Trisomet SC

8/10/2019 Trisomet SC

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2 Copyright 2012 Tata Steel UK Limited 0845 30 88 330 | www.tatasteelconstruction.com

Tata Steel Sustainability Building Envelope SectorTata Steel is part of the Tata Group, a

diversified global company with operations in

every major world market. The Tata Group of

Companies has business operations in seven

defined sectors Materials, Engineering,

Information Technology and Communications,

Energy, Services, Consumer Products and

Chemicals.

In the past ten years the Group has expanded

internationally and now owns major brands

such as Tetley, Jaguar and Land Rover. Tata

Steel, with its acquisition of Corus in 2007, has

secured a place among the top ten steel

manufacturers in the world and it is the Tata

Groups flagship Company.

Steel is an essential material, intrinsic to our

way of life and to the products society will

demand in a sustainable future. Steel is a

material that is used, not consumed. It is

recycled and used again, without any loss of

quality, time after t ime. At Tata Steel, we are

committed to making the products society

needs and to making them in the mostresponsible way possible.

This means, practically, that we commit to:

Producing steel products for the future. Investing in sustainable steel-making. Improving our existing processes. Facilitating the recycling loop.

Our steel enables our customers to make safer

cars, more energy-efficient buildings and

infrastructure, easily-recoverable and

recyclable packaging and many other

products which help to move society towards

our vision of a sustainable future.

Tata Steel has extensive panel and profiling

manufacturing capabilities. We are the only

company able to offer a comprehensive range

of insulated panels, built-up systems, facades,

structural roof and floor decking profiles from

one single UK source, with the support and

backing of a truly global company and

complete supply chain.

With such a diverse product portfolio and over

40 years experience, we are uniquely able to

offer the specifier an unbiased solution to

meet the design criteria for any project.

Offering unrivalled technical support, practical

guidance, performance and quality you would

expect from one of the industrys most trusted

brands enables our customers to exceed their

clients requirements over the long term.

A global brandTata Steel, formerly known as Corus, is one of Europes largeststeel producers. We serve many different and demandingmarkets worldwide, including aerospace, automotive,construction, energy and power, and packaging. Our primarysteelmaking operations in the UK and the Netherlands aresupported by a global sales and distribution network.

Innovation and continuous

improvement are at the heart of our

performance culture. We aim to create

value by offering a sustainable and

value-added steel product range

supported by unrivalled customer

service. By working in partnership with

you, we find the best solutions to meet

your needs and help your business to

perform. Our European operations are

a subsidiary of Tata Steel Group, one of

the worlds top ten steel producers.

With a combined presence in nearly 50

countries, the Tata Steel Group

including the Europe operations, Tata

Steel Thailand and NatSteel Asia, has

approximately 80,000 employees

across five continents and an

aggregate crude steel production

capacity of over 28 million tonnes.

Trisomet SC System


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Platinum System GuaranteeThe Platinum System Guarantee offered by

Tata Steel provides peace of mind to clients for

up to 25 years. The guarantee is free of charge

and covers material performance and

workmanship.

The guarantee covers all of the components

used in the construction of the building

envelope solutions provided by Tata Steel

making it the most comprehensive system

guarantee offered on the market.

Tata Steel are in a position to provide this

reassurance due to our innovative supply

chain partnerships with the third party

component suppliers. All components

including fixings, roof lights, fall arrest, gutters

and walkways used in the system are covered

under the guarantee.

The approved Platinum suppliers are selected

on the basis of their ability to meet the

stringent technical criteria and performance

set for each component and provide a

component guarantee of up to 25 years.

Specifiers and contractors benefit from the

guarantee with the freedom to choose from

the list of approved suppliers.

As part of the Platinum System Guarantee,

approved Platinum contractors undertake

the installation of the projects. The

workmanship of the Platinum approved

contractors is continually checked to ensure

the systems are installed accurately and

expertly without compromising performance.

The workmanship of the installation is

guaranteed for up to 12 years.

Tata Steel act as a one point of contact from

the beginning of the project right through to

the end of the duration of the guarantee

period. The Platinum System Guarantee

provides the client with a direct link to Tata

Steel in the unlikely event of a building failure.

In addition to the Platinum System

Guarantee, a bespoke application specific

guarantee for the pre-finished steel is

available, providing cover for your Colorcoat

Prisma solar collector for up to 25 years with

full backing from Tata Steel.

0845 30 88 330 | www.tatasteelconstruction.com Copyright 2012 Tata Steel UK Limited 3

Colorcoat solar collector: 260m2

Colorcoat Prisma in Slate Grey.

Client: Flintshire County Council

M&E contractor: Kimpton BuildingSystems

Cladding contractor: Lester Fabrications

System manufacturer:Tata Steel

Predicted financial payback: 10 years

Predicted energy saving: 110MWh/year


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Trisomet SC Overview

Trisomet SC SystemoverviewTrisomet SC is part of the Colorcoat Renew SC System, an integrated solarair heating solution that encompasses system design, renewable energygeneration and control, to provide space heating and ventilation air for any

type of building whether it's new build or retrofit, industrial, commercial,public or residential.


The proven technology behind the Colorcoat Renew SC System was

originally pioneered in North America and is already leading the way in

the solar heating industry for that part of the world. Tata Steel, together

with the Low Carbon Research Institute and the Welsh Government,

have invested 6 million in the creation of the Sustainable Building

Envelope Centre, where the research team have reviewed the

technology and further extended its capability. The system has now

been developed to provide a unique combination of design, heat

generation and control.

Trisomet SC System incorporates:

Trisomet 333 Backing Wall

The Trisomet 333 System from Tata Steel is an insulated wall panel

system providing a thin construction and fast installation. Its auto-

hesively bonded polyisocyanurate (PIR) insulation core uses the latest

foam technology providing enhanced environmental benefits, high

thermal performance and fire performance approved by LPCB.

Titan Spacer System

The system cavity is created using the Titan bar and bracket which

provides a robust system to support the Colorcoat solar collector

together with providing minimum disruption to air flow.

Colorcoat Solar Collector

The Colorcoat solar collector is available in a range of profiles and

colours. The Colorcoat solar collector colour and the pre-finished steel

used are critical for determining the thermal absorptivity rates and

system efficiency.

Trisomet SC System

1. Trisomet 333 panel

2. Titan Spacer System

3. Colorcoat solar collector


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Colorcoat Renew SC featuring Trisomet SC, keybenefits

A highly efficient renewable energy system, with up to 75%efficiency converting solar radiation to usable heat energy. 1m2

of Colorcoat solar collector area can deliver 250kWh heat peryear.

The heat produced from the Colorcoat Renew SC System has beenindependently proven to provide up to 50% of daytime space

heating requirements.

With typical capital paybacks of three to seven years and an averagefour-month embodied carbon payback, the system can deliver the

best paybacks of any current renewable energy system for the

smallest investment.

BRE have recognised the contribution from transpired solar collectorsystem technology and it is included in the SBEM BuildingRegulations compliance software, this provides the most cost

effective solution to achieve target emission rates (TER) defined in

Approved Document Part L:2010 for new buildings.

The reduction in CO2 emissions from operation of Colorcoat RenewSC System can help achieve national sustainability targets and meet

renewable energy usage requirements of Local Authority planning

approval procedures.

Incorporation of Colorcoat Renew SC System into the buildingdesign can qualify for additional points for schemes such as BREEAM

and the Code for Sustainable Homes (CfSH) in both the renewable

energy and responsible sourcing sections as the Colorcoat solar

collector is certified to BES6001 responsible sourcing standard.

The specially developed Tata Steel design software uses bespokesystem data, such as colour-specific absorption rates for the

Colorcoat solar collector and assessed Supply Chain profile data, for

accurate prediction of renewable energy delivery, CO2 savings and

payback periods.

The complete renewable energy solution includes a pre-engineeredcontrol system to reduce design time and costs, and ensure

consistency of performance.

The corrosion resistance and colour stability of the Colorcoat solarcollector is guaranteed for up to 25 years, meaning that solar

absorption efficiency is maintained for the lifetime of the Colorcoat

solar collector. At the end of the Colorcoat solar collectors life it can

be infinitely recycled with no deterioration of steel properties.

All Tata Steel processes are subject to external audit against qualitymanagement system ISO 9001:2008 and also environmental

management system ISO 14001:2004.

The Trisomet 333 panel provides a backing wall that can be installedquickly and efficiently, cutting down the installation program anddue to its closed cell foam insulation, minimises disruption during

wet conditions.

The Trisomet SC System provides a slim construction maximising thebuildings useable floor area and also a stable structure reducing

overall system deflection.

The engineered joint of the Trisomet 333 panel together with itsrigid shallow planked liner face provide the ability to joint panels

consistently and provide exceptional air tightness at cladding

junctions, improving the overall efficiency of the building and the

Colorcoat Renew SC System.

Platinum System Guarantee offers a 25 year free materialperformance cover, including up to a 12 year workmanship

guarantee for the Trisomet SC System.

Key benefits



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Trisomet SC Performance

How does it work?


A cavity is created between the Colorcoat Solar Collector andthe Trisomet 333 backing wall using the Titan spacer system.

The Colorc oat Solar Collector absor bs the suns energy andcreates a

pre-heated boundary layer of air close to its surface.

A fan unit creates a negative pressure with in the cavity of theTrisomet SC System

This negative pressure draws the pre-heated boundary air layerthrough the micro perforations into the cavity.

The pre-heated fresh air within the cavity is drawn into thebuilding using the fan unit.

The warm air can be simply fed direc tly into the building asventilation air (e.g. industrial applications)

Or the warm air can alternatively be ducted into a HVAC unitwhere it is used as a pre-heater to the main heating system.

(e.g. commercial buildings)

The option of ducting the pre-heated air in the HVAC system willreduce the heating load and can provide efficiency

improvements of up 80 per cent.

Colorcoat Solar Collector Air Distribution


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Energy savings Kwh

60,000

5,0000

40,000

30,000

20,000

10,000

0

Jan Feb March April May June July Aug Sept Oct Nov Dec

Key

Destratification Insulation Energy Heating

savings savings collected demand

In a stratified building high temperature differentials can befound between floor and ceiling level, causing low efficiency of

heating systems.

The pre-heated air from the Colorcoat Renew SC System isintroduced at ceiling level to combat this effect.

Destratification via roof level ducting reduces the heating load bycirculating the hot air to floor level.

Energy savings are gained, as the heating system is no longerover delivering in order to constantly replace the heat that rises

away from the floor area.

As part of the Colorcoat Renew SC System, we provide a pre-engineered control system.

This control system maximises the deli very of the renewable heatfrom the Colorcoat Renew SC System.

Our control system includes the hardware and embedded logicthat controls and powers the operation of Colorcoat Renew SC

and can provide metering, monitoring and networking to enable

both energy measurement for future government incentive

schemes and review of the system performance.

Destratification Control

Typical energy saving versus heating demand for Colorcoat Renew SC


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DesignHow the Colorcoat solar collector design is

affected by its size; colour; the building aspect;

climatic conditions; perforation pattern and

required air flow rates; is a complex balance

that Tata Steel has analysed, modelled and

piloted. This information has been used to

develop a user friendly software model that

enables our accredited Supply Chain Partners

to determine the perfect system design for

your needs.

The software uses NASA weather data for

exact building location for accuracy of

performance calculations.

Benefits of the design software: Enables feasibility studies, design and

specification of the Colorcoat Renew SC

solar air heating system.

Developed for current European designpractices and construction standards to

enable optimisation of renewable energy

output at lowest cost.

Uses specific system data for accurateprediction of renewable energy delivery,

CO2 savings and payback periods.

Provides accurate prediction of potentialenergy savings via intelligent analysis of

destratification and air-tightness (building

fabric performance).

Provides optimum Colorcoat solar collectorsize for your required energy output.

GenerateThe Colorcoat Renew SC System

incorporates Tata Steels successful Colorcoat

Prisma pre-finished steel for the Colorcoat

solar collector.

The Colorcoat Prisma solar collector colour

and the pre-finished steel used is critical for

determining the thermal absorptivity rates

and system efficiency. Colorcoat Prisma has

been proven to provide superior solar

absorption and durability for maximum

efficiency and longevity. Our technical know-

how has resulted in development of metallic

colours that also deliver good efficiencies.

Colorcoat Prisma combines a versatile paletteof contemporary and traditional colours with

durability and inherent flexibility. This results

in a modern and durable finish that will look

as good as the day it was installed for years to

come.

A further benefit is that at the end of the

Colorcoat solar collectors life it can be

infinitely recycled with no deterioration of

steel properties.

Guaranteed performance

The corrosion resistance and colour stability of

the Colorcoat Prisma solar collector is

guaranteed for up to 25 years, meaning that

good solar absorption efficiency is maintained

for the lifetime of the Colorcoat solar collector.

Solarthermal performance by colour

Colorcoat Prisma Solarthermal

PerformanceBlack

Very HighKronos

Anthracite*

Anthracite Matt

Chocolate BrownHigh

Clover

Atlantis

Slate Grey

Helios

Oxide Red

Alaska Grey

ZeusGood

Grey Aluminium

Pegasus

Denim

Terracotta Matt

Orion

Copprium Matt Moderate

Ephyra

Aquarius

Silver Metallic

Athena

OysterLow

Sirius

Hamlet

Cream

White

*Stock colour (all colours are available, however may have aminimum order or longer lead time).

OptimisingperformanceThe Colorcoat Renew SC System, incorporating Trisomet SC, isunique in that it provides you with the optimum combination ofsystem design and specification, maximum renewable energy

generation and a pre-engineered control system.

Trisomet SC Performance



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Is your buildingsuitable?Colorcoat Renew SC is ideally suited to

buildings where ventilated, fresh air is used

to deliver space heating but it can be fitted

to any building, new build or retro fit that

has a requirement for space heating during

the day.

As the system uses solar energy to generate

heat there is simply a requirement for a

southerly facing, unshaded wall elevation for

installation of the Colorcoat solar collector.

The most efficient orientation is due south,

but the system will still work in other

orientations as shown below. Simply put, a

larger Colorcoat solar collector area (or darker

colour) may be required to deliver an

equivalent amount of heat as for due south.

Siting options for the Colorcoat Renew SC System

Ideal orientation

Facing due South, East to West variation 20, 96% - 100% solar gain.

Acceptable orientation

East facing through to West facing, variation 90, 60% solar gain.

Favourable orientation

Facing South East to South West, variation 45, 80% - 100% solar gain.


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Trisomet SC Design


Detailed design

Pre-engineered solutions

Colorcoat Renew SC System is available in a pre-engineered form to

suit common M&E applications. A pre-engineered solution is ideal for

buildings adopting a regular HEVAC solution, and is a lower cost

option as the plug and play approach reduces bespoke design andcommissioning costs.

We have developed different system configurations to suit your needs

that are dependent on variables such as air change requirements,

building size, integration with other HEVAC systems. Approved

accessories such as fans and ducts form part of the overall specification

and facilitate integration of the Trisomet SC System within the project.

Engineered solutions

For projects demanding a more complex design and that do not fall

into the pre engineered solutions, an additional stage will need to be

added between Stage 1 and Stage 2. This will comprise of Tata Steel or

one of our approved engineering businesses developing a bespokedesign. The cost of this work would need to be considered in the

feasibility stage.

Tata S teel 's commercial team areavailable to explain how the system

works and what benefits you can gain

from installing the Colorcoat Renew SC

System on your building.

During this initial meeting we will needto collate information on your building

(i.e. dimensions, orientation, heating

requirements etc.).

This infor mation will be fed back toTechnic al engineer s, who use this

information to provide a feasibility study

for your building.

1. Feasibility Study

We will go through the feasibility reportwith you to explain the prediction of

renewable energy delivery, CO2 savings

and payback periods.

Further to the above being satisfactory toyour requirements or our Technical

engineers will provide a detailed

specification.

The speci fication will provide details ofthe Colorcoat solar collector cladding

package and also provide installation

manuals for the M&E requirements.

2. Specification

Detail quotations can be sourced from anaccredited supply chain (details of which

will be supplied by Tata Steel).

During construction an inspection willtake place to ensure Tata Steel material(s)

and all associated third party

components (fixtures and fittings) from

Platinum approved suppliers are used

on the project.

Platinum System Guarantee covering thebuilding envelope is issued to the

contractor who in turn passes this onto

the client providing peace of mind for up

to 25 years on materials and 12 years on

workmanship.

3. Installation


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1000mm Cover Width

200mm Pitch

27mm

127.5mm

1000mm Cover Width

200mm Pitch

27mm

60mm3mm

32mm

32mm

127.5mm

275mm

300mm Cover Width

40mm

1000mm Cover Width

333mm Pitch 30mm

260mm32mm

Colour

side

Colour

side

Colour

side

Colour

side

The Colorcoat solar collector profiles are available in an attractive

range of wall profiles providing a variety of options for your

buildings design to blend or contrast with the wall cladding. All are

supplied in a 0.7mm steel gauge.

The load/span information in the table beside is based on a total loadof 1.00 kN/m2 and a deflection limit of L/150 and should be used as a

guide only. For full load span table information please visit our website

or contact the technical department.

The Steel Construction Institute (SCI) has independently assessed all the

structural elements of the Trisomet SC System and issued the SCI

assessed quality mark.

Due to the BS 5950 standard for profile design being withdrawn in

2010, the SCI have recalculated all Tata Steel profiles to the new

Eurocode BS EN 1993-1-3:2006 (EC3) which is being increasingly

demanded by clients and insurers.

Wall profile specifications

Maximum span for a 1.00 kN/m2 load SuitableProfile Gauge Weight Imposed load Wind suction load for

(mm) (kg/m2) Single Double Multi Single Double Multi horizontal

span span span span span span use

C32

or 0.7 6.77 2.09 2.03 2.28 2.29 2.05 2.28Yes

C32MR(MR only)

T333 0.7 6.47 1.79 1.91 2.18 1.78 1.91 2.11 No

WP40 0.7 7.51 2.22 2.16 2.41 2.21 2.17 2.43Yes (Special

profile reqd)

For horizontal orientation and cladding profiles with a wide trough Tata Steel recommend that the allowable variation in theouter flange of the cladding rail with respect to vertical datum line is L/600 (where L is the rail spacing)

Colorcoat solarcollector profiles

Wall profile range

C32 Profile

C32MR Profile

T333 Profile

WP40 Profile



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Trisomet SC Construction details


Trisomet 333 - 1000mm cover

Titan spacer system, typically 1000mm centres.

(Max. 1500mm however loads and fastener arrangement would need to be checked).

Trisomet 333 SystemJoint stitcher

at midspanC32 micro-perforated profile shown,

see page 11 for further options.

140mm

180mm or

220mm

Trisomet

thickness see

U values

below

General arrangement

Horizontal section

Typical verticalconstruction details

The details within this section are

recommendations and have been designed

to give practical solutions to minimisethermal bridging and air loss at junctions, air

intake into the Colorcoat solar collector

cavity and drainage of any water ingress into

the Colorcoat solar collector cavity.

A more extensive list of typical details can be

requested through Tata Steel Technical

Department or downloaded from the website.

Trisomet 333 U-values

Depth 40 = 0.46 W/m2K

Depth 60 = 0.32 W/m2K

Depth 80 = 0.25 W/m2KDepth 100 = 0.20 W/m2K

Depth 120 = 0.16 W/m2K

C32 micro-preforated

profile shown, see page

11 for further options

Trisomet 333

System

Titan spacer

system

Vertical section


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0.7mm closure flashing sealed with gun

applied sealant to slab base as shown

Loose lay insulation

Rail must be sleeved to

insure continuous air seal

0.7mm insulation retainingflashing standard white

liner internal finish -

Optional, required where

junction is cisable internally

A continuous run of 6mm dia. high grade butyl mastic

(25 year guarantee) between panel and drip flashing and

drip flashing and closure flashing

Closure flashing in two part lapped

and sealed with two runs of 4mm

diameter high performance butylmastic (25 year guarantee)

Closure flashing with

weap holes at

1000mm centres

EPDM profile filler

sealed top and

bottom with gun

applied sealant

A continuous run

of 4mm dia. high

grade butyl mastic

(25 year guarantee)between closure

flashing and drip

flashing

Base detail

A continuous run of

6mm dia. high grade

butyl mastic (25 year

guarantee)

Cleader rail by others

air sealed at joints

Verge flashing butt or lap

jointed and sealed with

two runs of continuous4mm dia. high grade butyl

mastic (25 year guarantee)

Trisomet 333

System

Continuous run of 6x5mm

dia. high grade butyl


0.7mm steel internal liner

flashing lapped 150mm at

ends and sealed on top with

50 x 1mm high grade butyl


Site applied

fire rated

canister foam

EPDM profile filler

sealed top and

bottom with gun

applied sealant

Closure flashing

butt or lap jointed

and sealed with

two runs of

continuous 4mm

dia. high grade

butyl mastic

Verge detail



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Flashing stitched with sealed rivets

or self drilling fasteners with sealing

washers at max. 450mm centres

External corner flashing butt or lap jointed and

sealed with two runs of continuous 4mm dia.

high grade butyl mastic (25 year guarantee)

Optional liner cut back on site

and panel butted together to

avoid cold bridging

Cleader angle

(by others)

air sealed at

joints

Continuous run of 6mm dia. high

grade butyl mastic (25 year guarantee)


Parapet flashing max. unsupported length of 200mm butt or

lap jointed and sealed with two runs of continuous 4mm dia.


200mm-1000mm

Typical

EPDM profile filler sealedtop and bottom with

gun applied sealant

Secondary steelwork

trim around opening,

(by others)

Closure flashing butt or

lap jointed and sealed

with two runs of

continuous 4mm dia.

high grade butyl mastic

TRANSITION SECTION

Size to be project specific

200mm-1000mm

Typical

200mm-1000mm

Typical

200mm-1000mm

Typical

500mm-2000mm

Typical

500mm-1500mm

Typical

Vent detail

Corner detail

Vertical construction details continued


15/20

The details within this section are

recommendations and have been designed

to give practical solutions to minimise

thermal bridging and air loss at junctions, air

intake into the Colorcoat solar collector

cavity and drainage of any water ingress into

the Colorcoat solar collector cavity.

A more extensive list of typical details can be

requested through Tata Steel Technical

Department or downloaded from the website.

Trisomet 333 U-values

Depth 40 = 0.46 W/m2K

Depth 60 = 0.32 W/m2K

Depth 80 = 0.25 W/m2K

Depth 100 = 0.20 W/m2K

Depth 120 = 0.16 W/m2K

Cladding rail -by others

Trisomet 333

System

C32MR micro-perforated

profile shown, see page 11for further options

(Max. permitted

base rail spacing

1500mm)

Typical horizontalconstruction details

Horizontal section

Trisomet 333 - 1000mm cover

Maximum 1200mm centres

Trisomet 333 System

Joint stitcher

at midspan

C32MR micro-perforated profile shown,

see page 11 for further optionsTitan spacer system140mm

180mm or

220mm

Trisomet

thickness see

U values

below


General arrangement

Vertical section


16/20



Horizontal construction details continued


Rail must be sleeved to

insure continuous air seal

0.7mm insulation retaining

flashing standard white

liner internal finish -

Optional, required where

junction is cisable internally

A continuous run of 6mm dia. high grade butyl mastic

(25 year guarantee) between panel and drip flashing and

drip flashing and closure flashing

0.7mm closure flashing sealed with gun

applied sealant to slab base as shown

Closure flashing in two

part lapped and sealed

with a continuous run of4mm diameter high

performance butyl mastic

(25 year guarantee)

Outer closure flashing

angled downward

with weap holesat 1000mm centres

Base detail

Trisomet 333

System

EPDM profile filler

sealed top and

bottom with gun

applied sealant

Closure flashing

butt or lap jointed

and sealed with

two runs of

continuous 4mm

dia. high grade

butyl mastic

Continuous run of 6x5mm

dia. high grade butyl


Verge flashing butt or lap

jointed and sealed with

two runs of continuous

4mm dia. high grade butyl


Site applied

fire rated

canister foam

A continuous run of

6mm dia. high grade

butyl mastic (25 year

guarantee)

Cleader rail by others

air sealed at joints

0.7mm steel internal liner

flashing lapped 150mm at

ends and sealed on top with

50 x 1mm high grade butyl


Verge detail


17/20

Optional liner cut back on site

and panel butted together to

avoid cold bridging

Cleader angle

(by others)

air sealed at

joints

Continuous run of 6mm dia. high

grade butyl mastic (25 year guarantee)


Flashing stitched with sealed rivets

or self drilling fasteners with sealing

washers at max. 450mm centres

External corner flashing butt or lap jointed and

sealed with two runs of continuous 4mm dia.


Parapet flashing max. unsupported length of 200mm butt or

lap jointed and sealed with two runs of continuous 4mm dia.


200mm-1000mm

Typical

EPDM profile filler sealedtop and bottom with

gun applied sealant

Secondary steelwork

trim around opening,

(by others)

Closure flashing butt or

lap jointed and sealed

with two runs of

continuous 4mm dia.

high grade butyl mastic

TRANSITION SECTION

Size to be project specific

200mm-1000mm

Typical

200mm-1000mm

Typical

200mm-1000mm

Typical

500mm-2000mm

Typical

500mm-1500mm

Typical

A continuous run of

6mm dia. high grade

butyl mastic (25

year guarantee)

Vent detail

Corner detail



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Jaguar Land Rover Deck 92

Case studies

Trisomet SC Projects


The Jaguar Land Rover Deck 92 project is a

new 10,000m2 material, planning and

logistics centre. Tata Steel was the company

of choice for the entire building envelope,

with the office block featuring a metal deck

flat roof with its walls clad with the

Trimapanel System, and the main building

using a Trisomet 333 panel on both roof

and walls. The Centre also incorporates

Colorcoat Renew SC enabling the building

envelope to play an active role in the

buildings environmental performance.

Using Colorcoat Renew SC on this building

has enabled the provision of pre-heated,

ventilated, fresh air thereby reducing the

energy load on the primary heating system

and minimising heat losses due to the

infiltration of cold ambient air. The pre-

engineered control system optimizes the

renewable heat gain and provides night time

purge cooling in the summer months.

By incorporating Colorcoat Renew SC Jaguar

Land Rover have achieved a low cost source of

renewable energy, reduced overall energy

consumption in the building and helped

towards their targets of reducing CO2

emissions from their manufacturing

operations.

The 565m2

area of Colorcoat solar collectorwas clad with a T333 profile in Slate Grey,

which complemented the Trisomet 333 wall

panel which features Colorcoat Prisma in

Oyster. Jaguar Landrover benefits from a

pre-finished steel cladding system that isdurable, sustainable and will deliver 82MWh

solar radiation and 11MWh reduction of

thermal losses per annum, providing a

payback of less than eight years.


Colorcoat Prisma in Slate Grey.

Client: Jaguar Land Rover

Specifier: Anglo Holt

M&E contractor: Couch Perry Wilkes

Main contractor: Anglo Holt

Contractor: Roofwise



Predicted energy saving: 82MWh/year(solar radiation) + 112MWh (reduction ofthermal losses)


19/20

The Sustainable Building Envelope Centre

(SBEC) is a 6 million research centre in

North Wales that is co-funded by Tata Steel,

the Low Carbon Research Institute and Welsh

Government to accelerate the development

of low carbon solutions for the built

environment. The SBEC building was fitted

with Colorcoat Renew SC to provide a low

cost source of renewable energy, reducing

overall energy consumption within the

building whilst improving its aesthetic

appearance.

Colorcoat Renew SC was applied to the

exterior of the SBEC building, providing a

Colorcoat solar collector area of 156m2, and

has acted as a highly effective renewable

energy system. The system achieves up to 75%

efficiency converting solar radiation to usable

heat energy, and each 1m2 of Colorcoat solar

collector area can deliver 250kWh heat per

year. At SBEC, the installed system has the

potential to produce up to 39MWh per year.

The system incorporates Colorcoat Prisma in

Matt Anthracite pre-finished steel by Tata Steel

as the Colorcoat solar collector. This has been

installed as an additional skin onto the

existing walls of the SBEC building, creating a

cavity between the supporting wall and the

metal skin. Negative air pressure within the

cavity draws pre-heated boundary layer air

through perforations in the Colorcoat solar

collectors surface, into the cavity. The heated

fresh air is then fed either directly into the

building as ventilation, or ducted into a HVAC

unit where it is used as a pre-heater to the

main heating system. Colorcoat Renew SC

includes a pre-engineered control system to

maximise its operational efficiency and to help

ensure performance is optimised.

In common with many commercial and

industrial buildings, heating accounts for a

large proportion of energy consumption at

SBEC. By reducing the energy load on the

primary heating systems, the application of

Trisomet SC has reduced heating costs as

well as improving the buildings

environmental performance.

In addition to the environmental and cost

benefits of using Trisomet SC as part of the

Colorcoat Renew SC System has also

provided an aesthetically pleasing, modern

design to a prominent elevation of the SBEC

building, together with the peace of mind that

corrosion resistance and colour stability of the

Colorcoat solar collector is guaranteed for up

to 25 years.


Sustainable Building Envelope Centre (SBEC)


Colorcoat Prisma in Anthracite Matt,62m2 in Linden Green.

Client:Tata Steel

Architect: Welsh School of Architecture

M&E contractor: Kimpton BuildingSystems

Cladding contractor: Lester Fabrications



Predicted energy saving: 39MWh/year


20/20

Tata Steel

Shotton Works

Deeside

Flintshire

CH5 2NH

T: +44 (0) 845 30 88 330

F: +44 (0) 845 30 11 013www.tatasteelconstruction.com

Copyright 2012 Tata Steel UK Limited, Registered Office: 30 Millbank, London SW1P 4WY, Registered in England No. 2280000

Language English 0512

www.tatasteelconstruction.com

Trademarks of Tata Steel(formerly Corus)

Colorcoat, Colorcoat Prisma, Colorcoat Renew SC

and Trisomet are registered trademarks of Tata Steel

UK Limited.

Care has been taken to ensure that the contents of

this publication is accurate, but Tata Steel Europe

Limited and its subsidiaries, (including Tata Steel UK

Limited), do not accept responsibility or liability for

errors or information that is found to be misleading.Suggestions for, or descriptions of, the end use or

application of products or methods of working are

for information only and Tata Steel Europe Limited

and its subsidiaries accept no liability in respect

thereof.

Before using products or services supplied or

manufactured by Tata Steel Europe Limited and its

subsidiaries, customers should satisfy themselves as

to their suitability.

Printed with biodegradable vegetable inks on

material sourced from responsible managed forests,

certified in accordance with the FSC. Contains 10%

recovered fibre, diverting waste from landfill.

Documents

Trisomet SC