Triconex Process SafetyBecoming more Proactive about Functional Safety

Presented by: Yusuf Kapadia

Principal Consultant, Triconex Process Safety & Functional Safety Portfolio- EMEA

TÜV Functional Safety Engineer SIS ID 879/07

Confidential Property of Schneider Electric

Safety is Priority #1 for Everyone

From the boardroom down, everybody within the organization must be able to

answer these three questions.“ “

- Health and Safety Executive

Deepwater-Horizon April 2010

Punitive damages

$60bn in penalties recovery costs and damages

Human lives

11 fatalities, 17 injured

Environmental impact

16,000 miles of coastline, 8,000 animals affected

Market Value Impact

54% drop ($101b) within 60 days

Legal

11 counts of manslaughter

Loss of Corporate Image

Real cost of process safety failure

Sustained Value : Operational Benefits of Doing it Right

Easy to say, difficult to do…

Complacency

Inci

den

t R

ates

Facilities & Engineering

Management Systems

Human Factors

(Personnel Safety )

Plateau

“A reduction in less serious injuries does not necessarily correspond to a proportionate reduction in serious incidents and fatalities”

- Thomas Krause Ph.D (Behavioural Science Technology Inc.)

Time 2000’s 2010’s

Cyber Security Growing Complexity ObsolescenceNatural disasters Increasing regulations

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Enemies of effective process safety

Hazard

Harm

Hazard

Harm

Design Integrity Operational Integrity + 20 years

GAP

TIME VISIBILITY COMPLACENCY

How To Address These Challenges?

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Move From Reactive

To Proactive

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Operate with closed loop safety

Design integrity Operational integrity

Measurereal time safety

risk/condition

ComparePHA design data

notification

escalation

Correctredesign, analyse

implement

Provide Visibility to safety leadershipmaintenance technicians, safety engineers,

operations managers

corporate risk managers

1

4

2

5

Validatereal time vs. actual

next step procedural locks

3

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SIF Manager data structure

Complete SIF performance management

SIF Manager - Dashboards

● Consolidate view of all SIF KPI’s in one place

● SIF KPI’s at a glance, user configurable view, drill down

● Automatic and persistent KPI monitoring

● Reveal COVERT safety risk

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Wrap up

• Maintaining Operational Safety Integrity is key to effective process safety management

• There are real bottom line benefits when safety is done well

• Cost of safety failures is significant

• Regulatory bodies are increasing focus on safety

• Evolving standards are driving need for more rigorous safety management systems

• Safety systems span plant life 20+ years – they need to be managed over entire lifetime to be effective

• Safety system management must become pro-active – “close the safety loop”

• Automation & intelligent software can address many safety lifecycle challenges

• SIF Manager solution is purpose designed for this task

• SIF Manager can be applied NO MATTER the SIS vendor