TRUCONNECT - INDUSTRY 4€¦ · Unlimited possibilities thanks to intelligent data exchange Sensor / Actuator Smartphone Private life Society Image source: Apple Level 4: The society

TRUCONNECT - INDUSTRY 4.0, TruConnect Team

TRUMPF Smart Factory

TruConnect Team

TRUCONNECT - INDUSTRY 4.0

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TRUCONNECT - INDUSTRY 4.0, TruConnect Team 2

TRUMPF is…

Technology leader in two business divisionsFamily business since 1923

Close to its customers with 73 subsidiaries Innovation promise – holistically and constantly

LMF_Prozess_2(HQ).wmv


Megatrend Digitization

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Papal election 2013Papal election 2005


Connectivity is creating new business opportunities

Source: Cisco

50 billion

connected

„things“ in

2020


The 4 Industrial Revolutions

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The smart phone – networking at 4 levels

Unlimited possibilities thanks to intelligent data exchange

Sensor /

Actuator

Smartphone

Private life

Society

Image source: Apple

Level 4: The society is increasingly networked in integrated systems that include everything from shopping to logistics and means of transport to social media.

Level 3: In private environments, the smartphone interacts with other devices and exchanges data via apps.

Level 2: The smartphone processes data such as photos, videos, scans or music files and enables an abundance of apps.

Level 1: Sensors/actuators (GPS, camera, motion sensor, touchscreen) record data and enable interaction.

1011

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Level 4: All partners involved in the value chain have their business processes networked in a single ecosystem via suitable platform solutions.

Level 3: Machines, work pieces and software services communicate with one another in the factory and provide transparency over all process steps.

Level 2: Machines incorporate data to form an adaptive system that guarantees robust, customized and self-sufficient machining processes.Level 1: A multitude of data is collected by sensors/actuators to optimize machine operation.

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The Smart Factory – networking at 4 levels

Intelligent data exchange provides unlimited possibilities

Sensor

/actuator

Machine

Factory

Ecosystem

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Need for action in sheet metal fabrication is increasing

Motivation for Industry 4.0/Typical customer statements

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1. Marketing &

Sales2. Customer

Inquiry

3. Offer

Preparation

4. Order

dispatch

5. Production

Planning6. Material

Planning

7. Production

8. Internal

Logistics

9. Shipping

10. Order

Completion

Increasingly shorter

response times

Price pressure

Technology change Increasingly

smaller lot sizes

Increasing diversity

Documentationobligation increasing

Costs on the rise

Rising competition

Transparency of

parts status

"Offer preparation takes

too much time."

"I've digitized nearly all of

my processes.

But I have to resort to

printing again just to

negotiate the interfaces."

"Standard sequence planning is

becoming less and less useful.

Things turn out differently

than planned anyways!"

"My average lead time is ten days...

...a part only spends 60 seconds of that time

in the laser machine."

"It'd be really useful to

know where my jobs are

in real time."

"I will never change my software

solutions...

...you'd have to provide me with a

comprehensive solution to get me

to do that."


Example: Trend towards smaller lot sizes…

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Many challenges in the indirect processes independent ofmanufacturing

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Customer challenges outside of the machines

Company

Factory

Machine

Inquiry Offer Billing StatisticsProduction

Prod.

planning

Programmi

ng

Detailed

planning

Manufactu

ringLogistics

Machine Machine

= Challenge


What is TruConnect

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Your solution provider for the Smart Factory in the sheet metal world.

Hardware Software Service+ +=Solution


Start easy , then tailor for individual customer success

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To the Smart Factory level: Step by step

Start easy

Easy tools facilitate the work

Tailor step by step

Individual solutions based

on consulting

Fully connected

The complete Smart Factory


Step 1: Easy tools facilitate the work

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▪ Immediately detect events of malfunction

▪ Increase machine utilization rate

▪ Transparency of production status

▪ Enabling active shopfloor management

▪ Historical data shows comprehensible effect of changes

▪ Available capacity can be utilized efficiently

Machines with OPC-UA

Cockpits

Automation components

Benefit

Starting with easy to implement products leads to

positive effect

Einfacher Einstieg gefolgt von individuellen Lösungen für Ihren Erfolg

Einfach starten

Einfache Tools erleichtern die Arbeit

Schrittweise

Anpassung

Individuelle Lösungen

inklusive Beratung

Durchgehend

vernetzt

Die komplette Smart Factory


Step 2: Individual solutions including consulting

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▪ Tailored potential analysis

▪ Custom-made solutions

▪ Benefit oriented consulting

▪ Developed especially for sheet metal fabrication

▪ Modular implementation

▪ Intensive support of TRUMPF and partners from consulting

to implementation

Analysis of direct processes

Analysis of indirect processes

Implementation plan

Benefits


Einfach starten


Schrittweise

Anpassung


inklusive Beratung

Durchgehend

vernetzt


TRUCONNECT - INDUSTRY 4.0, TruConnect Team15

Step 3: The complete Smart Factory

▪ Complete solution from one source

▪ Consideration of all specific requirements of the sheet

metal world because of TRUMPF know-how

▪ Strong alliance of TRUMPF and partner companies

▪ Planning based on optimal overall process

▪ Safeguarding of compatibility of all installed machines and

software products

▪ Intensive support of TRUMPF and partners from consulting

to implementation

Benefits

Chicago Smart Factory

Realization of a complete Smart Factory


Einfach starten


Schrittweise

Anpassung


inklusive Beratung

Durchgehend

vernetzt



TRUCONNECT - INDUSTRY 4.0


TRUMPF Smart Factory Chicago

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Vision of the TRUMPF Smart Factory

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Process Focus Solution Provider Trigger for Development

Focus on entire customer process.

Demonstration of all Industry 4.0 solutions

of TRUMPF & Partners

Consulting on entire solutions with

specialized team and enhanced

disciplines.

Continuous, direct customer feedback on

issues and solutions on live system.


TRUMPF Smart Factory Building

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Factory

with CatwalkOffices and

Auditorium

Control Center

Lobby


The Factory

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The Factory Layout

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The Factory Layout - Equipment

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Welding

Logistics /

other

processes

BendingCutting

Marking /

Printing

TruBend 5130Flow with manual

processes

TruLaser Weld 5000Complete process chain

Full Logistics CenterState of the art

storage system

TruStoreSmall automated cell

TruLaser 5030 fiber

+ LiftMaster Compact

+ PartMasterSmall automated cell

TruBend Center 7030Semi-automatic panel

bending TruBend Cell 5000Automatic bending

TruMatic 6000 fiber

+ SheetMasterAutomatic cutting

with sorting

TruMark

Station 7000Complete process

chain

TruBend 7036Flow with manual

processes

Commissioning,

Quality Inspection,

DeburringLogistics solutions,

supplemental processes

TruPrint 1000Complete process

chain

TruLaser Center 7030Full-service laser machine

Picking TowerStacking raw material

in the right order for

processing


Control Center for full transparency and control

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Digital shop floor for live system and process information

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Live machine status, order tracking and production queue

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Live machine status, order tracking and production queue

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TruTops

Fab

DotMatrix

Code

Sorting

Assistant

-preview-

TruTops

Fab App

Condition

Guide

BeSpoon

live tracking

-preview-

Smart

GlassesAxoom

3rd party

machines:

LISSMAC, Virtek

Visual Online

ServiceVarioCarts

Smart Factory Solutions

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Process and System Architecture

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The entire process is managed by Axoom and TruTops Fab

Customer

inquiry

Quote /

Order

Work

preparationScheduling Production

In-house

logisticsShipping

Order

completion,

invoicing

Program-

ming

TruTops Fab / Boost ERP (SAP)



Documents

TRUCONNECT - INDUSTRY 4€¦ · Unlimited possibilities thanks to intelligent data exchange Sensor / Actuator Smartphone Private life Society Image source: Apple Level 4: The society