TRUMPF Training Courses Brochure · 2018-05-11 · 2 860-255-6068 / [email protected] Release Date: July 2017 860-255-6068 / [email protected] 3 Book your classes online

860-255-6068 / [email protected] 1Release Date: July 2017

2017/18Training Course Brochure

https://www.mytrumpf.com/us_training



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860-255-6068 / [email protected] 32 860-255-6068 / [email protected] Release Date: July 2017

Book your classes online

We encourage you to book your class(es) directly on our website. You can browse for all courses (including courses not listed in this brochure), the dates, pricing, and seat availability. In addition, you can find information on hotel accommodations with special TRUMPF rates, car rentals, directions to TRUMPF, and things to do while you are here for training. Or, contact us by email or fax, if you prefer. Our Training Administrators will assist you every step of the way and make your enrollment as easy as possible.


-Training Manager

Path to 100% Competency through Training

-Assistant Manager -Training Administrator

“Your employees’ performance is our focus;

your productivity and profitability are our goals.”

“We provide the best instructors,

customized training, and a state-of-the-art

facility to meet your

training needs.” 21The Training Department constantly creates new courses in response to new machine releases and customers’ needs. These are the new courses that have just been added. Check them out!

TruLaser 1030 Online Operator Training Course

Can’t fit the TruLaser 1030 Operator Training in a day’s work? No problem! Now, the operator course is available online. In addition to saving customers the costs of traveling and accommodations, customers have access to the same training as the traditional classroom instruction. In addition, the online course allows the students unlimited access to training videos, hands-on practice, tests, and Q&A sessions with authorized registration. You can take the course at your own pace, learn and relearn the content as many times as you need at any location and any time. Why not sign up today?

Smart Glasses

Can’t wait for the TRUMPF Service Technicians to come and fix your machine? Put on your Smart Glasses and you will be able to resolve the problems in no time! Put on the Smart Glasses and become part of the trouble-shooting team, working remotely with a Service Technician who will guide you step-by-step to figure out the causes of the problems and find solutions to resolve them. The turnaround time from machine down time to production is reduced to a minimum.

What’s New

3 Enrollment Packet

Once we receive your online registration form, we will send you a “Course Enrollment Packet.” In the packet, you will find detailed information about the course, the instructor, the facility, our rules and policies, and what to bring to the class to make your training a successful experience. We look forward to seeing you here in Connecticut.

“Online or over- the-phone, by

email or fax, we help you find the

right classes at the exact time you need them.”

LiftMaster Compact with TruStore and PartMaster Operator Course

Congratulations on your purchase of the LiftMaster Compact automation system with TruStore and PartMaster. Now the full operator-free automation has finally come true. We offer this half-day course at the end the 4-day machine operator training to teach the operator how to successfully set up the LiftMaster Compact as well as the TruStore and PartMaster systems. Upon completion of the training, the students will be able to program the LiftMaster, TruStore, and PartMaster to fully automate the production process making operator-free production a reality.

to the TRUMPF Training DepartmentWelcome



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List of ClassesTruLaser Classes TruLaser 1030 - Operator (new online version*) 10

TruLaser 1030 fiber - Operator (new online version*) 11

TruLaser 2025/2030 - Operator 12

TruLaser 2030 fiber - Operator 13

TruLaser 3030 Classic - Operator 14

TruLaser 3030 - Operator 15



TruLaser Tube 5000 - Operator 18

TruLaser Tube 7000 - Operator 19

TruLaser RotoLas - Operator 20

LiftMaster Compact with TruStore and PartMaster - Operator* 21

TruLaser 1030 - Maintenance 22

TruLaser 1030 fiber - Maintenance 23

TruLaser 2025/2030 - Maintenance 1 24

TruLaser 2025/2030 - Maintenance 2 25

TruLaser 3030 Classic - Maintenance 1 26

TruLaser 3030 Classic - Maintenance 2 27

TruLaser 3030 - Maintenance 1 28

TruLaser 3030 - Maintenance 2 29

TruLaser 3030 fiber/5030 fiber - Maintenance 30

TruLaser 2030 fiber - Maintenance 31

TruLaser Tube 7000 - Maintenance 1 32

TruLaser Tube 7000 - Maintenance 2 33

Advanced Laser Technology 34

TruPunch Classes TruPunch 1000/2000 - Operator 35

TruPunch 3000/5000 - Operator 36

TruPunch 2000 - Maintenance 37 TruPunch 3000 - Maintenance 38

TruPunch 5000 - Maintenance 39

*indicates new courses

TruBend Classes TruBend Series 5000 - Operator 40

TruBend Series 7000 - Operator 41

TruBend Series 5000 - Maintenance 42

Advanced Bending Applications 43

Programming Classes TruTops Laser Programming 44

TruTops Tube and Tube Design Programming 45

TruTops Punch Programming 46

Advanced TruTops Punch Programming 47

TruTops Bend Programming 48

TruTops Boost HomeZone Programming 49

TruTops Boost Laser Programming 50

TruTops Boost Punch Programming 51

TruTops Boost Bend Programming 52

TruTops Boost Design Programming 53

TruMark Classes TruMark - Operator and QuickFlow 54

TruMark - Operator and TruTops Mark Programming 55

Advanced TruMark Applications 56

Miscellaneous Classes Sheet Metal Design 57

Smart Glasses* 58




Operator CoursesClass Training Machine Course DurationTruPunch 1000/2000 Operator TruPunch 2000 4 days (4.5 days with automation)TruPunch 2020 Operator (customer-site only) TruPunch 2020 3 daysTruPunch 3000/5000 Operator TruPunch 5000 4 days (4.5 days with automation)SheetMaster Compact Operator TruPunch 0.5 daysSheetMaster Operator TruPunch 0.5 days

Maintenance CoursesClass Training Machine Course DurationTruPunch 2000 Maintenance TruPunch 2000 4.5 daysTruPunch 3000 Maintenance (customer-site only) TruPunch 3000 4.5 daysTruPunch 5000 Maintenance TruPunch 5000 4.5 days

Course Schedule4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.3 days: Tuesday through Thursday 8:00 a.m.- 4:00 p.m.

Cost4.5 days: $2,500.004 days: $2,200.003 days: $1,650.00 0.5 day: $400.00On-site: $10,000.00 (1 week) (+ expenses)

Operator CoursesClass Training Machine Course DurationTruLaser 1030 Operator/online* TruLaser 1030 4 days TruLaser 1030 fiber Operator/online* TruLaser 1030 fiber 4 daysTruLaser 2025/2030 Operator TruLaser 2025/2030 customer site onlyTruLaser 2030 fiber Operator TruLaser 2030 4 daysTruLaser 3030 Classic Operator TruLaser 3030 Classic 4 daysTruLaser 3030 Operator TruLaser 3030 4 daysTruLaser 3030 fiber/5030 fiber Operator TruLaser 3030 fiber/5030 fiber 4 days (4.5 days with automation)TruLaser RotoLas Operator with Tube Design TruLaser with RotoLas 4 daysTruLaser Tube 5000 Operator TruLaser Tube 5000 4.5 days TruLaser Tube 7000 Operator TruLaser Tube 7000 4.5 days

LiftMaster Compact with TruStore and PartMaster* 0.5 day

Maintenance CoursesClass Training Machine Course DurationTruLaser 1030 Maintenance TruLaser 1030 4 daysTruLaser 1030 fiber Maintenance TruLaser 1030 fiber 3.5 daysTruLaser 2025/2030 Maintenance 1, 2 TruLaser 2025/2030 customer site onlyTruLaser 3030 Classic Maintenance 1, 2 TruLaser 3030 Classic 4.5 daysTruLaser 3030 Maintenance 1, 2 TruLaser 3030 4.5 daysTruLaser 3030/5050 fiber Maintenance TruLaser 3030 fiber/5030 fiber 4 daysTruLaser Tube 7000 Maintenance 1 TruTube 7000 3 daysTruLaser Tube 7000 Maintenance 2 TruTube 7000 5 days*The 2-part Maintenance Courses can be taken in two consecutive weeks or with a break in between.

Advanced CoursesClass Training Machine Course DurationAdvanced Laser Applications All TruLaser machines 2 days

Course Durations5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Friday 8:00 a.m.-4:00 p.m.4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.4 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday: 8:00 a.m.-4:00 p.m.3.5 days: Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.3 days: Tuesday through Thursday 8:00 a.m.- 4:00 p.m.2 days: start days and times vary 0.5 day: Friday 8:00 a.m.- 12:00 p.m.

Cost5 days: $3,300.00, 4.5 days: $2,500.00, 4 days: $2,200.00, 3.5 days: $2,000.00, 3 days: $1,650.00, 2 days: $1,200.00, 0.5 day: $400.00


TruLaser - Operator & Maintenance TruPunch - Operator & Maintenance

Operator CoursesClass Training Machine Course DurationTruBend Series 5000 Operator TruBend Series 5000 4.5 daysTruBend Series 7000 Operator TruBend Series 7000 3.5 daysTruBend Series 3000 Operator TruBend Series 3000* Self-paced CD-ROM Tutorial*

Maintenance CoursesClass Training Machine Course DurationTruBend Series 5000 Maintenance TruBend Series 5000 3.5 days

Course Schedule4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.3.5 days: Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.

Cost4.5 days: $2,500.003.5 days: $2,000.00

TruBend - Operator & Maintenance




Operator CoursesClass Training Machine Course DurationTruTops Laser Programming All TruLaser machines 4.5 daysTruTops Laser Tube & TubeDesign TruLaser Tube 5000/7000 4.5 daysTruTops Punch Programming All TruPunch machines 4.5 days Advanced TruTops Punch All TruPunch machines 3 daysTruTops Bend Programming All TruBend machines 4.5 days TruTops Boost HomeZone Programming All machines 0.5 daysTruTops Boost Laser Programming All TruLaser machines 4 days TruTops Boost Punch Programming All TruPunch machines 4 days TruTops Boost Bend Programming All TruBend machines 4 days TruTops Boost Design Programming Online 12 hours

Course Schedule4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.3.5 days: Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.

Cost4.5 days: $2,500.004 days: $2,200.003 days: $1,650.00 0.5 day: $400.0012 hours: $700.00

Programming - All ClassesOperator CoursesClass Training Machine Course DurationSheet Metal Design All TRUMPF machines 3 days

Course ScheduleClass Times: Tuesday 8:00 a.m.-4:00 p.m.; Wednesday 8:00 a.m.-4:00 p.m.; Thursday 8:00 a.m.-4:00 p.m.

CostThe cost for the Sheet Metal Design class held at TRUMPF is $3,500 per person. 10% discount for the 2nd person; 25% discount for 3 or more people except for the 1st person.

The cost for training at the customer site is $16,500, plus instructor’s travel expenses, the estimated total amount is $19,500.

Sheet Metal DesignClass Training Machine Course DurationSmart Glasses* Smart Glasses 0.5 day

Course Schedule Class Times: Friday 8:00 a.m.-12:00 p.m.

Cost0.5 day: $400.00


Sheet Metal Design

Smart GlassesTruMark - Operator & ProgrammingClass Training Machine Course Duration TruMark Operator with QuickFlow TruMark Series 5000 4.5 daysTruMark Operator with TruTops Mark TruMark Series 5000 3 daysAdvanced TruMark Applications All TruMark machines 2 days

Course Schedule4.5 days: Monday 9:00 a.m.-4:00 p.m.; Tuesday through Thursday 8:00 a.m.-4:00 p.m.; Friday 8:00 a.m.-12:00 p.m.3 days: Tuesday through Thursday 8:00 a.m.- 4:00 p.m.2 days: start days and times vary

Cost4.5 days: $2,500.003 days: $1,650.00 2 days: $1,200.00




TruLaser 1030

COURSE DESCRIPTIONThe TruLaser 1030 Operator Course is intended for operators who have limited or no prior laser operating experience. The goal of this course is to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will obtain a working knowledge of material cutting, gain experience with processing parameters, and perform fundamental operations. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate and improve cut quality, and carry out basic preventive maintenance tasks.

TARGET AUDIENCEMachine operators

PREREQUISITESGood mechanical aptitude, general knowledge of CNC control, and familiarity with measuring tools

Operator (also available online)

COURSE DURATION4 days

OBJECTIVESn Demonstrate safe laser work practices and operate the laser in a safe mannern Name all machine hardware components and their functionsn Name the functions and identify major components on the cutting headn Identify HMI operator interface components and function menusn Perform machine start-up and shut-down operationsn Remove, disassemble and reassemble the laser cutting head n Clean cutting lens and perform maintenance on the cutting headn Perform nozzle alignment and focus testn Import and manage part programsn Modify technology tablesn Identify preventive maintenance pointsn Carry out preventive maintenance tasks as scheduled

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Overview of machine hardware components and functionsn Discuss major processors and FocusLinen Overview of HMI control panel components and interface n Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform focus testn Practice running productionn Practice cutting techniques

n Introduction to laser technology tables: - read and understand TC_Laser_ON statement - LTT breakdowns - modify LTT parameters, restore to default values - create new LTTs, rename LTTsn Introduction to part program management: - import/load a program from a different source - edit, split, and store part programsn Discuss how to apply Flexible-Entry to resume cuttingn Demonstrate how to create production plansn Discuss variables that affect cut qualityn Overview of various cutting techniquesn Review of additional maintenance points and schedulesn Discuss most common cutting problems and solutions

For the online version (see agenda): n 1-hr virtual classroom (with an instructor) per dayn Self-paced, hands-on practices/assignments on the machine

COURSE DESCRIPTIONThe TruLaser 1030 fiber Operator Course is intended for operators who have limited or no prior laser operating experience. The goal of this course is to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will obtain a working knowledge of material cutting, gain experience with processing parameters, and perform fundamental operations. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate and improve cut quality, and carry out basic preventive maintenance tasks.



COURSE DURATION

4 days

OBJECTIVESn Demonstrate safe laser work practices and operate the laser in a safe mannern Name all machine hardware components and their functionsn Name the functions and identify major components on the cutting unitn Identify HMI operator interface components and function menusn Perform machine start-up and shut-down operationsn Remove, disassemble and reassemble the laser cutting head n Clean cutting lens and perform maintenance on the cutting headn Perform nozzle alignment and focus testn Import and manage part programsn Modify technology tablesn Identify preventive maintenance pointsn Carry out preventive maintenance tasks as scheduled

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Overview of machine hardware components and functionsn Discuss major processors and FocusLinen Overview of HMI control panel components and interface n Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting unit: - components on the cutting unit - remove and reassemble the cutting unitn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform focus testn Practice running productionn Practice cutting techniques

n Introduction to laser technology tables: - read and understand TC_Laser_ON statement - LTT breakdowns - modify LTT parameters, restore to default values - create new LTTs, rename LTTsn Introduction to part program management: - import/load a program from a different source - edit, split, and store part programsn Discuss how to apply Flexible-Entry to resume cutting n Demonstrate how to create production plansn Discuss variables that affect cut qualityn Overview of various cutting techniquesn Review of additional maintenance points and schedulesn Discuss most common cutting problems and solutions

For the online version (see agenda): n 1-hr virtual classroom (with an instructor) per dayn Self-paced, hands-on practices/assignments on the machine

TruLaser 1030 fiber Operator (also available online)




TruLaser 2025/2030

COURSE DESCRIPTIONThe TruLaser 2025/2030 Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning laser cutting fundamentals, controls and material processing capabilities, various cutting techniques, and working with cutting parameters. Students will also learn how to carry out operator responsibilities. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate cut quality, maximize machine cutting performance, and produce high-quality cut parts.



Operator (customer site only)

COURSE DURATION4.5 days

OBJECTIVESn Demonstrate safe laser work practices and operate the laser in a safe mannern Summarize the laser cutting processn Identify MMC operator panel components and function menusn Perform machine start-up, warm-up, and shut-down proceduresn Remove, disassemble, and reassemble the laser cutting head n Clean cutting lens and perform maintenance on the cutting headn Perform nozzle alignment and focus testn Import, split, and manage part programsn Modify technology tablesn Apply cutting techniquesn Create production plansn Apply Flex-entryn Identify preventive maintenance pointsn Carry out preventive maintenance tasks as scheduled

COURSE AGENDAn Ov laser hazards and :

COURSE AGENDAn Introduction to laser hazards and laser safety work practicesn Introduction to MMC control panel components and interfacen Overview of major processors and FocusLinen Demonstrate and practice machine operations: - start up the machine - shut down the machinen Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform a focus test

n technology tables and processing parameters that affect cut qualityn Introduction to part program management: - import/load a program from a different source - edit, split, and store part programs

COURSE AGENDAn Overview of laser hazards and safe laser work practicesn Introduction to MMC control panel components and interfacen Discuss major processors and FocusLinen Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform a focus testn Practice running productionn Practice cutting techniques

n Introduction to laser technology tables: - read and understand TC_Laser_ON statement - LTT breakdowns - modify LTT parameters, restore to default values - create new LTTs, rename LTTsn Introduction to part program management: - import/load a program from a different source - edit, split, and store part programsn Discuss how to apply Flexible-Entry to resume cutting n Demonstrate how to create production plansn Practice cutting techniquesn Discuss variables that affect cut qualityn Overview of various cutting techniquesn Review of additional maintenance points and schedulesn Discuss most common cutting problems and solutions

COURSE DESCRIPTIONThe TruLaser 2030 fiber Operator Course is intended for operators who have limited or no prior laser operating experience. The goal of this course is to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will obtain a working knowledge of material cutting, gain experience with processing parameters, and perform fundamental operations. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate cut quality, improve cut quality, and carry out basic preventive maintenance tasks.


PREREQUISITESGood mechanical aptitude, general knowledge of CNC, and familiarity with measuring tools


OBJECTIVES ■ Demonstrate safe laser work practices and operate the laser in a safe manner

■ Name all machine hardware components and their functions ■ Identify major components and their functions on the cutting unit ■ Identify HMI operator interface components and function menus ■ Perform machine start-up and shut-down operations ■ Remove, disassemble and reassemble the laser cutting head ■ Clean safety lens and perform maintenance on the cutting head ■ Perform nozzle alignment and focus test ■ Set up and apply nozzle changer options ■ Import and manage part programs ■ Use ShopFloor programming to create and process parts ■ Modify technology tables ■ Identify preventive maintenance points ■ Carry out preventive maintenance tasks as scheduled

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Overview of machine hardware components and functionsn Discuss major processors and FocusLinen Overview of HMI control panel components and interfacen Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting unit: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the safety lens - perform nozzle alignment - perform focus testn Practice running productionn Practice cutting techniques

n Introduction to laser technology tables: - read and understand TC_Laser_ON statement - LTT breakdowns - modify LTT parameters, restore to default values - create new LTTs, rename LTTsn Introduction to the nozzle changer: - properly set up and edit nozzle changer parametersn Introduction to part program management: - import/load a program from a different source - edit and store part programsn Discuss how to apply Flexible-Entry to resume cutting n Demonstrate how to create production plansn Discuss variables that affect cut qualityn Overview of various cutting techniquesn Review of additional maintenance points and schedulesn Discuss most common cutting problems and solutions

TruLaser 2030 fiberOperator




Classic

COURSE DESCRIPTIONThe TruLaser 3030 Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning laser cutting fundamentals, controls and material processing capabilities, various cutting techniques, and working with cutting parameters. Students will also learn how to carry out operator responsibilities. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate cut quality, maximize machine cutting performance, and produce high-quality cut parts.



Operator


OBJECTIVESn Demonstrate safe laser work practices and operate the laser in a safe mannern Name all machine hardware components and their functionsn Identify HMI operator interface components and function menusn Perform machine start-up, warm-up, and shut-down proceduresn Remove, disassemble, and reassemble the laser cutting head n Clean cutting lens and perform maintenance on the cutting headn Perform nozzle alignment and focus testn Import, split, and manage part programsn Modify technology tablesn Apply cutting techniques n Identify preventive maintenance pointsn Carry out preventive maintenance tasks as scheduled

COURSE AGENDA

TruLaser 3030

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Introduction to laser principles and TRUMPF laser designn Machine hardware components and their characteristicsn Discuss major processors and FocusLinen Overview of HMI control panel components and interfacen Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform a focus test


14 860-255-6068 / [email protected]

TruLaser 3030

COURSE DESCRIPTIONThe TruLaser 3030 Classic Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning laser cutting fundamentals, controls and material processing capabilities, various cutting techniques, and working with cutting parameters. Students will also learn how to carry out operator responsibilities. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate cut quality, maximize machine cutting performance, and produce high-quality cut parts.




OBJECTIVESn Demonstrate safe laser work practices and operate the laser in a safe mannern Summarize the laser cutting processn Identify HMI operator panel components and function menusn Perform machine start-up, warm-up, and shut-down proceduresn Remove, disassemble, and reassemble the laser cutting head n Clean cutting lens and perform maintenance on the cutting headn Perform nozzle alignment and focus testn Import, split, and manage part programsn Modify technology tablesn Apply cutting techniquesn Create production plansn Apply Flex-entryn Identify preventive maintenance pointsn Carry out preventive maintenance tasks as scheduled

COURSE AGENDA

COURSE AGENDA

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Overview of HMI control panel components and interfacen Discuss major processors and FocusLinen Demonstrate and practice machine operations: - start up the machine - shut down the machinen Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform a focus testn Practice running productionn Practice cutting techniques


Operator




Operator

TruLaser 5030 fiber

COURSE DESCRIPTIONThe TruLaser 3030 fiber Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning laser cutting fundamentals, controls and material processing capabilities, various cutting techniques, and working with cutting parameters. Students will also learn how to carry out operator responsibilities. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate cut quality, maximize machine cutting performance, and produce high-quality cut parts.





COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Machine hardware components and their characteristicsn Discuss major processors and FocusLinen Overview of HMI control panel components and interface n Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting unit: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform focus testn Practice running productionn Practice cutting techniques


COURSE DESCRIPTIONThe TruLaser 5030 fiber Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning laser cutting fundamentals, controls and material processing capabilities, various cutting techniques, and working with cutting parameters. Students will also learn how to carry out operator responsibilities. Upon completion of this course, students will possess the skills to operate the laser in a safe manner, evaluate cut quality, maximize machine cutting performance, and produce high-quality cut parts.





COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Overview of machine hardware components and functionsn Discuss major processors and FocusLinen Overview of HMI control panel components and interface n Perform basic machine operations: - start up the machine - shut down the machinen Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Overview of operator’s responsibilities: - clean the cutting lens - perform nozzle alignment - perform focus testn Practice running productionn Practice cutting techniques


TruLaser 3030 fiberOperator




Operator

TruLaser Tube 7000

COURSE DESCRIPTIONThe TruLaser Tube 7000 Operator Course is intended for customer operators who have limited or no laser operating experience. The goal of this course is to provide students with essential knowledge and skills to successfully cut tubes and profiles. Students will obtain a working knowledge of cutting techniques and processing parameters (Tech Tables). Upon completion of this course, students will successfully operate the machine safely and efficiently, manage/prepare part programs, manage stocks, modify tube layouts, evaluate cut quality, improve cut quality, and carry out basic preventive maintenance tasks.




OBJECTIVESn Demonstrate safe laser and electrical work practice when operating TRUMPF TruLaser Tube 7000n Identify major machine sub-assembliesn Discuss laser principles and design and the cutting processn Identify control components on the MMC operator paneln Perform machine start-up, warm-up, and shut-down operationsn Run loading and unloading unitn Perform removing and reassembling of the laser cutting head and inspect and clean the cutting lensn Perform nozzle alignment and focus testn Manage NC programsn Modify technology tables and prepare workpieces for productionn Manage/modify stock inventoriesn Create, modify, export, import tube layoutsn Successfully generate production plansn Load tubes automatically with LoadMaster

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Discuss TRUMPF laser principles and design: - laser characteristics - RF excitation principles - laser cutting processn Discuss major machine sub-assemblies and their functionsn Discuss MMC control componentsn Discuss five major processors and ControlLinen Demonstrate basic machine operations: - start up the machine - warm up the laser - shut down the machine - operate the loading and unloading unitn Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Perform maintenance on the cutting head: - clean the cutting lens

n Overview of operator’s responsibilities: - align the nozzle - perform a focus testn Introduction to laser technology tables: - read and understand TC_Laser_ON statement - LTT breakdowns - modify LTT parameters, restore to default values - create new LTTs, rename LTTs n Discuss MC part programs management: - import/call up a program from a different source - edit part programsn Overview stock inventories managementn Review tube layouts: create, modify, export, importn Demonstrate how to create production plansn Demonstrate how to use the LoadMaster (optional)n Practice cutting techniques

TruLaser Tube 5000

COURSE DESCRIPTIONThe TruLaser Tube 5000 Operator Course is intended for customer operators who have limited or no laser operating experience. The goal of this course is to provide students with essential knowledge and skills to successfully cut tubes and profiles. Students will obtain a working knowledge of cutting techniques and processing parameters (Tech Tables). Upon completion of this course, students will successfully operate the machine safely and efficiently, manage/prepare part programs, manage stocks, modify tube layouts, evaluate cut quality, improve cut quality, and carry out basic preventive maintenance tasks.




OBJECTIVESn Demonstrate safe laser and electrical work practice when operating TRUMPF TruLaser Tube 5000n Identify major machine sub-assembliesn Discuss laser principles and design and the cutting processn Identify control components on the MMC operator paneln Perform machine start-up, warm-up, and shut-down operationsn Run loading and unloading unitn Perform removing and reassembling of the laser cutting head and inspect and clean the cutting lensn Perform nozzle alignment and focus testn Manage NC programsn Modify technology tables and prepare workpieces for productionn Manage/modify stock inventoriesn Create, modify, export, import tube layoutsn Successfully generate production plansn Load tubes automatically with LoadMaster

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Discuss TRUMPF laser principles and design: - laser characteristics - RF excitation principles - laser cutting processn Discuss major machine sub-assemblies and their functionsn Discuss MMC control componentsn Discuss five major processors and ControlLinen Demonstrate basic machine operations: - start up the machine - warm up the laser - shut down the machine - operate the loading and unloading unitn Overview of the cutting head: - components on the cutting head - remove and reassemble the cutting headn Perform maintenance on the cutting head: - clean the cutting lens

n Overview of operator’s responsibilities: - align the nozzle - perform a focus testn Introduction to laser technology tables: - read and understand TC_Laser_ON statement - LTT breakdowns - modify LTT parameters, restore to default values - create new LTTs, rename LTTs n Discuss MC part programs management: - import/call up a program from a different source - edit part programsn Overview stock inventories managementn Review tube layouts: create, modify, export, importn Demonstrate how to create production plansn Demonstrate how to use the LoadMaster (optional)n Practice cutting techniques

Operator




TruLaser RotoLas

COURSE DESCRIPTIONThe TruLaser RotoLas Operator with TruTops Tube Programming course is intended for customers who already have experience running TRUMPF lasers and are ready to use their RotoLas option. The goal of the course is to provide students with essential technical and practical knowledge necessary to run RotoLas, draw parts using the TruTops Tube software, and produce satisfactory RotoLas parts. Students will obtain a working knowledge of tube cutting fundamentals and operation, and how to program with TruTops Tube. Upon completion of this course, students will possess the required skills to operate RotoLas in a safe manner, maximize tube material processing capabilities, and successfully produce tube parts.

TARGET AUDIENCEStudents attend in teams with 1 operator and 1 programmer

PREREQUISITESTruLaser Operator and/or TruTops Laser Programming courses preferred. Familiarity with CAD drawings is a plus.


OBJECTIVESn Identify RotoLas hardware componentsn Setup machine and run spatter guards, support disc, and shimsn Add and remove coversn Reference the chuck and identify automatic chuck key functionsn Add and remove support arms and jaws for clampingn Locate different positions of the chuck n Create tube profiles and draw standard intersectionsn Create and save GEOs, ROTs, RPFs, VLG, RMT, LSTn Create tool pathsn Import .TEO from TubeDsignn Modify contour approaches and withdraws, piercing, and tool pathn Create NC coden Setup machine and run tube programsn Identify maintenance points

COURSE AGENDAn Overview of laser safety n Discuss TRUMPF RotoLas theories and designn Demonstrate and practice: - set-up the machine, remove pallets and covers, change clamping jawsn Demonstrate how to cut shims, spatter guards, support, discs, etc. n Review table modification options for loading, clamping, etc.n Discuss how to apply adapters and extensions to laser headn Overview of loading support fixture and discn Overview of {Setup} functions to set manual NC stop, dead areas, home position, etc.n Overview of TruTops Tube software interface, applications, components and their functions, and sequencen Demonstrate and practice how to import and export files n Overview of the {Drawing} Application: create drawings with for round, square, rectangular tubesn Discuss different ways to use 3D viewer to review drawings

n Overview of file management: manage and save drawings (files)n Discuss how to apply tube measuren Demonstrate and practice how to create and edit tube profilesn Demonstrate and practice how to draw standard intersectionsn Demonstrate and practice how to create GEO, ROT, RPF, VLG, RMT, and LSTn Discuss different ways to create and modify tool pathn Overview of various technology applications: - processing strategies, processing extrasn Demonstrate and practice how to modify contour approaches and withdrawals, and MicroJointsn Discuss how to import *.TEO from TubeDesign n Practice setting up the machine and running tube programsn Practice tube cutting techniquesn Discuss various maintenance points

Operator with TruTops Tube Programming

COURSE DESCRIPTIONThis Operator Course is intended for customers with the LiftMaster Compact and the TruStore and/or PartMaster options. Students will learn the critical skills and knowledge to set up the LiftMaster for automatic production. In addition, students will learn the specifications and capabilities of the TruStore and PartMaster and how to operate and cycle the conveyor system to maximize the unloading of parts and scrap material. Upon completion of this half-day course, students will be able to create production plans, packages, and inventories to make production fully automatic. The students will also learn how to modify suction cups and transport options as well as troubleshoot the most common mechanical problems associated with suction cups and loading mechanisms.


PREREQUISITESTruLaser Operator Training Course

COURSE DURATION0.5 day

OBJECTIVESn Identify components on the LiftMaster Compact, TruStore, and/or PartMastern Switch the LiftMaster on and offn Create and execute production plansn Create and change inventoryn Perform manual handlingn Modify suction cups and transportation optionsn Set up sheet loading optionsn Operate LiftMaster in semi-automatic and manual moden Reset E-Stop buttonn Troubleshoot problems related to suction cupsn Identify the components and specifications on the TruStore and PartMastern Cycle PartMaster conveyor systemn Unload parts and scrap incrementally with the PartMaster

COURSE AGENDAn Overview of LiftMaster Compact, TruStore, and/or PartMaster - discuss technical data and components on the LiftMaster - discuss technical data and components on the TruStore - discuss technical data and components on the PartMastern Perform basic operations: - switch the LiftMaster Compact on and off - switch the TruStore and/or PartMaster on and offn Demonstrate and practice how to: - create and execute production plan - create and change inventory - create and modify production optionsn Discuss how to modify suction cup layoutsn Overview sheet loading options and modificationsn Demonstrate operating LiftMaster Compact in different modes: - semi-automatic mode - tip mode

n Demonstrate how to operator the TruStore in manual moden Discuss how to reset the E-stopn Discuss how to modify incorrect material thicknessn Demonstrate and practice sheet measuringn Overview of automatic sheet separationn Overview of various maintenance points and schedules n Review of PartMaster conveyor belt cycles: - singularly - concurrently (to maximize unloading) - incrementallyn Practice running LiftMaster Compact with the TruStore and/or the PartMaster

LiftMaster Compact with TruStore

Operatorand PartMaster




Maintenance

COURSE DESCRIPTIONThe TruLaser 1030 Maintenance Course is intended for customer maintenance and/or service personnel. The goal of this course is to provide students with essential knowledge and skills to successfully perform maintenance on the laser system and the machine, including the cutting unit, Lanny Valve, cooling water circuit, pneumatic panel, pallet changer, catcher, and compact dust extractor. Students will also be able to verify beam quality and obtain baseline power. Upon completion of the course, the students will be able to maintain their machines and troubleshoot common machine problems with schematics.

TARGET AUDIENCEPersonnel with maintenance responsibility

PREREQUISITESBasic on-the-job laser/electrical maintenance experience


OBJECTIVESn Follow safety guidelines and demonstrate safe work practicesn Identify control components on the HMIn Remove and clean the safety lensn Remove, inspect, and replace the cutting unitn Perform tape shot (nozzle alignment) and focus testn Perform maintenance on the Lanny Valve and identify error LEDsn Verify beam qualityn Identify maintenance tasks for the cooling water circuit, pneumatic panel, and the dust extractorn Reset pallet homing position, check chain tension, and reset the index sensorsn Perform maintenance on the catcher, slat replacement, and cutting sheet stopsn Read TRUMPF schematics for troubleshooting purposes

COURSE AGENDAn Overview of laser and electrical hazards and safe work practicesn Overview of machine layout, machines sub-assembliesn Discuss machine standard features/special optionsn Discuss TRUMPF laser and TruDisk resonator design theoryn Overview of control elements on the HMI n Perform basic machine operationsn Discuss the {Setup} function menu for maintenance tasksn Review of maintenance tasks on the cutting head: - remove and clean the safety glass - perform tape shot - perform and evaluate focus testn Overview of laser air cleaner maintenance, removal, and replacementn Review of maintenance tasks on the Lanny Valve: - check Lanny Valve condition on the HMI - replace the Lanny Valve - clean the filter screens

n Discuss how to verify beam qualityn Review of maintenance points on the chiller unit, pneumatic panel, and the dust extractorn Overview of maintenance points the pallet changer: - reset pallet homing position - check pallet chain tension - replace/adjust pallet index sensorsn Discuss energy chain inspection and maintenancen Discuss axis guide rail cleaning and lubrication maintenance n Review of maintenance tasks on the catcher, slats (replacement), and cutting sheet stopsn Review of light barrier maintenance and alignmentn Discuss most common machine problems and solutions: - {Diagnostics} function menu - how to read an error message - how to read TRUMPF schematics - create MIO files

TruLaser 1030 fiber

COURSE DESCRIPTIONThe TruLaser 1030 Maintenance Course is intended for customer maintenance and/or service personnel. The goal of this course is to provide students with essential knowledge and skills to successfully perform maintenance on the laser system and the machine, including the cutting head, optics, Lanny Valve, cooling water circuit, pneumatic panel, pallet changer, catcher, and compact dust extractor. Students will also be able to verify beam positions and obtain baseline power data. Upon completion of the course, students will be able to maintain their machines and troubleshoot common machine problems with schematics.




OBJECTIVESn Follow safety guidelines and demonstrate safe work practicesn Identify control components on the HMIn Remove and clean the cutting headn Perform tape shot (nozzle alignment) and focus testn Identify external optics and clean themn Perform maintenance on the Lanny Valve and identify error LEDsn Verify beam positionsn Obtain baseline power data with the Primes Pocket Monitorn Identify maintenance tasks for the cooling water circuit, pneumatic panel, and the dust extractorn Reset pallet homing position, check chain tension, and reset the index sensorsn Perform maintenance on the catchern Read TRUMPF schematics for troubleshooting purposes

COURSE AGENDAn Overview of laser hazards and discuss safe laser work practicesn Overview of electrical hazards and safe electrical work practicesn Overview of machine layout, machines sub-assembliesn Discuss machine standard features/special optionsn Discuss TRUMPF laser and TruCoax resonator design theoryn Overview of control elements on the HMI n Perform basic machine operations: - starting up and shutting down the machine - jog axes with 3 different methodsn Discuss the {Setup} function menu for maintenance tasksn Review of maintenance tasks on the cutting head: - remove and clean the cutting lens - perform tape shot - perform and evaluate focus testn Review of maintenance tasks on the optics: - clean the external optics - clean the FocusLine filtern Review of maintenance tasks on the Lanny Valve:

- check Lanny Valve condition on the HMI - replace the Lanny Valve - clean the filter screensn Discuss how to verify beam positionsn Demonstrate how to obtain baseline power data with the Primes Pocket Monitorn Review of maintenance points on the chiller unit, pneumatic panel, and the dust extractorn Overview of maintenance points the pallet changer: - reset pallet homing position - check pallet chain tension - replace/adjust pallet index sensorsn Review of maintenance tasks for the catchern Discuss most common machine problems and solutions - {Diagnostics} function menu - how to read an error message - how to read TRUMPF schematics - create MIO files

TruLaser 1030Maintenance




COURSE DESCRIPTIONTruLaser 2025/2030 Maintenance 2 is the second part in TRUMPF’s two-part Maintenance Training course series. This course focuses on maintenance tasks related to mechanical components such as the RF generator, TASC controller, modular cabinets, ControlLine, bus systems, the Gateway module, and loading and unloading unit. The goal of this course is to provide students with essential knowledge and skills to carry out proper maintenance to keep the machine at peak performance. Upon completion of this course, students will be able to perform all required maintenance tasks on the machine and troubleshoot common machine-related problems with schematics.


PREREQUISITESTruLaser 2025/2030 Maintenance - 1 Training Course

COURSE AGENDAn Overview of electrical and RF hazards n Discuss safe electrical and RF work practicesn Introduction to RF cabinet: - discuss RF theory - discuss the functions and characteristics of individual RF sub- assemblies - review of maintenance tasks in the RF sub-assemblies - calibrate RF characteristic curves - troubleshoot RF generator faults with error listn Overview of the TASC controller: - explain the role of TASC in the laser control - analyze the functions of various circuit boards - troubleshoot TASC controller faults by means of error listn Overview of layout and components inside the modular cabinetn Introduction to the bus systems, including TRUMPF bus, ProfiBus, and ASI bus

TruLaser 2025/2030Maintenance - 2 (customer site only)


OBJECTIVES n Identify potential electrical and RF hazards during maintenancen Demonstrate safe electrical and RF work practices when performing maintenance on TruLaser 2025/2030 machinesn Perform maintenance in the RF cabinet and troubleshoot RF generator-related faultsn Explain the TASC and its role in laser control and troubleshoot TASC controller faultsn Identify the layout and components in the modular cabinet n Summarize different functions of the three bus systems n Properly set the Gateway modulen Identify ControlLine functions and troubleshoot ControlLine errorsn Perform maintenance on the loading and unloading unitn Identify TRUMPF schematic symbols and read schematicsn Troubleshoot machine problems with schematics

n Review of maintenance tasks on the Gateway module: - check digital inputs, check analog inputs, error counter, assign addressn Discuss ControlLine functions and common faultsn Introduction to the loading and unloading unit: - perform maintenance on suction cups - perform maintenance on the lift chain - perform maintenance on the Z-axis motorn Introduction to schematics: - identify TRUMPF schematic symbols - identify major sections in TRUMPF schematics - practice tracing signals using the schematicsn Discuss most common machine problems and solutions

TruLaser 2025/2030

COURSE DESCRIPTIONTruLaser 2025/2030 Maintenance 1 is the first course in TRUMPF’s two-part Maintenance Training course series. This course focuses on the laser system and optics. The goal of this course is to provide students with knowledge and skills to carry out proper maintenance tasks on the laser system, including cleaning internal and external optics, beam delivery alignment, and other key preventive maintenance points. Students are also expected to learn basic troubleshooting techniques and strategies to quickly identify laser-related problems and reduce machine down time to a minimum.


PREREQUISITESTruLaser 2025/2030 Operator Course, or on-the-job laser/electrical maintenance experience

Maintenance - 1 (customer site only)


OBJECTIVESn Identify potential laser and electrical hazards during maintenancen Demonstrate safe laser and electrical work practices when performing maintenance on TruLaser 2025/2030 machinesn Identify machine components and subassembliesn Discuss laser theory and the design of the coax beam generatorn Perform standard start-up, warm-up, and shut-down proceduresn Perform basic maintenance on the cutting headn Perform basic maintenance on the gas systemn Perform basic maintenance on the vacuum systemn Perform beam alignment and mode shotn Collect baseline power datan Perform maintenance on beam bellowsn Identify all maintenance tasks as scheduledn Troubleshoot laser system-related problems

COURSE AGENDAn Overview of laser and electrical hazardsn Discuss safe laser and electrical work practicesn Introduction to TRUMPF laser principles and design: - laser beam characteristics - RF excitation theory - resonator theory and design - the cutting processn Discuss major processors and FocusLinen Perform maintenance on the cutting head: - components on the cutting head - remove and install the cutting head - clean the focus lens - perform nozzle alignment - perform focus testn Introduction to MMC menus for maintenance purposes

n Perform basic machine operations: - start up the machine - shut down the machine - warm up the lasern Introduction to external optics/mirrors: - identify different types of external optics/mirrors - properly clean external optics/mirrorsn Perform alignment of beam on the beam delivery pathn Successfully perform mode shots and analyze the quality of mode shotsn Successfully use the Primes Pocket Monitor to collect laser power baseline datan Introduction to beam bellows and how to check pressure n Overview of additional maintenance tasks associated with laser optics, including the chiller and the vacuum systemn Discuss most common machine problems and solutions




COURSE DESCRIPTIONTruLaser 3030 Classic Maintenance 2 is the second part in TRUMPF’s two-part Maintenance Training course series. This course focuses on maintenance tasks related to mechanical components such as the RF generator, TASC controller, modular cabinets, ControlLine, pallet changer, and the safety circuit. The goal of this course is to provide students with essential knowledge and skills to carry out proper maintenance to ensure fault-free machine operation. Upon completion of this course, students will be able to perform all required maintenance tasks on the machine and troubleshoot common machine-related problems with schematics. (*This course is intended for older classic TruLaser models with similar controls.)


PREREQUISITESTruLaser 3030 Maintenance - 1 Training Course


OBJECTIVESn Identify potential electrical and RF hazards during maintenancen Demonstrate safe electrical and RF work practices when performing maintenance on TruLaser 3030 machinesn Perform maintenance on the RF cabinet and troubleshoot RF generator-related faultsn Perform maintenance inside the gas cabinetn Explain the TASC and its role in laser control and troubleshoot TASC controller faultsn Troubleshoot BOSCH I/O module-related faultsn Identify ControlLine functions and troubleshoot ControlLine errorsn Perform maintenance on the pallet changer and troubleshoot pallet changer faults with schematicsn Identify TRUMPF schematic symbols and read schematicsn Troubleshoot safety circuit with schematicsn Troubleshoot common machine problems with schematics

COURSE AGENDAn Overview of electrical and RF hazards n Discuss safe electrical and RF work practicesn Introduction to RF cabinet: - discuss RF theory - discuss the functions and characteristics of individual RF sub- assemblies - review of maintenance tasks in the RF sub-assemblies - calibrate RF characteristic curves - troubleshoot RF generator faults with error listn Perform basic maintenance on the gas and vacuum system: - set pressure on the pilot dome regulator - determine and adjust gas exchange duty cyclesn Overview of the TASC controller: - explain the role of TASC in the laser control - analyze the functions of various circuit boards - troubleshoot TASC controller faults by means of error list

TruLaser 3030

n Introduction to BOSCH I/O modulen Discuss ControlLine functions and common faultsn Introduction to schematics: - identify TRUMPF schematic symbols - identify major sections in TRUMPF schematics - practice tracing signals using the schematicsn Overview of pallet changer: - operate the pallet changer - identify components on the pallet changer - perform maintenance on the pallet changer - troubleshoot pallet changer faults with schematicsn Introduction to safety circuit and troubleshoot safety circuit faults with schematicsn Discuss most common machine problems and solutions

COURSE DESCRIPTIONTruLaser 3030 Classic Maintenance 1 is the first course in TRUMPF’s two-part Maintenance Training course series. This course focuses on the laser system and the optics. The goal of this course is to provide students with knowledge and skills to carry out proper maintenance tasks on the laser system, including cleaning internal and external optics, beam delivery alignment, and other key preventive maintenance points. Students are also expected to learn basic troubleshooting techniques and strategies to quickly identify laser-related problems in order to reduce machine down time to a minimum. (*This course is intended for older classic TruLaser models with similar controls.)


PREREQUISITESTruLaser 3030 Operator Course, or on-the-job laser/electrical maintenance experience


OBJECTIVESn Identify potential laser and electrical hazards during maintenancen Demonstrate safe laser and electrical work practices when performing maintenance on TruLaser 3030 machinesn Discuss laser theory and the design of the resonatorn Identify MMC controls and manual switch elementsn Perform standard start-up, warm-up, and shut-down proceduresn Perform basic maintenance on the cutting headn Perform beam alignmentn Perform mode shots and evaluate mode shot qualityn Collect baseline power datan Perform maintenance on resonator optics and discharge tubesn Perform laser gas leak test inside the resonatorn Identify all maintenance tasks as scheduledn Identify machine, program, material, and cutting head parametersn Troubleshoot laser system-related problems

COURSE AGENDAn Overview of laser and electrical hazardsn Discuss safe laser and electrical work practicesn Introduction to TRUMPF laser principles and design: - laser beam characteristics - RF excitation theory - resonator theory and design - the cutting processn Introduction to MMC controls and switch elementsn Perform basic machine operations: - start up the machine - shut down the machine - warm up the lasern Perform maintenance on the cutting head: - remove and install the cutting head - clean the focus lens - perform nozzle alignment - perform focus test - reset lens error

n Overview of resonator internal optics: - clean internal optics - replace internal opticsn Introduction to resonator discharge tubes: - perform a leak test - practice replacement proceduresn Mode quality evaluation shots at the cutting head including four-corner cross-hair shots (alignment)n Introduction to beam alignment: - demonstrate safe work practices - perform beam alignment proceduren Collect baseline laser power data with Primes Pocket Monitorn Review of additional maintenance pointsn Overview of machine, beam, material, processing-related parameters and their impact on cut qualityn Discuss most common machine problems and solutions

TruLaser 3030Classic Maintenance - 1

Classic Maintenance - 2




COURSE DESCRIPTIONTruLaser 3030 Maintenance 2 is the second part in TRUMPF’s two-part Maintenance Training course series. This course focuses on maintenance tasks related to mechanical components such as the RF generator, TASC controller, modular cabinets, ControlLine, bus systems, Gateway module, and pallet changer. The goal of this course is to provide students with essential knowledge and skills to carry out proper maintenance to ensure fault-free machine operation. Upon completion of this course, students will be able to perform all required maintenance tasks on the machine and troubleshoot common machine-related problems with schematics.


PREREQUISITESTruLaser 3030 (L20) Maintenance - 1 Training Course


OBJECTIVESn Identify potential electrical and RF hazards during maintenancen Demonstrate safe electrical and RF work practices when performing maintenance on TruLaser 3030 (L20) machinesn Perform maintenance inside the gas cabinet n Diagnose frequency converter related problems. n Perform maintenance on the RF cabinet and troubleshoot RF generator-related faultsn Explain the TASC and its role in laser control and troubleshoot TASC controller faultsn Identify TRUMPF schematic symbols and read schematicsn Troubleshoot common machine problems with schematicsn Identify ControlLine functions and troubleshoot ControlLine errorsn Perform maintenance on the pallet changer and troubleshoot pallet changer faults with schematics

COURSE AGENDAn Overview of electrical and RF hazards n Discuss safe electrical and RF work practicesn Perform basic maintenance on the gas and vacuum system: - set pressure on the pilot dome regulator - determine and adjust gas exchange duty cyclesn Introduction to RF cabinet: - discuss RF theory - discuss the functions and characteristics of individual RF sub- assemblies - review of maintenance tasks in the RF sub-assemblies - calibrate RF characteristic curves - troubleshoot RF generator faults with error listn Overview of the TASC controller: - explain the role of TASC in the laser control - analyze the functions of various circuit boards - troubleshoot TASC controller faults by means of error list

n Overview of layout and components inside the modular cabinetn Introduction to the bus systems, including TRUMPF bus, ProfiBus, and ASI busn Review of maintenance tasks on the Gateway modulen Introduction to TRUMPF schematics: - identify schematic symbols - identify major sections in TRUMPF schematic manual(s) - practice tracing signals using the schematics manual(s)n Discuss ControlLine functions and common faultsn Overview of the pallet changer: - operate the pallet changer - identify components on the pallet changer - perform maintenance on the pallet changer - troubleshoot pallet changer faults with schematicsn Discuss most common machine problems and solutions

TruLaser 3030Maintenance - 2

COURSE DESCRIPTIONTruLaser 3030 Maintenance 1 is the first course in TRUMPF’s two-part Maintenance Training course series. This course focuses on the laser system and the optics. The goal of this course is to provide students with knowledge and skills to carry out proper maintenance tasks on the laser system, including cleaning internal and external optics, beam delivery alignment, and other key preventive maintenance points. Students are also expected to learn basic troubleshooting techniques and strategies to quickly identify laser-related problems and reduce machine down time to a minimum.


PREREQUISITESTruLaser 3030 (L20) Operator Course, or on-the-job laser/electrical maintenance experience


OBJECTIVESn Identify potential laser and electrical hazards during maintenancen Demonstrate safe laser and electrical work practices when performing maintenance on TruLaser 3030 (L20) machinesn Identify major machine sub-assembliesn Discuss laser theory and the design of the resonatorn Identify HMI control components and function menusn Perform standard start-up, warm-up, and shut-down proceduresn Perform basic maintenance on the cutting headn Perform mode shots and evaluate mode shot qualityn Collect baseline power datan Perform mode adjustmentsn Perform maintenance on external opticsn Perform additional maintenance tasks as scheduled

COURSE AGENDAn Overview of laser and electrical hazardsn Discuss safe laser and electrical work practicesn Identify machine layout and sub-assembliesn Overview of machine features such as automatic nozzle changer, ControlLine, FlyLine, SprintLine, PierceLine, LensLine, etc.n Introduction to TRUMPF laser principles and design: - laser beam characteristics - RF excitation theory - resonator theory and design - the cutting processn Overview of HMI control elements and function menusn Perform basic machine operations: - start up the machine - shut down the machine - warm up the laser

n Overview of maintenance tasks on the cutting head: - identify components on the cutting head - remove and install the cutting head - clean the focus lens - perform nozzle alignment - perform focus test - reset lens errorn Check mode at the cutting head and 4 cornersn Collect baseline laser power data with Primes Pocket Monitor n Demonstrate mode adjustments including pre- and final adjustmentsn Demonstrate cleaning the external mirrorsn Demonstrate aligning the beam path in the work arean Review of additional maintenance pointsn Discuss most common machine problems and solutions

TruLaser 3030Maintenance - 1




COURSE DESCRIPTIONThe TruLaser 3030 fiber/5030 fiber Maintenance Course is intended for customer maintenance and/or service personnel. The goal of this course is to provide students with the essential knowledge and skills required to successfully perform maintenance and diagnostics on the disk laser, focusing optics/cutting unit, the nozzle changer, the pallet changer as well as the lubrication, cooling, and gas systems. Upon completion of the course, students will be able to diagnose and troubleshoot common laser and machine problems.




OBJECTIVESn Follow safety guidelines and demonstrate safe work practices when maintaining the TruDisk lasern Discuss basic knowledge of TRUMPF solid-state laser theoryn Identify and use control components on the HMIn Remove, inspect and clean the cutting unit/shield glassn Perform tape shot (beam-nozzle alignment) and focus testn Identify cutting unit components and diagnose issues related to focusing opticsn Perform nozzle changer calibration and routine maintenancen Check and refill/replace all lubrication fluidsn Check and replace filters for compressed air and assist/cutting gasesn Check laser functions and water conductivity levels through the TruControl laser interfacen Troubleshoot pallet changer related faults, and perform preventive maintenance tasks on this system

COURSE AGENDAn Discuss beam hazards specific to YAG solid-state lasersn Overview of machine layout and primary sub-assembliesn Overview of machine standard features/special optionsn Discuss TRUMPF solid-state laser theoryn Overview of control elements on the HMI n Perform basic machine operations:n Discuss and demonstrate routine maintenance tasks: - DetectLine option and calibration - nozzle changer alignment and calibration - pallet changer operationn Overview of the gas system: - assist gas types and properties - laser system and cutting unit aeration - filtration and pressure regulationn Overview of the lubrication system: - central lubrication; for motion unit and bearings - inspect and clean drive components - conveyor belt: lube reservoir, tubing, brush lube ports - sheet surface spray (optional)

n Overview of the pallet changer: - hydraulic system, oil pump, hoses, filters - chain tension, replacement and lubrication - indexing of the servo drive - slat cleaning and replacement - LiftMaster compact and maintenance pointsn Review of maintenance tasks of the compact dust extractor: - access and replacement of filter elements - safe laser dust disposaln Discuss maintenance tasks for the TruDisk laser: - TruControl software program and functions - pump laser unit and module replacement - evaluation of fiber optic cable (LLK) alignment and conditionn Review of electrical and control system troubleshooting: - error diagnostics on the HMI - laser cutting parameters and problems - Gateway module I/O system - electrical schematics readingn Discuss most common machine problems and solutions

5030 fiberTruLaser 3030 fiber/

Maintenance

COURSE DESCRIPTIONThe TruLaser 2030 fiber Maintenance Course is intended for customer maintenance and/or service personnel. The goal of this course is to provide students with essential knowledge and skills to successfully perform maintenance on the laser system and the machine, including the cutting unit, Lanny Valve, cooling water circuit, pneumatic panel, pallet changer, catcher, and compact dust extractor. Students will also be able to verify beam quality and obtain baseline power. Upon completion of the course, students will be able to maintain their machines and troubleshoot common machine problems with schematics.




OBJECTIVESn Follow safety guidelines and demonstrate safe work practicesn Identify control components on the HMIn Remove and clean the safety lensn Perform tape shot (nozzle alignment) and focus testn Perform maintenance on the Lanny Valve and identify error LEDsn Verify beam qualityn Set up nozzle changer and perform maintenance on the changern Identify maintenance tasks for the cooling water circuit, pneumatic panel, and the dust extractorn Reset pallet homing position, check chain tension, and reset the index sensorsn Perform maintenance on the catcher, slats replacement, and cutting sheet stopsn Read TRUMPF schematics for troubleshooting purposes

COURSE AGENDAn Overview of laser and electrical hazards and safe work practicesn Overview of machine layout, machines sub-assembliesn Overview of machine standard features/special optionsn Discuss TRUMPF TruDisk design theoryn Overview of control elements on the HMI n Perform basic machine operationsn Overview of the {Setup} function menu for maintenance tasksn Perform maintenance on the cutting unit: - remove and clean the safety glass - perform tape shot - perform and evaluate focus testn Laser air cleaner maintenance, removal, and replacementn Discuss the gas system: - assist gas types and properties - laser cutting unit aeration - filtration and pressure regulationn Demonstrate setup and maintenance on the nozzle changer

n Demonstrate how to verify beam qualityn Review of maintenance tasks on the chiller unit, pneumatic panel, and the dust extractorn Overview of maintenance points the pallet changer: - reset pallet homing position - check pallet chain tension - replace/adjust pallet index sensorsn Discuss energy chain inspection and maintenancen Discuss axis guide rail cleaning and lubrication maintenance n Review of maintenance tasks on the catcher, slats (replacement), and cutting sheet stopsn Review of light barrier maintenance and alignmentn Discuss most common machine problems and solutions - {Diagnostics} function menu - how to read an error message - how to read TRUMPF schematics - create MIO files

TruLaser 2030 fiberMaintenance




COURSE DESCRIPTIONThe TruLaser Tube 7000 Maintenance 1 Course is intended for customer maintenance and/or service personnel. The goal of this course is to provide students with the essential knowledge and skills to successfully perform maintenance on various mechanical points including the pallet changer as well as the pneumatic, electrical, lubrication, cooling, RF, and gas systems. Upon completion of the course, students will be able to diagnose and troubleshoot common machine-related problems.

TARGET AUDIENCEPersonnel with maintenance responsibilities

PREREQUISITESKnowledge about TruLaser Tube 7000 or on-the-job laser/electrical maintenance experience


OBJECTIVESn Identify potential laser and electrical hazards during maintenancen Demonstrate safe laser and electrical work practices when performing maintenance on TruLaser Tube 7000 machinesn Identify major machine sub-assembliesn Check operation values of the RF end-stage tube n Carry out maintenance on the lubrication systemn Carry out maintenance on the pneumatic systemn Replace filter elements in the dust extractor systemn Perform maintenance on the pallet changer systemn Perform maintenance on the electrical switch cabinetn Clean the lens, align the nozzle, and perform focus testn Check conductivity in the cooling systemn Perform maintenance on the vacuum systemn Identify additional maintenance tasks as scheduled

COURSE AGENDAn Overview of laser and electrical hazardsn Discuss laser and electrical safe work practicesn Overview of machine layout and sub-assembliesn Demonstrate and practice lubrication on the central lubrication system as well on the LoadMaster n Discuss maintenance tasks in the pneumatic systemn Demonstrate replacing the filters in the dust extractorn Review of maintenance tasks on various mechanical points: - magnetic coupling - rack belt, machine bed, feed-through chuck - loading table, unloading unit, LoadMastern Review of maintenance tasks inside the switch cabinetn Overview of maintenance tasks on the cutting head: - clean the lens - perform nozzle alignment - carry out focus test

n Discuss maintenance tasks in the gas supply systemn Discuss maintenance tasks in the vacuum systemn Demonstrate how to replace the vacuum pumpn Overview of maintenance tasks on the cooling water system: - check cooling water level - perform conductivity test - change water, filters n Demonstrate how to check operation values of the RF end-stage tube n Discuss most common machine problems and solutions

TruLaser Tube 7000

COURSE DESCRIPTIONThe TruLaser Tube 7000 Maintenance 2 is the second part in TRUMPF’s two-part Maintenance Training course series. This course focuses on maintenance tasks related to external optics, machine axes, motors, cylinders, light barrier, and the LoadMaster. The goal of this course is to provide students with essential knowledge and skills to carry out proper maintenance to ensure fault-free machine operation. Upon completion of this course, students will be able to perform all required maintenance tasks on the machine and troubleshoot common machine-related problems.


PREREQUISITESTruLaser Tube 7000 Maintenance - 1 Training Course


OBJECTIVESn Identify potential hazards during maintenance using the Service Moden Demonstrate laser and electrical safe work practices when performing maintenance on TruLaser Tube 7000 machinesn Perform basic maintenance on the external opticsn Perform basic maintenance on the clamping chuck and the chuck sensor. Adjust and set chuck concentricityn Perform basic adjustments on machine axesn Perform adjustment on the E-Stop camsn Perform basic maintenance on the LoadMastern Troubleshoot sensor problems on the LoadMaster with schematicsn Check machine axes initializationn Perform basic maintenance on the pneumatic cylinder and clamp gripper stoppern Check initialization on the U- and the W-axesn Perform basic maintenance on the light barrier for the unloadern Replace the buffer battery and the fan on the NCU

COURSE AGENDAn Discuss and demonstrate safe work practices under Normal and Service Moden Discuss maintenance tasks on the clamping chuckn Demonstrate and practice maintenance on machine axes: - measure backlash - reference and zero off-set the X-, Y-, Z-, and B1-axis motorsn Review of maintenance tasks on the E-Stop camsn Overview of components and loading process of the LoadMastern Overview of maintenance tasks on LoadMaster: - locate sensors with schematics - troubleshoot sensor problems with I/O diagnostics - discuss LoadMaster drive system and frequency converters - discuss the rotary encoders for machine axes - check axis initializationn Overview of maintenance tasks on the tube: - check tube stop, set up the the tube - measure and compare operating values

n Overview of the cylinder: - discuss the functions of the pneumatic cylinder - discuss the functions of the clamp gripper stoppern Discuss maintenance tasks on the U- and W-axes: - measure backlash n Demonstrate and practice maintenance on light barrier: - adjust the settings of the light barrier for the unloading unit - set the transmitter and the receiver - set the light barrier for the scrap/part removaln Demonstrate and practice replacing buffer battery and the fan on the NCUn Review of maintenance tasks on the RF system: - check sacrificial anodes, cathodes, hoses - replace the RF end-stage tuben Discuss most common machine problems and solutions

TruLaser Tube 7000Maintenance - 2Maintenance - 1




Advanced Laser

COURSE DESCRIPTIONThe Advanced Laser Applications Course is designed for the maximization of state-of-the-art cutting technologies in TRUMPF TruLaser machines. It is intended for customers who are experienced with TRUMPF TruLaser machines. Students will gain in-depth as well as comprehensive knowledge about different types of materials, different types of cutting gases, latest cutting technologies, and programming capabilities. Students will be able to customize their newly acquired knowledge specifically to their machines, increasing productivity. Upon completion of the course, students will be able to maximize TRUMPF TruLaser machine processing capabilities, flexibility, and performance to achieve the highest quality in their cut parts.

TARGET AUDIENCEOperators experienced in operating TRUMPF TruLaser machines, and/or programmers with experience in using the TruTops Laser software

PREREQUISITESTruLaser operator and/or TruTops Laser programming courses


OBJECTIVESObjectives for this course are based on the customers’ needs and requirements

COURSE AGENDAn Overview of laser safety n Overview of laser fundamentals: - laser nomenclature - laser fundamentals: beam, source, mediumn Overview of different types of laser cuttingn Overview of TRUMPF laser theories and design: - RF excitation theory and principles - coax laser theory and principles - disk laser theory and principlesn Overview of variables affecting laser cuttingn Discuss various cutting methods and techniquesn Overview of technology tables and processing parameters: - laser parameters - machine parameters - workpiece parameters - cutting parameters - piercing parameters

n Overview of laser power control: - overview of ramp cycles - modify and/or create new ramp cyclesn Discuss different ways to cut special materials: - brass - copper - customer’s special materialsn Discuss how to assess cut qualityn Overview of advanced cutting, programming, and application techniques

ApplicationsTruPunch 1000/

COURSE DESCRIPTIONThe TruPunch 1000/2000 Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning punching fundamentals, machine components and controls, material processing capabilities of the machine, tooling, and various punching techniques. Upon completion of this course, students will possess the skills to successfully run the TruPunch 1000/2000 machine in a safe manner, select the most appropriate tooling, maximize machine performance, and produce high-quality punched parts.




OBJECTIVESn Follow safe work practices and establish a safe work environment when operating the TruPunch 1000/2000 machinen Identify machine specifications and working rangesn Identify all major machine subassemblies and componentsn Identify various types of tools and set up toolingn Calculate die clearance n Turn on, reference, and shut down the machinen Operate HMI controls and manual functionsn Manage part programsn Successfully run productionn Successfully resume production with flexible entryn Successfully create production plansn Diagnose and correct tooling problems in an efficient mannern Successfully operate the SheetMaster Compactn Perform basic preventive maintenance as scheduled

COURSE AGENDAn Discuss punch safety and safe work practicesn Discuss of machine specifications and working rangesn Introduction to tooling: - types of punches: standard, extended, and special - types of dies: size 1, size 2 - stripper and alignment ringn Discuss clearance and its influence on part quality n Demonstrate and practice of how to correctly measure the punch and dien Perform basic machine operations: - start up the machine - shut down the machine - reference the machinen Review of tooling maintenance tasks: - measure tool dimensions with caliper and QuickSet - set up alignment ring, stripper plate, tool cartridge n Overview of HMI control elements and manual functions

n Overview of part program management: - import and export part programs - delete a program - store part programs - add and delete tools from the libraryn Practice running productionn Practice applying flexible-entry to resume operationn Introduction to tooling data in the tooling libraryn Demonstrate how to create to production plansn Demonstrate how to manually release the X-axis braken Demonstrate basic SheetMaster Compact operationsn Overview of basic maintenance points and procedures: - lubrication points - mechanical components - pneumatic components - electrical components - hydraulic components

2000Operator




TruPunch 2000

COURSE DESCRIPTIONThe TruPunch 2000 Maintenance Course provides students with the knowledge and skills to maintain their machine, prevent breakdowns, and keep their machine performing at its fullest capacity. Through lectures and hands-on practice, students will develop an extensive knowledge of all aspects of the internal workings of their punch machines. Upon completion of this course, students will be able to perform regular checks and make adjustments as needed, as well as resolve common machine problems in a timely manner to reduce machine downtime to a minimum.

TARGET AUDIENCEQualified maintenance personnel

PREREQUISITESBasic understanding of electrical, hydraulic and pneumatic theories. The ability to read schematics is a plus.


OBJECTIVESn Demonstrate safe work practices to ensure machine is safe for maintenance and service/repair workn Activate/deactivate service switch elementsn Identify manual functions for service purposesn Perform maintenance on the stripper adapter and stripper segmentn Check ram working positions n Adjust concentricityn Perform maintenance on the die base adapter and die clampn Align the die basen Set parallelism and reference points on the C1 and C2 axesn Replace the X-, Y-, C1-, and C2-axis motorsn Read schematics of the hydraulic, pneumatic, and the electrical systemsn Perform maintenance on the hydraulic systemn Perform maintenance on the pneumatic systemn Perform maintenance on the SheetMaster Compactn Troubleshoot common machine problems

COURSE AGENDAn Discuss punch safety and safe work practicesn Overview of punch machine control elementsn Overview of service switch elementsn Overview of manual functions in {Setup} for service purposesn Demonstrate removing and replacing the stripper adapter and the stripper segment n Demonstrate adjusting the working height (position) of the ram and set the reference parametersn Review of maintenance tasks for the die base adapter and die clampn Demonstrate aligning the die base with tapered dowel pinsn Discuss parallelism on C1 and C2 axesn Discuss how to set the reference points on C1 and C2 axesn Demonstrate replacing the X-axis motorn Discuss how to set the reference points on the X-axisn Demonstrate replacing the Y-axis motorn Discuss how to set the reference points on the Y-axisn Demonstrate replacing C1 and C2 motors

n Discuss the importance of concentricity on the C1 and C2 axesn Review procedures for bleeding the hydraulic system for the punch and sheet clampsn Overview of schematics for the hydraulic, pneumatic, and the electrical systemsn Review of maintenance tasks on the SheetMaster Compact: - set the reference position - perform alignment adjustment - read the schematics of the pneumatic system - troubleshoot SheetMaster Compact common problemsn Demonstrate aligning the light barriern Discuss most common machine problems and solutions

Maintenance

TruPunch 3000/

COURSE DESCRIPTIONThe TruPunch 3000/5000 Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning punching fundamentals, machine components and controls, material processing capabilities of the machine, tooling, and various punching techniques. Upon completion of this course, students will possess the skills to successfully run the TruPunch 3000/5000 machine in a safe manner, select the most appropriate tooling, maximize machine performance, and produce high-quality punched parts.




OBJECTIVESn Follow safe work practices and establish a safe work environment when operating the TruPunch 3000/5000 machinen Identify machine specifications and working rangesn Identify all major machine subassembliesn Identify various types of toolsn Set up toolingn Turn on, reference, and shut down the machinen Identify controls on the MMCn Manage part programsn Successfully create production plansn Diagnose and correct tooling problems in an efficient mannern Safely and successfully operate the SheetMastern Perform basic preventive maintenance as scheduled

COURSE AGENDAn Discuss punch safety and safe work practicesn Overview of machine specifications and working rangesn Introduction to tooling: - types of punches: standard, extended, and special - types of dies: size 1, size 2 - die clearancen Discuss clearance and its influence on part quality n Perform basic machine operations: - start up the machine - shut down the machine - reference the machinen Overview of tooling maintenance tasks: - measure tool dimensions with caliper and QuickSet - set up alignment ring, stripper plate, tool cartridge n Overview of MMC control elements and menus n Overview of various fast key combinationsn Overview of operator’s responsibilities

n Overview of part program management: - import and export part programs - delete a program - store part programs - add and delete tools from the libraryn Practice applying flexible-entry to resume operationn Introduction to tooling data in the tooling libraryn Introduction to production plansn Demonstrate how to operate the SheetMaster systemn Overview of basic maintenance points and procedures: - lubrication points - mechanical components - pneumatic components - electrical components - hydraulic componentsn Discuss most common machine problems and solutions

Operator

5000




COURSE DESCRIPTION The TruPunch 5000 Maintenance Course provides students with the knowledge and skills to maintain their machine, prevent breakdowns, and keep their machine performing at its fullest capacity. Through lectures and hands-on practice, students will develop an extensive knowledge of all aspects of the internal workings of their punch machines. Upon completion of this course, students will be able to perform regular checks and make adjustments as needed, as well as resolve common machine problems in a timely manner to reduce machine downtime to a minimum.




OBJECTIVESn Demonstrate safe work practices to ensure machine is safe for maintenance and service/repair workn Replace the stripper receiving ring and set stripper adapter at tool change positionn Check the ram working positions and adjust the ram reference point parametersn Replace the linear amplifier and normalize cycle for the linear amplifiern Set the stripper sensorn Check the LEDs on the linear amplifiern Perform maintenance on the die basen Replace the X-, Y-, C1-, C2-, and Z-axis motorsn Set up ProfiNet participantsn Perform backup and clone (restore) proceduresn Read hydraulic, pneumatic, and electrical schematicsn Perform maintenance on the SheetMastern Diagnose and troubleshoot most common machine problems

COURSE AGENDAn Discuss punch safety and safe work practicesn Overview of punch machine controls and componentsn Overview of major components on the punching headn Review of maintenance tasks on the punch head: - practice disassembling the punching head - practice adjusting ram height and ram cap position and setting reference point - practice checking tool clamping, piston, and wedge - practice removing and reinstalling stripper adapter - practice replacing the linear amplifier and normalizing the cycle - practice checking the LEDs on the linear amplifier and setting the mean positionn Discuss maintenance tasks on the major components of the die base: - practice disassembling the die base, checking die plate, checking die sensor, checking rotary drive, and checking and adjusting the backlash

n Demonstrate how to replace the X-, Y-, C-, and Z-axis motorsn Demonstrate setting reference points on the X-, Y-, C-, and Z-axis motorsn Review of maintenance tasks on the hydraulic, pneumatic, and the electrical systemsn Discuss how to set up the ProfiNet participantsn Overview of backup and restore proceduresn Introduction to TRUMPF schematics: for hydraulic, pneumatic, and electrical systemsn Review of maintenance tasks on the SheetMaster: - set the reference position - perform alignment adjustment - read the schematics of the pneumatic system - troubleshoot SheetMaster common problemsn Demonstrate aligning the light barriern Discuss most common machine problems and solutions

TruPunch 5000Maintenance

TruPunch 3000

COURSE DESCRIPTIONThe TruPunch 3000 Maintenance Course provides students with the knowledge and skills to maintain their machine, prevent breakdowns, and keep their machine performing at its fullest capacity. Through lectures and hands-on practice, students will develop an extensive knowledge of all aspects of the internal workings of their punch machines. Upon completion of this course, students will be able to perform regular checks and make adjustments as needed, as well as resolve common machine problems in a timely manner to reduce machine downtime to a minimum.




OBJECTIVESn Demonstrate safe work practices to ensure machine is safe for maintenance and service/repair workn Activate/deactivate service switch elementsn Identify manual functions for service purposesn Perform maintenance on the stripper adapter and stripper segmentn Check ram working positions n Adjust concentricityn Perform maintenance on the die base adapter and die clampn Align die basen Set parallelism of C1 axisn Set reference points on Z1 and C1 axisn Perform maintenance on the X- and Y-axis motorn Perform maintenance on the hydraulic systemn Perform maintenance on the pneumatic systemn Set stripper measurement systemn Set up Murr linker, ASI, ProfiBus, and the Gatewayn Troubleshoot common machine problems

COURSE AGENDAn Discuss punch safety and safe work practicesn Overview of punch machine control elementsn Overview of service switch elementsn Overview of manual functions in {Setup} for service purposesn Demonstrate removing and replacing the stripper adapter and the stripper segment n Discuss ram working positions and reference parametersn Discuss how to set the concentricity on the punch holdern Demonstrate replacing the die base adapter and die clampn Demonstrate aligning the die base with tapered dowel pinsn Discuss how to set the parallelism of C1 axisn Discuss how to set the reference points on Z1 and C1 axisn Demonstrate replacing the X-axis motorn Discuss how to set the reference points on X-axisn Demonstrate replacing the Y-axis motorn Discuss how to set the reference points on Y-axis

n Review procedures for bleeding the hydraulic system for the punch and sheet clampsn Demonstrate aligning the light barriern Demonstrate setting the stripper measurement systemn Demonstrate setting Murr linker, ASI, ProfiBus, Gatewayn Discuss troubleshooting theory and techniquesn Discuss most common machine problems and solutions

Maintenance (customer site only)




COURSE DESCRIPTIONThe TruBend Series 5000 Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning bending fundamentals, machine controls, machine specifications and capabilities, tooling, programming, bend sequence, and ACB (optional). The course offers hands-on practice guided closely by the instructor. Upon completion of the course, students will have the necessary skills to create accurate parts, select appropriate tooling, apply proper bending techniques, and modify bending parameters to produce high-quality parts.




OBJECTIVESn Demonstrate safe bending work practices and follow safety guidelines to establish a safe operating environmentn Discuss bending principles and different types of bendingn Apply BendGuard method when creating programsn Start up, reference, and shut down the machinen Identify all buttons on the mobile controln Select the menus and identify tab keysn Select, set up tooling, and customize tool libraryn Identify backgauge configurations and set up I-axisn Create programs in Manual Moden Create a multi-bend NC programn Create 2D programs using BendGraphn Customize program parametersn Utilize the ACB angle sensor/ACB lasern Perform preventive maintenance

COURSE AGENDAn Overview of bending hazards and discuss safe work practicesn Overview of BendGuard - BendGuard modes and applications n Overview of bending: - bending nomenclature, air-bending vs. bottom bending - bend allowancen Overview of mobile control and footswitch: - mobile control buttons/foot switches - switch cabinet control elements - machine axesn Discuss bending tools: - punch, die, flattening dies - how to read tool technical data - how to select proper toolingn Overview of I-axis working range and how to set up I-axisn Demonstrate how to load tools and perform “offset tool check”n Demonstrate how to startup and shutdown the machine n Overview of TASC 6000 touch-point panel control elements

n Overview of programming applications: - manual programming - NC code programming - Profile Editor programming (BendGraph)n Overview of tool library: - manage/import tools - customize tool library to reflect inventoryn Discuss the ACB Angle Sensor/ACB laser: - what is ACB/ACB laser? - electronic module - sensor disk combinations - calibration of ACB and ACB configurations - program a learned bend - bend with 2 and 3 sensors - ACB applications and limitationsn Review of maintenance tasks: - tool maintenance - preventive maintenance tasks and schedules - maintenance checks for the bending aid (optional)

TruBend Series

Operator

5000

COURSE DESCRIPTIONThe TruBend Series 7000 Operator Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by learning bending fundamentals, machine controls, machine specifications and capabilities, tooling, programming, and bend sequence. The course offers hands-on practice guided closely by the instructor. Upon completion of the course, students will have the necessary skills to create accurate parts, select appropriate tooling, apply proper bending techniques, and modify bending parameters to produce high-quality parts.




OBJECTIVESn Demonstrate safe bending work practices and follow safety guidelines to establish a safe operating environmentn Discuss bending principles and different types of bendingn Start up, reference, and shut down the machinen Select the menus and identify soft keysn Select and position the tooling for best resultsn Customize the tool inventoryn Identify various backgauge configurationsn Create programs in Manual Moden Create a multi-bend NC programn Create 2D programs using BendGraphn Customize programming parametersn Run part programs on the machinen Perform preventive maintenance

COURSE AGENDAn Overview of bending hazards and discuss safe work practicesn Overview of the BendGuard: - BendGuard modes and applications n Overview of bending: - bending nomenclature, air-bending vs. bottom bending - bend allowancen Overview of TASC 6000 control panel: - buttons, menus, soft keysn Overview of machine axesn Discuss bending tools: - punches, dies - how to read tool technical data - how to select proper toolingn Perform basic machine operations: - startup/shutdown the machine - reference proceduren Demonstrate how to load tools and perform “offset tool check”

n Overview of programming applications: - manual programming - NC code programming - Profile Editorn Demonstrate how to create and run programs on the machinen Review of maintenance tasks: - tool maintenance - preventive maintenance tasks and schedules

TruBend Series7000

Operator




COURSE DESCRIPTIONThe Advanced Bending Applications Course is designed for the maximization of state-of-the-art bending technologies in TRUMPF TruBend machines. It is intended for customers who are experienced with TruBend machines. Students will gain in-depth as well as comprehensive knowledge about different types tooling, bending technologies, bending angles, and programming capabilities. Students will be able to customize their newly acquired knowledge specifically to their machines, increasing productivity. Upon completion of the course, the students will be able to maximize TruBend machine processing capabilities, flexibility, and performance to achieve the highest quality in their parts.

TARGET AUDIENCEOperators experienced in operating TruBend machines, or programmers experienced in using the TruTops Bend software

PREREQUISITESTruBend Operator and/or TruTops Bend Programming Courses


OBJECTIVESn Acquire a broad understanding of the variety of bending capabilities of TruBend machines, TRUMPF bending tools, and advanced TruTops Bend programming techniquesn Acquire comprehensive knowledge and techniques to maximize the quality of bent parts

COURSE AGENDAn Overview of bending safety and BendGuard operation principalsn Overview of bending theory: - bending nomenclature - air-bending vs. bottom bending - bending process, bend allowance, bend deduction - pressing force, tonnage, tensile strengthn Overview of machine control system: - control system components n Discuss bending tools: - best practices for selecting tools - import and export tool drawings - manage the tool inventory - modify existing or create customized special toolsn Overview of material managementn Discuss bending methods and techniques

n Overview and demonstration of the ACB angle sensor: - ACB design theory and capabilities - compare programs using ACB vs. programs without ACB - modify existing programs to incorporate ACBn Discuss 2D graphical programming using BendGraph: - BendGraph basics and capabilities - create and run 2D graphical programsn Practice programming complicated partsn Practice bending techniques

COURSE DESCRIPTIONThe TruBend Maintenance Course provides students with the knowledge and skills to maintain their machine, prevent breakdowns, and keep their machine performing at its fullest capacity. Through lectures and hands-on practice, students will develop an extensive knowledge of all aspects of the internal workings of their TruBend machines. Upon completion of this course, students will be able to perform regular checks and make adjustments as needed, as well as resolve common machine problems in a timely manner to reduce machine downtime to a minimum.




OBJECTIVESn Implement key safety features and follow safety guidelines to establish a safe work environment during maintenancen Identify the elements on the mobile control and their proper usesn Identify touch-point components and their uses for maintenance tasksn Identify machine and backgauge axes and how axis settings affect part creationn Start, reference, and shut down the machinen Select the correct menu and soft keys for maintenance tasksn Create simple maintenance programsn Setup and qualify all machine axesn Perform maintenance on the crowning motor, linear scale, lower die clamping, and drive ampsn Read electrical schematics for maintenance purposesn Perform preventive maintenance tasks as scheduled

COURSE AGENDAn Overview of press brake safety and discuss safe work practicesn Overview of machine control components: - identify control components on the mobile control - identify control components on the touch-point control paneln Overview of machine axes and the backgaugen Perform basic machine operations: - start up the machine - reference the machine - shut down the machinen Overview of touch-point menus and tab keys n Overview menus and tab keys for various maintenance tasksn Demonstrate how to create a simple maintenance programn Review of maintenance tasks on hydraulic valves: - identify all hydraulic valves and their functions - read hydraulic schematics

n Overview of machine axes maintenance tasks: - set up and qualify all axesn Discuss maintenance tasks on the crowning motorn Discuss maintenance tasks on the linear scalen Review maintenance tasks on the lower die clampn Review maintenance tasks on the PCSS unitn Review maintenance tasks on the drive ampsn Introduction to schematics: - overview of TRUMPF schematics structure/sections - schematics symbols - read electrical schematics for maintenance tasksn Review of additional maintenance points and schedules

TruBend Series

Maintenance

5000Advanced Bending

Applications




COURSE DESCRIPTIONThe TruTops Tube and TubeDesign Programming Course is designed to provide students with the essential knowledge and skills to successfully create part programs for TruLaser Tube machines. Students will obtain a working knowledge of TruTops Tube programming software by learning how to accurately create, import, export part drawings, program round, square, and rectangular tube parts. Upon completion of this course, students will possess the required skills to use the TruTops Tube drawing package, process a part by applying technology and logic, and create NC code for TruLaser Tube machines, and successfully produce tube parts.

TARGET AUDIENCEPersonnel with programming responsibility

PREREQUISITESBasic PC skills are a must. Basic blueprint-reading skills are recommended. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus.


OBJECTIVESn Discuss laser cutting principles and processesn Identify TruTops Tube interface components and their functionsn Create drawings for round, square, rectangular tubesn Create tube profiles and draw standard intersectionsn Import .TEO from TubeDsignn Modify contour approaches, MicroJoints, and tool pathn Apply finished part support and part removaln Identify TubeDesign interface components and their functionsn Create planes and add dimensions to sketchesn Create extrusions and cutsn Generate patterns and mirrored patternsn Create tube face extensionsn Create and add blocksn Apply plane processing techniques to special cutsn Create NC code

COURSE AGENDAn Overview of laser cutting principles and processesn Discuss TruTops Tube software interface, applications, components and their functions, and sequencen Review of importing and exporting files n Overview of {Drawing} Application - create round, square, rectangular tubes drawings and use 3D viewer to review drawingsn Discuss file management: manage and save drawings (files)n Demonstrate and practice how to create and edit tube profilesn Demonstrate and practice how to draw standard intersectionsn Demonstrate and practice how to create GEO, ROT, RPF, VLG, RMT, and LSTn Overview of {Technology} applications: - processing strategies, processing extrasn Discuss how to create and modify tool pathn Demonstrate and practice how to modify contour approaches and MicroJoints

n Discuss how apply finished part support and part removaln Overview of TubeDesign software interface, applications, components and their functionsn Demonstrate procedures for creating round, square, and rectangular tubesn Discuss how to create planes and add dimensions to sketchesn Demonstrate and practice how to create extrusions and cutsn Demonstrate and practice how to create patterns and mirrored patternsn Discuss tube face extending techniquesn Discuss plane processing techniques for special cuts and geometriesn Review how to create multiple tube designs with corners, intersections, and insertsn Demonstrate how to import .TEO from TubeDesignn Discuss how to generate and transfer NC Code

COURSE DESCRIPTIONThe TruTops Laser Programming Course is designed to provide students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working knowledge of this programming software by learning how to accurately import and export drawing files, accurately program single parts, and nest parts to maximize material utilization and machining processes. Upon completion of this course, students will be able to draw parts using the TruTops CAD application, work with various macros, nest with TruTops manual and automatic nesters, apply appropriate cutting technologies and logical processing, and generate NC codes suitable for production.




OBJECTIVESn Discuss laser cutting concepts and processesn Discuss various types of laser cutting and machine parametersn Identify TruTops Laser interface components and their functionsn Utilize databases related to the programming systems and machinen Create drawing files (.geo .vlg) in the CAD applicationn Create part layout on sheets in the Nesting applicationn Create single part and sheet NC code in the laser applicationn Discuss the tool path and interaction n Apply proper databases (technology tables) part programsn Apply logic (rule) of contour approaches and withdrawals

COURSE AGENDAn Overview of laser cutting principles and processesn Overview of types of laser cutting and machine parametersn Overview of TruTops Laser programming software: - components in the user interface - file formatsn CAD Application: - load and import DXF files and batch DXF conversions - create and edit part drawing .geo .vlg - create and edit standard patterns - save drawing filesn Nesting Application: - define a new sheet - create a nesting job (*.JOB) - create an enlarged rectangle sheet layout (*.TAF) - create free GEOmetry sheet layout (*.TAF) - create skeleton for re-nesting (*.TRG) - create common-line cut nests - create a mini nest (*.MTL)

n Laser Application: - automatic generation of processing - modify processing options: corner, piercing method - change the approach paths - modify contour sizes - create processing with path correction - avoid collision due to workpiece tiltingn Data Application: - set/modify machine options - create rules, customer rules - select Tech Tables - activate PierceLine and/or SprintLine - activate MicroWeld, MicroJointsn Generate NC code for single parts and sheets

TruTops LaserProgramming

TruTops Tube

Programming

and TubeDesign




TruTops Punch

COURSE DESCRIPTIONThe TruTops Punch Programming Course is designed to provide students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working knowledge of this program by learning how to import and export drawing files, how to accurately program single parts, and nest parts to maximize material utilization and machining processes. Upon completion of this course, students will be able to draw parts using the TruTops CAD application, work with various macros, nest with TruTops manual and automatic nesters, apply appropriate cutting technologies and logical processing, and generate NC codes suitable for production.




OBJECTIVESn Discuss punching concepts and processesn Identify different types of punching tools and their characteristics n Identify different file formats: DXF, GEO, GMT, etcn Identify TruTops Punch interface components and their functions n Program with the Drawing Applicationn Program with the Nesting Applicationn Modify tool path and interaction n Apply proper technology tables/parameters to drawn partsn Create and apply “macros” n Create “processing samples”n Generate setup plan, NC code, production plan

COURSE AGENDAn Overview of punching concepts and theories: - cut-to-break ratio - machine tonnage and punching forcen Introduction to tooling: - standard tools, special toolsn Overview of TruTops Punch: - system requirements/specification - tool bars, menus, buttons, navigationn Overview of different file formats: - DXF, GEO, GMT, TMT, LST - import/load, export, convert different filesn Overview of the Drawing Application - buttons and keys - import and prepare DXFsn Overview of the Nesting Application: - sheet layout strategies: free geometry vs. rectangular nesting - create sheet layouts

n Overview of tool path: - optimize tooling path - modify tooling pathn Application of of “Macros”n Application of “Processing Samples” n Application of “Repositioning”n Application of “Part Removal” techniquesn Overview of processing blanks: - slitting, skeleton-free processing possibilitiesn Overview of setup plan, NC code, production plann Overview of machine options customization: - create standard tools, multi-tools, special/forming tools - modify machine parameters

COURSE DESCRIPTIONThe Advanced TruTops Punch Programming Course is intended for students who are interested in learning advanced programming techniques utilizing the TruTops Punch programming software. It is intended for programmers who are already experienced with TruTops Punch. Students will have the option of choosing any area of emphasis, such as part removal techniques, optimization techniques, creating special tooling, etc. Upon completion of this course, students will be able to maximize the material processing capabilities of TruTops Punch software to produce high-quality parts and achieve greater productivity.

TARGET AUDIENCECustomers interested in advanced programming techniques

PREREQUISITESMinimum of one (1) year using TruTops Punch software. Basic PC skills are a must. Basic blueprint-reading skills are recommended. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus.


OBJECTIVESn Apply advanced part removal techniquesn Apply advanced forming techniquesn Create and apply machining macrosn Create and apply cluster tool programmingn Create and apply automatic sheet trimmingn Apply advanced optimization techniquesn Apply the “GEO Comparator” for analysisn Identify and program the marking toolsn Identify and program the MultiBend and MultiShear toolsn Identify and program the “Wheel Technology”n Avoid double punchingn Utilize the NC Linkn Program intricate/complicated partsn Run NC programs at the machine

COURSE AGENDAn Overview of advanced sheet handling cyclesn Review of advanced part removal techniquesn Discuss advanced forming techniquesn Overview of advanced creation/use of machining macrosn Discuss efficient cluster tool programmingn Review of advanced automatic sheet trimmingn Discuss advanced optimization techniquesn Overview of different ways to use the “GEO Comparator”n Demonstrate how to identify and program the marking toolsn Demonstrate different ways to identify as well as program the MultiBend and MultiShear toolsn Review of techniques for identify and program the “Wheel Technology” for circles and curvesn Discuss how to avoid double punching

n Demonstrate different ways to use the NC Linkn Discuss how to program intricate/complicated customer partsn Run NC programs at the machine

TruTops PunchProgramming

Advanced

Programming




COURSE DESCRIPTIONThe TruTops Boost HomeZone Programming Course is designed to provide students with the essential knowledge and skills to successfully use the main platform “HomeZone” in TruTops Boost. Students will obtain a working knowledge by learning how to import/export drawing files, how to select/import a machine into the HomeZone, and how to create new material blanks in the material database. Upon completion of this course, students will be able to identify interface components and their functions, successfully select their TRUMPF machine, follow the TruTops Boost workflow, manage parts and materials, as well as successfully release NC programs and setup sheets.




OBJECTIVESn Identify TruTops Boost interface components and their functions n Identify different functions of the Boost button n Identify and import different file formats: *.dxf, *.geo, *.scdoc, *.sldprt, etc n Knowledge of ribbon tabs n Activate a cutting/bending machine n Create default and favorite machines n Knowledge of the TruTops Boost workflow n Identify different TruTops Boost symbols n Utilize the static/dynamic filters n Import nesting templatesn Create new material and raw sheets n Knowledge of releasing programs and setup sheets

COURSE AGENDAn Overview of the TruTops Boost programming software packagen Overview of the TruTops Boost HomeZone user interface: - buttons - functionsn Discuss and demonstrate how to import different file formats - *.DXF - *.GEO - *.SCODOC - *.SLDPRTn Discuss different ribbon tabsn Overview of machine activation for cutting or bending n Demonstrate how to create default and favorite machine(s)n Overview of the TruTops Boost workflow processn Discuss of various TruTops Boost symbols and their functions

n Discuss different ways to use the static and dynamic filtersn Demonstrate how to import nesting templatesn Overview of material management: how to create new material and raw sheetsn Demonstrate how to release programs n Discuss how to create setup sheets

COURSE DESCRIPTIONThe TruTops Bend Programming Course is designed to provide students with the knowledge and skills necessary for successful programming with the TruTops Bend software.


PREREQUISITESBasic PC skills are a must. Basic blueprint-reading skills are recommended. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus. Students should also have a basic understanding of the development of a 3D part from a flat layout.


OBJECTIVESn Identify TRUMPF TruBend machines components: controls and axesn Discuss bend theory and tooling applicationsn Discuss ACB theory and applicationsn Perform TruTops Bend data structure setupn Create a functionally accurate GEO drawingn Create a functionally accurate unfolded layoutn Create a functionally accurate setup plann Correctly manipulate tooling selection, bend sequences, backgauge positions, and part loading in the bending applicationn Create a functionally accurate NC programn Perform customization of TruTops Bend software databases, settings, configurations, and data menusn Manage tool inventoryn Create custom tool listn Create custom tools

COURSE AGENDAn Overview of TRUMPF TruBend machine nomenclature n Overview of bending theoryn Overview of tooling n Introduction to ACBn Introduction to TruTops CAD: - working with the flat blankn Introduction to TruTops Unfold: - unfolding directly from a 3D model n Introduction to TRUMPF TruTops Bend software: - GEO part creation/drawingn Demonstrate working with TruTops Bend (Part 1): - adapt unfolding - unfolding application - set-up plan application - bending application - NC program application

n Demonstrate working with TruTops Bend (Part 2): - TruTops Bend programming software settings - databases - configuration - processing datan Demonstrate creating bending sample parts at the machine

TruTops BendProgramming

TruTops Boost

Programming

HomeZone




TruTops Boost

COURSE DESCRIPTIONThe TruTops Boost Laser Programming Course is designed to provide students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working knowledge of this programming software by learning how to accurately import and export drawing files, nest parts to maximize material utilization and machining processes. Upon completion of this course, students will be able to create nesting profiles, apply manual and/or automatic nesters, apply appropriate cutting technologies and logical processing, and generate NC codes suitable for production.


PREREQUISITESTruTops Boost HomeZone


OBJECTIVESn Discuss laser cutting concepts and processesn Discuss various types of laser cutting and machine parametersn Identify TruTops Boost Laser interface components and their functionsn Configure a machine in TruTops Boost Lasern Import various file formats n Utilize the Boost button featuren Create nested sheets with auto-nesting and/or free-geometry functionalityn Preset automatic Boost parameters n Apply various processing optionsn Modify approaches and contour sizesn Apply the common line cutting techniquen Create and apply various rulesn Apply the MicroWeld and MicroJoint functionsn Maximize sheet utilizationn Create and mange raw sheetsn Create a production plan

COURSE AGENDAn Overview of laser cutting concepts and processesn Overview various types of laser cutting and machine parametersn Overview of TruTops Boost Laser interface components: - tool bars, menus, buttons, navigationn Discuss various file formats: - DXF, GEO, SCDOC, SLDPRT - import/load, export, convert different file formatsn Discuss how to configure a machinen Demonstrate and practice how to utilize automatic Boost button featuren Overview of nesting functions: - create a nesting job - apply free geometry layoutn Review of creating processings: - for single and sectional sheet layoutn Discuss how to preset automatic boost parameters

n Demonstrate different ways to apply processing optionsn Discuss how to modify contour sizesn Demonstrate and practice how to apply common line cutting techniquen Overview of tech tables: select and modifyn Overview of working with rules: create and select various rulesn Demonstrate how to to activate the MicroWeld and MicroJoint functionn Demonstrate how to to utilize scraps/remainder of the sheet/ workpiecen Discuss material management: create a raw material sheet and sizen Demonstrate and practice how to create a production plan

Programming

COURSE DESCRIPTIONThe TruTops Punch Programming Course is designed to provide students with the essential knowledge and skills to successfully create part programs for production. Students will obtain a working knowledge of this program by learning how to import and export drawing files, how to accurately program single parts, and nest parts to maximize material utilization and machining processes. Upon completion of this course, students will be able to work with various macros, nest with TruTops manual and automatic nesters, apply appropriate cutting technologies and logical processing, and generate NC codes suitable for production.




OBJECTIVESn Discuss punching concepts and processes n Identify different types of punching tools and their characteristics n Identify TruTops Boost Punch interface components and their functions n Import different file formatsn Modify material and sheet thicknessn Apply the Nesting function n Apply manual and automatic processings n Modify tool paths and interactions n Program oversized sheets with “Repositioning” n Apply proper technology parameters to drawn parts n Create and apply “Processing samples” n Apply and modify “Macros” n Apply program options such as tapping and roller toolsn Create part orders and apply the automatic “BOOST” functionn Generate setup plan, NC code, production plan and release programs

COURSE AGENDAn Overview of punching concepts and theories: - cut-to-break ratio - machine tonnage and punching forcen Discuss tooling: - standard tools, special toolsn Overview of TruTops Boost Punch interface: - tool bars, menus, buttons, navigationn Overview of various file formats: - DXF, GEO, SCDOC, SLDPRT - import/load, export, convert different file formatsn Discuss how to configure a machinen Demonstrate and practice how to utilize the automatic Boost button featuren Overview of nesting functions: - create sheet layout - apply compulsory sequences

n Discuss different techniques for working with tool path: - optimize tool path - modify tool pathn Overivew of “macros”: apply and modify “macros”n Demonstrate and practice working with “processing samples”n Demonstrate and practice how to apply common line cutting techniquen Demonstrate and practice working with “repositioning”n Discuss different “part removal” optionsn Overview of processing blanks: - slitting, skeleton-free processing possibilitiesn Discuss various program results: - create setup plans, generate NC code, create production plann Overview of machine options customization: - create standard tools, multi-tools, special/forming tools - modify machine parameters

TruTops Boost

Programming

Laser Punch




COURSE DESCRIPTIONThe TruTops Boost Bend Programming Course is designed for all TRUMPF TruBend machines. This course provides programmers with the knowledge and skills to successfully create part programs for production. Students will obtain a working knowledge of this software by learning how to import and export files, accurately program bending parts, and generate NC codes suitable for production.




OBJECTIVESn Discuss bend theory and methodologiesn Discuss tooling specifications, functionalities, and applicationsn Identify TRUMPF TruBend machines components: controls and axesn Import various file formatsn Apply automatic processingsn Modify bend sequence, tooling setup plan, and bending process manuallyn Discuss ACB theory and applications n Customize settings, configurations, and data menusn Manage tool inventoryn Create custom tool listn Create custom toolsn Create a functionally accurate NC programn Create a functionally accurate setup plan

COURSE AGENDAn Overview of bending concepts, theory, and methods n Overview of tooling specifications and applicationsn Overview of machine axes: - all machine axes and backgauge axes - individual axis processing capabilitiesn Overview of TruTops Boost Bend interface: - tool bars, menus, buttons, navigationn Discuss various file formats: - DXF, GEO, SCDOC, SLDPRT - import/load, export, convert different file formatsn Demonstrate and practice how to apply automatic processingsn Demonstrate and practice how to apply manual modifications: - bend sequence - tooling setup plan - bending process

n Overview of machine parameters and pre-settingsn Discuss how to generate a customized tool listn Demonstrate and practice how to create a custom tool: - produce segmented tools to use as a default tooln Overview of ACB: - characteristics and function of the ACB - apply ACB to automatically correct bend anglesn Discuss various program results: - create setup plans - generate NC code - create a production plan

TruTops Boost

Programming

Bend

COURSE DESCRIPTIONThe TruTops Boost Design Online Programming Course is designed for customers who wish to learn Boost Design without having to travel to TRUMPF. The goal of the course is to provide students with the core knowledge and skills to successfully draw 2D or 3D parts. Students will learn a variety of drawing techniques such as “shell” or “pull,” how to generate and modify sheet drawings, and how to troubleshoot corrupt drawing files. The students will be given several projects that will allow them to practice various techniques they have just learned.


PREREQUISITESTruTops Boost TechZone (one of the Boost Laser, Punch, or Bend classes) and a valid TruTops Boost license. Dual-monitor workstation is highly recommended.

COURSE DURATION12 hours (4 hours per day, Tuesday through Thursday) plus extra hours each day for projects and homework assignments

OBJECTIVESn Identify icons and buttons on the Boost Design user interface n Navigate through different menusn Use mouse gestures for various operations n Draw 2D (flat) parts with various techniquesn Draw 3D parts with various techniquesn Knowledge of bending concept, options, and bend deductionsn Edit/modfiy designs n Create sheet drawingsn Identify and dissolve sheet assembliesn Troubleshoot corrupt drawing files with various repair techniques

COURSE AGENDAn Overview of Boost Design interface: - icons, elements, and menusn Discuss 2D design concepts and essentials n Overview of 2D drawing techniques: - draw E-plate with “rectangle” and “line” techniques - draw L-plate with “pull” technique - draw sickle plate with “sweep arc” technique - draw rotational geometrical parts with “mirror” technique - draw parts with “pattern” techniquen Demonstrate and practice how to edit/modify 2D drawings: - modify 2D parts with “pull” and “move” techniquesn Discuss 3D design concepts and essentialsn Overview of 3D drawing techniques: - draw 3D parts with “pull” and “shell” techniques - draw 3D parts with “bend” technique

n Demonstrate and practice how to create sheet drawings: - add a new sheet drawing to a design - add, remove, and edit part views - add dimensions, notes, barcodes and other info n Discuss how to manage assemblies in the HomeZone: - import the assembly (HomeZone) - identify assembly components as sheet metal parts - dissolve assemblies and exit TechZone Designn Demonstrate and practice how to troubleshoot corrupted geometries: - discuss functions under the “Repair” and “Prepare” tabs - delete unnecessary solids and create new solids - split drawings with “split body” and then combine/merge solids

TruTops BoostDesign

Online Programming




COURSE DESCRIPTIONThe TruMark Operator and QuickFlow Programming Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator and programmer. Students will learn how to operate the machine by creating and testing marking programs using the TruTops Mark and QuickFlow software on the TruMark workstation. The course offers hands-on practice guided closely by the instructor. Upon completion of the course, students will have the necessary skills to accurately create and test parts, and perform basic preventive maintenance.

TARGET AUDIENCEOperators or personnel with programming responsibility

PREREQUISITESA solid understanding of Microsoft Windows OS, including creating file directories, installing programs, creating short-cuts, copying, deleting, and saving files, and using NotePad to create text files. Prior experiences with reading blueprints, using CAD software, and programming skills are recommended.


OBJECTIVESn Identify key safety features and follow safety guidelines to establish a completely safe work environmentn Discuss laser theory and applicationsn Identify controls on the TruMark workstationn Identify applications of the TruTops Mark softwaren Correctly load and mark a TruTops Mark program on the TruMark workstationn Create functionally accurate TruTops CAD drawingsn Perform operator-level preventive maintenancen State the purpose of QuickFlown Identify the features and capabilities of QuickFlown Identify QuickFlow object functions and their structuresn Create, modify, and test programs using QuickFlow objectsn Examine QuickFlow program applications and examples

COURSE AGENDAn Discuss TruMark safety features and how to apply safety guidelines to establish a completely safe work environmentn Discuss of laser theory and principlesn Overview of controls on the TruMark workstationn Overview of applications of the TruTops Mark softwaren Demonstrate how to correctly load and mark a TruTops Mark program on the TruMark workstationn Discuss how to create functionally accurate TruTops CAD drawings: - laser parameters - data objects - sequential programs - graphic marking programsn Review of operator-level preventive maintenance: - maintenance tasks/points - maintenance schedules

n Review of features and capabilities of QuickFlown Discuss QuickFlow object functions and their structuresn Demonstrate how to create, modify, and test programs using QuickFlow objectsn Demonstrate ways to examine/access QuickFlow program applications and example results

TruMark and

Operator and ProgrammingQuickFlow

COURSE DESCRIPTIONThe TruMark Operator and TruTops Mark Programming Course is designed to provide students with essential technical and practical knowledge necessary to become a skilled operator. Students will learn how to operate the machine by creating and testing marking programs using the TruTops Mark software on the TruMark workstation. The course offers hands-on practice guided closely by the instructor. Upon completion of the course, students will have the necessary skills to accurately create and test parts and perform basic preventive maintenance.

TARGET AUDIENCEOperators or personnel with programming responsibility

PREREQUISITESOperator with basic PC skills. Fundamental drawing skills using a CAD package and NC programming knowledge are a plus.


OBJECTIVESn Identify the key safety features and follow safety guidelines to establish a completely safe work environmentn Discuss laser theory and applicationsn Identify controls on the TruMark workstationn Identify applications of the TruTops Mark softwaren Correctly load and mark a TruTops Mark program on the TruMark workstationn Create functionally accurate TruTops CAD drawingsn Perform operator-level preventive maintenance

COURSE AGENDAn Discuss TruMark safety features and how to apply safety guidelines to establish a completely safe work environmentn Overview of laser theory and principlesn Overview of controls on the TruMark workstationn Overview of applications of the TruTops Mark softwaren Demonstrate how to correctly load and mark a TruTops Mark program on the TruMark workstationn Discuss how to create functionally accurate TruTops CAD drawings: - laser parameters - data objects - sequential programs - graphic marking programsn Review of operator-level preventive maintenance: - maintenance tasks/points - maintenance schedules

TruMark and TruTops MarkOperator and Programming




COURSE DESCRIPTIONThe Advanced TruMark Applications Training Course isdesigned to enable users to maximize the capability of theirTruMark machines with advanced marking techniques andadditional software. The course immediately follows theTruMark Operator course, it discusses various laserparameters, marking processes, various types of materials,the TruTops Mark Navigator programming software as wellas the cylindrical segmentation marking feature. Thestudents will learn how to create, test, and analyze markedparts to achieve optimum marking results.

TARGET AUDIENCEPersonnel with operation and/or programming responsibility

PREREQUISITESTruMark Operator Training Course. The abilities of using TruTops Mark software to create functionally accurate CAD drawings andfunctionally accurate marking part programs are a must.


OBJECTIVESn Discuss laser cutting concepts and processes n Apply advanced application techniques for marking optimizationn Differentiate various laser marking processes, including engraving, ablation, foaming, color change, etc.n Compare power laser parameters in relation to energy densityn Correctly create parts with various materials and optimized parametersn Correctly apply the TruTops Navigator to produce functionally accurate part programsn Correctly apply the cylindrical and X/Y segmentation feature to produce functionally accurate part programsn Analyze the quality of marked parts and apply advanced marking techniques to improve qualityn Adapt special functions and techniques to meet your own programming needs

COURSE AGENDAn Introduction to advanced marking application theory: - power density vs. energy densityn Laser parameters and marking with different materials: - marking metals: ablation, engraving, cleaning, annealing - marking plastics: color change, foaming, engraving - marking other synthetic materialsn Introduction to TruTops Navigator: - TruTops Navigator capabilities and functions - Matrixes - Test files - Optimization and transferring of laser parametersn Demonstrate cylindrical and X/Y segmentation marking: - cylindrical and X/Y segmentation marking functions and capabilities - cylindrical and X/Y segmentation programming corrections and optimization - required conditions and parameters for marking cylindrical parts larger than the marking field or multiple

n Discuss quality control of marked parts: - analyze quality of marked parts - apply advanced marking techniques to improve quality - troubleshoot laser marking problems, such as low contrastn Overview of customization: - identify programming needs and special marking requirements - customization of programming and special functions to reduce work time and maximize productivity

Advanced TruMarkApplications

COURSE DESCRIPTIONThe Sheet Metal Design Course is intended for engineers, designers, and programmers involved in the designing and/or machining process of their sheet metal parts who would like to rethink the entire design process. In this course, students will learn how to streamline the design process and make full use of sheet metal knowledge to design better parts and replace and/or make improvements on current manufacturing processes in a faster and cost-efficient manner.

TARGET AUDIENCEEngineers, designers, and programmers

PREREQUISITESAn interest in learning the latest sheet metal design methodologies and techniques to streamline the design processes. Basic knowledge of CAD/CAM systems. Past design experience is a plus.


OBJECTIVESn Overview of traditional design methodologies and explore new design optionsn Discuss various techniques, methodologies, options, and considerations when designing sheet metal partsn Identify ways to avoid design mistakes or design flawsn Discuss techniques and possible solutions for a successful design of a flat patternn Demonstrate step-by-step design process from an idea to a finished productn Overview of the design process chainn Discuss methods to streamline the design processn Practice designing various sheet metal parts by applying appropriate techniques and ideasn Discuss latest manufacturing technologies

COURSE AGENDAn Overview of old design methodologies and common design issuesn Discuss different ways to avoid design mistakes or flawsn Overview of ideas, techniques, and solutions for designing better sheet metal parts: - avoid stress points - determine force path - increase stiffness and stability - reduce parts in weldment - reduce distortion - determine appropriate welding seam positions - reduce grinding - use positioning aids: pins, tabs, markings, etc. - integrate multiple parts - prepare radius and corners - create bendable profilesn Overview of techniques to create a flat patternn Demonstration of step-by-step design process from an idea to a finished product

n Hands-on workshop practice: - apply newly learned design knowledge and techniques to optimize the designs of various partsn Review of latest manufacturing technologies: - TRUMPF laser cutting technology - TRUMPF punching technology - TRUMPF bending technologyn Overview of the design process chain: - discuss methods to streamline the design processn Discuss options to optimize sheet metal process: - cost considerations - time - weight optimization - production optimization - reduce or eliminate fixturing - functionality - design considerations for sheet metal partsn Customer parts are welcome as class examples to be re-designed

SheetMetal Design(customer site only)




COURSE DESCRIPTIONThe Smart Classes training course is designed to teach the customers to make the most of the wearable technology. Customers will quickly learn the components of the Smart Glasses, how to enable conntections via wi-fi or blue tooth, and how to set up communications with TRUMPF. Customers will also learn how to work with a TRUMPF Service Technician after properly setting up the Smart Glasses, and follow the guidance from the Service Technician to effectively to repair and restor the machine .

TARGET AUDIENCEPersonnel with operation and/or maintenance responsibility

PREREQUISITESNo prior training is required


OBJECTIVESn Introduction to Smart Glasses components and their functionsn Switch on the Smart Glassesn Discuss the main menu and interfacesn Discuss main controlsn Introduction to the Track Padn Demonstrate how to use the Reticle Speed Mousen Demonstrate how to set up bluetooth connectionn Demonstarte how to set up wi-fi connectionn Demonstrate how to start a sevice sessionn Demonstrate how to power off the Smart Glasses

COURSE AGENDAn Identify various accessories in the Smart Glasses boxesn Identify the interfaces/components on the Smart Glasses: - charging port adapter - LED charging indicator - earbuds and magnetic portsn Demonstrate how to use the Track Pad: - sweep motion vs. pressing motion to control the main menun Demonstrate how to turn on the Smart Glassesn Demonstrate how to use the Reticle Speed Mouse: - discuss components and their functions on the Reticle Speed Mousen Demonstrate how to set up blue tooth connection: - locate the system settings - locate the bluetooth option - locate the ODG speed mouse

n Demonstrate how to set up wi-fi connection: - locate the system settings - locate the wi-fi option - how to use on-screen keyboard for entering password, if needed - locate the enter icon n Demonstrate how to start the service session: - locate the Eye Sight icon - take and send pictures and videos - save and send pictures and videos - receive annoations - live video transfer - live chat with TRUMPF Service Technician - practice trouble-shooting scenariosn Demonstrate how to turn off the Smart Glasses

Smart Glasses




TRUMPF Inc. Training Department

Our training instructors are certified by accredited training organizations. Together, they represent over 100 years of combined work experience which we are proud to pass on to our customers to make them successful and profitable.

The TRUMPF Training Department is a training provider authorized by the International Association for Continuing Education and Training (IACET) to offer CEUs for all of our training programs. We are also approved by the Connecticut State Approving Agency to train eligible VA educational beneficiaries.

TRUMPF Inc. Training Center

Located in Farmington, Connecticut, the TRUMPF Training Center is conveniently located off of I-84, just 20 minutes from Hartford and 45 minutes from Bradley International Airport.

The Training Center encompasses 25,000 square feet of training floor space and resource facilities. Every year, over 2,500 people come to TRUMPF to take advantage of our outstanding training classes. Our courses are conducted using machines designated specifically for training purposes. Regardless of whether you are here for machine operation, maintenance, or programming training, we do our best to make sure our students have an enjoyable experience and acquire all the skills they need.




TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032Phone: 860 255 2028 · Fax: 860 255 6079E-mail: [email protected] · Homepage: www.us.trumpf.com

Documents

TRUMPF Training Courses Brochure · 2018-05-11 · 2 860-255-6068 / [email protected] Release Date: July 2017 860-255-6068 / [email protected] 3 Book your classes online