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Machine Tools / Power Tools Laser Technology / Electronics Medical Technology Software TruServices

SoftwareTruTops Unfold 6 – 7 TruTops CAD 8 TruTops Convert 9 Overview Programming Systems. 10 TruTops Laser 11 TruTops Punch 12 TruTops Bend 13 TruTops Tube 14 TruTops Cell 15 Overview

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Page 1: SoftwareTruTops Unfold 6 – 7 TruTops CAD 8 TruTops Convert 9 Overview Programming Systems. 10 TruTops Laser 11 TruTops Punch 12 TruTops Bend 13 TruTops Tube 14 TruTops Cell 15 Overview

Machine Tools / Power Tools

Laser Technology / Electronics

Medical Technology

Software

TruServices

Page 2: SoftwareTruTops Unfold 6 – 7 TruTops CAD 8 TruTops Convert 9 Overview Programming Systems. 10 TruTops Laser 11 TruTops Punch 12 TruTops Bend 13 TruTops Tube 14 TruTops Cell 15 Overview

2

Contents

Programmed for success. 2

TRUMPF Software. 3

Overview Design. 4

SheetAdvisor 5

TruTops Unfold 6 – 7

TruTops CAD 8

TruTops Convert 9

Overview Programming Systems. 10

TruTops Laser 11

TruTops Punch 12

TruTops Bend 13

TruTops Tube 14

TruTops Cell 15

Overview Production Control. 16

TruTops Calculate 17

TruTops Monitor 18

TruTops Message 19

TruTops Fab 20 – 25

Custom Development. 26

TruServices 27

With TRUMPF software products you benefit from ideal inter-

action between machine, control system, and production

software – because nobody knows TRUMPF machines and

technology as well as we do. We have been developing

software for programming and production for sheet metal

processing since 1979.

We can provide you with software products for every step

along the sheet metal processing chain. From these building

blocks you can put together your own individual package.

Whichever you choose, each product incorporates a wide

range of functions to save you time and money.

Programmed for success.

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3

1 Unique mix of productivity and process reliability.

2 Optimal machine function support.

3 Software solutions for all sheet-metal-related processes.

4 Flexibility through modular design.

5 Worldwide support and reliability from the market leader.

TRUMPF Software: Benefits at a glance.

TRUMPF software modules.

TRUMPF Software.

TRUMPF software products and solutions provide ideal

support for all of your sheet metal work. In addition to solu-

tions for sheet metal design, programming systems and

proposals for complete production control, we can offer you

custom products.

Design Programming Systems Production Control Custom Development

SheetAdvisor TruTops Laser TruTops Calculate System integration

TruTops Unfold TruTops Punch TruTops Monitor Workflow automation

TruTops CAD TruTops Bend TruTops Message Tailor-made solutions

TruTops Convert TruTops Tube TruTops Fab

TruTops Cell

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4

1 Time-saving through numerous functions geared to sheet metal processing.

2 Precise production through integration of the TRUMPF bending factors.

3 Optimal preparation for high-quality programming of part processing operations.

4 Modular principle: the right product for every situation.

5 Perfectly matched to TruTops programming systems.

Design: Benefits at a glance.

Sheet metal design engineering.

Our design software products will enable you to quickly and

conveniently produce part drawings for sheet metal work.

In the background you will be supported by the wealth of

knowledge available at TRUMPF, for example the bending

factors that run behind the scenes. To supplement our prod-

ucts for 2D and 3D sheet metal design you can import and

convert different file formats and unfold 3D designs for pro-

duction. All of the design software solutions harmonize

perfectly with TRUMPF programming systems. Whether you

do your own design engineering or use finished engineering

drawings – we have the right solution for you.

Overview Design.

Page 5: SoftwareTruTops Unfold 6 – 7 TruTops CAD 8 TruTops Convert 9 Overview Programming Systems. 10 TruTops Laser 11 TruTops Punch 12 TruTops Bend 13 TruTops Tube 14 TruTops Cell 15 Overview

5

1 Quick design through sheet-metal-oriented functions.

2 Highest production accuracy with TRUMPF bending factors.

3 Less rework and fewer errors thanks to practical check.

4 Efficient parametric design of variants.

5 Work is simplified with the 3D view.

SheetAdvisor: Benefits at a glance.

Production-ready 3D sheet metal designs.

Three-dimensional design ideas can be quickly translated into

reality with the SheetAdvisor. You will be able to design

fishplates, stamped parts, punched parts, Z bends and 180°

bends quickly and easily.

With its special sheet metal functionalities, SheetAdvisor

helps you to create realistic and practical sheet metal designs

mini mizing rework and scrap. The system also makes it easier

to produce variant designs. In addition, it supports a database

containing TRUMPF’s expertise on materials, tools, shapes

and sizes. You are able to use proper production values with

a photorealistic 3D view.

SheetAdvisor

Complex sheet metal parts

easily designed in 3D.

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6

1 Easy processing of all formats thanks to numerous 3D interfaces.

2 Parts are unfolded quickly and are ready for production.

3 Reduction values and tool data from TruTops Bend and TruTops Punch.

4 Blank obtained quickly, even from complex parts.

5 No 3D expertise required.

TruTops Unfold: Benefits at a glance.

Unfolds 3D data for production.

With TruTops Unfold you can produce 2D blanks in seconds

from 3D sheet metal designs and process them as a GEO file.

The file already contains the technology information needed

for production thanks to the stored reduction factors and

punching tool data. Even imprecise models are not a problem.

If the sheet metal thickness varies, for example, you simply

increase the tolerance parameters.

Before unfolding, the program selects the ideal tool combi-

nation and takes the resulting production radii into account.

Cut-outs such as corners, circles and notched triangles can

be included during the unfolding process. TruTops Unfold

even gen erates bumping bends for large radii quickly and

conveniently. An unfold log indicates possible problems

and ensures that everything runs smoothly.

TruTops Unfold

From 3D part to

blank – quickly.

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7

TruTops Unfold supports the following file formats:

SolidWorks Part: *.sldprt

SolidWorks Assembly: *.sldasm

Parasolid: *.x_t; *.x_b; *.xmt_txt; *.xmt_bin

IGES: *.igs; *.iges

STEP AP 203/214: *.step; *.stp

ACIS: *.sat

ProE Part: *.prt; *.prt*; *.xpr

ProE Assembly: *.asm; *.asm*; *.xas

UGII: *.prt

Inventor Part: *.ipt

Solid Edge Part: *.par; *.psm

Solid Edge Assembly: *.asm

CADKEY: *.prt; *.ckd

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1 Design sheet metal parts quickly and easily.

2 Sheet metal functions and technology orientation simplify your work.

3 Profiles conveniently generated and unfolded with the profile editor.

4 Images and sketched drawings quickly converted into CAD data.

5 Simple data exchange via DXF, DWG, MI, IGES and DSTV.

TruTops CAD: Benefits at a glance.

Design drawings for sheet metal processing.

You can draw 2D sheet metal designs quickly and easily in

TruTops CAD. This is ensured by an automatic comparison of

drawings and by dimensioning. Data for production is add-

ed during drawing: When defining the bending lines you utilize

the reduction values of TruTops Bend. Profiles are quickly

generated and automatically unfolded.

The “Variants” option enables you to instantly change draw-

ings with similar basic designs, but with varying dimensions.

Examples include doors and extractor hoods.

Image files and paper drawings can be vectorized in TruTops

CAD and processed as CAD files.

TruTops CAD

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1 Time saved by automatic conversion.

2 Reduced data volume.

3 Increased data quality.

4 Not restricted by choice of CAD system.

5 Processing time reduced by automatic conversion in batch operation.

TruTops Convert: Benefits at a glance.

Automatic CAD file conversion.

TruTops Convert converts data into the format of your choice.

At the same time the data processed is ready for production,

for example by closing open contours. You only use the infor-

mation actually required for your target format which reduces

the data volume. In addition, automated batch operation, for

example overnight, saves valuable processing time.

Supported data formats: GEO, DXF, IGES, GRA, MI/GRA+,

DSTV, DWG are converted into GEO or DXF formats.

TruTops Convert

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1 Optimal mix of productivity and process reliability.

2 Complete control of parts processing.

3 Integration in TRUMPF total concept – from design to production planning.

4 Seamless, modern operating concept focusing on ergonomics and efficiency.

5 Product data management including versioning.

Programming Systems: Benefits at a glance.

User-friendly and technology-oriented.

Our programming systems are just what you need to prepare

production programs. They enable you e.g. to define how

parts can be best arranged and processed on blanks or which

bend should be made first. TRUMPF knowledge on all tech-

nologies stored in sets of rules ensures that you achieve the

best results and that your machines are optimally utilized.

NC programs are easily generated. In addition, functions such

as Pathfinder permit rapid processing of NC codes. At the

same time, the programming systems ensure highest process

reliability, avoiding follow-up costs and idle time. Automated

routines and assistants facilitate speedy programming, which

you carry out in parallel to production at the workstation.

Overview Programming Systems.

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1 Fast NC programs and the highest process reliability.

2 Programming time reduced by numerous automated routines.

3 Highly efficient nesting module with many setting options for best results.

4 Large scope for direct optimization of part quality.

5 Efficient utilization of laser power.

TruTops Laser: Benefits at a glance.

You will be able to optimize your material usage thanks to

built-in residual sheet management and efficient algorithms

for utilizing common separation cuts. In addition, the laser

power is individually adapted to each task and deployed as

cost-efficiently as possible. This saves you real money.

Efficient and process-reliable NC programs.

TruTops Laser enables you to program your TruLaser machines

easily and reliably. Even at a high level of productivity your

machine will run at its best. An efficient nesting module and

various setting options will ideally arrange and place different

parts on the metal sheet. The program also makes sure that

workpieces do not tilt and collisions are ruled out.

TruTops Laser

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1 Fast-running NC programs and high process reliability.

2 Programming time saved by numerous automated routines.

3 Wide-ranging simulation.

4 Highly efficient nesting module with many options for best results.

5 Part quality can be directly influenced.

TruTops Punch: Benefits at a glance.

Perfect support for punching and combination processing.

Punching technology offers many different processing options.

Combined with laser cutting, the range of processing is even

wider. TruTops Punch helps you to use all of these possibilities.

The integrated nesting processor places individual parts so that

minimal material is wasted and money is saved. Functions

such as automatic repositioning and trimming make it possible

to produce even complex NC codes very quickly. Visual

support enables you to conveniently program automated

machines.

You can optimize part quality at many points, for example to

avoid nibble marks. The simulation illustrates how processing

will proceed, and you will quickly see any need for adaptation.

TruTops Punch

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1 High productivity through parallel to production programming.

2 Integrated expertise ensures best bending results.

3 Autorun saves programming time.

4 One programming system for bending machines and bending automation.

5 BendCalculation simplifies offer calculation.

TruTops Bend: Benefits at a glance.

Bending machines programmed parallel to production – and automatically.

TruTops Bend makes your production even more productive:

You can do the programming while your bending machine is

running. The built-in TRUMPF bending expertise, in the form

of reduction factors and algorithms for tool selection and for

calculating bending sequences, ensures perfect quality right

from the very first part.

A detailed setup plan lets you know which tools are required

for the parts to be produced and also provides information on

subsequent palletizing. Simulation options prevent collisions

and guarantee high process reliability. You can also program

the BendMaster or other robot systems with TruTops Bend –

in the same environment.

The Autorun option prepares your bending programs auto-

matically, for example overnight, and ensures that as few tool

adjustments as possible are necessary. As a result, you save

valuable set-up time and costs.

TruTops Bend

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1 Productive and process-reliable programming for TruLaser Tube and RotoLas.

2 Efficient programming through numerous automated routines for standard cases.

3 Best part quality even with difficult material and complex contours.

4 New areas of application thanks to smart design solutions.

5 Scrap and rework avoided by realistic 3D display.

TruTops Tube: Benefits at a glance.

Your entry into tube processing and 3D tube design.

With TruTops Tube you can quickly produce process-reliable

programs for your 3D tube cutting machine as well as for the

RotoLas function of your 2D laser cutting system.

Discover new areas of application: You can design bent tube

connections, for example, very easily with TruTops Tube. As a

result, you can cut complex tube designs from a single tube

and assemble them with the help of the intelligent joining

technology.

Numerous automated routines, for example for cutting tubes,

simplify design engineering and programming. Thanks to 3D

tube design and simulation options you can immediately see

any need for changes – before you start production.

TruTops Tube

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1 All around productivity: laser cutting, welding and metal deposition in 3D.

2 Integrated technology and processing knowledge for high quality and productivity.

3 Flexible thanks to support from numerous technologies.

4 Advantages of office and machine programming can be conveniently combined.

5 Automatic processing of CAD data as it is read in.

TruTops Cell: Benefits at a glance.

Makes complex processing jobs easy.

TruTops Cell eases your way into the world of 3D laser process-

ing. Whether laser cutting, welding or metal depositioning,

the program is ideal for 3D laser machines with up to five axes

plus tube axis, as well as for robots.

Integrated technological expertise minimizes programming

effort. Macros, for producing standard contours, make you

more productive. Machining simulations in 3D and collision

checks make for high process reliability.

You can also change programs directly on the machine and

read them back in the office – production knowledge from

the shop floor and efficient office programming are perfectly

combined.

You can conveniently design fixtures for clamping production

parts. Machine movements are automatically worked out. The

flow action protects your machine.

TruTops Cell

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1 Constant overview of production.

2 Rapid response to interruptions in production.

3 Optimization of production sequences and processes.

4 Cost control.

5 Control of all processes related to sheet metal.

Production Control: Benefits at a glance.

Control your entire production process with TRUMPF.

Everything under control: TRUMPF software for production

control covers the entire production process and delivers the

right answers to your questions.

The software products support your commercial processes,

such as quote preparation and invoicing as well as materials

logistics. Modules for planning production orders and for

monitoring and controlling automated equipment round off

the portfolio.

The modular design of the portfolio means that you can adapt

the software products to accommodate to your needs.

Overview Production Control.

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1 Fast, precise and realistic calculation and planning.

2 Uses technology data for TRUMPF machines.

3 Targeted optimization of production on the basis of cost calculations.

4 Once set up, the program runs automatically, also in batch operation.

5 Enables you to provide sound pricing information in response to telephone inquiries.

TruTops Calculate: Benefits at a glance.

Reliably calculating time and cost.

To operate efficiently, your business needs precise production

times and costs. With TruTops Calculate you have them all

under control: Hourly machine rate, overhead charges, em-

ployee qualifications, average consumption and technology

data are taken into account – for calculating individual parts

or complete assemblies. And, you don’t need programming

knowledge. On the basis of design engineering files or paper

drawings you quickly have all the information you need.

Costs are presented with excellent clarity as a tree diagram

to facilitate speedy analysis. The detailed calculation record

simplifies discussions with customers. A further advantage:

TruTops Calculate supports various currencies, at the touch of

a button you get the exchange rate you need.

TruTops Calculate

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1 Complete recording and evaluation of all machine data.

2 Wide range of data evaluation options.

3 Simplified planning of valuable machine time.

4 Rapid fault diagnosis by webcam.

5 Intelligent fault statistics to improve processes.

TruTops Monitor: Benefits at a glance.

Complete production overview.

TruTops Monitor records and analyzes machine data from all

of the workstations in your production area, including down-

times, error reports, fault diagnosis, employee breaks and

maintenance work. As a result, you have a complete overview

of your entire production and if a problem arises you can

react quickly. This improves cost-efficiency in the planning and

use of machine time.

All data is stored in a database. Evaluation and visualization of

the data can be configured individually and retrieved at the

touch of a button. You can use the collected data immediately

to make improvements to production. Various data export

features simplify further processing in other systems.

TruTops Monitor

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1 Downtime is minimized.

2 All messages can be output in order to make process improvements.

3 Supports the optimization of automated production.

4 Prevents the need for control runs, thus saving time and money.

5 Messages can go directly to TRUMPF’s technical service department.

TruTops Message: Benefits at a glance.

Minimizing downtime.

TruTops Message minimizes downtime, because it informs you

immediately of any problems: by text message, fax or e-mail –

worldwide. This system is ideal for automated operation. You

can react quickly and reduce downtime and delays in delivery.

In addition, the program enables you to output all messages

so that you can make your own evaluations and optimize your

processes.

TruTops Message

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1 Modular system can be tailored to specific needs.

2 Individual operator guidance.

3 TruTops programming systems can be integrated without difficulty.

4 Direct communication with machine controls.

5 Easy exchange with ERP/PPS system via interfaces.

TruTops Fab: Benefits at a glance.

Control the entire production process with ease.

TruTops Fab is the complete modular solution for your produc-

tion. Whether you choose individual modules to optimize

your infrastructure or the complete package, TruTops Fab will

meet your requirements.

With the individual software modules you can cover all of your

company’s processes – production, commercial and logistics.

TruTops Fab is geared to the needs of practical operations in

sheet metal processing and gives you an unrivalled competi-

tive advantage.

Overview TruTops Fab.

Quickjob Production Storage Customer Calculation Purchasing

Controls, monitors and administers production orders for laser, punching and combination machines.

Controls and admin-isters assemblies and organizes production operations.

Connects and con-trols manual or automatic storage systems.

Processes and administers customer orders.

Estimates production times as well as costs and subsequently calculates the actual figures.

Processes and administers purchase orders.

Overview of TruTops Fab modules.

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21

1 Order status and capacity utilization are always up-to-date.

2 Optimal nesting reduces material consumption.

3 Cost transparency through order-related, automatic feedback.

4 Improved workplace utilization.

5 Automatic data transfer saves time.

Quickjob: Benefits at a glance.

Quickjob. The basis for success.

The central module for controlling and administering produc-

tion orders offers a decisive advantage: It makes your work

easier. Quickjob saves time and material and optimizes your

production across the various processes.

Quickjob makes it easy for you to read in production orders.

On the capacity display you immediately see whether the de-

sired date can be met based on the availability of the indi-

vidual production stations. It also enables you to automatically

generate NC programs and transfer the production orders

to machines. At the same time, you always have a complete

overview of your production – including machine and order

status as well as delivery dates.

Quickjob automatically gives you the part cycle and material

consumption for each production order. Manual data entry is

reduced, so you gain time and reliability.

TruTops Fab Quickjob module

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1 Controls the entire production process.

2 Administers complex assemblies.

3 Ensures that processes are ideally coordinated.

4 Avoids delays and downtime.

5 Optimizes material consumption.

Production: Benefits at a glance.

Production. Complete processing.

The Production module expands your Quickjob installation

and enables you to control all operations in your production

process, including additional workstations and manual pro-

cessing. In conjunction with Quickjob, the Production module

covers all operations from programming, laser cutting, bend-

ing, welding, and assembly right through to quality assurance.

The Production module effortlessly administers assemblies and

ensures that you have an overview of the individual compo-

nents at all times. In addition, the program organizes your pro-

duction chain from the sequence of events on the job plans.

As a result, you avoid bottlenecks and expensive downtime.

With individually adjustable standard forms it also ensures

that everyone knows what needs to be done.

TruTops Fab Production module

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23

1 Flexible, expandable storage administration.

2 One system administers several automatic stores.

3 Efficient residual sheet handling saves material and costs.

4 Automatic ordering suggestions at the touch of a button.

5 Reliable batch administration.

Storage: Benefits at a glance.

Storage. Your individual system.

With the Storage module you can administer manual storage

areas as well as automatic raw material and warehouse systems.

You can use it to supply your warehouse-linked machines

with material and to place residual sheets, semi- and finished

products into stock for further processing at another time.

As a result, your material flow is optimized.

At the touch of a button the program will provide you with

material master data, goods inward and outward information

or the current total stock level. By evaluating stock move-

ment you can reduce your capital commitment. Storage auto-

matically makes order suggestions on the basis of specified

batch sizes, minimum order quantities and optimal delivery

dates. You can obtain inventory lists and standard evalua-

tions in seconds. The program enables you to reliably control

batches. If your requirements change over time, the module

can be easily adapted.

TruTops Fab Storage module

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1 Preparation of all customer transactions from quote to payment.

2 Accounting interface reduces work.

3 Speedy quote preparation, status is always viewable.

4 Quote statistics show success rate.

5 Documents e-mailed at the touch of a button.

Customer: Benefits at a glance.

Customer. A complete overview.

In the Customer module you administer and process customer

orders. Scheduling problems and bottlenecks are taken into

account and avoided when the quote is prepared. Close link-

age with the Quickjob and Production modules provides you

with the status of customer orders at a glance. Print templates

for offers, delivery papers and invoices can be adapted to

meet your specific requirements. Documents can be adminis-

tered for specific orders.

TruTops Fab Customer module

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TruTops Fab Calculation and Purchasing modules

Purchasing. Complete control of the purchasing process.

Prepare and administer your orders easily and efficiently with

the Purchasing module. The entire process is supported by

the software: from enquiry, ordering and goods receipt to

payment transaction. Suggestions for ordering can be gener-

ated automatically on the basis of minimum stock levels and

delivery dates.

Calculation. Fast and reliable.

With the Calculation module you can quickly and easily pro-

duce cost estimates. You will always be one step ahead of

your competitors, and the first to issue a sound quote. Using

Quickjob you can obtain detailed cost information after the

order is completed and immediately learn the actual job costs.

Purchasing: Benefits at a glance.

Calculation: Benefits at a glance.

1 Conveniently administers the entire purchasing process.

2 Fast, thanks to automated purchase orders and efficient procedures.

3 Purchasing analysis optimizes costs.

4 Integrated supplier administration simplifies orders.

5 Can be connected to ERP systems.

1 Fast, precise and realistic cost calculation and time planning.

2 Uses technology data for TRUMPF machines.

3 Optimizes production through targeted post-completion cost evaluation.

4 Once set up, the program runs automatically, also in batch operation.

5 Enables you to provide sound pricing information in response to telephone inquiries.

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Customized software solutions: Benefits at a glance.

We are continually optimizing our software products. In addi-

tion, we can develop tailor-made solutions for you to achieve

your own competitive advantages. For example, we produce

automated routines, which save time when performing repeti-

tive operations. If you would like to integrate TRUMPF soft-

ware solutions into your existing software landscape, we will

ensure best-possible system communication. What ideas

would you like us to implement for you?

Custom Development.

1 Achieve competitive advantages.

2 Higher productivity in your area of activity.

3 Tailor-made solutions save time and money.

4 System integration without duplicated work or loss of data.

5 Automatic cost savings thanks to efficient procedures.

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Service like no other.

TruServices:

Throughout the lifecycle of your machine.

Regardless of the TRUMPF technology you use, you will

always get the best service. And, thanks to TRUMPF’s award-

winning spare parts logistics, all parts can be shipped to you

in the shortest time possible. TRUMPF Leasing offers you indi-

vidual financing solutions quickly and without a lot of paper-

work. Our service technicians are highly trained and always

available when you need them. A Service Agreement is the

ideal way of ensuring the best usability of your machine.

The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical

and efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop

shop for all of your technology needs: machines, automation, storage technology and services.

Should your requirements change, we have flexible upgrading

options and technical innovations that will make your machine

even better. Our broad range of training courses with experi-

enced trainers and hands-on practice will also give you a head

start in understanding and operating your machine.

You can find out more about our services at

www.trumpf-machines.com/Services

Finance

Bending Tools

Punching Tools

Software

Spare Parts

Pre-owned Machines

Consulting

Customer Training

Product Enhancements

Service Agreements

Technical Service

Page 28: SoftwareTruTops Unfold 6 – 7 TruTops CAD 8 TruTops Convert 9 Overview Programming Systems. 10 TruTops Laser 11 TruTops Punch 12 TruTops Bend 13 TruTops Tube 14 TruTops Cell 15 Overview

TRUMPF Werkzeugmaschinen GmbH + Co. KGHomepage www.trumpf.com

TRUMPF is certified according to ISO 9001 : 2008

(further informations see www.trumpf.com/en/quality)

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