Tube Hone Tooling and Accessories Selection Guide...2 Tube Honing - Tooling Selection Guide 1-1/4" GH Slotted Type Hone Head; 3 Stones Hone Heads Abrasives Driveshafts Adapters Miscellaneous

Heavy-Duty

Push-Tools

Catalog

CATALOG X-GH-2900Jwww.sunnen.com

A B OV E A N D B EYO N D H O N I N G

Tube Hone Tooling and AccessoriesSelection Guide

We Appreciate the Opportunity to Serve You ...

Sunnen began selling machines and accessoriesinternationally shortly after the company wasfounded in 1924. Headquartered in St. Louis,Missouri, Sunnen’s worldwide network includesmore than 50 authorized distributors. Sunnen’sinternational facilities extend to Switzerland,Italy, the United Kingdom, Poland, Brazil,Belgium, France, Russia, the Czech Republic andChina. We are committed to providing productsand services wherever they are needed in theworld.

Since its beginning Sunnen has concentrated onthe technology of precision honing. Today weare the largest, fully integrated company in thisfield with more than 500 employees.

In this catalog we have assembled a compre-hensive guide on tooling, accessories and sup-plies available for our extensive line of industrial honing machines. The formatmakes it easy for you to determine your needs and to order everything required for your operation.

Of course, if you have questions, Sunnen’s Customer Service is ready to help. Sunnen takes pride in being an organization of friendly, dedicated people ... committed to serving your needs.

As the world’s foremost authority onhoning, Sunnen has incorporated almost90 years of research and developmentinto a complete and top-quality line ofhoning abrasives, including heavy-dutyGeneral Hone abrasives.

Sunnen has a facility in St. Louis dedicated solely to the research, development and manufacturing ofabrasives, plated diamond tooling andhoning lubricants.

With Sunnen abrasives, you get exactly what you need, when you need it. Before any stone is shipped, we grade and qualifiy it requiring it to endure themost exacting quality-control standardsin the industry to assure you of the mostprecise honing performance availabletoday.

Our GlobalCommitment

World ClassSunnen Abrasives

Sunnen is the foremost authority on tube hones with more than 700delivered throughout the world.

Sunnen’s tube honing systems are designed for awide range of industries and processes, fromsmall-diameter precision parts to large diameteroil field instruments and tubes. Whatever yourapplication – from aircraft components to cylinderliners to very large hydraulic sleeves – Sunnen hasa high performance tube honing system for you.

Sunnen equipment, accessories and supplies are

manufactured in our 45,150 sq. meter (486,000 sq. ft.)

plant equipped with the most advanced production

and quality control systems.

If you have questions or needtechnical assistance

just call toll free (in the USA):

1-800-325-3670

Customers outside the USA,please contact your local

autorized Sunnen distributor.

sunnen.com

Service in Your Shop

Sunnen’s factory-trained sales engi-neers and service specialists help getyour new Sunnen equipment set upand running, and they follow throughto help solve technical problems, trainnew operators and keep you up-to-date on shop operations.

Built and Backed by Sunnen

The Sunnen brand is your assurance ofprecision and quality. Sunnen tooling,abrasives, honing fluids, bore gagesand accessories are designed to fit thespecific require ments of our equip-ment ... and to meet the high stan-dards that have made Sunnen ProductsCompany the world leader in honingtechnology since 1924.

Complete GH® Honing Tool consist of items #

SV MACHINES

SUNNEN, GH®210, &

OTHER MANUFACTURERS

MACHINES

5ADAPTERS

DRIVESHAFTS

HONE HEADS

FLANGE TYPE

SLOTTED TYPE

STONEHOLDERS

STONEHOLDERS

ABRASIVE

HOW TO USE THIS GUIDE

Step 1. - Select Hone Head by Size Range and Type.

Step 2. - Select Stoneholder by Size Range (if applicable).

Step 3. - Select Abrasive Type.

Step 4. - Select correct Driveshaft.

Step 5. - Select appropriate Adapter.

NOTE: Consult your local authorized Sunnen Distributor or your local Sunnen Regional Sales

Manager for help in selecting the proper tooling for your application.

How To Use This Guide

“SUNNEN, THE SUNNEN LOGO, GENERAL HONE AND THE GENERAL HONE LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY."

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PageHow To Use This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iiTable of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Hone Head

GH Slotted Type - Hone Head

1.22 - 1.54" (1-1/4" Hone Head, 3 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.47 - 1.87" (1-1/2" Hone Head, 3 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.75 - 2.04" (1-3/4" Hone Head, 4 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.93 - 2.56" (2" Hone Head, 4 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.40 - 3.15" (2-1/2" Hone Head, 4 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.90 - 3.97" (3" Hone Head, 5 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

GH Flange Type - Hone Head

3.40 - 4.02" (3-1/2" Hone Head, 5 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.90 - 5.15" (4" Hone Head, 5 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.90 - 6.15" (5" Hone Head, 5 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.79 - 7.04" (6" Hone Head, 6 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6.79 - 8.04" (7" Hone Head, 6 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7.79 - 9.04" (8" Hone Head, 8 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

8.79 - 10.04" (9" Hone Head, 8 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

9.79 - 11.04" (10" Hone Head, 8 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

10.79 - 12.04" (11" Hone Head, 8 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

11.79 - 13.04" (12" Hone Head, 8 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

12.79 - 14.04" (13" Hone Head, 10 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

13.79 - 15.04" (14" Hone Head, 10 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

14.79 - 16.04" (15" Hone Head, 10 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

GH Hone Heads - Specials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

2C Shell Type - Hone Head

7.80 - 14.37" (8" Hone Head, 4 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

14.17 - 24.02" (12" Hone Head, 4 Stones) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Stoneholders

Abrasives

3/16 x 7/32 x 6" Unmounted Superabrasive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5/16 x 6" Press Fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3/8 x 8" Press Fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1/2 x 8" Clamp Fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

2C Recommended Roughing Stones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

2c Recommended Finishing Stones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Driveshafts

3/4" Drivesocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7/8" Drivesocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

1-1/8" Drivesocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

1-3/4" Drivesocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

2-1/4" Drivesocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Adapters

Drive Adapters Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Adjusting Heads Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Miscellaneous

Sand Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Appendixes

A Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

B RPM, Reciprocation, Feed Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

C Speed Conversion Chart, Peripheral SFM to RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

D Microfinishes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

E Part Numbers - Hone Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

F Part Numbers - Abrasives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

G Part Numbers - Driveshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Table of Contents

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1.22 - 1.28 31,0 - 32,5 G14B187ASH 3/16 x 7/32 x 6"1.28 - 1.35 32,5 - 34,3 G14B187A1SH Superabrasive Stick

1.35 - 1.41 34,3 - 35,8 G14B187A2SH(Refer to Page 24)

1.41 - 1.47 35,8 - 37,3 G14B187A3SH NOTE: Mounted Abrasive available,1.47 - 1.54 37,3 - 39,1 G14B187A4SH contact Sunnen Customer Service.

RANGE STONEHOLDER ABRASIVES (W x L)

in mm (3 Holders) (3 Stones)

For Driveshafts Please(Refer to Page 30-34)

**Match Driveshaft Socket IDto Driveshank OD of Tool

DRIVESHAFTS

* This is the standard driveshank OD size for this tool .**Match standard driveshank OD size for this tool to Driveshaft Socket ID.

DriveshaftStoneholders Stones

1 F2463 1 . . . 3/32 X 17/32 SLOTTED ROLL PIN2 F2464 1 . . . 3/32 X 1/2 SLOTTED ROLL PIN3 F4538 6 . . . SCREW (#6-32 X .100 SHCS)4 G11C217 1 . . . 1 1/4" HONE BODY5 G12B158 1 . . . CONE6 G15A120 1 . . . UNIVERSAL BLOCK - 11/167 G16A139-2 4 . . . 1/4" DRIVE PIN8 G17B134-1 1 . . . CONE ROD9 G17B134-2 1 . . . CONE ROD CAP

10 G18B122 1 . . . DRIVESHANK11 G19A114 2 . . . RING NUT, 3/4" DRIVESHANK12 G21A104 6 . . . STONEHOLDER RETAINER SPRING13 G21A121 1 . . . FEED ROD SPRING

Repair Parts - G11P2537326S

ITEM PART NUMBER QUANTITY DESCRIPTION

*These are the components for the standard shank size for this tool.

Diameter Range:

1.22 - 1.54 in.

(31,0 - 39,1 mm)

1

2 3 4

Hone Heads

3/4* G11P2537326S1*- - - - - -- - - - - -- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

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1.47 - 1.59 37,3 - 40,4 G14B125SH1.59 - 1.66 40,4 - 42,2 G14B139SH 5/16 x 6" Press Mount1.66 - 1.74 42,2 - 44,2 G14B140SH (Refer to Page 25)1.74 - 1.87 44,2 - 47,5 G14B182SH

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DRIVESHAFTS



Diameter Range:

1.47 - 1.87 in.

(37,3 - 47,5 mm)

1

2 3 4

Hone Heads

3/4 G11P5356S17/8* G11P5356S2*- - - - - -- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2463 1 . . . 3/32 X 17/32 SLOTTED ROLL PIN2 F2464 1 . . . 3/32 X 1/2 SLOTTED ROLL PIN3 F6625 6 . . . SCREW (SHCS)4 G11C164 1 . . . 1 1/2" HONE BODY5 G12B131 1 . . . CONE6 G15A120 1 . . . UNIVERSAL BLOCK - 11/167 G16A122 4 . . . DRIVE PIN 8 G17B1611* 1 . . 7/8 CONE ROD*- G17B1341 - . . . 3/4 CONE ROD (OPTIONAL)9 G17B1612* 1 . . 7/8 CONE ROD CAP*- G17B1342 - . . . 3/4 CONE ROD CAP (OPTIONAL)

10 G18B119* 1 . . 7/8 DRIVESHANK*- G18B114 - . . . 3/4 DRIVESHANK (OPTIONAL)

11 G19A118* 2 . . 7/8 RING NUT*- G19A114 - . . . 3/4 RING NUT (OPTIONAL)

12 G21A143* 1 . . 7/8 FEED ROD SPRING*- G21A121 - . . . 3/4 FEED ROD SPRING (OPTIONAL)

13 G21A134 6 . . STONEHOLDER RETAINER SPRING




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1.75 - 1.83 44,5 - 46,5 G14B1391SH1.83 - 1.86 46,5 - 47,2 G14B1401SH 5/16 x 6" Press Mount1.86 - 1.95 47,2 - 49,5 G14B1821SH (Refer to Page 25)1.95 - 2.04 49,5 - 51,8 G14B1822SH

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DRIVESHAFTS



Diameter Range:

1.75 - 2.04 in.

(44,5 - 51,8 mm)

1

2 3 4

Hone Heads

7/8* G11P75456S1*1-1/8 G11P75456S3- - - - - - - - - - - - - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2464 1 . . . 3/32 X 1/2 ROLL PIN2 F5046GH1 1 . . . 1/8 X 13/16 ROLL PIN3 G11C216 1 . . . BODY4 G12B157 1 . . . CONE5 G15A121 1 . . . UNIVERSAL BLOCK6 G16A138 6 . . . PIN DRIVE7 G17A164 1 . . . CONE ROD8 G17B1612 1 . . 7/8 CONE ROD CAP*- G17G335 - . . . 1-1/8 CONE ROD CAP (OPTIONAL)9 G18B125 1 . . 7/8 DRIVESHANK*- G18B126 - . . . 1-1/8 DRIVESHANK (OPTIONAL)

10 G19A118 2 . . RING NUT, 1-1/8" DRIVESHANK- G19A111 - . . . RING NUT 7/8" DRIVESHANK

11 G20A118 1 . . . CONE ROD WASHER12 F6625 8 . . . #8-32 SOCKET HEAD CAP SCREW13 G21A134 8 . . . RETAINING SPRING14 G21A143 1 . . . CONE ROD SPRING




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1.93 - 2.05 49,0 - 52,1 G14B1681SH2.05 - 2.18 52,1 - 55,4 G14B1711SH 3/8 x 8" Press Mount2.18 - 2.30 55,4 - 58,5 G14B1721SH (Refer to Page 26)2.30 - 2.43 58,5 - 61,8 G14B1731SH2.43 - 2.56 61,8 - 65,0 G14B1741SH





DRIVESHAFTS



Diameter Range:

1.93 - 2.56 in.

(49,0 - 65,0 mm)

1

2 3 4

Hone Heads

7/8 G12468S11-1/8* G12468S2*

- - - - - -- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2529 1 . . . DOWEL PIN2 F5046GH1 1 . . . 1/8 X 13/16 ROLL PIN3 F6625 8 . . . #8-32 SOCKET HEAD CAP SCREW4 G11C199 1 . . . BODY5 G12B147 1 . . . CONE6 G15A104 1 . . . UNIVERSAL BLOCK7 G16A102 4 . . . DRIVE SCREW8 G17B147 1 . . 7/8 CONE ROD ASSEMBLY (OPTIONAL)- G17B148 - . . . 1-1/8 CONE ROD ASSEMBLY*9 G18B113 1 . . 7/8 DRIVESHANK (OPTIONAL)*- G18B103 - . . . 1-1/8 DRIVESHANK*

10 G19A111 2 . . 7/8 RING NUT (OPTIONAL)- G19A104 - . . . 1-1/8 RING NUT*

11 G20A105 1 . . . CONE ROD WASHER12 G21A134 8 . . . RETAINING SPRING13 G21A143 1 . . CONE ROD SPRING

Repair Parts - G12468S



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3STONEHOLDERS

2

2.40 - 2.65 61,0 - 67,3 G14B130SH2.65 - 2.90 67,3 - 73,7 G14B131SH 3/8 x 8" Press Mount2.90 - 3.15 73,7 - 80,0 G14B132SH (Refer to Page 26)

- - - - - - - - -





DRIVESHAFTS



Diameter Range:

2.40 - 3.15 in.

(61,0 - 80,0 mm)

1

2 3 4

Hone Heads

1-1/8* G12P5468S1*1-1/2 G12P5468S21-3/4 G12P5468S3

- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2956 1 . . . .188 X .750 HGDP2 F2975 1 . . . 3/16 X 1 1/8 ROLL PIN3 G11C175 1 . . . 2.50" DIA HONE BODY4 G12B135 1 . . . 3 ANGLE PUSH CONE5 G15A110 1 . . . UNIVERSAL BLOCK - 1 1/46 G16A109 4 . . . DRIVE SCREW7 G17B112 1 . . 1-1/8 CONE ROD ASSEMBLY- G17B113 - . . . 1-1/2 CONE ROD ASSEMBLY (OPTIONAL)- G17B113 - . . . 1-3/4 CONE ROD ASSEMBLY (OPTIONAL)8 G18B110 1 . . 1-1/8 DRIVESHANK*- G18B104 - . . . 1-1/2 DRIVESHANK (OPTIONAL)- G18C173 - . . . 1-3/4 DRIVESHANK (OPTIONAL)9 G19A111 2 . . 1-1/8 RING NUT*- G19A109 - . . . 1-1/2 RING NUT (OPTIONAL)- G19A106 - . . . 1-3/4 RING NUT (OPTIONAL)

10 G20A112 1 . . 1-1/8/1-1/2 CONE ROD WASHER*- G20A109 - . . . 1-3/4 WASHER CONE ROD (OPTIONAL)

11 G20A136-2 8 . . . #8-32 SOCKET HEAD CAP SCREW12 G21A134 8 . . . RETAINING SPRING13 G21A143-1 1 . . 1-1/8 COMPRESSION SPRING*

- G21A143 - . . . 1-1/2 COMPRESSION SPRING (OPTIONAL)- G21A101 - . . 1-3/4 COMPRESSION SPRING (OPTIONAL)




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Tube Honing - Tooling Selection Guide3" GH Slotted Type Hone Head; 5 Stones

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3STONEHOLDERS

2

2.90 - 3.15 73,7- 80,0 G14B131SH3.15 - 3.40 80,0 - 86,4 G14B132SH 3/8 x 8" Press Mount3.40 - 3.65 86,4 - 92,7 G14B133SH (Refer to Page 26)3.65 - 3.90 92,7 - 99,1 G14B178SH





DRIVESHAFTS



Diameter Range:

2.90 - 3.90 in.

(73,7 - 99,0 mm)

1

2 3 4

Hone Heads

1-1/8* G13568S11-1/2 G13568S21-3/4 G13568S3*

- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F4223 1 . . . ROLL PIN2 F4224 1 . . . 3/16 X 13/16 ROLL PIN3 G11C1761 1 . . . 3" BODY 5 STONE 4 G12B136 1 . . . CONE5 G15A111 1 . . . UNIVERSAL BLOCK6 G16A116 4 . . . DRIVE SCREW7 G17B113 1 . . 1-1/2/1-3/4 CONE ROD ASSEMBLY*- G17B112 - . . . 1-1/8 CONE ROD ASSEMBLY (OPTIONAL)8 G18C121 1 . . 1-3/4 DRIVESHANK*- G18B111 - . . . 1-1/2 DRIVESHANK (OPTIONAL)- G18C123 - . . . 1-1/8 DRIVESHANK (OPTIONAL)9 G19A106 2 . . 1-3/4 RING NUT*- G19A109 - . . . 1-1/2 RING NUT (OPTIONAL)- G19A111 - . . . 1-1/8 RING NUT (OPTIONAL)

10 G20A109 1 . . 1-1/2/1-3/4 CONE ROD WASHER*- G20A112 - . . . 1-1/8 CONE ROD WASHER (OPTIONAL)

11 G20A136-2 10 . . RETAINING SPRING SCREW12 G21A101 1 . . 1-1/2/1-3/4 CONE ROD SPRING*

- G21A105 - . . . 1-1/8 CONE ROD SPRING (OPTIONAL)13 G21A134 10 . . . RETAINING SPRING

Repair Parts - G13568S



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Tube Honing - Tooling Selection Guide3-1/2" GH Flange Type Hone Head; 5 Stones

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3STONEHOLDERS

2

3.40 - 3.54 86,4 - 89,9 G14C1503.54 - 3.65 89,9 - 92,7 G14C115 3/8 x 8" Press Mount3.65 - 3.79 92,7 - 96,3 G14C162 (Refer to Page 26)3.79 - 3.90 96,3 - 99,1 G14C1163.90 - 4.02 99,1 - 102,1 G14C168





DRIVESHAFTS



Diameter Range:

3.40 - 4.02 in.

(86,4 - 102,1 mm)

1

2 3 4

Hone Heads

1-1/2 G13P5568F11-3/4* G13P5568F2*2-1/4 G13P5568F3

- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F1250 1 . . . 250 X 1.00 HGDP2 F2976 1 . . . 3/16 X 7/8 SLOTTED ROLL PIN 3 F5134GH1 2 . . . RETAINING SPRING 3/16 X 6-5/8 LONG4 G11C182 1 . . . 3-1/2" HONE BODY5 G12B138 1 . . . 2 ANGLE PUSH CONE6 G13A139 10 . . . EXPANDER PIN7 G15A111 1 . . . UNIVERSAL BLOCK - 1-3/88 G16A116 4 . . . DRIVE SCREW9 G17B113 1 . . . CONE ROD ASSEMBLY

10 G18C121* 1 . . . 1-3/4 DRIVESHANK*- G18B111 - . . . 1-1/2 DRIVESHANK (OPTIONAL)- G18C122 - . . . 2-1/4 DRIVESHANK (OPTIONAL)

11 G19A106* 2 . . . 1-3/4 RING NUT*- G19A109 - . . . 1-1/2 RING NUT (OPTIONAL)- G19A101 - . . . 2-1/4 RING NUT (OPTIONAL)

12 G20A109 1 . . . WASHER13 G21A106 1 . . . FEED ROD SPRING

Repair Parts - G13P5568F



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Tube Honing - Tooling Selection Guide4" GH Flange Type Hone Head; 5 Stones

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3STONEHOLDERS

2

3.90 - 4.15 99,0 - 105,4 G14C1084.15 - 4.40 105,4 - 111,8 G14C109 1/2 x 8" Press Mount4.40 - 4.65 111,8 - 118,1 G14C110 (Refer to Page 27)4.65 - 4.90 118,1 - 124,5 G14C1114.90 - 5.15 124,5 - 130,8 G14C114





DRIVESHAFTS



Diameter Range:

3.90 - 5.15 in.

(99,0 - 130,8 mm)

1

2 3 4

Hone Heads

1-1/8 G145588F11-1/2 G145588F21-3/4* G145588F3*2-1/4 G145588F4

- - - - - -

Hone Head

1

2

1 F2481 1 . . . .250 X .875 HGDP2 F2975 1 . . . 3/16 X 1-1/8 SLOTTED ROLL PIN 3 F4495 2 . . . RETAINING SPRING 3/16 X 6-7/8 LONG4 G11C143 1 . . . 4" HONE BODY5 G12B119 1 . . . 2 ANGLE PUSH CONE6 G13A108 10 . . . EXPANDER PIN7 G15A111 1 . . . UNIVERSAL BLOCK - 1-3/88 G16A116 4 . . . DRIVE SCREW9 G17B113 1 . . . CONE ROD ASSEMBLY

10 G18C121* 1 . . . 1-3/4 DRIVESHANK*- G18C123 - . . . 1-1/8 DRIVESHANK (OPTIONAL)- G18B111 - . . . 1-1/2 DRIVESHANK (OPTIONAL)- G18C122 - . . . 2-1/4 DRIVESHANK (OPTIONAL)

11 G19A106* 2 . . . RING NUT,* 1-3/4" DRIVESHANK- G19A109 - . . . RING NUT, 1-1/2" DRIVESHANK (OPTIONAL)- G19A101 - . . . RING NUT, 2=14" DRIVESHANK (OPTIONAL)

12 G20A109 1 . . . WASHER (1-1/2, 1-3/4, 2-1/4)*13 G21A106 1 . . . FEED ROD SPRING (1-1/2, 1-3/4, 2-1/4)*

Repair Parts - G14588F



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4.90 - 5.15 124,5 - 130,8 G14C1105.15 - 5.40 130,8 - 137,2 G14C111 1/2 x 8" Clamp Mount5.40 - 5.65 137,2 - 143,5 G14C114 (Refer to Page 27)5.65 - 5.90 143,5 - 149,9 G14C1125.90 - 6.15 149,9 - 156,2 G14C113





DRIVESHAFTS



Diameter Range:

4.90 - 6.15 in.

(124,5 - 156,2 mm)

1

2 3 4

Hone Heads

1-1/2 G15588F11-3/4* G15588F2*2-1/4 G15588F3

- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2461GH2 1 . . . 1/8 x 5/8 SLOTTED ROLL PIN2 F2467 1 . . . 3/16 x 3/4 SLOTTED ROLL PIN 3 F4226 1 . . . .250 x 1.188 HGDP4 F4231 2 . . . RETAINING SPRING 3/16 X 9-1/4 LONG5 F4492 1 . . . 3/16 x 1.305 SLOTTED ROLL PIN6 G11C113 1 . . . 5" HONE BODY7 G12B125 1 . . . 2 ANGLE PUSH CONE8 G13A110 10 . . . EXPANDER PIN9 G15A101 1 . . . UNIVERSAL BLOCK 1-7/8

10 G16A112 4 . . . DRIVE SCREW11 G17C101-2 1 . . . CONE ROD12 G17C101-3 1 . . . CONE ROD LINK13 G17C101-B 1 . . . CONE ROD CAP14 G18C115* 1 . . 1-3/4 DRIVESHANK*

- G18C114 - . . . 1-1/2 DRIVESHANK (OPTIONAL)- G18C116 - . . . 2-1/4 DRIVESHANK (OPTIONAL)

15 G19A106* 2 . . . 1-3/4 RING NUT*- G19A109 - . . . 1-1/2 RING NUT (OPTIONAL)- G19A101 - . . . 2-1/4 RING NUT (OPTIONAL)

16 G20A109 1 . . . WASHER17 G21A101 1 . . . CONE SPRING




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2

5.79 - 6.04 147,1 - 153,4 G14C1016.04 - 6.29 153,4 - 159,8 G14C102 1/2 x 8" Clamp Mount6.29 - 6.54 159,8- 166,1 G14C103 (Refer to Page 27)6.54 - 6.79 166,1 - 172,5 G14C1046.79 - 7.04 172,5 - 178,8 G14C105





DRIVESHAFTS



Diameter Range:

5.79 - 7.04 in.

(146,3 - 178,8 mm)

1

2 3 4

Hone Heads

1-3/4 G16688F12-1/4* G16688F2*

3 G16688F3- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2460 1 . . . .250 x 1.25 HGDP2 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 3 F2495 2 . . . RETAINING SPRING 1/4 x 10-5/8 LONG4 G11C101 1 . . . 6" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A101 12 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK 1-3/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 1-3/4/2-1/4 CONE ROD ASSEMBLY*- G17C102 - . . . 3 CONE ROD ASSEMBLY (OPTIONAL)

10 G18C101* 1 . . 2-1/4 DRIVESHANK*- G18C107 - . . . 1-3/4 DRIVESHANK (OPTIONAL)- G18C108 - . . . 3 DRIVESHANK (OPTIONAL)

11 G19A101* 2 . . 2-1/4 RING NUT*- G19A106 - . . . 1-3/4 RING NUT (OPTIONAL)- G19A107 - . . . 3 RING NUT (OPTIONAL)

12 G20A101 1 . . . WASHER13 G21A101 1 . . . CONE SPRING

Repair Parts- G16688F



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3STONEHOLDERS

2Diameter Range:

6.79 - 8.04 in.

(172,5 - 204,2 mm)

1 Hone Heads

12

7" GH Flange Type Hone Head; 6 Stones






DRIVESHAFTS



2 3 4

1-3/4 G17688F12-1/4* G17688F2*

3 G17688F3- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

1 F2460 1 . . . .250 x 1.25 HGDP2 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 3 F5059 2 . . . RETAINING SPRING 1/4 x 13-1/4 LONG4 G11D102 1 . . . 7" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A102 12 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 1-3/4/2-1/4 CONE ROD ASSEMBLY*- G17C102 - . . . 3 CONE ROD ASSEMBLY (OPTIONAL)



12 G20A101 1 . . . WASHER - CONE SPRING13 G21A101 1 . . . CONE SPRING




2

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Diameter Range:

7.79 - 9.04 in.

(197,9 - 229,6 mm)

1 Hone Heads

ABRASIVE

3STONEHOLDERS

2

7.79 - 8.04 197,9- 204,2 G14C1018.04 - 8.29 204,2 - 210,6 G14C102 1/2 x 8" Clamp Mount8.29 - 8.54 210,6 - 216,9 G14C103 (Refer to Page 27)8.54 - 8.79 216,9 - 223,3 G14C1048.79- 9.04 223,3- 229,6 G14C105





DRIVESHAFTS



2 3

1-3/4 G18888F12-1/4* G18888F2*

3 G18888F3- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

1 F2460 1 . . . .250 x 1.25 HGDP2 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 3 F4494 2 . . . RETAINING SPRING 1/4 x 16.63 LONG4 G11D111 1 . . . 8" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A103 16 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 2-1/4 CONE ROD ASSEMBLY*- G17C102 - . . . 3 CONE ROD ASSEMBLY (OPTIONAL)







4

2

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3STONEHOLDERS

2Diameter Range:

8.79 - 10.04 in.

(223,3 - 255,0 mm)

1 Hone Heads

14


8.79 - 9.04 223,3 - 229,6 G14C109.04 - 9.29 229,6 - 236,0 G14C102 1/2 x 8" Clamp Mount9.29 - 9.54 236,0- 242,3 G14C103 (Refer to Page 27)9.54 - 9.79 242,3 - 248,7 G14C104

9.79 - 10.04 248,7 - 255,0 G14C105





DRIVESHAFTS



2 3 4

1-3/4 G19888F12-1/4* G19888F2*

3 G19888F3- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 2 F4258 1 . . . .250 x 1.25 HGDP3 F6212 2 . . . 2-1/4 RETAINING SPRING 1/4 x 16-1/4 LONG

F5579 . . . 1-3/4_3 RETAINING SPRING 20.25 LONG4 G11D104 1 . . . 9" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A104 16 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 1-3/4/2-1/4 CONE ROD ASSEMBLY*- G17C102 - . . . 3 CONE ROD ASSEMBLY (OPTIONAL)

10 G18C107* - . . 1-3/4 DRIVESHANK*- G18C101 1 . . . 2-1/4 DRIVESHANK (OPTIONAL)- G18C108 - . . . 3 DRIVESHANK (OPTIONAL)

11 G19A106* - . . 1-3/4 RING NUT*- G19A101 2 . . . 2-1/4 RING NUT (OPTIONAL)- G19A107 - . . . 3 RING NUT (OPTIONAL)





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Diameter Range:

9.79 - 11.04 in.

(248,7 - 280,4 mm)

1 Hone Heads

ABRASIVE

3STONEHOLDERS

2

9.79- 10.04 248,7 - 255,0 G14C10110.04 - 10.29 255,0 - 261,4 G14C102 1/2 x 8" Clamp Mount10.29 - 10.54 261,4 - 267,7 G14C103 (Refer to Page 27)10.54 - 10.79 267,7 - 274,1 G14C10410.79 - 11.04 274,1 - 280,4 G14C105





DRIVESHAFTS


DriveshaftStoneholders Stones2 3

1-3/4 G110888F12-1/4* G110888F2*

3 G110888F3- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head1 4

2

1 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 2 F4258 1 . . . .250 x 1.25 HGDP3 F4453 2 . . . RETAINING SPRING 1/4 x 18-1/2 LONG4 G11D241-1 1 . . . 10" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A105 16 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 1-3/4/2-1/4 CONE ROD ASSEMBLY*- G17C102 - . . . 3 CONE ROD ASSEMBLY (OPTIONAL)







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3STONEHOLDERS

2Diameter Range:

10.79 - 12.04 in.

(274,1 - 305,8 mm)

1 Hone Heads

16







DRIVESHAFTS



2 3 4

1-3/4 G111888F12-1/4* G111888F2*

3 G111888F3- - - - - -- - - - - -.

SHANK

SIZE TOOL

Hone Head

1

2








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Diameter Range:

11.79 - 13.04 in.

(299,5 - 331,2 mm)

1 Hone Heads

ABRASIVE

3STONEHOLDERS

2

11.79 - 12.04 299,5- 305,8 G14C10112.04 - 12.29 305,8 - 312,2 G14C102 1/2 x 8" Clamp Mount12.29 - 12.54 312,2 - 318,5 G14C103 (Refer to Page 27)12.54 - 12.79 318,5 - 324,9 G14C10412.79 - 13.04 324,9 - 331,2 G14C105





DRIVESHAFTS



2 3

1-3/4 G112888F12-1/4* G112888F2*

3 G112888F3- - - - - -- - - - - -

SHANK

SIZE TOOL

Hone Head

1 4

2








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3STONEHOLDERS

2Diameter Range:

12.79 - 14.04 in.

(324,9 - 356,6 mm)

1 Hone Heads

18


12.79 - 13.04 324.9 - 331,2 G14C10113.04 - 13.29 331,2 - 337,6 G14C102 1/2 x 8" Clamp Mount13.29 - 13.54 337,6 - 343,9 G14C103 (Refer to Page 27)13.54 - 13.79 343,9 - 350,3 G14C10413.79 - 14.04 350,3 - 356,6 G14C105





DRIVESHAFTS



2 3 4

2-1/4* G1131088F2*- - - - - - - - - - - - - - - - - - - - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F1284 1 . . . 3/16 x 1-1/2 SLOTTED ROLL PIN 2 F5580 2 . . . RETAINING SPRING 1/4 x 24-7/8 LONG3 G11D324-4 1 . . . 13" HONE BODY4 G12B117 1 . . . 2 ANGLE PUSH CONE5 G13A303 20 . . . EXPANDER PIN6 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/87 G16A101 4 . . . DRIVE SCREW8 G17C101* 1 . . 2-1/4 CONE ROD ASSEMBLY*9 G18C101* 1 . . 2-1/4 DRIVESHANK*

10 G19A101* 2 . . 2-1/4 RING NUT*11 G20A101 1 . . . WASHER - CONE SPRING12 G21A101 1 . . . CONE SPRING13 PHP-523 1 . . . .250 x 1.25 HGDP




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Diameter Range:

13.79 - 15.04 in.

(350,3 - 382,0 mm)

1 Hone Heads

ABRASIVE

3STONEHOLDERS

2

13.79- 14.04 350,3 - 356,6 G14C10114.04 - 14.29 356,6 - 363,0 G14C102 1/2 x 8" Clamp Mount14.29 - 14.54 363,0 - 369,3 G14C103 (Refer to Page 27)14.54 - 14.79 369,3 - 375,7 G14C10414.79 - 5.15 375,7 - 382,0 G14C105





DRIVESHAFTS



2 3

2-1/4* G1141088F2*- - - - - - - - - - - - - - - - - - - - - - - -

SHANK

SIZE TOOL

Hone Head

1 4

2

1 F2460 1 . . . .250 x 1.25 HGDP2 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 3 F5580 2 . . . RETAINING SPRING 1/4 x 24-7/8 LONG4 G11D324-5 1 . . . 14" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A252 20 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 2-1/4 CONE ROD ASSEMBLY*

10 G18C101* 1 . . 2-1/4 DRIVESHANK*11 G19A101* 2 . . 2-1/4 RING NUT*12 G20A101 1 . . . WASHER - CONE SPRING13 G21A101 1 . . . CONE SPRING




SUNNEN.COM


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ABRASIVE

3STONEHOLDERS

2Diameter Range:

14.79 - 16.04 in.

(375,7 - 407,4 mm)

1 Hone Heads

20


14.79 - 15.04 375,7 - 382,0 G14C10115.04 - 15.29 382,0 - 388,4 G14C102 1/2 x 8" Clamp Mount15.29 - 15.54 388,4 - 394,7 G14C103 (Refer to Page 27)15.54 - 15.79 394,7 - 401,1 G14C10415.79- 16.04 401,1 - 407,4 G14C105





DRIVESHAFTS



2 3 4

2-1/4* G1151088F2*- - - - - - - - - - - - - - - - - - - - - - - -

SHANK

SIZE TOOL

Hone Head

1

2

1 F2460 1 . . . .250 x 1.25 HGDP2 F2462 1 . . . 3/16 x 1-5/8 SLOTTED ROLL PIN 3 F5189 2 . . . RETAINING SPRING 4 G11D324-6 1 . . . 15" HONE BODY5 G12B117 1 . . . 2 ANGLE PUSH CONE6 G13A301 20 . . . EXPANDER PIN7 G15A101 1 . . . UNIVERSAL BLOCK - 1-7/88 G16A101 4 . . . DRIVE SCREW9 G17C101* 1 . . 2-1/4 CONE ROD ASSEMBLY*

10 G18C101* 1 . . 2-1/4 DRIVESHANK*11 G19A101* 2 . . 2-1/4 RING NUT*12 G20A101 1 . . . WASHER - CONE SPRING13 G21A101 1 . . . CONE SPRING




1-800-325-3670

Tube Honing - Tooling Selection GuideGH Hone Head; Specials

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NOTE: For Diameters greater than 15 inch or for special applications; Consult yourlocal authorized Sunnen Distributor or your local Sunnen Field Service Engineer forhelp in selecting the proper tooling for your application.

SUNNEN.COM


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5

ABRASIVE

3HONING SEGMENT

2Diameter Range:

7.80 - 14.37 in.

(198 - 365 mm)

1 Hone Heads

22

8" 2C Shell Type Hone Head; 4 Stones

7.80 - 9.25 198 - 235 2CS-198-2C 1/2 x 1/2 x 8" Shell Mounted9.06 - 10.43 230 - 265 2CS-230-2C (Refer to Page 28-29)10.43 - 11.42 265 - 290 2CS-265-2C11.42 - 12.40 290 - 315 2CS-315-2C 3/4 x 3/4 x 8" Shell Mounted12.40- 13.39 315 - 340 2CS-340-2C (Refer to Page 28-29)13.39 - 14.37 340 - 365 2CS-365-2C

RANGE Honing Segment STONES

in mm (203mm Length) (4 Stones per Segment)

Stoneholders Stones

2 3

2-1/4 2C-200-P225

SHANK

SIZE TOOL

Hone Head

1

2

1-800-325-3670

Tube Honing - Tooling Selection Guide12" 2C Shell Type Hone Head; 8* Stones

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Diameter Range:

14.17- 24.02 in.

(360 - 610 mm)

1 Hone Heads

ABRASIVE

3HONING SEGMENT

2

14.17 - 16.14 360 - 410 2CS-360-2C 3/4 x 3/4 x 8" Shell Mounted16.14 - 18.11 410 - 460 2CS-410-2C and18.11 - 20.08 460 - 510 2CS-460-2C* 3/4 x 3/4 x 4" Shell Mounted20.08 - 22.05 510 - 560 2CS-510-2C*22.05 - 24.02 560 - 610 2CS-560-2C* (Refer to Page 28-29)

RANGE Honing Segment STONES

in mm (203mm Length) (4 Stones per Segment)

* Two additional Stones in the middle of the Segment for diameters above 18.11" (460mm).

Stoneholders Stones

2 3

2-1/4 2C-360-P225

SHANK

SIZE TOOL

Hone Head

1

2

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5

NOTES:1. Grit Size: Only Grit Sizes shown are available in stock, all other stones must be special ordered. (Allow 2-4 weeks) Contact your local authorized Sunnen Distributor, your local Sunnen Field Service Engineer or Sunnen

Customer Service Department.2. For Integral Mount unmounted stones, contact your local authorized Sunnen Distributor, your local Sunnen Field Service Engineer or Sunnen Customer Service Department.

Unmounted Stone

6"3/16"

7/32"

Tube Honing - GH Abrasives Selection Guide3/16 x 7/32 X 6" Unmounted

Superabrasives(1)(2)3

100/120 CBN 50 GHN09MAD16RV200/230 CBN 50 GHN15MAD16RV325/400 CBN 25 GHN21MGD16RV

- - - - - - - - -- - - - - - - - -- - - - - - - - -

GRIT(3) GRIT GRIT PART(4)

SIZE TYPE CONC. NUMBER DESCRIPTION

A B C DAbra

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25

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2

Tube Honing - GH Abrasives Selection Guide5/16 x 6" Press Mount

Shell Mount5/16"

3/8"

6"

6"

36 A X PRA01X07HKT1LB Resin Bond80 A K GCA05K06BKTLB80 AW K GCAW05K06BKTLB

100 1C I12 GC1C07I12FKTLB Open Structure120 A J GCA09J06BKTLB Blk120 A K GCA09K06BKTLB Blu120 A L GCA09L06BKTLB Red120 A M GCA09M06BKTLB Yel120 AW J GCAW09J06BKTLB120 AW K GCAW09K06BKTLB120 9A G12 GC9A09G12BKTLB Open Structure240 A J GCA17J06BKTLB400 A J SNA23J99GKTLB400 C J SNC23J99GKTLB

36 A - A36 x 3MXTLB Non-Woven

Conventional Abrasives(1)(2)(3)

GRIT GRIT(1) HARD- PART(2)

SIZE TYPE NESS NUMBER DESCRIPTION

3

NOTES:1. Grit Type: A=Reg. Aluminum Oxide Stone / AW=Mixed Reg. & White Aluminum Oxide Stones / 9A=White Aluminum Oxide Stones / C=Black Silicon Carbide/ 2C=Green Silicon Carbide2. Part Number: Only Stones shown are available in stock, all other stones must be special ordered. (Minimum Quantity Required - Allow 4-6 weeks) Contact your local authorized Sunnen Distributor, your local Sunnen Field

Service Engineer or Sunnen Customer Service Department.3. Grit Size: Only Grit Sizes shown are available in stock, all other stones must be special ordered. (Allow 2-4 weeks) Contact your local authorized Sunnen Distributor, your local Sunnen Field Service Engineer or Sunnen

Customer Service Department.4. Part Number: Abrasives items listed are for MOUNTED Abrasives.

A B C D (345 PER BOX)

30/40 CBN 75 GHN01MDE25SHLB60/80 CBN 75 GHN05MGE19SCLB Verify Quantity Per Hone Head Stone Quantity.

100/120 CBN 50 GHN09MAD19SCLB Verify Quantity Per Hone Head Stone Quantity.

100/120 CBN 50 GHN09MBD19SCLB100/120 CBN 50 GHN09MGD19SCLB200/230 CBN 25 GHN15MAD19SCLB Verify Quantity Per Hone Head Stone Quantity.

325/400 CBN 25 GHN21MBB19SCLB Verify Quantity Per Hone Head Stone Quantity.

Superabrasives(3)(4)



3

A B C D

3/16"

5/16" SHLB

Color Coding for Reg. AluminumOxide 120 Grit ONLY: J=BlackK=Blue L=Red M=Yellow

2-3/8"

2-3/8"3/8"

1/4" SCLB

SUNNEN.COM

Tube Honing - GH Abrasives Selection Guide3/8 x 8" Press Mount

26

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7/16" 5-1/2"

8"

3 pcMount

7/16" 5-1/2"

8"

.250"

36 A X PRA01X07HIV1ML Resin Bond80 A K GCA05K06BIVML80 AW K GCAW05K06BIVML80 C L GCC05L06BIVML

120 A J GCA09J06BIVML Blk120 A K GCA09K06BIVML Blu120 A L GCA09L06BIVML Red120 A M GCA09M06BIVML Yel120 AW I GCAW09I06BIVML120 AW J GCAW09J06BIVML120 AW K GCAW09K06BIVML120 AW L GCAW09L06BIVML120 9A G12 GC9A09G12BIVML Open Structure240 A J GCA17J06BIVML400 A J SNA23J99GIVML400 C J SNC23J99GIVML- - - WOOD - SILENCERIVML Wooden silencer- - - - - - - - - -

Conventional Abrasives(1)(2)(3)



3

30/40 CBN 75 GHN01MDE19SFFB Verify Quantity Per Hone Head Stone Quantity.

30/40 CBN 75 GHN01MAE19SFFB60/80 CBN 50 GHN05MAD19SFFB Verify Quantity Per Hone Head Stone Quantity.

200/230 CBN 50 GHN15MAD19SFFB Verify Quantity Per Hone Head Stone Quantity.

- - - - - - - - - - - - - - - - - - - - - - - -




3

A B C D

NOTES:1. Grit Type: A=Reg. Aluminum Oxide Stone / AW=Mixed Reg. & White Aluminum Oxide Stones / 9A=White Aluminum Oxide Stones / C=Black Silicon Carbide/ 2C=Green Silicon Carbide2. Part Number: Only Stones shown are available in stock, all other stones must be special ordered. (Minimum Quantity Required - Allow 4-6 weeks) Contact your local authorized Sunnen Distributor, your local Sunnen Field




3/8"

2

1-800-325-3670

Tube Honing - GH Abrasives Selection Guide1/2 x 8" Clamp Mount

27

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8"

1/2"

9/16" 5-1/2"

8"

Conventional Abrasives(1)(2)(3)3

36 A X PRA01X07HFR1MP Resin Bond80 A I GCA05I06BFRMP80 A J GCA05J06BFRMP80 A K GCA05K06BFRMP80 AW I GCAW05I06BFRMP80 AW J GCAW05J06BFRMP80 AW K GCAW05K06BFRMP80 C L GCC05L06FFRMP

100 1C I12 GC1C07I12FFRMP Open Structure100 1C K12 GC1C07K12FFRMP Open Structure120 A I GCA09I06BFRMP120 A J GCA09J06BFRMP Blk120 A K GCA09K06BFRMP Blu120 A L GCA09L06BFRMP Red120 A M GCA09M06BFRMP Yel120 AW I GCAW09I06BFRMP120 AW J GCAW09J06BFRMP120 AW K GCAW09K06BFRMP120 AW L GCAW09L06BFRMP120 9A G12 GC9A09G12BFRMP Open Structure120 9A I12 GC9A09I12BFRMP Open Structure150 AW K GCAW11K06BFRMP240 A J GCA17J06BFRMP400 A J SNA23J99GFRMP400 C J SNC23J99GFRMP

Wood SILENCERFRMP Wood Silencer



A B C D (110 PER BOX)

30/40 CBN 75 GHN01MDE25SGGN Verify Quantity Per Hone Head Stone Quantity.

200/230 CBN 50 GHN15MAD25SGGN Verify Quantity Per Hone Head Stone Quantity.

60/80 CBN 75 GHN05MAE25SGGN30/40 CBN 75 GHN01MAE25SGGN




3

A B C D

9/16"

NOTES:1. Grit Type: A=Reg. Aluminum Oxide Stone / AW=Mixed Reg. & White Aluminum Oxide Stones / 9A=White Aluminum Oxide Stones / C=Black Silicon Carbide/ 2C=Green Silicon Carbide 2. Part Number: Only Stones shown are available in stock, all other stones must be special ordered. (Minimum Quantity Required - Allow 4-6 weeks) Contact your local authorized Sunnen Distributor, your local Sunnen Field




1/4"

5-1/2"

2

SUNNEN.COM

28

Tube Honing - 2C Abrasives Selection Guide3/4 x 8" Clamp Mount

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8"

5-1/2"

3/4"

3/4"

36 A X PRA01X07HHZ1MA Resin Bond80 C L GCC05L06FHZMA

120 A J GCA09J06BHZMA Blk120 A K GCA09K06BHZMA Blu120 A L GCA09L06BHZMA Red120 A M GCA09M06BHZMA Yel400 A J SNA32J99GHZMA400 C J SNC23J99GHZMA

GRIT GRIT HARD- 8" LONGSIZE TYPE NESS PART NO. DESCRIPTION

A B C D

3/4 x 4" Clamp Mount

4"

2-1/2"

3/4"

3/4"

36 A X PRA01X07HWG1KJ Resin Bond80 C L GCC05L06FWGKJ

120 A J GCA09J06BWGKJ Blk120 A K GCA09K06BWGKJ Blu120 A L GCA09L06BWGKJ Red120 A M GCA09M06BWGKJ Yel400 A J SNA32J99GWGKJ400 C J SNC23J99GWGKJ

GRIT GRIT HARD- 4" LONGSIZE TYPE NESS PART NO. DESCRIPTION

A B C D

1-800-325-3670

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PH3F4P20900 209 5509 13’ GH210PH3F4P34500 345 8763 25’ GH210PH3F4P19800 198 5029 4M HTGPH3F4P27700 277 7036 6M HTGPH3F4P35600 356 9042 8M HTGPH3F4P43600 436 11049 10M HTG

PART LENGTH

NUMBER in mm MACHINES

Driveshafts

1 F1176 1 . . . ROLL PIN 2 F1784 2 . . . ROLL PIN (198" ONLY)2 F1784 2 . . . ROLL PIN (209" ONLY)2 F1784 6 . . . ROLL PIN (277" ONLY)2 F1784 6 . . . ROLL PIN (345" ONLY)2 F1784 6 . . . ROLL PIN (356" ONLY)2 F1784 6 . . . ROLL PIN (436" ONLY)3 F2090 2 . . . O-RING4 F2467 1 . . . ROLL PIN5 F5006 2 . . . RETAINING SPRING6 G16A114 2 . . . DRIVE PIN 7 G17A129 1 . . . FEED ROD CAP8 G17A130-7 1 . . . 198" FEED ROD TUBE8 G17A130-7 1 . . . 209" FEED ROD TUBE8 G17A130-7 1 . . . 277" FEED ROD TUBE8 G17A130-10 3 . . . 345" FEED ROD TUBE8 G17A130-7 1 . . . 356" FEED ROD TUBE8 G17A130-7 1 . . . 436" FEED ROD TUBE9 G17A161 1 . . . FEED ROD COUPLING

10 G17B177 1 . . . FEED ROD11 G17C111-3 1 . . . FEED ROD COLLAR12 G17G242 2 . . . FEED ROD COUPLING (345" ONLY)13 G19A103 1 . . . NUT RING14 G20A169-36 1 . . . DOG POINT BUTTON HEAD CAP SCREW 15 G21A141 1 . . . SPRING16 G22A114 2 . . . DRIVE KEY17 G35A155 1 . . . SLEEVE KEY18 G41D128-3 1 . . . 198" DRIVESHAFT WELDMENT18 G41D128-3 1 . . . 209" DRIVESHAFT WELDMENT18 G41D128-3 1 . . . 277" DRIVESHAFT WELDMENT18 G41D128-4 - . . . 345" DRIVESHAFT WELDMENT18 G41D128-4 - . . . 356" DRIVESHAFT WELDMENT18 G41D128-4 - . . . 436" DRIVESHAFT WELDMENT

Repair Parts



For Hone Heads 11/4"

Spindle Feed Push

Tool Feed Push

Shank End OD 2-1/2"

Driveshaft Tube OD 1-1/8"

Driveshaft Socket ID 3/4"

4 Description

Tube Honing - Driveshafts Selection GuideDriveshaft 3/4" Drivesocket

SUNNEN.COM

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*Note: The driveshaft length required may change based on the options chosen (e.g. use of an adjusting head). Please see your Sunnen representative if you have questions.

30

Tube Honing - Driveshafts Selection GuideDriveshaft 7/8" Drivesocket

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PH3G5P20900 209 5509 13’ GH210PH3G5P34500 345 8763 25’ GH210PH3G5P19800 198 5029 4M HTGPH3G5P35600 356 9042 8M HTGPH3G5P43600 436 11049 10M HTG

PART LENGTH


Driveshafts

1 F1176 1 . . . ROLL PIN2 F1784 2 . . . ROLL PIN (198" ONLY)2 F1784 2 . . . ROLL PIN (209" ONLY)2 F1784 6 . . . ROLL PIN (277" ONLY)2 F1784 6 . . . ROLL PIN (345" ONLY)2 F1784 6 . . . ROLL PIN (356" ONLY)2 F1784 6 . . . ROLL PIN (436" ONLY)3 F2090 2 . . . O-RING4 F2467 1 . . . ROLL PIN5 F5006 2 . . . RETAINING SPRING6 G16A114 2 . . . DRIVE PIN 7 G17A129 1 . . . FEED ROD CAP8 G17A130-7 1 . . . 198" FEED ROD TUBE8 G17A130-7 1 . . . 209" FEED ROD TUBE8 G17A130-7 1 . . . 277" FEED ROD TUBE8 G17A130-10 3 . . . 345" FEED ROD TUBE8 G17A130-7 1 . . . 356" FEED ROD TUBE8 G17A130-7 1 . . . 436" FEED ROD TUBE9 G17A161 1 . . . FEED ROD COUPLING

10 G17B177 1 . . . FEED ROD11 G17C111-3 1 . . . FEED ROD COLLAR12 G17G242 2 . . . FEED ROD COUPLING (345" ONLY)13 G19A103 1 . . . NUT RING14 G20A169-36 1 . . . DOG POINT BUTTON HEAD CAP SCREW 15 G21A141 1 . . . SPRING16 G22A114 2 . . . DRIVE KEY17 G35A155 1 . . . SLEEVE KEY18 G41D128-3 1 . . . 198" DRIVESHAFT WELDMENT18 G41D128-3 1 . . . 209" DRIVESHAFT WELDMENT18 G41D128-3 1 . . . 277" DRIVESHAFT WELDMENT18 G41D128-4 - . . . 345" DRIVESHAFT WELDMENT18 G41D128-4 - . . . 356" DRIVESHAFT WELDMENT18 G41D128-4 - . . . 436" DRIVESHAFT WELDMENT

Repair Parts



For Hone Heads 11/2" & 13/4"

Spindle Feed Push

Tool Feed Push

Shank End OD 2-1/2"


Driveshaft Socket ID 7/8"

4 Description

1-800-325-3670


*

31

Tube Honing - Driveshafts Selection GuideDriveshaft 1-1/8" Drivesocket

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PH3J6P20900 209 5509 13’ GH210PH3J6P34500 345 8763 25’ GH210PH3J6P19800 198 5029 4M HTGPH3J6P35600 356 9042 8M HTGPH3J6P43600 436 11049 10M HTG

PART LENGTH


Description

1 F1176 1 . . . ROLL PIN2 F2085 2 . . . O-RING 3 F2465 2 . . . RETAINING SPRING4 F2467 3 . . . ROLL PIN 5 G16A114 2 . . . DRIVE PIN 6 G17A101-11 1 . . . 198" FEED ROD TUBE6 G17A101-11 1 . . . 209" FEED ROD TUBE6 G17A101-11 1 . . . 277" FEED ROD TUBE6 G17A101-10 1 . . . 345" FEED ROD TUBE6 G17A101-11 1 . . . 356" FEED ROD TUBE6 G17A101-10 - . . . 436" FEED ROD TUBE7 G17A104 1 . . . FEED ROD CAP8 G17A127 1 . . . FEED ROD COUPLING9 G17B177 1 . . . FEED ROD

10 G17C111-3 1 . . . FEED ROD COLLAR11 G19A103 1 . . . NUT RING12 G20A169-36 1 . . . DOG POINT BUTTON HEAD CAP SCREW13 G21A141 1 . . . SPRING14 G22A105 2 . . . DRIVE KEY15 G35A103 1 . . . SLEEVE KEY16 G41D127-4 1 . . . 198" DRIVESHAFT WELDMENT16 G41D127-4 1 . . . 209" DRIVESHAFT WELDMENT16 G41D127-4 1 . . . 277 DRIVESHAFT WELDMENT16 G41D127-3 1 . . . 345" DRIVESHAFT WELDMENT16 G41D127-4 1 . . . 356" DRIVESHAFT WELDMENT16 G41D127-3 - . . . 436" DRIVESHAFT WELDMENT

Repair Parts



For Hone Heads 2" & 21/2"

Spindle Feed Push

Tool Feed Push

Shank End OD 2-1/2"


Driveshaft Socket ID 1-1/8"

4 Drivshafts

SUNNEN.COM


*

PH3L9P20900 209 5509 13’ GH210PH3L9P34500 345 8763 25’ GH210PH3L9P19800 198 5029 4M HTGPH3L9P35600 356 9042 8M HTGPH3L9P43600 436 11049 10M HTG

PART LENGTH


Description

1 F1176 1 . . . ROLL PIN 2 F2079 2 . . . RETAINING SPRING3 F2467 3 . . . ROLL PIN4 F40925 2 . . . O-RING5 G16A114 2 . . . DRIVE PIN6 G17A101-2 1 . . . 209" FEED ROD TUBE- G17A101-9 - . . . 345" FEED ROD TUBE7 G17A103 1 . . . FEED ROD CAP8 G17A127 1 . . . FEED ROD COUPLING9 G17B177 1 . . . FEED ROD

10 G17C111-3 1 . . . FEED ROD COLLAR11 G19A103 1 . . . NUT RING12 G20A169-37 1 . . . DRIVE SCREW13 G21A141 1 . . . SPRING14 G22A106 2 . . . DRIVE KEY15 G35A101 1 . . . SLEEVE KEY16 G41G276-2 1 . . . 209" DRIVESHAFT WELDMENT

- G41G276 - . . . 345" DRIVESHAFT WELDMENT

Repair Parts



For Hone Heads 3", 31/2", 4" & 5"

Spindle Feed Push

Tool Feed Push

Shank End OD 2-1/2"



4 Drivshafts

32


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1-800-325-3670

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33


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For Hone Heads 6" up to 15"

Spindle Feed Push

Tool Feed Push

Shank End OD 2-1/2"

Driveshaft Tube OD 3.00"


PH3M10P20900 209 5509 13’ GH210PH3M10P34500 345 8763 25’ GH210PH3M10P19800 198 5029 4M HTGPH3M10P35600 356 9042 8M HTGPH3M10P43600 436 11049 10M HTG

PART LENGTH


Description

1 2 F2007 . . . RETAINING SPRING2 1 F2467 . . . ROLL PIN3 2 F40925 . . . O-RING4 3 F1176 . . . ROLL PIN (209" ONLY)- 5 F5078 . . . ROLL PIN (345" ONLY)5 2 G16A114 . . . DRIVE PIN6 1 G17A105-5 . . . 209" FEED ROD TUBE- 2 G17A105-1 . . . 345" FEED ROD TUBE7 1 G17A106 . . . FEED ROD CAP8 1 G17A126 . . . COUPLING9 1 G17A185 . . . FEED ROD COUPLING (209" ONLY)

10 1 G17B177 . . . FEED ROD11 1 G17C111-3 . . . FEED ROD COLLAR12 1 G19A103 . . . NUT RING13 1 G20A169-5 . . . DOG POINT BUTTON HEAD CAP SCREW14 1 G21A141 . . . SPRING15 2 G22A106 . . . DRIVE KEY16 1 G35A104 . . . KEY SLEEVE17 1 G41D139-3 . . . 209" DRIVESHAFT WELDMENT

- 1 G41D139-1 . . . 345" DRIVESHAFT WELDMENT

Repair Parts



4 Drivshafts

SUNNEN.COM

*


34

Tube Honing - Drive Adapter Selection GuideAdapter - Drive Adapter Type - Adjusting Head Type

ADAPTER - DRIVE ADAPTER TYPE

DA-1000 2.00 (50,8) Rigid #4 w/#6 M.T. and Push Feed

DA-1002 2.00 (50,8) Flex. #4 w/#4 M.T. and Push Feed

Sunnen, DA-1003 2.50 (63,5) Rigid #5 w/#5 M.T. and Push Feed

GH-210, DA-1004 2.50 (63,5) Rigid #5 w/#6 M.T. and w/o Rev. Key Rotary Feed

or DA-1005 2.50 (63,5) Rigid #5 w/#6 M.T. and Rev. Key Rotary Feed

Other DA-1006 2.50 (63,5) Rigid #5 w/#6 M.T. and w/o Rev. Key Push Feed

Manufacturers DA-1007 2.50 (63,5) Rigid #5 w/#6 M.T. and Rev. Key Push Feed

DA-1008 2.50 (63,5) Flex #5 w/#6 M.T. and Rev. Key Push Feed

DA-1009 2.50 (63,5) Flex #5 w/#6 M.T. and Push Feed w/o Rev. Key

DA-2001 Flex, Rotary Feed for MPS Tooling Used on GV3/SV3

DA-2002 Flex, Push/Pull Feed GV3/SV3

SV4* DA-2004 Flex, Push Feed for GV3/SV3

& DA-2005 Flex, #5 Push/Pull Feed for SV4

SV5* DA-2006 Flex, Rotary Feed for MPS Tooling Used on SV4

DA-2007 Flex, #5 Rotary Feed for SV4 (GH® Tooling)

DA-2008 Flex, Rotary Feed for GV3/SV3 (GH® Tooling)

NOTE: When ordering, specify Part Number for Machine Type.

ADAPTERUSED PART SOCKET SIZEWITH NUMBER I.D. (in./mm) DESCRIPTION

5

SV Drive Adapter

GH®210 Drive Adapter

NOTE: *SV-Series Machines replaces GV-Series Machines.**M.T.-Morse Taper

5

Socket Size (ID)

MPS Drive Adapter

Drive Adapters5

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Tube Honing - Drive Adapter Selection GuideAdapter - Adjusting Head Type

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AH-1000 2.00 (50,8) #4B-GHB with #4 MT and Handwheel



Sunnen, AH-1003 2.00 (50,8) #4B-GHB with #4 MT and Palmwheel

GH-210, AH-1004 2.00 (50,8) #4B-GHB with #5 MT and Palmwheel

or AH-1005 2.00 (50,8) #4B-GHB with #6 MT and Palmwheel

Other AH-1006 2.50 (63,5) #4C-GHB with #4 MT and Handwheel

Manufacturers AH-1007 2.50 (63,5) #4C-GHB with #5 MT and Handwheel

AH-1008 2.50 (63,5) #4C-GHB with #6 MT and Handwheel

AH-1009 2.50 (63,5) #5-GHB with #5 MT and Handwheel

AH-1010 2.50 (63,5) #5-GHB with #6 MT and Handwheel

AH-1011 2.50 (63,5) #5-GHB with #5 MT and Palmwheel

AH-1012 2.50 (63,5) #5-GHB with #6 MT and Palmwheel

SV4*

& N/A N/A

SV5*

NOTE: When ordering, specify Part Number for Machine Type.

ADAPTERUSED PART SOCKET SIZEWITH NUMBER I.D. (in./mm) DESCRIPTION

Adjusting Head with Handwheel

Adjusting Head with Palmwheel

ADAPTER - ADJUSTING HEAD TYPE

5

NOTE: *SV-Series Machines replaces GV-Series Machines.**M.T.-Morse Taper

Socket Size (ID)

PalmwheelDesigned for use in application

where there may not be sufficient

clearance for a Handwheel.

Drive Adapters5

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Tube Honing - Selection GuideMiscellaneous

Sand Paper

Sand Paper Part Roll Roll Grit

Number Width Length Size Availability(IN) (YDS)

ROLLS6X5080X 80 4 WeeksROLLS6X50100X 6 50 100 4 WeeksROLLS6X50180X 180 4 WeeksROLLS6X50220X 220 4 WeeksROLLS8X5080X 80 StockROLLS8X50100X 100 4 WeeksROLLS8X50150X 150 4 WeeksROLLS8X50180X 8 50 180 StockROLLS8X50240X 240 StockROLLS8X50320X 320 StockROLLS8X50400X 400 Stock

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Tube Honing - Selection GuideAPPENDIX A: Troubleshooting Chart

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Witnessed Corrective ActionConditions (In Usual Order of Importance)

Abrasive Glazing Decrease spindle RPMIncrease reciprocationIncrease feed rateUse softer abrasivesDecrease run-out timeUse coarser grit stonesCheck coolant for hydraulic oil contamination

Abrasive Loading Decrease spindle RPMIncrease reciprocationUse softer abrasivesIncrease coolant's base contentUse finer grit stonesUse less porous stoneCheck coolant for hydraulic oil contamination

Abrasive Galling Decrease spindle RPMIncrease reciprocationIncrease coolant's base contentUse softer abrasivesCheck filtration of coolantUse finer grit stonesUse less porous stoneUse more coolantCheck coolant for hydraulic oil contamination

Abrasive Stalling Use light feed pressure at start of hone cycleDecrease feed rateCheck tool slots, pins, cone, for wearTrial other abrasives

Finish Too Increase spindle RPMRough Decrease reciprocation

Decrease feed rateUse finer grit stonesUse harder abrasivesIncrease coolant's base contentIncrease run-out time

Finish too smooth Decrease spindle RPMIncrease reciprocationIncrease feed rateUse coarser grit stonesUse softer abrasivesDecrease coolant's base contentDecrease run-out time

Excessive Abrasive Increase spindle RPMUsage Decrease reciprocation

Decrease feed rateUse harder abrasivesIncrease coolant's base content

Tapered Stone Check spindle to part alignmentWear Check tool slots, pins, cone, for wear

Check that abrasives are on gradeUse harder abrasives

Witnessed Corrective ActionConditions (In Usual Order of Importance)

Eccentric Stone Check spindle to part alignmentWear Check tool slots, pins, cone, for wear

Check that abrasives are on gradeUse harder abrasives

Slow Stock Increase feed rateRemoval Increase reciprocation

Decrease spindle RPMDecrease coolant's base contentCheck coolant for hydraulic oil contaminationUse softer abrasivesUse coarser grit stones

Excessive Heat Check refrigeration of coolantGeneration Decrease feed rate

Decrease coolant's base contentCheck coolant for hydraulic oil contaminationUse more coolantUse softer abrasivesUse more porous stone

Part Out-of-Round Decrease feed rateDecrease spindle RPMIncrease reciprocationIncrease run-out timeCheck spindle to part alignmentUse softer abrasivesCheck to see that fixture is not distorting part

Part Bell-Mouthed Adjust over-run of stroke/ Tapered Increase run-out time

Check spindle to part alignmentCheck to see that fixture is not distorting part

Part Not Axially Use longer abrasivesStraight Check spindle to part alignment

Check to see that fixture is not distorting partCheck part accuracy prior to honing

Part Being Honed Check spindle to part alignmentEccentric to OD Tram part face to determine that it is square to spindle

Rotate part occasionally while honingSwipe Marks in Use guidesBore

Bore Not Square Tram part face to determine that it is square to spindleto Face Check spindle to part alignment

Check part accuracy prior to honingWashout Around Decrease feed rateKeyways, Ports Use finer grit stones

Use fiber clad abrasives

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Tube Honing - Selection GuideAPPENDIX B: RPM - Reciprocation - Feed Rate

Increasing RPM

1. Will make stones act harder ...

2. Will give finer surface finishes

3. Will cause a stone to stop cutting if increase is

too great

4. Will increase noise level

5. will decrease crosshatch angle

6. Will decrease torque on part

7. Will decrease geometric accuracies if increase

is too great

Increasing Reciprocation Speed

1. Will make stones act softer

2. Will give rougher surface finishes

3. Will increase a stone's ability to stay sharp and

not glaze

4. Will decrease noise level

5. Will increase crosshatch angle

6. Will remove stock slower if speed is too

excessive

Increasing Feed Pressure

1. Will cause stones to act softer


not glaze

3. Will remove stock faster

4. Will increase torque on the part

5. Will contribute to geometric inaccuracies if too

excessive

6. Will increase wear on machine and tooling

7. Will generate more heat

8. Will generate more noise


10. Will waste abrasive if too excessive

Decreasing RPM

1. will make stones act softer



not glaze

4. Will decrease noise level

5. Will increase crosshatch angle

6. Will increase torque on part

7. Will allow bore to take greater possession of the

tool, thereby contributing to greater geometric

accuracies

Decreasing Reciprocation Speed

1. Will make stones act harder


3. Will decrease a stone's ability to stay sharp and

not glaze if too slow

4. Will increase noise level

5. Will decrease crosshatch angle

6. Will remove stock slower if speed is too slow

Decreasing Feed Pressure

1. Will cause stones to act harder

2. Will decrease a stone's ability to stay sharp and

not glaze if reduced too much

3. Will remove stock more slowly

4. Will decrease torque on the part

5. Will contribute to better geometric accuracies

6. Will decrease wear on machine and tooling

7. Will generate less heat

8. Will generate less noise


10. Will produce too long a time cycle if too light

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APPENDIX C: Speed Conversion Chart - RPM / SFPM

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Bore Dia. Surface Feet Per Minute (SFPM)(in.) 100 120 140 160 180 200 220 240 260 280 300 3201.250 306 367 428 489 550 600 600 600 600 600 600 6001.375 278 333 389 445 500 556 600 600 600 600 600 60091.500 255 306 357 408 458 509 560 600 600 600 600 6001.625 235 282 329 376 423 470 517 564 600 600 600 6001.750 218 262 306 349 393 437 480 524 568 600 600 6001.875 204 245 285 326 367 408 448 489 530 571 600 6002.000 191 229 267 306 344 382 420 458 497 535 573 6002.250 170 204 238 272 306 340 374 408 441 475 509 5432.500 153 183 214 245 275 306 336 367 397 428 458 4892.750 139 167 194 222 250 278 306 333 361 389 417 4453.000 127 153 178 204 229 255 280 306 331 357 382 4083.250 118 141 165 188 212 235 259 282 306 329 353 3763.500 109 131 153 175 196 218 240 262 284 306 327 3493.750 102 122 143 163 183 204 224 245 265 285 306 3264.000 96 115 134 153 172 191 210 229 248 267 287 3064.250 90 108 126 144 162 180 198 216 234 252 270 2884.500 85 102 119 136 153 170 187 204 221 238 255 2724.750 80 97 113 129 145 161 177 193 209 225 241 2575.000 76 92 107 122 138 153 168 183 199 214 229 2455.500 69 83 97 111 125 139 153 167 181 194 208 2226.000 64 76 89 102 115 127 140 153 166 178 191 2046.500 59 71 82 94 106 118 129 141 153 165 176 1887.000 55 65 76 87 98 109 120 131 142 153 164 1757.500 51 61 71 82 92 102 112 122 132 143 153 1638.000 48 57 67 76 86 96 105 115 124 134 143 1538.500 45 54 63 72 81 90 99 108 117 126 135 1449.000 42 51 59 68 76 85 93 102 110 119 127 1369.500 40 48 56 64 72 80 88 97 105 113 121 129

10.000 38 46 53 61 69 76 84 92 99 107 115 12211.000 35 42 49 56 63 69 76 83 90 97 104 11112.000 32 38 45 51 57 64 70 76 83 89 96 10213.000 29 35 41 47 53 59 65 71 76 82 88 9414.000 27 33 38 44 49 55 60 65 71 76 82 8715.000 25 31 36 41 46 51 56 61 66 71 76 82

RecommendedRPM for

Aluminum Oxide /Silicon Carbide

RecommendedRPM for

CBN / Diamond

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Tube Honing - Selection GuideAPPENDIX D: Microfinishes

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2 Microfinishes This Chart gives the approximate microinch (μin) and micrometer (μm) readings to be expected on a variety of materialswith specific grain sizes.

Abrasive Grit SizeMaterial Type 80 100 120 150 180 220 240 320 400

Aluminum Oxide/ 70-80 60-70 40-60 40-50 - - 15-30 - 5-10

Hard Steel Silicon Carbide (1,8 -2,0) (1,5-1,8) (1,0-1,5) (1,0-1,3) - - (0,4-0,8) - (0,1-0,3)

CBN 60-80 - - 30-40 - 25-35 - - 14-30(1,5-2,0) - - (0,9-1,0) - (0,6-0,9) - - (0,4-0,8)

Aluminum Oxide/ 80-100 70-90 60-80 50-70 - - 20-30 - 5-20

Soft Steel Silicon Carbide (2,0-2,5) (1,8-2,3) (1,5-2,0) (1,3-1,8) - - (0,5-0,8) - (0,1-0,5)

CBN 60-110 - - 40-60 - 30-45 - - 20-40(1,5-2,5) - - (0,9-1,0) - (0,8-1,3) - - (0,5-1,0)

Carbide Diamond 60-80 - - 30-40 - 25-35 - - 15-25(1,5-2,0) - - (0,8-1,0) - (0,6-0,9) - - (0,4-0,6)

Silicon Carbide 80-100 80-90 60-80 60-70 - 40-50 20-40 - 5-20

Cast Iron (2,0-2,5) (2,0-2,3) (1,5-2,0) (1,5-1,8) - (1,0-1,3) (0,5-1,0) - (0,1-0,5)

Diamond 80-120 - - 40-60 - 30-40 - - 20-30(2,0-3,0) - - (1,0-1,5) - (0,8-1,0) - - (0,5-0,8)

Chrome Diamond 75-90 - - 50-65 - 35-50 - - 20-35(1,9-2,3) - - (1,3-1,6) - (0,9-1,3) - - (0,5-0,9)

Ceramic Diamond 80-100 - - 40-55 - 35-45 - - 25-35(2,0-2,5) - - (1,0-1,4) - (0,9-1,3) - - (0,6-0,9)

Aluminum, Silicon Carbide 80-100 80-90 60-80 60-70 - 20-40 20-30 - 5-20Brass, Bronze (2,0-2,5) (2,0-2,3) (1,5-2,0) (1,5-1,8) - (0,5-1,0) (0,5-0,8) - (0,1-0,5)

GENERAL NOTESIn some cases, stones other than the RECOMMENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be

economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard

stones; rough holes require hard stones.

Additional diamond or Borazon/CBN stones are available to hone difficult materials that cannot be honed with conventional superabrasive stones.

Contact Abrasive Engineering for recommendations.

AStone orders involving large quantities or unusual requirements available 2 - 4 weeks after receipt of order.

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APPENDIX E: Part Numbering - Hone Heads

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ExampleG1 3 5 6 8 S 1

1 - Indicates Variations or Options (G)

S - Indicates Slotted Type Hone Head (F)

8 - Indicates Length of Stone as 8in. (E)

6 - Indicate Width of Stone as 6/16 or 3/8in (D)

5 - Indicates 5 Stones Style Tool (C)

3 - Indicates 3in. Diameter Tool (B)

G1 - Indicates Standard Push Feed Type Tool (A)

ExampleG1 6 6 8 8 F 1

1 - Indicates Variations or Options (G)

F - Indicates Flange Type Hone Head (F)

8 - Indicates Length of Stone as 8in. (E)

8 - Indicate Width of Stone as 8/16 or 1/2in (D)

6 - Indicates 6 Stones Style Tool (C)

6 - Indicates 6in. Diameter Tool (B)

G1 - Indicates Standard Push Feed Type Tool (A)

Tool Prefix Tool Diameter (OD) Number of Stones Width of Stone Length of Stone Tool Suffix Tool(Type of Feed) (in inches)* in Tool (in sixteenth of inch) (in inches) (Type of Head) Variations

G1 3 5 6 8 S 1A B C D E F G

Tool Prefix Tool Diameter (OD) Number of Stones Width of Stone Length of Stone Tool Suffix Tool(Type of Feed) (in inches)* in Tool (in sixteenth of inch) (in inches) (Type of Head) Variations

G1 6 6 8 8 F 1A B C D E F G

Hone Heads - Slotted Type1

Hone Heads - Flange Type1

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Tube Honing - Selection GuideAPPENDIX F: Part Numbering - Abrasives

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Example: Description: GC A 09 K 06 B FR MP

Holder (I)Impregnation Type (H)

Stone Dimension (F)Bond Type (F)

Structure / Porosity (E)Hardness / Grade (D)

Grit Size (C)Grit Type (B)

Abrasive Prefix (A)

Abrasive Grit Hardness/ Structure/ Bond Stone Impregnation MountingPrefix Grit Type Size Grade Porosity Type Dimension Type Configuration

GC A 09 K 06 B FR MPA B C D E F G H I

Conventional Abrasives3

Superabrasives3

Example: Description: GH N 01 M D E 19 SF FC

Mounting Type (I)Stone Dimension (H)

Abrasive Depth (G)Grit Conc. (F)

Bond Durability (E)Bond Type (D)

Grit Size (C)Abrasive Type (B)

Superabrasive Prefix (A)

Superabrasive Abrasive Grit Bond Bond Grit Abrasive Stone MountingPrefix Type Size Type Durability Conc. Depth Dimension Configuration

GH N 01 M D E 19 SF FCA B C D E F G H I

(F) GRIT

CONCENTRATION

B = 25

C = 35

D = 50

E = 75

F = 100

X = Misc.

(D) HARDNESS

Softer

G

H

I

J

K

L

M

Harder

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Tube Honing - Selection GuideAPPENDIX G: Part Numbering - Driveshafts

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PH 3 J 6 P 34500A B C D E F

Driveshaft Prefix Driveshank Code Driveshaft Code Drivesocket Code Tool Code Length Code(Spindle Feed) (Driveshaft Shank End OD) (Driveshaft Tube OD) (Driveshaft Socket ID) (Tool Feed) (Driveshaft OAL)

ExamplePH 3 J 6 P 34500

Length (F)Tool Feed (E)

Driveshaft Socket ID (D)Driveshaft Tube OD (C)

Driveshaft Shank End OD (B)Spindle Feed (A)

Driveshafts

NOTE: 3 Adapter, Hone Head, Stoneholder & Abrasives sold separately.

Range Driveshaft* Driveshaft Prefix1 Driveshank Code2 Driveshaft Code Drivesocket Code Tool Code Length Codein. (mm) P/N (Spindle Feed) Shank End OD Driveshaft Tube OD Driveshaft Socket ID (Tool Feed) (Driveshaft OAL)

1.22-1.81 (31,0-46,0) PH3F4P___ P = Push 3 = 2-1/2in. F = 1-1/8in. 4 = 3/4in. (19,1mm) P = Push63,5mm 28,6mm

1.60-2.02 (40,6-51,3) PH3G5P___ P = Push 3 = 2-1/2in. G = 1-1/4in. 5 = 7/8in. (22,2mm) P = Push Length in63,5mm 31,8mm INCHES

1.94-3.18 (49,3-80,8) PH3J6P___ P = Push 3 = 2-1/2in. J = 1-9/16in. 6 = 1-1/8in. (28,6mm) P = Push44,5mm 39,7mm Example:

2.91-6.13 (73,9-155,7) PH3K9P___ P = Push 3 = 2-1/2in. K = 2-1/4in. 9 = 1-3/4in. (44,5mm) P = Push 3450063,5mm 57,2mm 345.00 in.

5.76-13.06 PH3M10P___ P = Push 3 = 2-1/2in. M = 3.00in. 10 = 2-1/4in. (57,2mm) P = Push (28ft 9in)(146,3-331,7mm) 635mm 76,2mm

NOTE: When ordering, specify Adapter, Driveshaft Type & Length, Hone Head, Stoneholder, and Abrasive.

A B C D E F

4DRIVESHAFTS

F - Driveshaft OALA - Spindle Feed

B - DriveshaftShank End OD

D - DriveshaftSocket ID

E - Tool Feed

C - Driveshaft Tube OD

4

SUNNEN.COM

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Dial Bore GagesSunnen’s Dial Bore Gages offer foolproofsetup with Sunnen Setting Fixtures–eliminating the need for ring gages,micrometers or jo blocks. These gages areeasy to use, fast, durable, and accurate.

Premium Honing Oils & Coolants Sunnen offers the right honing oil or waterbase coolant for virtually any honingapplication. Our premium line of honing oilsand coolants, developed by Sunnenspecifically for honing applications, will helpdeliver superior cutting rates and producethe lowest overall honing cost per part.

Typically, honing lubricant cost per part isless than one-tenth of one percent of thetotal. Yet, a slight decrease in cycle time or adecrease in abrasive consumption resultingfrom a better lubricant repays the cost ofpremium honing oil many times over.

Your investment in top-quality Sunnenhoning oils, saturated with surface activeagents, provides the extreme lubricity thatallows you to use higher honing pressureand harder abrasives for faster, moreprofitable cutting rates.

Some honing applications produce betterresults using one of Sunnen’s water basecoolants. You can rely on your Sunnen FieldEngineer or our Sunnen Technical Centers toadvise you whether Sunnen honing oil orwater base coolant is best for your specificapplication.

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Our global manufacturing, distribution, and sales and service network allows us to deliver quality Sunnen Solutions worldwide.

And our state-of-the-art Technical Services Centers allow our technical experts to develop innovative solutions to customer application challenges. The Centers also provide answers for customer questions and training for Sunnen representatives around the world.

Sunnen Products Company

World HeadquartersSt. Louis, MO – USAPhone 1.314.781.2100Fax 1.314.781.2268Toll Free 1.800.325.3670Email [email protected]

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©2013 Sunnen Products Company Printed in USAX-GH-2900J 2/13 - POD

Sunnen and the Sunnen logo are registered trademarks of Sunnen Products Company

Sunnen reserves the right to change or revise specifica-

tions and product design in connection with any

feature of our products contained herein. Such changes

do not entitle the buyer to corresponding changes,

improvements, additions, or replacements for

equipment, supplies or accessories previously sold.

Information contained herein is considered to be

accurate based on available information at the time of

printing. Should any discrepancy of information arise,

Sunnen recommends that user verify the discrepancy with

Sunnen before proceeding.

A L e g a c y o f E x c e l l e n c e s i n c e 1 9 2 4 .

Documents

Tube Hone Tooling and Accessories Selection Guide...2 Tube Honing - Tooling Selection Guide 1-1/4" GH Slotted Type Hone Head; 3 Stones Hone Heads Abrasives Driveshafts Adapters Miscellaneous