TTT 01E Structural Panel Bonding 06

Structural / Panel Bonding

Ready for bonding surface prepared with Teroson FL

Products:

Terokal 5045/5055Teroson FL/FL+TerofoamCartridge preheating box

Structural / Panel Bonding Application on Mercedes CL500


1. Applying Terokal 5045/5055 on the frame and panel

1. Smoothing bead and spread it over

the bonding area

1 1

2



Elastics joints

Wheel Housing

Terofoam

Terostat 9220

Terokal 5055



fixing with Terokal 5055 and rivets

1 1

2

1. Fixing bonded side panel with

clamps & rivets

2. Glued and riveted side panel

ready to paint



Cut-out damaged area Teroson tools Prepared panel

Preparing the surface Teroson FL+ Applying Terokal 5045/5055 Smoothing the bead

Structural / Panel Bonding Application on BMW 3 Series


Smoothing the bead also on frame Ready for mounting Using Terofoam

Mounting the panel Fixing A/B-Pillar welding points Welding B-Pillar frame



Bonding B-Pillar panel part

Bonding side panel part including acoustic part,



Fixing panel part Curing over night Next day preparing for paint

Last but not least cavity protection with Terotex HV 400



Terokal 5055 Two-part epoxy adhesive High lap shear strength Suitable at both low and high temperatures Good adhesion on all surfaces used

in the repair shop (CRS,EGS, HDG, Al,e-coat and organic coatings)

Excellent ageing properties Mixing Ratio (by Volume and Weight) 1:1 Process Time at 23C

Pot Life Time: 80 minutes Initial Strength at 23C: after 4 h

Final Strength at 23C: after 2 d Lap Shear Strength (at 23C): 18 22 MPa

Final Strength at 100C: after 30 min Lap Shear Strength (at elev. Temp.): > 20 MPa

Structural / Panel Bonding Panel Bonder

Structural / Panel BondingStructural / Panel Bonding Car Roof and other Repairs


Laser brazed seam

Bond line Terokal 5055

Structural / Panel Bonding Roof Repair on a VW

Terostat 8597HMLC

Terokal 5055


Laser brazed seam

Bond line Terokal 5055

Structural / Panel Bonding Roof Repair on a Ford Mondeo

Terostat 8597HMLCTerokal 5055

Structural / Panel BondingStructural / Panel Bonding Other Bonded Parts BMW


Bonding: Disassembled outer door panel on VW Golf V


1. Degreasing

2. Priming

Flash off time 10 min

Method 1: Pre-treatment of the assembly profile Golf V

Teroson FL / FL+

Primer 8519 P


Terostat 8597 HMLC

VW DH 009 100 03

Method 1: Bonding with DGX bonding material VW Golf V

or


1. Degreasing

2. Primerless bonding

Method 2: Bonding of the assembly profile with primerless Bonding material Golf V

Terostat 9000 PL

Flash off time 10 min

Teroson FL / FL+


Bonded assembly profile on the outer door panel - VW Golf V

A

A

DGX bonding material


Door inner frame VW Golf V

Holes for clamping screws

Screws without final fixation, allows adjusting the outer door panel in the final exact position.

Outer panel

Structural / Panel BondingAcoustic Foam

Restore OEM noise protection in the AAM with Acoustic foam

Our acoustic foams:OES TerophonAAM Terofoam


Sealing of CavitiesCo-injection parts

Acoustic Foam

Structural / Panel BondingAcoustic Foam

Line Application: Sealing of CavitiesTerophon part with plastic carrier before and after curing


PA/TPNfor cast Al-pillar Triple TPN with PA Triple TPN with PA

Acoustic Foam

Line Application: Sealing of CavitiesTerophon part with plastic carrier before curing

Structural / Panel BondingAcoustic Foam Terofoam2 component foam as automotive repair solution for filling gaps and cavities (A-, B-, C- and D-pillars)

Structural / Panel BondingAcoustic Foam TerofoamTwo-part acoustic foam (aerosol can, ready to use)Very good sag resistanceLong open / pot life timeLow water absorptionExcellent ageing propertiesOEM specified

Major application areas: Filling and sealing of cavitiesApplication temperature: 10 35C (optimal: 18 23C)Application time: 18 minCutting time: after 30 minCell structure: closed cells approx. 85%Water absorption: approx. 2%Density: 33kg/m3


Closed 2C foam

Open 1C foam

Acoustic Foam Terofoam

Structural / Panel BondingAcoustic Foam Terofoame.g. RENAULT ; B-pillar, C-pillar

Structural / Panel BondingAcoustic Foam Terofoame.g. JAGUAR ; B-pillar

Structural / Panel BondingAcoustic Foam Terofoame.g. AUDI; D-pillar, back-panel frame

Structural / Panel BondingStructural Foam Terocore 1401Some users:

Structural / Panel BondingStructural Foam Terocore 1401Some OEM users:

Structural / Panel BondingProperties Low densityHigh strengthHigh E-ModulusHigh compression resistanceExcellent adhesion to body substrates

AdvantagesLightweight car body constructionSteel replacementReduced steel thicknessSafety increaseDeformation behaviourReduced intrusionEnhancement of comfortBody vibrationDriving stability Epoxy resin systemEpoxy resin system

Tailor-made solutionsTailor-made solutions

See under downloadsTerocore

Structural Foam Terocore 1401


Test profile with reduced thickness (0,8 mm) reinforced with polymer foam (total weight approx. 1,2 kg)

Test profile (1,5 mm thickness steel, not filled, total weight approx. 1,2 kg)

Test profile (0,8 mmthickness steel, not filled, total weightapprox. 0,6 kg )

Videos DTT(Drop Tower Test )

with/without Terocore

Structural Foam Terocore 1401Drop tower test:


partially reinforced Terocore 1401

Roof frame reinforcement

Video Terocore: Van 360

Download Terocore OEM

Structural Foam Terocore 1401


Front Carrier

Structural Foam Terocore 1401Preformed parts

Front carrier reinforcement

Rear Carrier


Front Door Rear Door

Structural Foam Terocore 1401Line applicationsDoor frame reinforcement

More information about TEROCORE 14012 component epoxyMixing Ratio (by Volume) 2:1Process Time at 23C (Pot Life Time) 90 minutesCompressive Strength 20 MPaVolume Change 0 10 % Density (cured) 0,7 0.8 g/cm3 Water Absorption < 0,5 %


TEROCORE 1401

Structural Foam Terocore 1401Preformed partsSuspension Reinforcement

Applications

crack

Structural / Panel BondingTools and equipment

Preheating BoxHeating up to 72CAutomatic controlled, 220 V 40 x 31 x 14 cm Keep the temperature for one hour (without connected)For 6 x 310 ml cartridges or 4 x 570 ml foil packagesFor 4 x 250 ml Terokal 5045 or Terocore 1401due to 4-5 cartridges need within 15-20 min.

Structural / Panel Bonding Tools and equipment

Teroson Staku Hand Cartridge GunSmooth action, long lifeFor use with 150 / 310 ml cartridgesNo run-onEasy to maintain and clean


NEW

Structural / Panel Bonding Tools and equipment

Teroson Powerline II Powerful tool for dispensing high viscose material

in single cartridge packaging (2-component and 1-component)

Fine variable adjustment Integrated pressure manometer

Cox Rechargeable Battery Gun For dispensing high viscose material in single

cartridge packaging (2-component and other 1-component)

Speed material flow is adjustable on all products (from low to high viscosity)

Charger included

Structural / Panel Bonding Application on Mercedes CL500 Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Application on BMW 3 Series Structural / Panel Bonding Panel Bonder Structural / Panel Bonding Car Roof and other Repairs Structural / Panel Bonding Roof Repair on a VW Structural / Panel Bonding Roof Repair on a Ford Mondeo Structural / Panel Bonding Other Bonded Parts BMW

Documents

TTT 01E Structural Panel Bonding 06