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TRM-N series 2*ELECTROMECHANICALVERTICAL AXIS TURRETSTOOLHOLDERS CLAMPING DIN 69881-1
The data given in the I.T. are subject to technical modifications without notice.
TECHNICAL INFORMATION I.T. 6440ISSUED 01-09GB
A1-2I.T.6440-0109
A) Electric motor (three phase)
B) Reducing gearbox
C) Rotation and cam locking mechanism
D) Indexing solenoid
E) Indexing control switch
F) Preloaded locking springs
M
L
C
B
H
I A E
D
F
G
TRM-N / series 2*INTERNAL KINEMATIC MOTION
G) Front coupling
H) Locking control switch
I) Position proximity switches
L) Tool post
M) Coolant valves (optional)
A1-3I.T.6440-0109
Size TRM-N120
TRM-N160
TRM-N200
Tool post size DIN 69881 sheet 1 (ex VDI 3425 sheet 5) mm 120 160 200
Tool stationsstandard N° 4 4 4
optional N° – 6 6
Tool section mm 16 x 16 20 x 20 25 x 25
Moment of inertia of transportable mass Kgm 2 0,5 1 3
Direction of rotation Counterclockwise
Indexing time for 90° (unclap. - rot. - clamp.) s 1,15 1,4 1,6
Rotation time for 90° s 0,6 0,7 0,85
Indexing frequency a = 90° cycle/min 14 12 10
Indexing accuracyDeg°
± 4" ± 4" ± 4"
Repeatability accuracy Deg° ± 1,6" ± 1,6" ± 1,6"
Mass ~ Kg 20 42 70
Ambient temperature range °C 5 ÷ 40 5 ÷ 40 5 ÷ 40
Coolant supply: (Filtering ≤ 150 µm)
• Costant flow bar 7 7 7
• Pressure cut-off during turret rotation bar 14 14 14
Protection degree (DIN 40050) IP65 IP65 IP65
TRM-N / series 2*TECHNICAL DATA
A1-4I.T.6440-0109
F1 [N] Tangential force
Loading capacity
Duty performances (F1)
TRM-N
120 160 200
Max. tangential torque F1xb Nm 700 1.500 2.900
Max. tilting torque (to push) F2xb Nm 1.100 1.600 2.800
Max. tilting torque (to lift) F3xb Nm 550 900 1.750
Unbalancing torque with horizontal axis PxL Nm 10 25 45
Transportable mass with vertical axis and load gravity centre on the rotation axis Kg 30 50 90
F1 b
0 100 200 300 400 500 600 700
200000
1000008000060000
40000
20000
1000080006000
4000
2000
1000
b [mm]
TRM-N 160
TRM-N 120
TRM-N 200
F1 b
b
F2
F3b
P
L
TRM-N / series 2*
A1-5I.T.6440-0109
F3 [N] Tilting force (to lift)
F2 [N] Tilting force (to push)
Duty performances (F2-F3)
0 100 200 300 400 500 600 700
200000
1000008000060000
40000
20000
1000080006000
4000
2000
1000
b [mm]
TRM-N 160TRM-N 120
TRM-N 200
0 100 200 300 400 500 600 700
200000
1000008000060000
40000
20000
1000080006000
4000
2000
1000
b [mm]
TRM-N 160TRM-N 120
TRM-N 200
F2
b
F3
b
TRM-N / series 2*
A1-6I.T.6440-0109
A1-7I.T.6440-0109
R — (or R1) Coolant inlet 1/8" GASU — (or U1) Coolant outlet 1/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø6
32
ø 14
138
ø 956
5,555°
113
144 65
,75
144
15,5
255
8
55° =
=
=
=
=
=
=
=
R
35
D
C
57+
0,1
0
120
DIN 69881-56
U
25 ± 0,005
113
144
= =
= =
65,75
1
2
3
4
U1
16 H6
18
R1U1
TRM-N 120 / series 22OVERALL DIMENSIONS
A1-8I.T.6440-0109
R — (or R1) Coolant inlet 1/8" GASU — (or U1)Coolant outlet 1/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø8
Turrets are suppl ied withprotection wire brushes between and housing
42
ø 15
188
ø 11
72
6,555°
125
155
30,5
18
299
11
55° =
=
=
=
=
=
=
=
R1
35
D
C
80+
0,1
0
172
DIN 69881-72
U
205
230
= =
= =
160
20 H6 18
R
U1
1
2
3
4
35 35
TRM-N 160-4 pos. / series 23OVERALL DIMENSIONS
A1-9I.T.6440-0109
R1 — Coolant inlet 1/8" GASU1 — Coolant outlet 1/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø8
Turrets are suppl ied withprotection wire brushes between and housing
42
ø 15
188
ø 11
72
6,555°
125
155
30,5
18
326
11
55° =
=
=
=
=
=
=
=
35
D
C
80+
0,1
0
172
DIN 69881-72
205
230
= =
= =
160
20 H6 18
4
6
12
5
3
R1
U1
TRM-N 160-6 pos. / series 23OVERALL DIMENSIONS
A1-10I.T.6440-0109
R — (or R1) Coolant inlet 1/4" GASU — (or U1)Coolant outlet 1/4" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø10
Turrets are suppl ied withprotection wire brushes between and housing
50
232
90
6,555°
165
195 62
,5
25
308
13
55° =
=
=
=
=
=
=
=
R
D
C
100
+0,
10
172
DIN 69881-90
U
262
288= =
= =
25 H6
200
1
2
3
4
R1
U1
40 40
ø 13
ø 19
TRM-N 200-4 pos. / series 23OVERALL DIMENSIONS
A1-11I.T.6440-0109
R1 — Coolant inlet 3/8" GASU1 — Coolant outlet 3/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø10
Turrets are suppl ied withprotection wire brushes between and housing
50
232
90
6,555°
165
195 62
,5
25
335
13
55° =
=
=
=
=
=
=
=
D
C
100
+0,
10
172
DIN 69881-90
262
288= =
= =
25 H6
4
6
12
5
3
200
R1
U1
ø 13
ø 19
TRM-N 200-6 pos. / series 23OVERALL DIMENSIONS
A1-12I.T.6440-0109
STANDARD VERSION
Each turret has two inlets for the coolant, respectively R and R1, fitted on the base plate.The coolant passes from the base to the turret housing through the two valves V and V1 fed by inlets R and R1.A coolant outlets are, on the top of tool post:R U ; R1 U1.
OPTIONAL VERSION
fig. 1
fig. 2 fig. 3 fig. 4
As optional the TRM-N 160/200 turrets can be equipped with "E" valves (three valves for each turret side), for the outlet of coolant directly on the toolholder (fig. 2).The working of the valve "E" is sketched on the fig. 3 and 4.Fig. 3 without toolholders (closed valve)Fig. 4 with toolholders (open valve)By changing the position of the intercepting valves F1,F2,F3,F4 is possible to variate the coolant outlet obtaining the follow configurations:R E4 R1 E3 R E1 R1 E4
The turrets are normally delivered with the scheme shown in fig. 2.
U
V1
V
1
4
3
2
U1
R
R1
U
V1
V
1
4
3
2
U1
R
R1
E4
E1
E3
F1F2
F3F4
Valve E*
TRM-N - 4 pos. / series 2*COOLANT CIRCUIT
A1-13I.T.6440-0109
STANDARD VERSION
The TRM-N-6 position turrets have one only inlet for the coolant (R1) fitted on the base plate.The (R) position is plugged and must not be used.The coolant pass through the base to the turret housing through the valve V1.The coolant outlet U1 is on the top of tool post.
6
1
2
4
5
3
V1
R (not used)
R1
U1
TRM-N - 6 pos. / series 2*COOLANT CIRCUIT
A1-14I.T.6440-0109
NOTE:
(1) Other voltages on request.(2) The termal detector gives a signal only motor overheating.
(*)
The standard version is at 4 positions. The 6 positions is optional.
WIRING NUMBER
REF. COMPONENT CHARACTERISTICS SIMBOLS COLOUR SIGNALS
1 Electric motor (three phase)
(1)
400 V 50/60 HzFor other characteristics see tab. 1.
U
V
W
BLACK
BLACK
BLACK
2 Thermal detector 135 C 1,5A 250V 12
GREYVIOLET (2)
3 Indexing solenoidTRM-N
120-160-20024 V d.c. 44 W
341
REDBLUE
4 Indexing control switch
24V D.C. ± 10%200 mA (load)
OUTPUT-PNP-NO
45
11
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
5 Locking control switch46
11
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
61 Pos. 1 signal
4 P
OS
. ( s
tand
ard
)
6 P
OS
. ( o
ptio
nal )
47
11
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
62 Pos. 2 signal48
11
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
63 Pos. 3 signal49
11
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
64 Pos. 4 signal4
1011
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
65 Pos. 5 signal4
1211
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
66 Pos. 6 signal4
1311
BLUEBLACKBROWN
0 V d.c.EXIT+ V d.c.
GREEN / YELLOW PE
ELECTRIC MOTOR CHARACTERISTICS Tab. 1
Turret sizeTRM-N
120TRM-N160/200
Rated power KVA 0,15 0,2
Short circuit power KVA 0,3 0,5
1
24
3
5
pos. 6
pos. 5
pos. 2
pos. 3
pos. 1
pos. 4
pos. 1
3pos. 4
64
pos. 2
pos. 3
61
62
63 64
61
62
6365
66
TRM-N - 4 pos. / series 2*WIRING DIAGRAM
~ 3
A1-15I.T.6440-0109
1)
The
sig
nals
65,
66
are
avai
labl
e on
ly fo
r 6
posi
tions
(op
toni
al).
1C
CW
CW
01
PO
S. 1
MO
TOR
(1)
R1
Lock
ed tu
rret
1STA
RT
PO
S. 2
PO
S. 3
PO
S. 4
T1
T2
3IN
DE
XIN
G S
OLE
NO
IDE
01
4IN
DE
XIN
G C
ON
TR
OL
SW
ITC
H01
5LO
CK
ING
CO
NT
RO
L S
WIT
CH
01
6 1P
OS
. 1 S
IGN
AL
01
6 2P
OS
. 2 S
IGN
AL
01
6 3P
OS
. 3 S
IGN
AL
01
6 4P
OS
. 4 S
IGN
AL
01
6 5P
OS
. 5 S
IGN
AL
01
6 6P
OS
. 6 S
IGN
AL
01(1
)
Tim
e to
be
prog
ram
med
T1
(ms)
50T
2 (m
s)15
0
Allo
wed
lag
time
max
R1
(ms)
80
TRM-N / series 2*CYCLE
A1-16I.T.6440-0109
1. – Signals
To get a change of positions on the TRM-N turrets, the control equipment (usually a N.C. equipment) must control the components mentioned below according to a well defined sequence (see wiring diagram on page 14).
• Motor (1) • Indexing solenoid (3) The following signals from the turret are provided for the driving of the positioning cycle: – Angular position given by the proximity switch (61,62...) – Indexing control switch (4) – Locking control switch (5)
2. – Description of the operating sequence
This description refering to the diagram on page 15, gives the sequence to pass from position 1 to position 4 with counter- clockwise rotation.
As indicated by the cycle on page 15 the controls are to be performed according with the following sequence:
a) Starting of motor rotation in the unlocking direction
b) The turret disc rotating, when the proximity switch (6) of the pos.4 gives the signal, energize the solenoid (3).
N.B.: Between the reading signal and the energizing of the solenoid (3) the maximum lag time have not to exceed the value R1.
c) The turret goes on rotating until the indexing pin, pushed by the solenoid (3), enters into the mechanical stop slot. This movement is detected by the sensor (4) which must immediatly stop the motor (1) that, once expired the T1 time will re-start rotating in the opposite direction.
d) During this phase the turret is locking and it's locked position is detected by the proximity switch (5).
N.B.: The signal of the proximity switch (5) can be used to supply the start to the machine.
e) After the programmed time T2, the motor and the solenoid are to be de-energized.
N.B.: The T1,T2,R1, times must be under-stood as real times execution of the controls and the signals checked on the terminal board of the turret.
For an accurate detection and measurement of the above mentioned values it's advisable to use an adequate instru-mentation such as an oscilloscope with memory and current sensing devices.
TRM-N / series 2*CYCLE DESCRIPTION
A1-17I.T.6440-0109
A1-18I.T.6440-0109
UCN-40 CONTROL UNIT
The UCN-40 control unit manages the moving cycle of TRM-N turret in a simple and optimized way: simple and optimized software; no memory positions are occupied in the machine control; automatic chose of the shortest path; steady monitored for faults.
For other information see the Technical Information UCN*/30.
TRM-NB BIDIRECTIONAL VERSION
The TRM-N turret, in the 200 size, is available, on request, in the "B version" with bidirectional rotation.Features and performances as per equivalent standard model.For more details, please contact our Technical Office.
10 ; 10
TRM-N / series 2*SPECIAL VERSIONS AND OPTIONALS
A1-19I.T.6440-0109
(1) Only for size 200.
(2) Optional, only for sizes 160 and 200.
(3) From 20 to 29 the performance and the overall dimensions do not change.
TRM-N * - * - * /2* - * - ( * )
SERIE 20 ÷ 29 (3)
POSITIONS CODE
Nr. 4 Pos. 4
Nr. 6 Pos. (2) 6
CODE OPTIONALS
R
Coolant outlet directly on the toolholder(only for TRM-N 160/200 turrets)
SIZE CODE
120 120
160 160
200 200
COD. MOTOR VOLTAGE AND FREQUENCY
110-50 V 110 Hz 50
110-60 V 110 Hz 60
220-50 V 220 Hz 50
220-60 V 220 Hz 60
380-50 V 380 Hz 50
380-60 V 380 Hz 60
400-50 V 400 Hz 50
400-60 V 400 Hz 60
440-50 V 440 Hz 50
440-60 V 440 Hz 60
VERSION CODE
STANDARD —
BIDIRECTIONAL B (1)
TRM-N / series 2*IDENTIFICATION CODE
DUPLOMATIC AUTOMATION S.r.l.20025 LEGNANO (MI) - ITALY
P.LE BOZZI, 1PHONE 0331/472111
FAX 0331/455161
e-mail: [email protected]
come visit Duplomatic homepage:www.duplomaticautomation.com