88
July 2007 CA08101001E For more information visit: www.eaton.com Contents Panelboards 14-1 14 Panelboards Description Page EZ Box and EZ Trim. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-4 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5 Application Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-6 Standards and Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8 Technical Data and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-9 Type PRL1a Lighting Panelboard, 240 Vac Maximum . . . . . . . . . . . . . . . . . . 14-21 Type PRL2a Lighting Panelboard, 480Y/277 Vac Maximum . . . . . . . . . . . . . 14-23 Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum . . . . 14-25 Type PRL4 Power Distribution Panelboard, 600 Vac Maximum . . . . . . . . . . 14-28 Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum . . . . . . . . . . . 14-39 Type PRL2a-LX Column Type Panelboard, 480Y/277 Vac Maximum . . . . . . 14-42 Box Trim and Pricing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-45 Modifications (1a, 2a, 3a, 4, Column Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-46 Type PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on. . . . 14-53 Pow-R-CommandELighting Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-60 Renovation Panelboard PRL1R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-75 Metering Service Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-84 Pow-R-Stock Plus Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-86 Regional Manufacturing Facilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-87 Type PRL1a Panelboard

Tri-State Electrical Supply – Eaton Cutler-Hammer ...Main Lugs Only 400 amperes maximum. Main Circuit Breaker 400 amperes maximum. Branch Circuit Breakers 100 amperes maximum, 1-,

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  • July 2007

    CA08101001E For more information visit:

    www.eaton.com

    Contents

    Panelboards 14-1

    14

    Pan

    elb

    oar

    ds

    Description Page

    EZ Box and EZ Trim

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-2Product Selection

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-4Product Description

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-5Application Description

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-6Standards and Certifications

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-8Technical Data and Specifications

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-9Type PRL1a Lighting Panelboard, 240 Vac Maximum

    . . . . . . . . . . . . . . . . . .

    14-21Type PRL2a Lighting Panelboard, 480Y/277 Vac Maximum

    . . . . . . . . . . . . .

    14-23Type PRL3a Lighting or Small Power Panelboard, 600 Vac Maximum

    . . . .

    14-25Type PRL4 Power Distribution Panelboard, 600 Vac Maximum

    . . . . . . . . . .

    14-28Type PRL1a-LX Column Type Panelboard, 240 Vac Maximum

    . . . . . . . . . . .

    14-39Type PRL2a-LX Column Type Panelboard, 480Y/277 Vac Maximum

    . . . . . .

    14-42Box Trim and Pricing

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-45Modifications (1a, 2a, 3a, 4, Column Type)

    . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-46Type PRL5P Power Distribution Panelboard, 600 Vac Maximum, Plug-on

    . . . .

    14-53Pow-R-Command

    E

    Lighting Control

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-60Renovation Panelboard PRL1R

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-75Metering Service Sections

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-84Pow-R-Stock Plus Program

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-86Regional Manufacturing Facilities

    . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    14-87

    Type PRL1a Panelboard

  • July 2007

    14-2

    For more information visit:

    www.eaton.com

    CA08101001E

    Panelboards

    14

    EZ Box and EZ Trim

    EZ

    E

    Box and EZ Trim

    Flange Detail

    Eaton’s new EZ box and EZ trim represents the first significant change in panelboard box and trim designs in more than a half-century. The EZ box and EZ trim have been designed for faster, more secure and safer installa-tions. The new EZ box and EZ trim are provided standard for Cutler-Hammer Pow-R-Line 1a and Pow-R-Line 2a lighting panelboards, as well as our Pow-R-Line 3a mid-range panelboard.

    Features

    Virtually eliminates sharp edges.

    Trim installs in seconds rather than minutes.

    Door-in-door is standard.

    Ability to adjust flush box to wall irregularities.

    Trim installs without the need for tools.

    No exposed hardware (because there is none).

    Multipoint door latch over breakers.

    The EZ box flanges are bent and painted, which virtually eliminates the sharp edges associated with traditional boxes. Additionally, all steel panelboard chassis parts are painted. This significantly reduces potential injury for material handlers and install-ers. Each flange is adjustable outward up to 3/4 inch. This feature allows the installer to adjust flush box applications to be level and flat with

    the finished wall after the wall material is installed to help correct wall irregularities. The new box flange also provides the means for attaching the EZ trim.

    Corner Flange Detail

    Stand-alone Trim and Bottom Flange Hanger with Notch

  • July 2007

    CA08101001E For more information visit:

    www.eaton.com

    14-3Panelboards

    14

    EZ Box and EZ Trim

    Fast Installation

    The EZ trim incorporates a patent pending, ground breaking design that installs in seconds, rather than minutes. The standard trim features include door-in-door construction; no exposed hardware and no tools are required for installation.

    Each EZ trim includes hangers attached on the right side. The bottom trim hanger has a notch in its base. To install, the bottom hanger is inserted into the bottom right side box flange opening, resting the notch on the flange.

    Trim Hanger Inserted Into Box Flange

    The balance of the hangers are aligned with the other flange openings and pushed in. When all hangers are in the box flange, the trim is lifted up slightly to clear the notch on the bottom hanger, and the trim in self-supported on the EZ box.

    The installation is completed by swinging the trim to the closed position, then lifting and pushing slightly to the right. The trim will drop into place totally secured. The multi-point catches on the left side of the trim will lock into the left side box flange openings.

    To prevent the trim from being removed by non-authorized persons, a unique sliding means automatically latches in place when the trim door is closed. For added safety, a screw is provided to secure the latch for those who require extra security.

    The new EZ trim utilizes an exclusive catch system that fastens the door to multiple points. Along with a new lock, the EZ trim offers a high degree of door security.

    Standards

    When used with Eaton’s Cutler-Hammer panelboard chassis, EZ boxes and EZ trims meet the following applicable industry standards:

    UL

    T

    50 listed.

    NEMA

    T

    Standard PB1.

    Federal specifications.

    National Electrical Code

    T

    .

    Trim Hanging on Surface Mounted Box

    Trim Installed with Door Open and Trim Sliding Latch

    New Lock

  • July 2007

    14-4

    For more information visit:

    www.eaton.com

    CA08101001E

    Panelboards

    14

    Pow-R-Line C Panelboards

    Product Selection

    Product Types

    Type PRL1a

    Bolt-on or Plug-on Circuit Breakers240 Vac Maximum

    Main Lugs Only400 amperes maximum.

    Main Circuit Breaker400 amperes maximum.

    Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

    Type PRL1a

    Type PRL2a

    Bolt-on Circuit Breakers 240 V or 480Y/277 Vac; 125/250 Vdc Maximum

    Main Lugs Only400 amperes maximum.

    Main Circuit Breaker400 amperes maximum.

    Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

    Type PRL2a

    Type PRL3a

    Bolt-on Circuit Breakers240 V, 480 V or 600 Vac; 250 Vdc Maximum

    Main Lugs Only800 amperes maximum.

    Main Circuit Breaker600 amperes maximum.

    Branch Circuit Breakers225 amperes maximum,1-, 2- and 3-pole.

    Type PRL3a

    Type PRL4

    Circuit Breakers or Fusible Switches240 V, 480 V or 600 Vac; 250 Vdc Maximum

    Main Lugs Only1200 amperes maximum.

    Main Circuit Breaker1200 amperes maximum.

    Main Fusible Switch1200 amperes maximum.

    Branch Circuit Breakers1200 amperes maximum,1-, 2- and 3-pole.

    Branch Fusible Switches1200 amperes maximum,2- and 3-pole.

    Type PRL4

    Type PRL5P

    Plug-on Circuit Breakers240 V, 480 V or 600 Vac; 250 Vdc Maximum

    Main Lugs Only1200 amperes maximum.

    Main Circuit Breaker1200 amperes maximum.

    Branch Circuit Breakers1200 amperes maximum,1-, 2- and 3-pole.

    Type PRL5P

    Pow-R-Command

    Bolt-on Circuit Breakers240 V or 480Y/277 Vac

    Main Lugs Only400 amperes maximum.

    Main Circuit Breaker400 amperes maximum.

    Branch Circuit Breakers225 amperes maximum,1-, 2- and 3-pole.

    Integral Power Switching Controls.

    Pow-R-Command

  • July 2007

    CA08101001E For more information visit:

    www.eaton.com

    14-5Panelboards

    14

    Pow-R-Line C Panelboards

    Product Description

    Product Types (Continued)

    Type PRL1a-LX Column Type

    Bolt-on Circuit Breakers 240 Vac Maximum

    Main Lugs Only225 amperes maximum.

    Main Circuit Breaker225 amperes maximum.

    Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

    Type PRL1a-LX Column Type

    Type PRL2a-LX Column Type

    Bolt-on Circuit Breakers 240 V or 480Y/277 Vac; 125/250 Vdc Maximum

    Main Lugs Only225 amperes maximum.

    Main Circuit Breaker225 amperes maximum.

    Branch Circuit Breakers100 amperes maximum,1-, 2- and 3-pole.

    Type PRL2a-LX, Column Type

    Renovation Panelboard PRL-IR

    Bolt-on Circuit Breakers 240 Vac Maximum

    Main Lugs Only225 amperes maximum.

    Main Circuit Breaker225 amperes maximum.

    Branch Circuit Breakers100 amperes maximum,1-, 2 and 3-pole.

    Renovation Panel

    Metering Service Section

    Bolt-on Circuit Breaker or Fusible Switch240 V, 480 V or 600 Vac

    Service entrance panels combining a main disconnect with a power company metering compartment. 400 – 1200 amperes.

    Metering Service Section

    Product Description

    Lighting and Distribution Panelboards

    Eaton’s Cutler-Hammer

    T

    assembled panelboards are designed for sequence phase connection of branch circuit devices. This allows complete flexibility of circuit arrangement (1-, 2- or 3-poles) to allow balance of the electrical load on each phase.

    Sturdy, rigid chassis assembly ensures accurate alignment of interior with panel front; prevents flexing and minimizes possibility of loosening or damage to current carrying parts during and after installation.

    Four-point in-and-out adjustment of panel interior is provided to meet criti-cal depth dimensions on flush installa-tions. This compensates for possible misalignment of box at installation.

    Main lugs are mechanical solderless type and approved for copper or aluminum conductors.

    Enclosures

    Boxes are code-gauge galvanized steel except for column type panelboards which include a painted box finished in ANSI-61 light gray to match the trim.

    Standard panelboard cabinets are designed for indoor use. Alternate types are available for indoor and special purpose applications.

    All enclosures are furnished in accor-dance with Underwriters Laboratories standards and include wiring gutters with proper wire bending space. Special cabinets can be provided at an additional charge.

    The box dimensions shown are inside dimensions. For outside dimensions, add 1/4-inch (6.4 mm).

    Standard panelboard boxes are supplied

    without knockouts (blank endwalls).

    Fronts

    Fronts (trims) for all panelboards are made of code-gauge steel and have a high durability ANSI-61 light gray finish applied by a baked-on polyester powder coating paint system.

  • July 2007

    14-6

    For more information visit:

    www.eaton.com

    CA08101001E

    Panelboards

    14

    Pow-R-Line C Panelboards

    Application Description

    The fronts for lighting and appliance branch circuit panelboards and small power distribution panelboards include a door with rounded corners and con-cealed hinges. A flush-type latch and lock assembly is included. All locks are keyed alike. These trims are available in both surface and flush mounted designs.

    EZ Trim Features Standard Door-in-Door with No Exposed Hardware or Sharp Edges(no Tools are Required for Installation)

    The Three-Piece Trim for Larger Power Distribution Panelboards Provides for Easy Handling and Installation

    Fronts for power distribution panel-boards utilize a unique breaker front cover design in which each device has a dedicated bolt-on steel cover. The individual covers form a single dead-front for the panelboard that is used in conjunction with two wiring gutter covers to complete the trim. A door is not finished as part of the standard offering on these panelboards but can be provided, for an additional charge, using a deeper than standard box.

    Application Description

    Panelboard Selection Factors

    In selecting a panelboard, the follow-ing factors must be considered:

    Service (voltage and frequency).

    Interrupting capacity (fully or series rated).

    Ampere rating of main.

    Ampere ratings of branches.■ Environment.

    Panelboard Short Circuit RatingThe short circuit rating of Eaton’s Cutler-Hammer assembled panel-boards are test verified by, and listed with, Underwriters Laboratories (ULT). Generally, these ratings are that of the lowest interrupting rated device in the panel.

    Certain exceptions to this rule exist where branch devices have been UL tested in combination with specific main devices having a higher inter-rupting rating. Where these defined main devices and branch breaker com-binations are utilized, the Series Short Circuit Rating of the assembled panel-board will be the same as the tested rating of the approved rated main device in series with the branches. Available main and branch breaker combinations are tabulated starting on Page 14-12. All combinations shown are UL tested and listed.

    These series ratings apply to panels having main devices, or main lug only panelboards fed remotely by the device listed in the series ratings chart as the main, for which UL listed tests were conducted.

    Service Entrance EquipmentThe National Electrical Code (NECT) requires that:

    ■ A panel used as service entrance equipment must be located near the point where the supply conductors enter the building.

    ■ A panelboard having main lugs only shall have a maximum of six service disconnects to de-energize the entire panelboard from the supply conductors. Where more than six disconnects are required, a main service disconnect must be provided.

    ■ A disconnectable electrical bond must be provided between the neutral and ground.

    ■ A service entrance type UL label must be factory installed.

    ■ Ground fault protection of equip-ment shall be provided for each ser-vice disconnect rated 1000 amperes or more if the electrical service is a solidly grounded wye system of more than 150 volts to ground but not exceeding 600 volts phase-to-phase.

    Note: Service entrance panels must be identified as such on the order.

    Panelboard ClassificationsPanelboards are classified by NEC and UL in two general categories: Lighting and Appliance Panels and Power Distribution Panels.

    Lighting and Appliance PanelboardsLighting and appliance branch circuit panelboards are defined in NEC (Article 408) as one having more than 10 percent of its overcurrent devices rated 30 amperes or less for which neutral connections are provided. Article 408 also limits the number of overcurrent devices (branch circuit-poles) to a maximum of 42 in any one cabinet. This rule applies to all panel types including PRL4 when the panel circuitry comes within the scope of this definition. When the 42 devices (poles) are exceeded, two or more separate panels are required.

    Power Distribution PanelboardsDistribution panelboards (all others not defined as lighting and appliance branch circuit panelboards) are restricted only to practical physical limitations such as standard box heights and widths. It is important to note that the NEC requires that the operating handle of the topmost mounted device be no more than 6 feet 7 inches (2006.6 mm) above the finished floor.

    Additional boxes and fronts are required when the components required for one panelboard exceed the standard box dimensions.

    Multi-Section PanelboardsWhen more than 42 overcurrent protective devices are required (See, Lighting and Appliance Panelboards), two or more separate enclosures are required. Separate fronts for each box are standard. A common front can be furnished at additional charge.

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-7Panelboards

    14

    Pow-R-Line C Panelboards

    Interconnecting Multi-SectionPanelboardsWhen a panelboard, for connection to one feeder, must be furnished in more than one section (Box), each section must be furnished with main bus and terminals of the same rating, unless a main overcurrent device is provided in each section.

    Sub-feed or through-feed provisions must also be included (and priced) to provide connection capability to the second section.

    Note: Sub-feed or through-feed lugs can-not be used on any panelboard that is not protected by a single main overcurrent device either in the panelboard or immedi-ately upstream, i.e., service entrance panel-boards with main lugs only using the six disconnect rule.

    Sub-Feed LugsSub-feed lugs (see Figure 14-1) are one means of interconnecting multi-section panels. The sub-feed (second set of) lugs are mounted directly beside the main lugs. These are required in each section except the last panel in the lineup. The feeder cables are brought into the wiring gutter of the first section and connected to the main lugs. Another set of the same size cables are connected to the sub-feed lugs (Section 1) and are carried over to the main lugs of the adjacent panel. Cross connection cables are not furnished by Eaton. Sub-feed lugs are only available on main lug only panels.

    Note: Sub-feed lugs may not be used on main lug only (six disconnect rule) service entrance panels.

    Figure 14-1. Sub-Feed Lugs

    Through-Feed LugsThrough-feed lugs (see Figure 14-2) are another method to interconnect multi-section panelboards. The incom-ing feeder cables are connected to the main lugs or main breaker at the bot-tom of panel (Section 1). Another set of lugs (through-feed) are located at the opposite end of the main bus. The interconnecting cables are connected to the through-feed lugs in Section 1 and are carried over to the main lugs in Section 2. The connection arrange-ment could be reversed, i.e., main lugs at top; through-feed lugs at bottom end of panel. Cross cables are not furnished by Eaton.

    Note: Through-feed lugs may not be used on main lug only (six disconnect rule) service entrance panels.

    Figure 14-2. Through-Feed Lugs

    Multiple Section Panelboard — Flush MountedShown below is the standard method for flush mounting multiple section lighting and distribution panelboards using standard flush trims.

    Figure 14-3. Multiple Section PanelboardFlush Mounted — Dimensions in Inches (mm)

    Overcurrent ProtectionThe following requirements will be found in the NEC:

    Each lighting and appliance branch circuit panelboard shall be individually protected on the supply side by not more than two main circuit breakers or two sets of fuses having a combined rating not greater than that on the panelboard.

    Box Box

    Conduit

    Neutral Neutral

    Pan

    el

    Pan

    el

    Section 1 Section 2

    Section 1 Section 2

    Box Box

    Conduit

    Neutral

    Pan

    el Pan

    el

    Neutral

    MainLugs

    Thru--FeedLugs

    MainLugs

    Cross Cables

    Incoming Feeder Cables

    Contractor to Mount Boxes1-1/2-inch (38.1 mm) Apart toAllow for 3/4-inch (19.1 mm)Extension on Both Flush Trims

    Two SectionPanelboard(Flush Mounting)

    rim Extends 3/4-inch(19.1 mm) Beyond Outsideof Box on All Four Sides

    Outside Edge of BoxTrim

    Wall WallTrim Trim

    Conduit Nipple for Cross Wiring by Contractor

    3/4(19.1)

    3/4(19.1)

    1 1/2(38.1)

    Top SectionView

    3/4(19.1)

    3/4(19.1)

    3/4(19.1)

    3/4(19.1)

    3/4(19.1)

    3/4(19.1)

    3/4(19.1)

    3/4(19.1)

  • July 2007

    14-8

    For more information visit: www.eaton.com CA08101001E

    Panelboards

    14

    Pow-R-Line C PanelboardsStandards and Certifications

    Branch Circuit Loading for Lighting and Appliance PanelsThe size of mains and branches should be selected based on the following:

    ■ Lighting and distribution circuits: NEC Article 210, 215, 220 and 240.

    ■ Motor circuits: NEC Article 430.■ Diversity factor.■ Provision for future loading.

    Exception Number 1: Individual pro-tection for a lighting and appliance panelboard is not required when the panelboard feeder has overcurrent protection not greater than that of the panelboard.

    Exception Number 2: For existing installations, individual protection for lighting and appliance branch circuit panelboards is not required where such panelboards are used as service equipment in supplying an individual residential occupancy and where any bus supplying 15 or 20 ampere circuits is protected on the supply side by an overcurrent device.

    Ambient TemperaturesThe primary function of an overcurrent device is to protect the conductor and its insulation against overheating. In selecting the size of the devices and conductors, consideration should be given to the ambient temperature sur-rounding the conductors within and external to the panelboard. Cumula-tive heating within the panelboard may cause premature operation of the overcurrent protective devices.

    Underwriters Laboratories test procedures are based, in part, on 80% loading of panelboard branch circuit devices. The NEC limits the loading of overcurrent devices in panelboards to 80% of rating where in normal opera-tion the load will continue for three hours or more. Further derating may be required, depending on such factors as ambient temperature, duty cycle, frequency or altitude.

    Exception: There is one exception to this rule in both UL and NEC. It applies to assemblies and overcurrent devices which have been approved for contin-uous duty at 100% of its rating.

    Special ConditionsStandard panelboards, assembled with standard components, are ade-quate for most applications. However, special consideration should be given to those required for application under special conditions such as:

    ■ Excessive vibration or shock.■ Frequencies above 60 cycles.■ Altitudes above 6600 feet (2011.7 m).■ Damp environment (possible fungus

    growth).■ Compliance with federal, state

    and municipal electrical codes and standards.

    Seismic ConsiderationsThe Uniform Building CodeT and the International Building Code 2003, as well as local and state building codes, place an emphasis on seismic building design requirements. Electrical distribution systems are treated as attachments to the building and therefore, fall into this category.

    All Eaton’s Cutler-Hammer panel-boards are seismic qualified at the highest possible level, Seismic Zone 4, and have been tested in accordance with ANSI C37.81. This standard quan-tifies actual earthquake conditions, as well as equipment seismic capability.

    Harmonic CurrentsStandard panelboard neutrals are rated for 100% of the panelboard current. However, since harmonic currents can cause overheated neutrals, an option is provided for neutrals to be rated at 200% (1200 ampere maximum neutral for 600 ampere main bus) of the panelboard phase current.

    Panelboards with the 200% rated neutral are UL listed as suitable for use with non-linear loads.

    Prior to specifying the 200% rated neutral, Eaton recommends a harmonic survey be conducted of the distribution system, be it new or existing.

    Transient Voltage Surge SuppressionThe quality of power feeding sensitive electronic loads is critical to the reliable operation of any facility. In modern offices, hospitals, and manufacturing facilities, the most frequent causes of microprocessor-based equipment downtime and damage are voltage transients and electrical noise.

    Electrical loads and microprocessor-based equipment are highly susceptible to both high and low energy transients. High energy transients include lightning induced surges and power company switching. These high energy transients can destroy components instantly.

    More frequently the electrical system experiences low energy transients and high frequency noise.

    The effects of continual low energy transients and high frequency noise can cause erratic equipment perfor-mance or sudden failure of electronic circuit board components.

    Eaton can provide protective and diag-nostic systems integral to panelboards. The Clipper Power System Visor Series is integrated into the panelboards using a “zero lead length” direct bus bar connection.

    Pow-R-Line 4

    The CPS Visor Series provides Transient Voltage Surge Suppression (TVSS) and active hybrid filtering. The CPS protects sensitive electronic equipment from the damaging effects of high and low energy transients, as well as high frequency noise.

    Standards and CertificationsEaton’s Cutler-Hammer panelboards are designed to meet the following applicable industry standards, except where noted:

    ■ Underwriters Laboratories:❑ Panelboards: UL 67❑ Cabinets and Boxes: UL 50

    Note: Only panelboards containing UL listed devices can be UL labeled.

    ■ National Electrical Code.■ NEMAT Standards: PB 1.■ Federal Specification W-P-115c:

    ❑ Circuit Breakers — Type I Class I❑ Fusible Switch — Type II Class I

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-9Panelboards

    14

    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Technical Data and Specifications

    Selection GuideTable 14-1. Panelboard Selection Guide

    Terminal Wire Ranges, Pressure-TypeAl/Cu Terminals Except as NotedNote: All terminal sizes are based on wire ampacities corresponding to those shown in NEC Table 310-16 under the 75°C insulation columns (75°C wire). The use of smaller size, (in circular mills), regardless of insulation temperature rating, is not permitted.

    Where copper-aluminum terminals are supplied on designated panelboard types, best results are obtained if a suitable joint compound is applied when aluminum conductors are used.

    Check Eaton’s Cutler-Hammer standard terminal sizes versus customer requirements. In particular, 400 and

    800 ampere breakers often require nonstandard lugs.

    Optional 750 kcmil mechanical screw-type terminals are available upon request. Panelboard dimensions may be affected, refer to Eaton.

    Table 14-2. Standard Main Lug Terminals

    PanelboardType

    DeviceType

    MaximumVoltage Rating

    Maximum MainRating (Amperes)

    Branch CircuitsAmpere Range

    Sub-Feed BreakerMaximum Amperes

    AC Interrupting Capacityrms Symmetrical Amperes (kA)

    ac dc MLO Main Device Fully Rated Series Rated

    PRL1a Breaker 240 — 400 400 15 – 100 400 10 – 22 22 – 100

    PRL2a BreakerBreaker

    240480Y/277

    250250

    400 400

    400 400

    15 – 10015 – 100

    400400

    65 14

    65 – 20022 – 150

    PRL3a BreakerBreakerBreaker

    240480600

    250250250

    800 800 800

    600 600 600

    15 – 22515 – 22515 – 225

    600600600

    10 – 200 14 – 100 14 – 35

    22 – 20022 – 150—

    PRL4B BreakerBreakerBreaker

    240480600

    250250250

    120012001200

    120012001200

    15 – 120015 – 120015 – 1200

    ———

    10 – 200 14 – 200 14 – 200

    22 – 20022 – 150—

    PRL4F FusibleFusible

    240600

    250250

    12001200

    12001200

    30 – 120030 – 1200

    ——

    100 – 200100 – 200

    ——

    PRL1a-LX Breaker 240 — 225 225 15 – 100 — 10 – 22 22 – 100

    PRL2a-LX BreakerBreaker

    240480Y/277

    250250

    225 225

    225 225

    15 – 10015 – 100

    ——

    65 14

    65 – 20022 – 150

    PRC100/50PRC25

    BreakerBreaker

    240480Y/277

    ——

    400 400

    400 400

    15 – 22515 – 225

    ——

    10 – 65 14

    22 – 10065 – 100

    PRL5P BreakerBreakerBreaker

    240480600

    250250250

    120012001200

    120012001200

    15 – 120015 – 120015 – 1200

    ———

    10 – 200 14 – 200 14 – 200

    22 – 20022 – 150—

    PanelType

    Wire Size Ranges for Ampere Capacity

    100 Ampere 225 Ampere 250 Ampere 400 Ampere 600 Ampere 800 Ampere 1200 Ampere

    PRL1aPRL2aPRL3aPRL4

    #12 – #1/0#12 – #1/0#12 – #1/0—

    #6 – 300 kcmil#6 – 300 kcmil——

    ——#6 – 350 kcmil#4 – 500 kcmil

    (2) #4 – 500 kcmil(2) #4 – 500 kcmil(2) #4 – 500 kcmil(2) #4 – 500 kcmil

    ——(2) #4 – 500 kcmil(2) #4 – 500 kcmil

    ——(3) #4 – 500 kcmil(3) #4 – 500 kcmil

    ———(4) #4 – 500 kcmil

    PRL1a-LXPRL2a-LX

    #12 – #1/0#12 – #1/0

    #6 – 300 kcmil#6 – 300 kcmil

    ——

    ——

    ——

    ——

    ——

    PRC100PRC50

    #12 – #1/0 — #6 – 350 kcmil (2) #4 – 500 kcmil — — —

    PRC25 #12 – #1/0 #6 – 300 kcmil — (2) #4 – 500 kcmil — — —

    PRL5P — — — (1) #1/0 – 500 kcmilor(2) #1/0 – 250 kcmil

    (2) #4 – 500 kcmil (2) #2 – 500 kcmilor(3) #2 – 400 kcmil

    (4) #4 – 750 kcmil

  • July 2007

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Selection Guide (Continued)

    Table 14-3. Standard Circuit Breaker TerminalsBreakerType

    AmpereRating

    WireRange

    BAB, QBHWHQP, QPHW

    15 – 70 90 – 100

    #14 – #4 #8 – #1/0

    EDB, EDS, ED, EDH, EDC

    100 – 225 #4 – 4/0 or #6 – 300 kcmil

    EHD, FDB, FD,HFD, FDC

    15 – 100 125 – 225

    #14 – 1/0 #4 – 4/0

    FCL 15 – 100 #14 – 1/0

    GHB, HGHB, GHQ 15 – 20 25 – 100

    #14 – #10#10 – 1/0

    JD, HJD, JDC

    70 – 250 #4 – 350 kcmil

    DK 250 – 350 400

    250 – 500 kcmil(2) 3/0 – 250 kcmil or (1) 3/0 – 500 kcmil

    KD, HKD, KDC,CKD, CHKD

    225 350 400

    (1) #3 – 350 kcmil(1) 250 – 500 kcmil(2) 3/0 – 250 kcmil or(1) 3/0 – 500 kcmil

    LGE, LGH 250 – 400 500 – 600

    (1) #2 – 500 kcmil(2) #2 – 500 kcmil

    LD, HLD, LDC,CLD, CHLD

    300 – 500

    600

    (2) 250 – 350 kcmil

    (2) 400 – 500 kcmil

    MDL, HMDL, CMDL, CHMDL

    400 – 600 700 – 800

    (2) #1 – 500 kcmil(3) 3/0 – 400 kcmil

    ND, HND,CND, CHNDNDC, CNDC

    800 – 10001200

    (3) 3/0 – 400 kcmil(4) 4/0 – 500 kcmil

    LCL 125 – 225 250 – 400

    (1) #6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil

    FB-P 15 – 100 #14 – 1/0

    LA-P 70 – 225 250 – 400

    #6 – 350 kcmil(1) #4 – 250 kcmil and (1) 3/0 – 600 kcmil

    NB-P 300 – 700 800

    (2) #1 – 500 kcmil(3) 3/0 – 400 kcmil

    Table 14-4. FDPW Switch TerminalsAmpereRating

    WireRange

    30 60 100

    #14 – 1/0#14 – 1/0#14 – 1/0

    200 #4 – 300 kcmil

    400 250 – 750 kcmil or(2) 3/0 – 250 kcmil

    600 (2) #4 – 600 kcmil or(4) 3/0 – 250 kcmil

    800 (3)250 – 750 kcmil or(6) 3/0 – 250 kcmil

    1200 (4) 250 – 750 kcmil or(8) 3/0 – 250 kcmil

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Selection Guide (Continued)Table 14-5. Molded Case Circuit Breaker RatingsNote: Circuit breakers equal or exceed Federal Specification W-C-375b requirements for the particular class associated with each circuit breaker type.

    1 dc ratings apply to substantially non-inductive circuits.2 15 and 20 amperes 1-pole switching duty rated for fluorescent applications.3 1-, 2- and 3-pole HACR rated.4 dc rated 1-pole, 15 – 70 amperes only.5 2- and 3-pole HACR rated.6 100% rated circuit breaker.7 dc rating not available with electronic trip.8 Available with integral ground fault protection.i 100k based on NEMA test procedure.

    BreakerType

    ContinuousAmpereRating

    Numberof Poles

    Voltsac

    UL Listed Interrupting Ratings — kA Symmetrical Amperes

    ac Rating Volts dc Rating Volts 1

    120/240 240 277 480 600 125 250

    BAB 23, HQP 23 15 – 70 15 – 100 15 – 100

    122, 3

    120120/240240

    1010—

    —— 10

    ———

    ———

    ———

    ———

    ———

    BABRP, BABRSP 2 15 – 30 15 – 30

    12

    120120/240

    1010

    ——

    ——

    ——

    ——

    ——

    ——

    QBGF, QBGFEP, QPGF, QPGFEPQBAF, QBAG

    15 – 40 15 – 50 15 – 20 15 – 20

    1212

    120120/240120120/240

    10101010

    ————

    ————

    ————

    ————

    ————

    ————

    QBHW 23, QPHW 23 15 – 70 15 – 100 15 – 100

    122, 3

    120120/240240

    2222—

    —— 22

    ———

    ———

    ———

    ———

    ———

    QBHGF, QBHGFEP,QPHGF, QPHGFEP

    15 – 30 15 – 30

    12

    120120/240

    2222

    ——

    ——

    ——

    ——

    ——

    ——

    GQ, GHQ 2GHB 23

    15 – 20 15 – 100 4 15 – 100 4

    112, 3

    277277480Y/277

    6565—

    —— 65

    1414—

    —— 14

    ———

    —14—

    ——14

    HGHB 2GHBGFEP

    15 – 30 15 – 60

    11

    277277

    65—

    ——

    2514

    ——

    ——

    ——

    ——

    GHBS 15 – 30 15 – 30

    12

    277480Y/277

    65—

    — 65

    14—

    — 14

    ——

    ——

    ——

    EHD 23 15 – 100 15 – 100

    12, 3

    277480

    ——

    — 18

    14—

    — 14

    ——

    10—

    —10

    FDB 5FD 23

    15 – 150 15 – 150 15 – 225

    2, 312, 3

    600277600

    ———

    18— 65

    —35—

    14— 35

    14— 18

    —10—

    10—10

    HFD 23 15 – 150 15 – 225

    12, 3

    277600

    ——

    —100

    65—

    — 65

    — 25

    10—

    —22

    FDC 5FCL

    15 – 225 15 – 100

    2, 32, 3

    600480

    ——

    200200

    ——

    100150

    35—

    ——

    22—

    EDB 5EDS 5ED 5EDH 5EDC 5

    100 – 225100 – 225100 – 225100 – 225100 – 225

    2, 32, 32, 32, 32, 3

    240240240240240

    —————

    224265100200

    —————

    —————

    —————

    1010101010

    —————

    JD 5HJD 5JDC 5

    70 – 250 70 – 250 70 – 250

    2, 32, 32, 3

    600600600

    ———

    65100200

    ———

    35 65100

    18 25 35

    ———

    102222

    DKKD, CKD 6HKD, CHKD 6

    250 – 400100 – 400100 – 400

    2, 32, 32, 3

    240600600

    ———

    65 65100

    ———

    — 35 65

    — 25 35

    ———

    1010 722 7

    KDCLCL 8LGELD 8, CLD 68

    100 – 400125 – 400250 – 600300 – 600

    2, 32, 332, 3

    600600600600

    ————

    200200 65 65

    ————

    100200 35 35

    65100 18 25

    ————

    22 7—2222 7

    LGHHLD 8, CHLD 68LDC 8, CLDC 68MDL 8, CMDL 68

    250 – 600300 – 600300 – 600400 – 800

    32, 32, 32, 3

    600600600600

    ————

    100100200 65

    ————

    65 65100 50

    35 35 50 25

    ————

    2225 725 722 7

    HMDL 8, CHMDL 68ND 8, CND 68HND 8, CHND 68NDC 8, CNDC 68

    400 – 800600 – 1200600 – 1200600 – 1200

    2, 32, 32, 32, 3

    600600600600

    ————

    100 65100200

    ————

    65 50 65100

    35 25 35 65

    ————

    25 7———

    Integrally Fused, Current Limiting Circuit BreakersFB-PLA-PNB-P

    15 – 100 70 – 400300 – 800

    2, 32, 32, 3

    600600600

    ———

    200200200

    ———

    200200200

    200200200

    ———

    iii

  • July 2007

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Series Rated CombinationsUnderwriters Laboratories permits panelboards to be labeled with a short circuit rating of up to 200,000 amperes (symmetrical) where UL listed combi-nations of main and branch circuit breakers are used.

    These combinations consist of main breakers or fusible devices connected ahead of, and in series with approved conventional breakers used as branch devices.

    Two arrangements are acceptable and comply with UL standards for panel-boards. The main circuit breaker or fusible switch may be installed in the panel as a main device, or it may be mounted remote, (directly upstream) from the panel. In either case, the approved main and branch combina-tions must be followed. These arrangements are acceptable and are UL listed having been tested in accordance with UL 67 standards.

    From the tables that follow, specific combinations of main devices (upstream) and branch devices (downstream), series connected and electrically adjacent in the system, may be selected to qualify the assembled panelboard for the short circuit ratings shown.

    Applying Series RatingsThe following is provided to use the series rating tables on the following pages.

    1. Determine the available system voltage and fault current.

    2. Select the appropriate table using the system voltage.

    3. Use the appropriate “Series Equipment Rating” column equal to, or greater than, the available fault current, to determine the allowable UL recognized combina-tions of main (upstream) and branch (downstream) overcurrent devices. Main devices are shown in bold/shaded areas. Respective branch breakers are shown directly below their associated main device. If a rating is not initially found in a column, first look to the columns to the right for higher “Series Equipment Ratings“ within the same table. If still not found, use ratings from table of a higher system voltage (higher numbered table(s).

    Table 14-6 on Page 14-13120/240 Volts ac — Breaker/Breaker

    Table 14-7 on Page 14-14240 Volts ac — Breaker/Breaker

    Table 14-8 on Page 14-16277 Volts ac — Breaker/Breaker

    Table 14-9 on Page 14-16480Y/277 Volts ac — Breaker/Breaker

    Table 14-10 on Page 14-17480 Volts ac — Breaker/Breaker

    Table 14-11 on Page 14-18600 Volts ac — Breaker/Breaker

    Table 14-12 on Page 14-18120/240 Volts ac — Fuse/Breaker

    Table 14-13 on Page 14-19240 Volts ac — Fuse/Breaker

    Table 14-14 on Page 14-19277 Volts ac — Fuse/Breaker

    Table 14-15 on Page 14-20480Y/277 Volts ac — Fuse/Breaker

    Table 14-16 on Page 14-20480 Volts ac — Fuse/Breaker

    Table 14-17 on Page 14-20600 Volts ac — Fuse/Breaker

    Table 14-18 on Page 14-20Triple Series Ratings

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Series Rating TablesTable 14-6. 120/240 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    18 22 42 65 100 200

    100 EHD QBHW GB, GHB FB-P FCL

    BA, BABBABRPBABRSPHQPQBGFQBAFQBAG

    QPHW BA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQPHW

    BA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQPHWEHDFD

    BA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQPHWGB, GHBGHQEHDFDHFD

    BA, BABHQPQBGFQPGFQBAFQBAG

    150 FDB

    BA, BABHQPQBGFQBAFQBAG

    200 LA-P

    BA, BABHQPQBHWQPHWEHDFD

    225 EDB EDS ED, FD EDH, EDC HFD FDC FDC

    BA, BABBABRPBABRSPHQPQBGFQPGFQBHGFQPHGFQBHWQPHWQBAFQBAG

    BA, BABBABRPBABRSPHQPQBGFQPGFQBHGFQPHGFQBHWQPHWQBAFQBAG

    BA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAGQBHWQBHGF

    BA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAG

    BA, BABHQPQBGFQBAFQBAGQBHWQPHWQBHGFGB, GHBGHQ, GHQRSPEHDFD

    BA, BABHQPQBHWQPHW

    GB, GHBGHQGHQRSPEHDFDHFD

    250 JD, JDB HJD JDC HJD JDC JDC

    BA (15 – 70 A)BAB (15 – 70 A)HQP (15 – 70 A)QBHWQPHWEHD

    BA, BABHQPQBHWQPHW

    QBGFQPGFQBAFQBAG

    GB, GHBEHDFD

    BA, BABHQPQBHWQPHW

    GB, GHBEHDFDHFD

    400 DK, KD DK, KD HKD, CHKD DK, KD KDC HKD KDC KDC LCLKDB KDB, CKD BA (15 – 70 A)

    BAB (15 – 70 A)BABRPBABRSPHQP (15 – 70 A)QBHWQPHW

    KDB BA (15 – 70 A)BAB (15 – 70 A)HQP (15 – 70 A)

    CHKD QBHWQPHW

    GB, GHBEHDFDHFD

    BA, BABHQPQBGFQPGFQBAFQBAGQBHWQPHWGB, GHBEHDFDHFD

    BA, BABBABRPBABRSPHQPQBGFQPGFQBAFQBAG

    BA (15 – 70 A)BAB (15 – 70 A)BABRPBABRSPHQP (15 – 70 A)QBHWQPHW

    CKD GB, GHBEHDFD

    EHD

    600 CHLD, HLD

    EHD

    800 HMDL

    EHD

    1200 HND

    EHD

  • July 2007

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    Table 14-7. 240 Volts ac — Breaker/Breaker Series RatingsFor 1- and 2-pole 120/240 volt rated breakers (BA, BAB, HQP, QBHW, QPHW), see Table 14-6.Main devices are shown centered at top, in shaded area. Respective branch devices shown directly below.MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    18 22 42 65 100 200

    100 EHD QBHW_H GB, GHB FB-P FCL

    BAB_HHQP_H

    QPHW_H BAB_HHQP_HQBHW_HQPHW_H

    BAB_HHQP_HEHDFDBFD

    BAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDFDBHFD

    BAB_HHQP_H

    150 FDB

    BAB_HHQP_H

    200 LA-P

    BAB_HHQP_HQBHW_HQPHW_HEHDFDBFDJD, JDB

    225 EDB EDS ED FD EDH, EDC HFD FDC FDC

    HQP_HBAB_HQBHWQPHW

    HQP_HBAB_HQBHWQPHW

    BAB_HHQP_HQBHW_H

    BAB_HHQP_HQBHW_HQPHW_HEHD (15 – 70 A)FDB

    BAB_HHQP_H

    BAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDBFD

    BAB_HHQP_HQBHW_HQPHW_H

    GB, GHBEHDFDBFDHFD

    250 JD, JDB HJD HJD JDC JDC

    BAB_H (15 – 70 A)HQP_H (15 – 70 A)QBHW_HQPHW_HEHDFDB

    BAB_H (15 – 70 A)HQP_H (15 – 70 A)QBHW_HQPHW_H

    GB, GHBEHDFDFDBEDJD, JDB

    BAB_HHQP_HQBHW_HQPHW_H

    GB, GHBEHDFDFDBHFD, EDB, EDSEDEDHJD, JDBHJD

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Table 14-7. (Continued) 240 Volts ac — Breaker/Breaker Series RatingsFor 1- and 2-pole 120/240 volt rated breakers (BA, BAB, HQP, QBHW, QPHW), see Table 14-6.Main devices are shown centered at top, in shaded area. Respective branch devices shown directly below.

    1 Valid on 2- and 3-pole breakers only. Not valid for 1-pole.

    MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    65 100 200

    400 DK, KD, KDB HKD, CHKD KDC KDC LCLCKD QBHW_H 1

    QPHW_H 1GB, GHBEHDFDBFD, EDB, EDSEDJD, JDBDK, KD, KDB

    QBHW_HQPHW_H

    GB, GHBEHDFDBFDHFD, EDB, EDSEDEDHJD, JDBHJDDK, KD, KDBHKD

    BAB_HHQP_HQBHW_HQPHW_HGB, GHBEHDFDBFD, HFD, EDB, EDSEDEDHJD, JDBHJDDK, KD, KDBHKD

    BAB_HHQP_HQBHW_HQPHW_HEHDFDB

    500 NB-P

    JD, JDBKD, KDB, DKCKD

    600 HLD, HLDB, CHLD LDC

    GB 1, GHB 1FD, EDB, EDSED, EHDJD, JDBKD, KDB, DK, CKDLD, LDB

    EDB, EDS, EDEDH

    800 NB-P HMDL

    KD, KDB, DK EHDFD

    1200 HND, CHND NDC

    EDB, EDS, EDEHD

    EDB, EDS, EDEDH

    2500 RD RDC

    EDB, EDS, ED EDB, EDS, EDEDH

  • July 2007

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Table 14-8. 277 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to single-pole branch breakers only. For 2- and 3-pole branch breakers, see other tables.

    Table 14-9. 480Y/277 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to 2- and 3-pole branch breakers only. For single-pole branch breakers, see Table 14-8.

    MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    22 25 35 65 100 150

    100 FCL

    GHBGHQ, GHQRSPEHDFDHFD

    225 FD HFD FDC

    GHBGHQGHQRSP

    GHB, GHQRSPGHQEHDFD

    GHBEHDFDHFD

    250 JD, JDB JD, JDB HJD LCL JDC

    GHB GHB (15 – 50 A) GHB (15 – 50 A)EHDFD

    GHBS GHBEHDFDHFD

    400 KD, KDB HKD KD, KDB HKD, CHKD KDC LCLCKD CHKD CKD GHB (15 – 50 A)

    EHDFD

    GHB (15 – 50 A)EHDFDHFD

    GHBEHDFDHFD

    GHB GHB GHB (15 – 50 A)EHDFD

    MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    22 25 35 65 100 150

    100 FCL

    GHB, GHQRSP

    225 FD HFD FDC

    GHB, GHQRSP GHB, GHQRSP GHB

    250 JD, JDB JD, JDB HJD JDC

    GHB GHB (15 – 50 A) GHB (15 – 50 A) GHB

    400 KD, KDB HKD, CHKD KD, KDB HKD, CHKD KDC LCLCKD GHB CKD GHB (15 – 50 A) GHB (15 – 50 A) GHB

    GHB GHB (15 – 50 A)

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Table 14-10. 480 Volts ac — Breaker/Breaker Series RatingsMain devices are shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to 2- and 3-pole branch breakers only. Not valid for 1-pole branch breakers.MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    25 35 65 100 150

    100 FB-P FCL

    EHDFDBFDHFD

    EHDFDBFDHFD

    200 LA-P

    EHDFDBFDHFDJD, JDBHJD

    225 FD HFD FDC

    EHDFDB

    EHDFDBFD

    EHDFDBFDHFD

    250 JD, JDB HJD JDC

    EHDFDB

    EHDFDBFDJD, JDB

    EHDFDBFDHFDJD, JDBHJD

    400 KD, KDB HKD KDC LA-P LCL

    EHDFDB

    EHDFDBFDJD, JDBKD, KDB

    EHDFDBFDHFDJD, JDBHJDKD, KDBHKD

    JD, JDBHJDKD, KDBHKD

    EHDFDBFDHFD FDCJD, JDBHJDKD, KDBHKD

    500 NB-P

    JD, JDBHJDKD, KDBHKD

    600 LD, LDB HLD, HLDBCLD CHLD

    JD, JDB FDJD, JDBKD, KDBLD, LDB

  • July 2007

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Table 14-11. 600 Volts ac — Breaker/Breaker Series RatingsMain fuse class shown centered at top, in shaded area. Respective branch devices shown directly below.All ratings in this table apply to 2- and 3-pole branch breakers only. Not valid for 1-pole branch breakers.

    Table 14-12. 120/240 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area. Respective branch devices shown directly below.

    MainBreakerMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    18 25 35 42 50 100

    225 FD HFD FDC

    FDB FDBFD

    FDBFDHFD

    250 JD, JDB HJD JDC

    FDB FDBFDJD, JDB

    FDBFDHFDJD, JDBHJD

    400 KD, KDB HKD, CHKD KDC KDC LCLCKD FDB

    FDHFDJD, JDBHJD

    FDBFDHFD

    JD, JDBHJDKD, KDBHKD

    FDBFDHFDFDCJD, JDBHJDJDCKD, KDBHKDKDC

    FDBFDJD, JDB

    600 LD, LDB HLD, HLDBCLD CHLD

    FDJD, JDB

    KD, KDBLD, LDB

    MainFuseMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    100 200

    100 R

    BA, BABHQPQBHWQPHWGBGHB

    200 R J T

    GBGHB

    BA, BABHQPQBHWQPHW

    BA, BABHQPQBHWQPHW

    400 J T J T

    BA, BABHQPQBHWQPHW

    BA, BABHQPQBHWQPHW

    GBGHB

    GBGHB

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    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Table 14-13. 240 Volts ac — Fuse/Breaker Series RatingsFor 1- and 2-pole 120/240 volt rated breakers (BA, BAB, HQP, QBHW, QPHW), see Table 14-12.Main fuse class shown centered at top, in shaded area. Respective branch devices shown directly below.

    1 Valid on 2- and 3-pole breakers only. Not valid for 1-pole.

    Table 14-14. 277 Volts ac Fuse/Breaker Series RatingsMain fuse class are shown centered at top, in shaded area. Respective branch devices shown directly below. All ratings in this table apply to single-pole branch breakers only. For 2- and 3-pole branch breakers, consult other tables.

    MainFuseMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    100 200

    100 R

    BAB_HHQP_HQBHW_HQPHW_HGBGHB

    200 R J T R

    GBGHB

    BAB_HHQP_HQBHW_HQPHW_H

    BAB_HHQP_HQBHW_HQPHW_H

    GB 1GHB 1

    400 J T J T

    BAB_HHQP_HQBHW_HQPHW_H

    BAB_HHQP_HQBHW_HQPHW_H

    GBGHB

    GBGHB

    600 L

    EHDFDBFDEDJD, JDBDK, KD, KDB

    MainFuseMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    65 100 200

    100 J T R

    GHBSGHQGHQRSP

    GHBSGHQGHQRSP

    GHB

    200 J T J T R

    GHBSGHQGHQRSP

    GHBSGHQGHQRSP

    EHDFDHFD

    EHDFDHFD

    GHB

    400 J T

    GHB GHB

  • July 2007

    14-20

    For more information visit: www.eaton.com CA08101001E

    Panelboards

    14

    Pow-R-Line C PanelboardsTechnical Data and Specifications

    Table 14-15. 480Y/277 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area. Respective branch devices shown directly below. All ratings in this table apply to 2- and 3-pole branch breakers only. For single-pole branch breakers, see Table 14-14.

    Table 14-16. 480 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area. Respective branch devices shown directly below. All ratings in this table apply to 2- and 3-pole branch breakers only. Not valid for single-pole branch breakers.

    Table 14-17. 600 Volts ac — Fuse/Breaker Series RatingsMain fuse class shown centered at top, in shaded area. Respective branch devices shown directly below. All ratings in this table apply to 2- and 3-pole branch breakers only. Not valid for single-pole branch breakers.

    Table 14-18. Triple Series Ratings

    1 Valid on 2- and 3-pole breakers only. Not valid for single-pole.

    MainFuseMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    65 100 200

    100 J T R

    GHBS GHBS GHB

    200 J T R

    GHBS GHBS GHB

    400 J T

    GHB GHB

    600 J T

    EHDFDHFDFDC

    GHBEHDFDHFDFDCJDHJDJDC

    MainFuseMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    100 200

    100 R

    EHD

    200 J T

    EHDFDHFDFDC

    EHDFDHFDFDC

    MainFuseMaximumAmperes

    Series Equipment Rating — kA Symmetrical

    100 200

    100 R

    FDHFDFDC

    200 J T R

    FDHFDFDC

    FDHFDFDC

    JDHJDJDC

    400 J T R

    JDHJDJDC

    JDHJDJDC

    KDHKDKDC

    600 J T

    KDHKDKDC

    KDHKDKDC

    Main FuseClass andMaximumAmperes

    Tenant Main Type

    BranchType

    SystemVoltage

    ShortCircuitSeriesRating(kA, Sym.)

    L-6000 DK, KD, KDB GB, GHB, EHD 1 240 100

    L-6000 DK, KD, KDB GB, GHB 120/240 100

    L-6000 DK, KD, KDB FD 1, FDB 240 100

    L-6000 DK, KD, KDB JD, JDB 240 100

    L-6000 JD, JDB GB, GHB 240 100

    L-6000 JD, JDB GB, GHB 120/240 100

    L-6000 FD GB, GHB 240 100

    L-6000 FD GB, GHB 120/240 100

    L-6000 FD, FDB BAB_H, HQP_HQBHW_H, QPHW_H

    240 100

    L-6000 FD, FDB BA, BABHQP (15 – 70A)

    120/240 100

    L-6000 EHD BAB_H, HQP_H 240 100

    L-6000 EHD BA, BAB, HQP 120/240 100

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-21Panelboards

    14

    Pow-R-Line C PanelboardsPRL1a

    Product Description■ 240 Vac maximum.■ 3-phase 4-wire, 3-phase 3-wire,

    1-phase 3-wire, 1-phase 2-wire.■ 400 ampere maximum mains.■ 100 ampere maximum branch

    breakers.■ Bolt-on or plug-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additional

    information.

    Type PRL1a

    Application Description■ Lighting and appliance branch

    panelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kA

    symmetrical.■ Suitable for use as Service Entrance

    Equipment, when specified on the order.

    ■ See Pages 14-5 through 14-18 for additional information.

    Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additional

    information.

    Options and Accessories■ Refer to Page 14-46.

    Layout and Sizing■ Refer to Page 14-22.

    Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-19. Base Prices — PRL1a

    Table 14-20. Branch Circuit Breakers — PRL1a

    1 1-pole breakers are rated 120 Vac maximum.2 240 volt breakers must be used on 3-phase, 3-wire, 240 volt delta systems or on the high leg of a

    midpoint delta grounded system.3 50 ampere devices are available as 2-pole only.4 GFCI for 5 mA personnel protection.5 GFP for 30 mA equipment protection.6 Arc fault circuit breaker.7 Arc fault circuit breaker with GFCI.8 HID (High Intensity Discharge) rated breaker.9 Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.j Solenoid operated breaker.

    AmpereRating

    InterruptingRating (kA Sym.)240 Vac

    BreakerType

    Price U.S. $

    3-Phase4-Wire

    1-Phase 3-Wire,1-Phase 2-Wire

    3-Phase 3-Wire

    Main Lug Only100225400

    ———

    ———

    Main Breaker 100100100100100100100100100

    10 18 22 22 42 65 65100100

    BABEHDQBHWEDBEDSEDFDEDHHFD

    225225225225

    22 42 65100

    EDBEDSEDEDH

    250250250

    65100200

    JDHJDJDC

    400400400400

    65 65100200

    DKKDHKDKDC

    Bolt-on = BAB, QBHW, QBGF, QBHGF, QBGFEP, QBHGFEP, QBAF, QBAG, QBHAF, QBHAGPlug-on = HQP, QPHW, QPGF, QPHGF, QPGFEP, QPHGFEP

    AmpereRating

    InterruptingRating (kA Sym.)240 Vac 1

    BreakerType

    Price U.S. $

    1-Pole120 V

    2-Pole120/240 V

    2-Pole240 V 2

    3-Pole240 V

    15 – 607080 – 10015 – 50 315 – 50 315 – 2015 – 20

    10101010101010

    BAB, HQPBAB, HQPBAB, HQPQBGF, QPGF 4QBGFEP, QPGFEP 5QBAF 6QBAG 7

    15 – 6015 – 3015 – 3015 – 30

    10101010

    BAB-D, HQP-D 8BAB-C, HQP-B 9BABRP jBABRSP j

    15 – 607080 – 10015 – 3015 – 3015 – 2015 – 20

    22222222222222

    QBHW, QPHWQBHW, QPHWQBHW, QPHWQBHGF, QPHGF 4QBHGFEP, QPHGFEP 5QBHAF 6QBHAG 7

    Provision — —

    Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9

  • July 2007

    14-22

    For more information visit: www.eaton.com CA08101001E

    Panelboards

    14

    Pow-R-Line C PanelboardsPRL1a

    Box Sizing and SelectionAssembled Circuit Breaker PanelboardsBox size and box and trim catalog numbers for all standard panelboard types are found in Table 14-21.

    Instructions1. Using description of the required

    panelboard, select the rating and type of main required.

    2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single-poles, i.e., 3-pole breaker, count as 3 poles.

    Determine sub-feed breaker orthrough-feed lug requirements.

    3. Select the main ampere rating section from Table 14-21.

    4. Select panelboard type from first column, main breaker frame, if applicable, from second column, and sub-feed breaker frame, if applicable, from the third column.

    5. From Step #2, determine the num-ber of branch circuits in Column 4.

    6. Read box size, box and trim catalog numbers across columns to the right. Specify surface or flush mounting on the order.

    CabinetsFronts are code-gauge steel, ANSI-61 light gray painted finish.

    Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm). An optional 28-inch (711.2 mm) wide box is available.

    Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

    Table 14-21. PRL1a Panelboard Sizing

    1 Metric box dimensions:

    2 Smaller panelboard box sizes are available if required. Contact Eaton for application information.

    PanelboardTypes

    Main Breaker Types& Mounting Position(H) = Horiz.(V) = Vert.

    Sub-Feed Breaker Types& Mounting Position(H) = Horiz.(V) = Vert.

    Maximum No. of Branch CircuitsIncludingProvisions

    Box DimensionsInches 12

    YS BoxCatalogNumber

    LT TrimCatalogNumber

    EZ BoxCatalogNumber

    EZ TrimCatalogNumberH W D

    100 Ampere MaximumMain Breaker BAB, QBHW

    (H)————

    15273942

    36.0048.0048.0060.00

    20.0020.0020.0020.00

    5.755.755.755.75

    YS2036YS2048YS2048YS2060

    LT2036S or FLT2048S or FLT2048S or FLT2060S or F

    EZB2036REZB2048REZB2048REZB2060R

    EZT2036S or FEZT2048S or FEZT2048S or FEZT2060S or F

    Main Lugs orMain Breaker

    EHDFD, HFD(V)

    ———

    183042

    36.0048.0048.00

    20.0020.0020.00

    5.755.755.75

    YS2036YS2048YS2048

    LT2036S or FLT2048S or FLT2048S or F

    EZB2036REZB2048REZB2048R

    EZT2036S or FEZT2048S or FEZT2048S or F

    Main Lugs or Main Breaker with 100 A Thru-Feed Lugs or Sub- Feed Breaker

    EHDFDHFD(V)

    EHDFDHFD(V)

    183042

    48.0048.0060.00

    20.0020.0020.00

    5.755.755.75

    YS2048YS2048YS2060

    LT2048S or FLT2048S or FLT2060S or F

    EZB2048REZB2048REZB2060R

    EZT2048S or FEZT2048S or FEZT2060S or F

    225 Ampere MaximumMain Lugs orMain Breaker

    EDB, EDS, ED,EDH, FD, HFD(V)

    ———

    183042

    36.0048.0048.00

    20.0020.0020.00

    5.755.755.75

    YS2036YS2048YS2048

    LT2036S or FLT2048S or FLT2048S or F

    EZB2036REZB2048REZB2048R

    EZT2036S or FEZT2048S or FEZT2048S or F

    JD, HJDJDC(V)

    ———

    183042

    60.0060.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2060YS2072

    LT2060S or FLT2060S or FLT2072S or F

    EZB2060REZB2060REZB2072R

    EZT2060S or FEZT2060S or FEZT2072S or F

    Main Lugs or Main Breaker with 225 A Thru-Feed Lugs or Sub-Feed Breaker

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    183042

    48.0048.0060.00

    20.0020.0020.00

    5.755.755.75

    YS2048YS2048YS2060

    LT2048S or FLT2048S or FLT2060S or F

    EZB2048REZB2048REZB2060R

    EZT2048S or FEZT2048S or FEZT2060S or F

    JD, HJDJDC(V)

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    183042

    60.0072.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2072YS2072

    LT2060S or FLT2072S or FLT2072S or F

    EZB2060REZB2072REZB2072R

    EZT2060S or FEZT2072S or FEZT2072S or F

    400 Ampere MaximumMain Lugs orMain Breaker

    DK, KD, HKD,KDC(V)

    ———

    183042

    60.0060.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2060YS2072

    LT2060S or FLT2060S or FLT2072S or F

    EZB2060REZB2060REZB2072R

    EZT2060S or FEZT2060S or FEZT2072S or F

    Main Lugs or Main Breaker with 225 A Thru-Feed Lugs or Sub- Feed Breaker

    DK, KD, HKD,KDC(V)

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    183042

    60.0072.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2072YS2072

    LT2060S or FLT2072S or FLT2072S or F

    EZB2060REZB2072REZB2072R

    EZT2060S or FEZT2072S or FEZT2072S or F

    Main Lugs or Main Breaker with 400 A Thru-Feed Lugs or Sub- Feed Breaker

    DK, KD, HKD,KDC(V)

    JD, HJD, JDC,DK, KD,HKD, KDC(V)

    183042

    72.0090.0090.00

    20.0020.0020.00

    5.755.755.75

    YS2072YS2090YS2090

    LT2072S or FLT2090S or FLT2090S or F

    EZB2072REZB2090REZB2090R

    EZT2072S or FEZT2090S or FEZT2090S or F

    Catalog Number Dimensions in mmYS Box EZ Box Height Width Depth

    YS2036YS2048YS2060YS2072YS2090

    EZB2036REZB2048REZB2060REZB2072REZB2090R

    914.41219.21524.01828.82286.0

    508.0508.0508.0508.0508.0

    146.1146.1146.1146.1146.1

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-23Panelboards

    14

    Pow-R-Line C PanelboardsPRL2a

    Product Description■ 480Y/277 Vac maximum (125 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,

    1-phase 3-wire, 1-phase 2-wire.■ 400 ampere maximum mains.■ 100 ampere maximum branch

    breakers.■ Bolt-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additional

    Information.

    Type PRL2a

    Application Description■ Lighting and appliance branch

    panelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kA

    symmetrical.■ Suitable for use as Service Entrance

    Equipment, when specified on the order.

    ■ See Pages 14-5 through 14-18 for additional information.

    Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additional

    information.

    Options and Accessories■ Refer to Page 14-46.

    Layout and Sizing■ Refer to Page 14-24.

    Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-22. Base Prices — PRL2a

    1 These system voltages apply only to 240 volts.

    Table 14-23. Branch Circuit Breakers — PRL2a

    2 Interrupting ratings in this column are applicable to 120 Vac for 1-pole breakers.3 At 480 volts, must be used on 480Y/277 volts grounded wye systems only.4 Solenoid operated breaker.5 GFP for 30 mA equipment protection. Requires 2-pole spaces. 277 Vac only.6 HID (High Intensity Discharge) rated breaker.

    Ampere Rating

    Interrupting Rating(kA Symmetrical)

    BreakerType

    Price U.S. $

    240 Vac 480Y/277 Vac 125/250 Vdc 3-Phase4-Wire

    1-Phase 3-Wire 1,1-Phase 2-Wire

    3-Phase3-Wire 1

    Main Lug Only100225400

    ———

    ———

    ———

    ———

    Main Breaker100100

    65 18

    14 14

    1410

    GHBEHD

    100100100

    65100200

    35 65100

    102222

    FDHFDFDC

    225225225225

    65 65100200

    — 35 65100

    —102222

    EDFDHFDFDC

    250250250

    65100200

    35 65100

    102222

    JDHJDJDC

    400400400

    65100200

    35 65100

    102222

    KDHKDKDC

    AmpereRating

    Interrupting Rating(kA Symmetrical)

    BreakerType

    Price U.S. $

    240 Vac 2 480Y/277 Vac 125/250 Vdc 1-Pole 2-Pole 3-Pole

    15 – 2015 – 2025 – 6070 – 10015 – 3015 – 2015 – 30

    65656565656565

    14141414251414

    —141414———

    GHQ 3GHB 3GHB 3GHB 3HGHB 3GHQRSP 4GHBS 34

    15 – 6015 – 20

    ——

    1414

    ——

    GHBGFEP 35GHBHID 36

    Provision — — — —

    Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9

  • July 2007

    14-24

    For more information visit: www.eaton.com CA08101001E

    Panelboards

    14

    Pow-R-Line C PanelboardsPRL2a

    Box Sizing and SelectionAssembled Circuit Breaker PanelboardsBox size and box and trim catalog numbers for all standard panelboard types are found in Table 14-24.

    Instructions1. Using description of the required

    panelboard, select the rating and type of main required.

    2. Count the total number of branch circuit poles, including provisions, required in the panelboard. Do not count main breaker poles. Convert 2- or 3-pole branch breaker to single-poles, i.e., 3-pole breaker, count as 3 poles.

    Determine sub-feed breaker orthrough-feed lug requirements.

    3. Select the main ampere rating section from Table 14-24.

    4. Select panelboard type from first column, main breaker frame, if applicable, from second column, and sub-feed breaker frame, if applicable, from the third column.

    5. From Step #2, determine the num-ber of branch circuits in Column 4.

    6. Read box size, box and trim catalog numbers across columns to the right. Specify surface or flush mounting on the order.

    CabinetsFronts are code-gauge steel, ANSI-61 light gray painted finish.

    Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm). Standard width is 20 inches (508.0 mm). An optional 28-inch (711.2 mm) wide box is available.

    Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

    Table 14-24. PRL2a Panelboard Sizing

    1 Metric box dimensions:

    2 Smaller panelboard box sizes are available if required. Contact Eaton for application information.

    PanelboardTypes

    Main Breaker Types & Mounting Position(H) = Horiz.(V) = Vert.

    Sub-Feed Breaker Types & Mounting Position(H) = Horiz.(V) = Vert.

    Maximum No. of Branch CircuitsIncludingProvisions

    Box DimensionsInches 12

    YS BoxCatalogNumber

    LT TrimCatalogNumber

    EZ BoxCatalogNumber

    EZ TrimCatalogNumberH W D

    100 Ampere MaximumMain Breaker BAB, QBHW

    (H)————

    15273942

    36.0048.0048.0060.00

    20.0020.0020.0020.00

    5.755.755.755.75

    YS2036YS2048YS2048YS2060

    LT2036S or FLT2048S or FLT2048S or FLT2060S or F

    EZB2036REZB2048REZB2048REZB2060R

    EZT2036S or FEZT2048S or FEZT2048S or FEZT2060S or F

    Main Lugs orMain Breaker

    EHDFD, HFD(V)

    ———

    183042

    36.0048.0048.00

    20.0020.0020.00

    5.755.755.75

    YS2036YS2048YS2048

    LT2036S or FLT2048S or FLT2048S or F

    EZB2036REZB2048REZB2048R

    EZT2036S or FEZT2048S or FEZT2048S or F

    Main Lugs or Main Breaker with 100 A Thru-Feed Lugs or Sub- Feed Breaker

    EHDFDHFD(V)

    EHDFDHFD(V)

    183042

    48.0048.0060.00

    20.0020.0020.00

    5.755.755.75

    YS2048YS2048YS2060

    LT2048S or FLT2048S or FLT2060S or F

    EZB2048REZB2048REZB2060R

    EZT2048S or FEZT2048S or FEZT2060S or F

    225 Ampere MaximumMain Lugs orMain Breaker

    EDB, EDS, ED,EDH, FD, HFD(V)

    ———

    183042

    36.0048.0048.00

    20.0020.0020.00

    5.755.755.75

    YS2036YS2048YS2048

    LT2036S or FLT2048S or FLT2048S or F

    EZB2036REZB2048REZB2048R

    EZT2036S or FEZT2048S or FEZT2048S or F

    JD, HJDJDC(V)

    ———

    183042

    60.0060.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2060YS2072

    LT2060S or FLT2060S or FLT2072S or F

    EZB2060REZB2060REZB2072R

    EZT2060S or FEZT2060S or FEZT2072S or F

    Main Lugs or Main Breaker with 225 A Thru-Feed Lugs or Sub-Feed Breaker

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    183042

    48.0048.0060.00

    20.0020.0020.00

    5.755.755.75

    YS2048YS2048YS2060

    LT2048S or FLT2048S or FLT2060S or F

    EZB2048REZB2048REZB2060R

    EZT2048S or FEZT2048S or FEZT2060S or F

    JD, HJDJDC(V)

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    183042

    60.0072.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2072YS2072

    LT2060S or FLT2072S or FLT2072S or F

    EZB2060REZB2072REZB2072R

    EZT2060S or FEZT2072S or FEZT2072S or F

    400 Ampere MaximumMain Lugs orMain Breaker

    DK, KD, HKD,KDC(V)

    ———

    183042

    60.0060.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2060YS2072

    LT2060S or FLT2060S or FLT2072S or F

    EZB2060REZB2060REZB2072R

    EZT2060S or FEZT2060S or FEZT2072S or F

    Main Lugs or Main Breaker with 225 A Thru-Feed Lugs or Sub- Feed Breaker

    DK, KD, HKD,KDC(V)

    EHD, FD, HFD,EDB, EDS, ED,EDH (V)

    183042

    60.0072.0072.00

    20.0020.0020.00

    5.755.755.75

    YS2060YS2072YS2072

    LT2060S or FLT2072S or FLT2072S or F

    EZB2060REZB2072REZB2072R

    EZT2060S or FEZT2072S or FEZT2072S or F

    Main Lugs or Main Breaker with 400 A Thru-Feed Lugs or Sub- Feed Breaker

    DK, KD, HKD,KDC(V)

    JD, HJD, JDC,DK, KD,HKD, KDC(V)

    183042

    72.0090.0090.00

    20.0020.0020.00

    5.755.755.75

    YS2072YS2090YS2090

    LT2072S or FLT2090S or FLT2090S or F

    EZB2072REZB2090REZB2090R

    EZT2072S or FEZT2090S or FEZT2090S or F

    Catalog Number Dimensions in mmYS Box EZ Box Height Width Depth

    YS2036YS2048YS2060YS2072YS2090

    EZB2036REZB2048REZB2060REZB2072REZB2090R

    914.41219.21524.01828.82286.0

    508.0508.0508.0508.0508.0

    146.1146.1146.1146.1146.1

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-25Panelboards

    14

    Pow-R-Line C PanelboardsPRL3a

    Product Description■ 600 Vac maximum (250 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,

    1-phase 3-wire, 1-phase 2-wire.■ 800 ampere maximum main lugs.■ 600 ampere maximum main

    breaker.■ 225 ampere maximum branch

    breakers.■ Bolt-on branch breakers.■ Factory assembled.■ Refer to Page 14-5 for additional

    information.

    Type PRL3a

    Application Description ■ Lighting and appliance branch

    panelboard or power distribution panelboard.

    ■ Fully rated or series rated.■ Interrupting ratings up to 200 kA

    symmetrical.■ Suitable for use as Service Entrance

    Equipment, when specified onthe order.

    ■ See Pages 14-5 through 14-18 foradditional information.

    Standards and Certification■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additional

    information.

    Options and Accessories■ Refer to Page 14-46.

    Layout and Sizing■ Refer to Page 14-27.

    Product SelectionFormula Pricing: Base Price + Branch Circuits + Modifications = Total Price U.S. $Table 14-25. Base Prices — PRL3a

    1 800 ampere MLO requires 28-inch (711.2 mm) wide box.2 100,000 based on NEMA test procedure.3 Top feed only.4 Requires 6-1/2-inch (165.1 mm) deep box. Not available in Type 3R, 12, 4 and 4X enclosures.5 100% rated circuit breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.

    AmpereRating

    Interrupting Rating (kA Symmetrical) BreakerType

    Price U.S. $

    240 Vac 480 Vac 600 Vac 250 Vdc 3-Phase4-Wire

    1-Phase 3-Wire,1-Phase 2-Wire

    3-Phase3-Wire

    Main Lug Only100250400600800 1

    —————

    —————

    —————

    —————

    —————

    Main Breaker100100100100100100100100100100100

    18 18 22 42 65100 65100200200200

    14 14———— 35 65100150200

    — 14———— 18 25 35—200

    10 10———— 10 22 22—100 2

    EHDFDBEDBEDSEDEDHFDHFDFDCFCLFB-P 3

    225225225225225225225225

    22 42 65100200 65100200

    ————— 35 65100

    ————— 18 25 35

    ————— 10 22 22

    EDBEDSEDEDHEDCFDHFDFDC

    250250250

    65100200

    35 65100

    18 25 35

    10 22 22

    JDHJDJDC

    400400400400400400

    65 65100200200200

    — 35 65100200200

    — 25 35 65—200

    10 10 22 22—100 2

    DKKDHKDKDCLCL 4LA-P 34

    600600600600600600600600

    65100 65100200 65100200

    35 65 35 65100 35 65100

    18 35 25 35 50 25 35 50

    22 22 22 25 25 22 25 25

    LGELGHLDHLDLDCCLD 5CHLD 5CLDC 5

    Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9

  • July 2007

    14-26

    For more information visit: www.eaton.com CA08101001E

    Panelboards

    14

    Pow-R-Line C PanelboardsPRL3a

    Table 14-26. Branch Circuit Breakers — PRL3a

    1 50 ampere devices are available as 2-pole only.2 1-pole breaker rated 120 Vac.3 2-pole breaker rated 120/240 Vac.4 Arc fault circuit breaker.5 Arc fault circuit breaker with GFCI.6 HID (High Intensity Discharge) rated breaker.7 Switching Neutral Breaker. 1-pole device requires 2-pole space, 2-pole device requires 3-pole space.8 Solenoid operated breaker.9 1-pole breaker rated 277 Vac.j For use on 480Y/277 volt systems only.k AIC rating for 2- and 3-pole breakers only.l Maximum of six breakers per panel, 175 – 225 amperes.

    AmpereRating

    Interrupting Rating (kA Symmetrical) BreakerType

    Price U.S. $

    240 Vac 480 Vac 600 Vac 250 Vdc Breaker Space Only Provision Only

    1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole

    15 – 60 15 – 60 70 70 80 – 100 80 – 100 15 – 50 1 15 – 50 1 15 – 20 15 – 20 15 – 60 15 – 30 15 – 30 15 – 30

    10 23 10 10 23 10 10 23 10 10 23 10 10 23 10 23 10 23 10 23 10 2 10 2

    ——————————————

    ——————————————

    ——————————————

    BABBAB-HBABBAB-HBABBAB-HQBGFQBGFEPQBAF 4QBAG 5BAB-D 6BAB-C 7BABRP 8BABRSP 8

    15 – 60 15 – 60 70 70 80 – 100 80 – 100 15 – 30 15 – 30 15 – 20 15 – 20

    22 23 22 22 23 22 22 23 22 22 22 22 23 22 23

    ——————————

    ——————————

    ——————————

    QBHWQBHW-HQBHWQBHW-HQBHWQBHW-HQBHGFQBHGFEPQBHAF 4QBHAG 5

    15 – 20 15 – 20 25 – 60 70 – 100 15 – 30 15 – 20 15 – 30 15 – 60 15 – 20

    65 65 65 65 65 65 65——

    14 9j 14 9j 14 9j 14 9j 25 9j 14 9j 14 9j 14 9j 14 9j

    —————————

    —141414—1414——

    GHQGHBGHBGHBHGHBGHQRSP 8GHBS 8GHBGFEPGHBHID 6

    15 – 60 70 – 100

    18 k 18 k

    14 9 14 9

    ——

    1010

    EHDEHD

    15 – 60 70 – 100110 – 150

    18 18 18

    V14 14 14

    141414

    101010

    FDBFDBFDB

    15 – 60 70 – 100110 – 225

    65 k 65 k 65 k

    35 9 35 9 35

    181818

    101010

    FDFDFD l

    15 – 60 70 – 100110 – 225

    100 k100 k100 k

    65 9 65 9 65

    252525

    222222

    HFDHFDHFD l

    15 – 60 70 – 100110 – 225

    200200200

    100100100

    353535

    222222

    FDCFDCFDC l

    100 – 225100 – 225100 – 225100 – 225100 – 225

    22 42 65100200

    —————

    —————

    —————

    EDB lEDS lED lEDH lEDC l

    Discount Symbol. . . . . . . . . . . . . . . . . . . . . . . . . . . CE9

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-27Panelboards

    14

    Pow-R-Line C PanelboardsPRL3a

    Figure 14-4. PRL3a Layout1 GHB, HGHB and GHQ breakers cannot be

    mixed on same connector as BAB, QBHW, BABRP and BABRSP.

    2 Maximum of six breakers per panel.3 Horizontal mounted 15 – 150 ampere main

    breakers EHD, FDB, FD, HFD and FDC, will be furnished as branch breaker construction. Branch breakers 1-, 2- or 3-pole as required, may be located opposite these main breakers.

    4 If optional terminal kit 3TA225FDK is required, use 10X.

    5 FB-P and LA-P top mounting only.6 LCL or LA-P main breaker requires 6-1/2-inch

    (165.1 mm) deep box.

    Poles BAB, QBHW,BABRP, BABRSPGHQ, GHB, HGHB1

    6 - 3X12 - 5X18 - 8X24 - 10X30 - 13X36 - 15X42 - 18X

    1X

    2X

    3X

    EDB, EDS, ED,EDH, EDC,EHD, FDB, FD,HFD, FDC150 A Max. PerBranch Breaker(300 A Max. PerConnector)

    2X2-Pole

    EDB, EDS, ED,EDH, EDCFD, HFD, FDC2

    3X3-Pole

    NeutralSection

    5X 100 – 250 A

    8X 400 – 800 A

    11X 800A withThru-feed Lug

    Main LugSection

    2X 100 A

    5X 250 A

    8X 400 – 600 A

    14X 800 A

    MainBreakerSection

    Hori-zontalMount-ing

    2X2-Pole

    EHD, FDB, FD,HFD, FDC

    3X3-Pole

    EDB, EDS, ED,EDH, EDC 3

    VerticalMount-ing

    7X EHD, FDB, FD,HFD, FDC, EDB,EDS, ED, EDH, EDC 4

    9X FCL, FB-P5

    14X JDHJD, JDC

    15X DK, KDHKD, KDC

    17X LD, HLD, LDCCLD, CHLD,CLDC

    18X LGE, LGH

    21X LCL, LA-P56

    1-Pole

    2-Pole

    1-Pole

    2-Pole

    1-Pole

    2-Pole

    3-Pole

    2- or 3-Pole

    Panel Layout Instructions1. Select:

    a. Required mains (lugs or breaker).

    b. Neutral where required.c. Branch circuits as required.

    2. Layout panel as shown in Figure 14-4, using appropriate “X” dimensions.

    3. Using total X units (panel height) find box height in inches (mm) and box catalog number from Table 14-27. (When total X units come out to an uneven number, use next highest number; i.e., if total X comes out 25X, use 31X.)

    Layout Example1. Description of Panel

    Type PRL3a 3-phase, 4-wire, 120/208 Vac flush mounting. Panel to have short circuit rating of 22,000 symmetrical amperes. Main breaker 400 amperes, 3-pole, bottom mounting. Branch circuits bolt-on as follows:

    12 – 20 ampere 1-pole QBHW1 – 200 ampere 3-pole ED1 – 225 ampere 3-pole ED

    2. Layout Information from Figure 14-4:

    a. 400 ampere Neutral . . . . . . = 8X b. 12-poles of QBHW . . . . . . . = 5X c. Two 3-pole ED breakers . . . .= 6X d. Main breaker, 400 amperes,

    3-pole DK . . . . . . . . . . . . . = 15XTotal Height . . . . . . . . . . . = 34X

    3. From Table 14-27:

    a. 34X Height (use 40X box)b. Box Height . . . . . . . . . 72 inches

    (1828.8 mm)c. Box Catalog Number. . . . YS2072

    . . . . . . . . . . . . . . . . or EZB2072RTable 14-27. Box Tabulation — PRL3a

    CabinetsFronts are code-gauge steel, ANSI-61 light gray painted finish.

    Boxes are code-gauge galvanized steel without knockouts. Standard depth is 5-3/4 inches (146.1 mm).

    Standard widths are:

    20-inch (508.0 mm) 100 – 600 amperes.28-inch (711.2 mm) 800 amperes.

    Standard Depth5-3/4 inches (146.1 mm).

    Top and Bottom Gutters5-1/2 inches (139.7 mm) minimum.

    Side Gutters4 inches (101.6 mm) minimum.

    “X”Units

    Box Height YS BoxCatalogNumber

    LT TrimCatalogNumber

    EZ BoxCatalogNumber

    EZ TrimCatalogNumber

    Inches mm

    100 – 400 Amperes14X23X31X40X53X

    3648607290

    914.41219.21524.01828.82286.0

    YS2036YS2048YS2060YS2072YS2090

    LT2036S or FLT2048S or FLT2060S or FLT2072S or FLT2090S or F

    EZB2036REZB2048REZB2060REZB2072REZB2090R

    EZT2036S or FEZT2048S or FEZT2060S or FEZT2072S or FEZT2090S or F

    600 Amperes23X31X40X53X

    48607290

    1219.21524.01828.82286.0

    YS2048YS2060YS2072YS2090

    LTV2048S or FLTV2060S or FLTV2072S or FLTV2090S or F

    EZB2048REZB2060REZB2072REZB2090R

    EZTV2048S or FEZTV2060S or FEZTV2072S or FEZTV2090S or F

    800 Amperes23X31X40X53X

    48607290

    1219.21524.01828.82286.0

    YS2848YS2860YS2872YS2890

    LTV2848S or FLTV2860S or FLTV2872S or FLTV2890S or F

    ————

    ————

  • July 2007

    14-28

    For more information visit: www.eaton.com CA08101001E

    Panelboards

    14

    Pow-R-Line C PanelboardsPRL4

    Type PRL4

    Type PRL4B Circuit Breaker Panelboard

    Product Description■ 600 Vac maximum (250 Vdc).■ 3-phase 4-wire, 3-phase 3-wire,

    1-phase 3-wire, 1-phase 2-wire.■ PRL4B circuit breaker panelboard.■ PRL4F fusible switch panelboard.■ 1200 ampere maximum mains.■ 1200 ampere maximum branch

    devices.■ Bolt-on branch devices.■ Factory assembled.■ Refer to Page 14-5 for additional

    information.

    Type PRL4F Fusible Panelboard

    Application Description ■ Power distribution panelboard.■ Fully rated or series rated.■ Interrupting ratings up to 200 kA

    symmetrical.■ Suitable for use as Service Entrance

    Equipment, when specified on the order.

    ■ See Pages 14-5 through 14-18 for additional information.

    Standards and Certifications■ UL 67, UL 50.■ Federal Specification W-P-115c.■ Refer to Page 14-5 for additional

    information.

    Options and Accessories■ Refer to Page 14-46.

    Layout and Sizing■ PRL4B — Refer to Pages 14-33

    through 14-35.■ PRL4F — Refer to Pages 14-36

    through 14-38.

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-29Panelboards

    14

    Pow-R-Line C PanelboardsPRL4

    Product SelectionFormula Pricing: Base Price + Branch Devices + Modifications = Total Price U.S. $Table 14-28. Base Prices — PRL4 Main Lugs and Main Breakers

    1 For ground fault protection on main devices, see Modification 14 — Applies to 310 and 310+ Trip Units or Modification 15, Page 14-48.2 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.3 Breaker only available in 3-pole frame.4 Requires 44-inch (1117.6 mm) wide box.

    Table 14-29. Base Prices — PRL4 Main Fusible Switches

    5 For ground fault protection on main devices, see Modification 15, Page 14-48.6 Fuses not included. Specify required fuse clips on all switches. For T fuse clips, add $308. per switch.7 Class J Fuse provisions are applicable only to 600 volt units. When required, use price and dimensions of 600 volt units for all voltages 600 and below.8 No dc rating on 600, 800 and 1200 ampere switches.

    AmpereRating

    Interrupting Rating (kA Symmetrical) BreakerType

    Price U.S. $

    240 Vac 480 Vac 600 Vac 250 Vdc 3-Phase 4-Wire

    1-Phase 3-Wire,1-Phase 2-Wire

    3-Phase 3-Wire

    Main Lug Only 250 400 600 8001200

    —————

    —————

    —————

    —————

    —————

    Main Breaker 1

    250 250 250 250

    65100200200

    35 65100200

    18 25 35—

    102222—

    JDHJDJDCLCL

    400 400 400 400 400 400 400 400

    65 65 65100100200200200

    — 35 35 65 65100200200

    — 25 25 35 35 65—200

    1010—22—22——

    DKKDCKD 23HKDCHKD 23KDCLCLLA-P

    600 600 600 600 600 600 600 600

    65100 65 65100100200200

    35 65 35 35 65 65100100

    18 35 25 25 35 35 50 50

    222222—25—25—

    LGELGHLDCLD 2HLDCHLD 2LDCCLDC 2

    800 800 800 800 800

    65100 65100200

    50 65 50 65200

    25 35 25 35200

    2225———

    MDLHMDLCMDL 2CHMDL 2NB-P

    800 800 800 800 800 800

    65100200 65100200

    50 65100 50 65100

    25 35 65 25 35 65

    ——————

    ND HND NDCCND 24CHND 24CNDC 24

    120012001200120012001200

    65100200 65100200

    50 65100 50 65100

    25 35 65 25 35 65

    ——————

    ND HND NDCCND 24CHND 24CNDC 24

    AmpereRating

    Interrupting Rating (kA Symmetrical) Price U.S. $

    240 Vac 480 Vac Device Type 3-Phase 4-Wire 1-Phase 3-Wire, 1-Phase 2-Wire 3-Phase 3-Wire

    Main Fusible Switch 240 Vac, 250 Vdc 567

    200 400 600 8 800 81200 8

    See Table 14-32 FDPBFDPWFDPWFDPWFDPW

    Main Fusible Switch 600 Vac 56

    200 400 600 8 800 81200 8

    See Table 14-32 FDPBFDPWFDPWFDPWFDPW

    Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . CE9

  • July 2007

    14-30

    For more information visit: www.eaton.com CA08101001E

    Panelboards

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    Pow-R-Line C PanelboardsPRL4

    Table 14-30. Branch Devices — PRL4

    1 Includes provisions for breaker types BAB, BAB-H, QBGF, QBHW, QBHW-H, QBHGF, GHQ, GHB, HGHB.2 50 ampere devices are available as 2-pole only.3 1-pole breakers rated 120 Vac.4 2-pole breakers rated 120/240 Vac.5 Arc fault circuit breaker.6 Arc fault circuit breaker with GFCI.7 1-pole breakers rated 277 Vac.8 At 480 volts, must be used on 480Y/277 volt grounded wye systems only.9 AIC rating for 2- and 3-pole breakers only.j 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.k Breaker only available in 3-pole frame.l Available in single branch mounting only.

    AmpereRating

    Interrupting Rating (kA Symmetrical) BreakerType

    Price U.S. $ Price U.S. $ Space Only 1 Price U.S. $3-PoleProvision

    240 Vac 480 Vac 600 Vac 250 Vdc 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole

    15 – 60 15 – 60 70 – 100 70 – 100 15 – 50 2 15 – 20 15 – 20

    10 34 10 10 34 10 10 34 10 34 10 34

    ———————

    ———————

    ———————

    BABBAB-HBABBAB-HQBGFQBAF 5QBAG 6

    15 – 60 15 – 60 70 – 100 70 – 100 15 – 30 15 – 20 15 – 20

    22 34 22 22 34 22 22 34 22 34 22 34

    ———————

    ———————

    ———————

    QBHWQBHW-HQBHWQBHW-HQBHGFQBHAF 5QBHAG 6

    15 – 20 15 – 60 70 – 100 15 – 30

    65 3 65 3 65 3 65 3

    14 7 14 7 14 7 25 7

    ————

    —1414—

    GHQ 8GHB 8GHB 8HGHB 8

    15 – 60 70 – 100 15 – 60 70 – 100110 – 150

    18 9 18 9 18 18 18

    14 7 14 7 14 14 14

    ——141414

    1010101010

    EHDEHDFDBFDBFDB

    15 – 60 70 – 100110 – 225 15 – 60 70 – 100110 – 225

    65 9 65 9 65 9100 9100 9100 9

    35 7 35 7 35 65 7 65 7 65

    181818252525

    101010222222

    FDFDFDHFDHFDHFD

    15 – 60 70 – 100110 – 225 15 – 100

    200200200200

    100100100150

    353535—

    222222—

    FDCFDCFDCFCL

    100 – 225100 – 225100 – 225100 – 225100 – 225

    22 42 65100200

    —————

    —————

    —————

    EDBEDSEDEDHEDC

    70 – 225250 70 – 225250 70 – 225250

    65 65100100200200

    35 35 65 65100100

    181825253535

    101022222222

    JDJDHJDHJDJDCJDC

    125 – 250 200 200 — — LCL

    250 – 400100 – 400100 – 400100 – 400100 – 400100 – 400

    65 65 65100100200

    — 35 35 65 65100

    —2525353565

    1010—22—22

    DKKDCKD jklHKDCHKD jklKDC

    200 – 400 200 200 — — LCL

    250 – 600300 – 600300 – 600

    65 65 65

    35 35 35

    182525

    2222—

    LGELDCLD j

    Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . . CE9

  • July 2007

    CA08101001E For more information visit: www.eaton.com

    14-31Panelboards

    14

    Pow-R-Line C PanelboardsPRL4

    Table 14-30. Branch Devices — PRL4 (Continued)

    1 100% rated breaker. Requires copper bus. Not available in Type 12, 4 and 4X enclosures.2 100% rated breaker.3 Requires 44-inch (1117.6 mm) wide box.4 100,000 AIC based on NEMA test procedure.5 Fuses not included. Specify required fuse clips on all switches. For T fuse clips, add $308. per switch (T fuse clips not available for

    200/200 twin switches).6 When branches of a twin unit are of different ampere ratings, as a 30 – 60 twin unit, price and layout as a 60 – 60 twin unit;

    when a 60 – 100 twin unit, price and layout as a 100 – 100 twin unit.7 No dc rating on 600, 800 and 1200 ampere switches.8 Twin 200 ampere switches are not available with Class R fuse clips at 600 volts.

    AmpereRating

    Interrupting Rating (kA Symmetrical) DeviceType

    Price U.S. $ Price U.S. $ Space Only Price U.S. $3-PoleProvision

    240 Vac 480 Vac 600 Vac 250 Vac 1-Pole 2-Pole 3-Pole 1-Pole 2-Pole 3-Pole

    250 – 600 300 – 600 300 – 600 300 – 600 300 – 600

    100100100200200

    65 65 65100100

    3535355050

    2225—2525

    LGHHLDCHLD 1LDCCLDC 1

    400 – 800 400 – 800 400 – 800 400 – 800

    65100 65100

    50 65 50 65

    25352535

    2225——

    MDLHMDLCMDL 1CHMDL 1

    400 – 800 400 – 800 400 – 800 40