TURBO BLOWER PACKAGESVolume flow from 500 cfm to 20000 cfm Direct Driven, High Speed Turbo Blowers

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Aerzen Turbo BlowersAerzen Turbo Blowers are single-stage high-speed radial turbo blowers designed to meet varying flow and pressure requirements in many different processes. This modern frequency-controlled, gearless driven machine along with lubricant-free aero bearings, guarantees an economical, reliable and maintenance-free compressor operation.

Absolutely Oil-free OperationThe Aerzen Turbo Blowers’ shafts are supported by air foil bearings and the high frequency drive concept does not make use of any speed increasing gears. There is no need for oil lubrication, therefore no worrying about maintenance, oil leakage or disposal problems.

High Frequency Permanent Magnet MotorThe motor is specifically designed for high frequency applications; it steadily maintains its high efficiency over a wide range of operating speeds and loads. The motor is entirely air-cooled and capable of a wide range of operating speeds. The motor is maintenance free. Its integration with the high frequency inverter helps reduce heat generation and the system’s high speed response provides for a wider operating range with a high rise to surge.

Frequency InverterFrequency inverter and DC choke are standard and integrated in the blower package. Other types of harmonic filters can be supplied for separate installation.

Aerodynamic Bearings/Air Foil Bearingsq Air Foil Bearings are aerodynamic bearings. At standstill, the shaft sits on a foil tightened by springs.

q With the shaft rotation, an air wedge forms in the bearing between foil and shaft. This air wedge is the cushion that maintains the shaft in suspension without any need for an external source of compressed air.

q The bearings are not lubricated and the system is absolutely oil-free.

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Easy installation at Minimal CostThe Aerzen Turbo Blowers are compact, factory tested, ready-to-install units. They are designed to be easily moved to their final location by forklift truck. There is no need for any special foundations.

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Integrated Control System and Surge ProtectionThe control panel is mounted in a panel of the blower enclosure. It features a display with a water and dust-proof touch-screen interface (HMI) as well as pushbuttons for start, stop and emergency shutdown. Fastest surge protection, achieved with the Aerzen CPU-based control system, combined with the Turbo Inverter characteristic provides the Aerzen Turbo its unique high-rise-to-surge capability

Aerzen Turbo Blowers Impeller DesignThe impeller is made of 17-4PH stainless steel (X5CrNiCuNb174 or 1.4542) sourced in the USA. Before being inspected,machined and dynamically balanced by Aerzen Turbo toISO 1940 Q 1.0, the impeller has been produced in an expert high accuracy investment casting process. The high yield strength gives the design engineer the flexibility needed for optimizing the impeller for efficiency and very high safety factors.

Function The volume flow is adjustable and self protecting within these limits. Flow and pressure capability increase and decrease with speed. Despite fluctuating absolute pressure ratios the operating point can be maintained within defined limits at all times by continuously monitoring intake and discharge pressures. The blower control system monitors all operating parameters which are displayed in multiple units of measure on the HMI. The volume flow monitoring is based on a direct flow measurement at the inlet flow nozzle. Different control methods are available directly by the unit itself including flow, direct DO, proportion current control, and pressure control.

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Blow off Valve• solenoid valve controlled

Process filter• Easy to access and replace

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100% Air Cooling• demand-oriented and energy-efficient cooling for the main motor

• heat recovery

Integrated Exhaust BOV silencer• Reduce the noice level while valve is opened

Frequency converter• Completely integrated

Cone diffusor• Flow-optimized pressuregeneration

TB Series Turbo BlowerMost compact turbo machine of its class

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Aerzen Turbo control• designed and developed especially for the Turbo technology

Turbo motor• air foil bearings, impeller, and PMS motor

• with integrated air flow measurement

Intake silencer• flow-optimized, noise-reducedprocess air

Expansion joint (optional accessory)• for stressfree connection to the discharge piping

Optional• intake via ducted inlet

AT Series Turbo BlowersGerman Engineered Proven Reliability

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4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000

m3/h

mba

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AT150-1.0S-G5

AT 300-1.0 T-G5

AT 300-0.8 T-G5

AT 400-0.8 T-G5

AT 300-0.6 T-G5

AT 150-0.8 S-G5

AT 150-0.6 S-G5

AT 200-0.8 S-G5

AT200-1.0S-G5

Pressure and volume flow ranges: an overview

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AT Series Turbo Blower

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Aerzen ATModel

Pressure Volume flow Motor performance

Sound pressure

level

Length(A)

Depth(B)

Height (C)

Connection Size(D)

Weight

max. mbar max PSI

max. CFM max. kW max. dB(A) (in.) (in.) (in.) (in.) (approx lbs)

AT 150-0.6 S-G5 600 8.7 4590 120 76 72.345 56.94 58.53 12 2376

AT 150-0.8 S-G5 800 11.6 3354 120 76 72.345 56.94 58.53 10 2299

AT 150-1.0 S-G5 1000 14.7 3001 120 76 72.345 56.94 58.53 10 2288

AT 200-0.8 S-G5 800 11.6 4943 160 76 72.345 56.94 58.53 12 2398

AT 200-1.0 S-G5 1000 14.7 3708 160 76 72.345 56.94 58.53 10 2321

AT 300-0.6 T-G5 600 8.7 8828 245 78 95.55 84.63 82.09 20 6050

AT 300-0.8 T-G5 800 11.6 6709 245 78 95.55 84.63 82.09 16 5830

AT 300-1.0 T-G5 1000 14.7 5650 245 78 95.55 84.63 82.09 16 5830

AT 400-0.8 T-G5 800 11.6 9534 325 78 95.55 84.63 82.09 20 6193

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TB Series Turbo Blower

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Aerzen TBModel

Pressure Volume flow Motor performance

Sound pressure

level max. dB(A)

Length (A)

Depth (B)

Height (C)

Connection Size (D)

Weight

max. mbar

max PSI

max. m³/h

max. CFM

max. kW max. dB(A) (in.) (in.) (in.) (in.) (approx. kg) (approx. lbs.)

TB 25-0.8 S 800 8.7 900 530 20 79 31.785 32.53 52.65 3.9 540 1188

TB 50-0.6 S 600 11.6 2700 1589 40 79 31.785 32.53 52.65 5.85 540 1188

TB 50-0.8 S 800 14.7 1900 1118 40 79 31.785 32.53 52.65 5.85 540 1188

TB 75-0.6 S 600 11.6 3900 2295 60 79 33.345 37.6 58.5 7.8 680 1496

TB 75-0.8 S 800 14.7 2900 1707 60 79 33.345 37.6 58.5 7.8 680 1496

TB 100-0.6 S 600 8.7 5100 3001 80 79 33.345 37.6 58.5 9.75 680 1496

TB 100-0.8 S 800 11.6 3900 2295 80 79 33.345 37.6 58.5 7.8 680 1496

TB 100-1.0 S 1000 14.7 3000 1766 80 79 33.345 37.6 58.5 7.8 680 1496

TB 150-0.8 S 800 11.6 5400 3178 120 79 38.805 45.24 62.4 9.75 890 1958

TB 150-1.0 S 1000 14.7 4800 2825 120 79 38.805 45.24 62.4 9.75 890 1958

TB 200-1.0 S 1000 14.7 6000 3531 150 79 38.805 45.24 62.4 9.75 890 1958

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Aerzen MultiCore series turbo blowers are single stage, high speed turbo blowers designed for lowest energyusage over the widest range of varying airflow availablein the turbo blower market. Multiple Cores allow for awide range of operation with airflow delivery of 15000cfm and above. With over 6 to 1 turndown utilizingmultiple cores, the Aerzen MultiCore series providesflexibility to users needing a wide range of flows.Aerzen MultiCore Turbo blowers utilize one userinterface and come standard with one dischargeconnection allowing the easiest installation andoperation of its kind. This addition to the Aerzen Turboproduct line allows for efficient operation with largestvolume airflow delivery which once again allows Aerzencustomers to expect performance.

General Performance

Aerzen MultiCore Series Product Description Specifications

Technical DATAEnclosure .............................................Powder Coated Carbon Steel

Motors ......................................... Permanent magnet Synchronous

Impellers ..................................................... Stainless Steel, 17-4 PH

Casings ....................................................................Cast Aluminum

Bearings .................................................. Journal type Bump Air Foil

VFD ................................................................ Aerzen Turbo Inverter

Controller ...................................................... Aerzen AERsmart PLC

Communication ....................................Profibus, Modbus, Ethernet

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AERZEN TURBO. THE KEY PLAYERIN HIGHLY EFFICIENT COMBINED SYSTEMS.Strong fluctuations are typical of load operations in biological sewage treatment plants. Levels canchange depending on the region, time of day and season, or precipitation. AERZEN has the mosteffective solution for this kind of challenge: the combination of advanced Turbo blowers, rotarylobe blowers, and rotary lobe compressors in an almost revolutionarily efficient network system.

Performance³.The revolution in your aeration tank.There is now a unique portfolio of solutions for oil-free oxygensupply to aeration tank provided by three high-performancemachines – all from the same manufacturer: the Aerzen TurboGeneration 5 blower, the rotary lobe Delta blower, and theDelta Hybrid rotary lobe compressor. With a number of modelsto choose from, these units can be used to satisfy a wide va-riety of plant-specific requirements. In combination they canguarantee performance that for the first time can be tayloredprecisely to the needs of an ever-changing load profile – frombasic loads to peak demands. This solution portfolio is whatwe call Performance³.

Energy saving potential – optimallyexploited. Regardless of whether plantsare being operated for municipalities orindustry, the best mix of machine typesand performance is always tailored to theindividual case. The final configurationrequires solid knowhow and a lot ofexperience along with a team of expertsfrom AERZEN who can effectivelycombine the whole range of availabletechnologies.That is how you will discover the potential for processperformance and energy efficiency in your plant.

AERZEN TURBO. THE KEY PLAYER IN HIGHLY EFFICIENT COMBINED SYSTEMS.Strong fluctuations are typical of load operations in biological sewage treatment plants. Levels can change depending on the region, time of day and season, or precipitation. AERZEN has the most effective solution for this kind of challenge: the combination of advanced Turbo blowers, rotary lobe blowers, and rotary lobe compressors in an almost revolutionarily efficient network system.

The revolution in your aeration tank.There is now a unique portfolio of solutions for oil-free oxygen supply to aeration tank provided by three high-performance machines – all from the same manufacturer: the Aerzen Turbo Generation 5 blower, the rotary lobe Delta blower, and theDelta Hybrid rotary lobe compressor. With a number of models to choose from, these units can be used to satisfy a wide va- riety of plant-specific requirements. In combination they can guarantee performance that for the first time can be taylored precisely to the needs of an ever-changing load profile – from basic loads to peak demands. This solution portfolio is what we call Performance³.

Energy saving potential – optimally exploited. Regardless of whether plants are being operated for municipalities or industry, the best mix of machine types and performance is always tailored to the individual case. The final configuration requires solid knowhow and a lot of experience along with a team of experts from AERZEN who can effectively combine the whole range of available technologies.That is how you will discover the potential for process performance and energy efficiency in your plant.

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Three TB100-0.8S Turbo Blowers installed at a

Wastewater Treatment plant in Arizona

Two TB75-0.8S Turbo Blowers installed at a

Chemical plant in New York State

TURBO BLOWERS FROM AERZEN HAVE PROVEN RESULTS IN A RANGE OF INDUSTRIES

Two AT150-0.8S G5 Turbo Blowers installed at a Water Reclamation facility in California

AERZEN TURBO BLOWERINSTALLATION EXAMPLES.

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TURBO BLOWERS FROM AERZEN OPERATE RELIABLY AND EFFICIENCY IN A VARIETY OF APPLICATIONS

AERZEN TURBO BLOWERKEY APPLICATIONS.

At the top of its class in energy efficiency, with rotating speeds of up to 60,000 RPM and drive power to 400HP, these industrial machines perform reliably in such applications

WASTEWATER• Extended Aeration

• Grit Removal

• Digester

• SBR

• MBR

• MLE/BNRFLUE GAS DESULPHURIZATION

AQUACULTUREBREWERIESPHARMACEUTICALPRINTINGPULP AND PAPERFLUIDIZATION BEDFOOD AND BEVERAGE

With the established control technology from AERZEN, your packaged units are operated conveniently, safely and efficiently. Its scope of functions offers our customers a wide range of possibilities for control and safety of AERZEN packaged units. If the packaged unit is active, from now on, the control unit guarantees for the operator the operation according to requirements of the machine.

AERZEN AERprocessCombine Blower And Process Control In A

Combined Control Strategy

AERZEN AERsmartChoose the optimal machine combination and the most efficient load distribution,

AERemoteA comprehensive monitor that can be attached to capture real-time activities and conditions.

Aerzen means optimal, reliable, trouble-free compression.

Since 1983, AerzenUSA has been supplying and supporting Aerzen equipment in the USA,and with sister companies in Mexico and Canada expanded throughout North America. Their positive displacement machines are known for high reliability and efficiency and are chosen for harsh environments,difficult applications and where high turn down capability is required.

Aerzen provides various types of dry single stage, air-cooled positive displacement blowers and compressors for pressures to 50 psig and vacuum to 25.5” Hg.

With its TB Turbo Blower series, Aerzen expands its portfolio of energy-efficient technologies for low pressure, oil free applications.

© 2017 Turbo Blower Packages| 300 | 9.2017

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Aerzen USATurbo Competency Center Americas 108 Independence WayCoatesville, PA 19320Phone: (610) 380-0244Fax: (610) 380-0278Service Hotline: (800) 444-1692 www.aerzenusa.com

Email: inquiries@aerzenusa.comAtlanta: (770) 951-7035 Houston: (281) 881-2970

Aerzen CanadaPhone: (450) 424-3966www.aerzen.ca

Aerzen Mexico E-mail: info@aerzen.caPhone: +52 722-235-9400E-mail: info@aerzen.com.mx

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