Industry05.13

11.13

01.15

Exte

rnal

China

USA

Germany

04.13

03.14

10.1503.16

HomburgRexrothHomburg

Feuerbach

04.13

09.13

11.14 Blaichach

07.15

02.16

Vénissieux

01.16

Aw

ard

s

Germany

05.16




Dual strategy for Connected Industry

270+ Bosch Plants

Worldwide

Leading

Provider

Leading

User

Services

Sensors

70+ Solutions

Software &

Data Analytics

Drive & Controls

Logistics

Machinery

& Robotics

Ind

us

try

4.0

In

no

va

tio

n l

ev

el

1) Pilot projects

2) Value streams

3) IPNs

Implementation roadmap

IPN = International Production Network




Logistics with RFID

10%

efficiency increase

in processes

30%

reduction of stock

in processes




i4.0 in an entire line – example Homburg

30%

stock reduction,

no setup

Up to

0.5mio €

savings

year / line

10%

output

increase

People as

key players

Video

https://www.youtube.com/watch?v=DrE0FShBfF4




i4.0 in an IPN – example ABS / ESP

>5000machines

connected

Worldwide plant

benchmarking

based on MES

More than

26mio.

units / year

Up to

25%

productivity

increase

11plants

Indoor

Location

Tracking

Maintenance

Support

System

Smart

Replenishment

Service

Collision

Prevention

Predictive

Maintenance

APAS

assistants

Indoor Location

Tracking

Cloud & Data

AnalyticsEnergy

ManagementProduction

Performance

Manager

Bosch Solutions for Industry 4.0



SaaS

IaaS

PaaS

Storage Network SecurityCompute

GlobalTraceability

Smart Replenishment

Service

MaintenanceSupport System

Track and Trace

Marketplace

Industry 4.0 Micro Services

AdditionalIndustry 4.0Applications

AnalyticsPlatform

IaaS / PaaS / SaaS = Infrastructure / Platform / Software as a Service

Industry 4.0 at BoschBosch IoT Cloud & IoT Suite as Foundation for Industry 4.0


G3/PJ-CI4 | 02/01/2017


Smart Guiding „IMS“

Linear Guide

„i3.0“

Guiding &

Measuring + sensors

for temperature,

acceleration etc.

Accuracy

< 1µm*

Supplier Award 2016

Extremly

robustwith less

components

Connectedto all

control types

Integrated Measuring System


G3/PJ-CI4 | 02/01/2017


Smart Hydraulics „Cytropac“

Hydraulics

„i3.0“

Multi-Ethernet

Connected

up to 80%

less energy

* e.g. temperature, fluid level, filtration, pressure and data from the drive & motor

Innovative

cooling and

oil degassing

conceptLess space

and weight by

50%

Smart

Hydraulic

Power Unitwith integrated

speed-variable drive,

motor, pump, tank

& sensors*


G3/PJ-CI4 | 02/01/2017


Smart Control „IndraControl XM“

Control

„i3.0“

► Automatic code generation

► Countless automation apps

► Open Core Engineering

bridging PLC and IT automation

► Multi-language enabled IEC 61131-3 (PLC, Motion)

G-Code (CNC)

Java (IoT)

Lua (Open Source)

C/C++/C# (Real-time)

► Operating via Smart Devices iOS, Android, Windows

► Enabled for simulation and

model-based engineering LabView, Matlab, Simulink,

Modelica (CATIA, SolidWorks)

► IT/IoT/Cloud communication OPC UA

WebSockets

MQTT

JSON / REST

MES protocols

► Safety on board

► Energy Management

► Data Analytics

* Bosch IoT Cloud, Oracle, SalesForce, Microsoft Azure etc.

Multi-Ethernet

ConnectedReal-Time Fieldbus, OPC UA, Web

& IoT, Cloud Connection*

Real-time

enabled for

C/C++

Smart

Devices &

Web HMI

based

PLC

Smart Controlcombines

PLC Automation with

IoT solutions


G3/PJ-CI4 | 02/01/2017


IoT Gateway


G3/PJ-CI4 | 02/01/2017


Use Case: IoT Gateway at Bosch Rexroth

Production Performance

Manager

Monitoring of lubricants and filters and compliance with the ISO cleanliness level

-25%Maintenance costs

-20% Complexity for

manual testing

Existing test facility

without

IT-Connection

+5%OEEIoT Gateway+ +

Maintenance

Support System

ROI <

1,5 years


G3/PJ-CI4 | 02/01/2017


Nokia and Bosch research data speedway for factory of the future


G3/PJ-CI4 | 02/01/2017


Ecosystem and Partnerships

Operating SystemsNew engineering languages

IT, Web, Automation,

Databases

Open Source Automation

Model-based Engineering

Simulation

Platforms, Cloud Solutions, Data Analytics

Bosch Rexroth

Connected Automation Portfolio

Your tool

Your use case

Open Standards


G3/PJ-CI4 | 02/01/2017


Ecosystem and Partnerships

“In building the Connected World of the

future, we believe no single company

will be able to do this alone.

We believe in Open Platforms, in

Open Standards, in Open Source

and in Strategic Alliances.”




Connected Industry: orchestrated involvement of all actors

Let’s connect and cooperate for new exciting business models!

Customer

Users

& Operators

Service

Suppliers

Research &

Science

System-

integrators

THANKYOU

Hans Michael Krause

Bosch Rexroth AG

www.connected-automation.com

www.boschrexroth.com

[email protected]

Tel. +49 (0)93 52 18 53 09

@elkrause

http://www.connected-automation.com/

http://www.boschrexroth.com/

mailto:[email protected]

https://twitter.com/elkrause

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TURNING IDEAS INTO REALITY THE JOURNEY OF ONE …manufuture2017.eu/wp-content/uploads/2017/10/pdf-Hans-Michael... · turning ideas into reality the journey of one leading manufacturer