TURBINE GATE VALVE GEARING(TURNING GEAR)

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    HYDRAULIC TURNING GEAR

    HYDRAULIC TURNING GEAR IS LOCATED IN THE BEARING PEDESTAL BETWEEN IP AND LP

    TURBINE.TG SHAFT SYSTEM ROTATED BY A DOUBLE ROW BLADE WHEEL, WHICH IS DRIVEN BY

    OIL SUPPLIED BY AOP.OIL FROM AOP FLOWS THROUGH A GATE VALVE GEARING AND A NOZZLE

    BOX.

    LOGICS: PERMISSIVES: (FOR OPENING GVG)

    1. DIFFERENTIAL PRESSURE BETWEEN GENERATOR SEAL OIL AND HYDROGEN SHOULD BE > 0.9

    KSC (SENSED BY PS MKW 01 CP 003)

    2. GENERATOR SEAL OIL PRESSURE-TURBINE SIDE- SHOULD BE > 3.8 KSC (SENSED BY PS-MKW

    01 CP 001)

    3. GENERATOR SEAL OIL PRESSURE-EXCITATION SIDE- SHOULD BE > 3.8 KSC (SENSED BY PS-

    MKW 01 CP 002)

    4. TURBINE SPEED SHOULD BE > 15 RPM (SENSED BY MYA 01 FS 001)

    5. LUB OIL PRESSURE BEFORE THRUST BEARING IS > 1.2 KSC

    GATE VALVE GEARING WILL OPEN ON AUTO WHEN TG SPEED < 200 RPM AND CLOSES ON AUTO

    WHEN TG SPEED > 250RPM

    GATE VALVE GEARING WILL CLOSE ON PROTECTION WHEN THE LUB OIL PRESSURE BEFORE

    THRUST BEARING IS < 1.2 KSC

    SLC OF GATE VALVE GEARING WILL GET SWITCHED OFF AND GETS PROTECTION CLOSED WHENFIRE PROTECTION-II IS OPERATED

    ALARMS:

    SLC TURNING GEAR NOT ON WILL APPEAR WHEN SLC GATE VALVE GEARING IS OFF AND HP

    CASING TOP 50% METAL TEMPERATURE IS > 120 DEG

    GATE VALVE GEARING NOT CLOSED WILL APPEAR WHEN THE TG SPEED > 540RPM AND GVG IS

    NOT CLOSED

    JOP LOGICS:

    AUTO STARTING OF JOP:

    WHEN SLC OF JOP: 1 IS ON AND THE TURBINE SPEED < 510 RPM, JOP: 1 WILL COME INTO

    SERVICE

    WHEN LUB OIL PRESSURE AFTER THRUST BEARING IS < 1.2 KSC

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    WHEN SLC OF JOP: 2 IS ON, JOP: 2 WILL COME INTO SERVICE AND ALSO JOP: 1 & ITS SLC IS

    SWITCHED OFF IF,

    A. TG SPEED IS < 510 RPM AND JOP HEADER PRESSURE IS LESS THAN 100 KSC (SENSED BY PS-

    MAV 35 CP 001) (OR)

    B. TG SPEED IS < 510 RPM AND JOP:1 TRIPS ELECTRICAL INTERLOCK (OR)

    C. FIRE PROTECTION II IS OPERATED

    AUTO STOPPING OF JOP:

    JOP: 1 SWITCHED OFF IF, TG SPEED > 540 RPM (OR)

    JOP: 2 STARTS ON LOGIC (OR) FIRE PROTECTION II IS OPERATED

    JOP: 2 WILL NOT GET STOPPED AUTOMATICALLY.

    FIRE PROTECTION:

    FIRE PROTECTION II IS OPERATED,

    JOP 2 WILL COME INTO SERVICE ON PROTECTION,

    JOP 1 IS STOPPED AND

    SLCS OF BOTH JOPS ARE SWITCHED OFF

    ALARMS:

    SLC JACKING SYSTEM NOT ON ALARM APPEARS WHEN SLC OF JOP:1 IS OFF (OR) SLC OF JOP:2

    IS OFF AND WHEN THE TG SPEED > 15 RPM

    JACKING OIL PRESSURE LOW ALARM APPEARS WHEN JACKING OIL HEADER PRESSURE DROPS

    < 100 KSC (SENSED BY MAV 35 CP 011)

    TECHNICAL DATA

    JACKING OIL PUMP: TYPE: SDF 40-R54/CAPACITY: 1.26DM3/SEC /DISCHARGE PRESS: 120 BAR

    JOP MOTOR: 415V/ 30 KW / 57 A / SIEMENS MANUFACTURED.

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    PURPOSE OF

    MAIN OIL PUMP & AOP : SUPPLY OF LUBRICATION TO ALL BEARINGS, GOVERNING

    RACK,

    BARRING GEAR, LP B/P RACK AND VACUUM BREAKER VALVE

    DC EOP : SUPPLY OF LUBRICATION TO ALL BEARINGS

    JOP : JACKING OIL FOR ALL BEARINGS

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    CONTROL OIL: OIL AFTER SHUT-OFF VALVE USED FOR GOVERNING RACK, LP B/VACUUM BREAKERVALVE, TO GENERATE PRIMARY OIL AND TO ACTUATE ALL TURB

    CONTROL VALVES

    TRIP OIL: DEVELOPS FROM CONTROL OIL AFTER RESETTING TURBINE.

    USED FOR OPENING AND CLOSING OF ALL TURBINE STOPVALVES, AND TO GENERATE SECONDARY OILS. TURBINE

    TRIPPED ALARM IS TAKEN FROM THE TRIP OIL PRESSURE

    SWITCH

    AUX-TRIP OIL: WHENEVER HYDRAULIC PROTECTION DEVICES LIKE OVER SPEEDCONDENSER VACUUM

    AND AXIAL SHIFT DEVICES ACTS, THIS AUX TRIP OIL GETS KILLE

    TRIP OILTO DRAIN AT MAIN TRIP VALVE AND TURBINE TO TRIP.

    START-UP OIL: GENERATES FROM CONTROL OIL WHEN STARTING DEVICE IS BRMINIMUM POSITION

    AUX START UP GENERATES FROM CONTROL OIL ALONG WITH START-UP OIL. TH

    START UP OILGENERATES TRIP OIL AND AUX TRIP OIL. THIS OIL RESETS ALL H

    PROTECTIONDEVICES.

    DRAIN OIL: RETURN OIL FROM ALL BEARINGS, DEVICES AND GOVERNING RA

    TEST OIL: GENERATED MANUALLY FOR ACTUATING THE OVER SPEED TEST

    AUX SECONDA IS THE OUTPUT OF BOTH STARTING DEVICE AND

    SPEEDER GEAR. THIS OIL IS THE INPUT SIGNAL FOR MHG

    SECONDARY OI IS THE OUTPUT OF MHG/EHC (SOURCE: TRIP OIL) HP SEC. OILIS THE SIGNAL OIL FOR OPEN/CLOSE OF HPCV. IP SEC. OIL IS

    THE SIGNAL OIL FOR OPEN/CLOSE OF IPCV

    PRIMARY OIL: DEVELOPS FROM MAIN OIL PUMP SHAFT. THIS OIL PRESSURE ISUSED AS SPEEDFEEDBACK IN SPEEDER GEAR, IN HYDRAULIC CONDENSER

    PROTECTION FOR

    CUTTING IN/OUT THE PROTECTION DEVICE.

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