Transmittal No. 07722

Silicon Valley Rapid Transit Program VTA 's BART Silicon Valley Berryessa Extension

1436 California Circle, 2nd Floor Milpitas, CA 95035

Transmittal No. 07722 P0728

Contract No.: C700

Contract: VT A Berryessa Extension Project

Date: 11/17/16

To:

Phone:

Skanska Shimmick Herzog 1436 California Circle Milpitas, CA 95035

951-368-6465

Attn: Brad Nystrom

Additional Distribution: V. Desai@

Submitted For: D Approval

IZI Your Use D As Requested D Review and Comment

Sent Via: ~ Attached D Separate Cover Via: Item Copies Date Description

Response to Submittal: HV AC Ducts & Casings Draft

0 &MManual

PDCC#: P0728-C700-233100-1.06E.RO

From: John V. Engstrom, P.E.

Phone:

Valley Transportation Authority

San Jose, CA 95035 408-942-6198

Action Taken: D Approved As Submitted

D No Exceptions Taken

~ Make Corrections Noted

D Amend and Resubmit

D No Action Taken

D Approved As Noted

D D

Status 1 10/14/2016 HV AC Ducts & Casings Draft 0 & M Manual MCN

Remarks:

Please provide written response to attached comments.

Lead Reviewer: S. Beaver #ti'

Attachment: HV AC Ducts & Casings Draft 0 & M Manual Comment Disposition Form

Prepared By: Christine Siordia (

Signed:

Page 1of1

Stoia Om Valley Transportation Authorily

XO EXCEPTIOXS TAKLV ~"El) ./ MAKECORRECl10XSXOTED01GI) _ A;\IL\ll Ai'\ll RESL"B~DT (Affi)

Any aclion shown above is subject to the terms of the contract aod does not reliere the Contractor of any of its obligations

under the contract, iocludiog design and detailing.

Contract No.: C700

By: //!2-f Date:

I/ · t l · I /rJ (Date:

chappell_j

Receive PDCC

Source of Comments - Agency or Group Name Page 1

16-Nov-16

(Enter Comment Resolution Date)

Stephanie Buquis

Item No. Agency Reviewer Name

Dra

win

g

Spec

. Se

ctio

n

Page

Line Review Comment

Redline markup Attached

(Y/N)

Comment Level

Designer Responder In

itial

CR

M

Fina

l

Designer Response (or Disposition Explanation)

1 BART S.Buquis 01 78 231.13

Front and inside cover: BART and VTA show Oct/16, this should read October 2016

- template is "Month Year" therfore it read "October 2016" rather than "Oct/16"

N 1

2 BART R. Ona 1.15

` Configuration Control Record has "VTA" in title, but ultimate owner of manual is BART, so please remove VTA prior to Configuration. Center "Record of Revisions" to align with header.

N 2

Disposition Codes: A - Agree and will comply/take action; B - Will investigate and comment; C - Disagree for reasons noted in response; D - Will Address at Next Submittal; E - Multiple response Codes, See Response

Comments Due Date:

Sort Numbers Disposition

T

Comment Level Codes: 1 = Mandatory (Design Discrepancy Identified - Correction and Documentation Required) 2 = Best Practice - (Please Check) 3 = Editorial - (Minor Correction/Consider)

Review Item:

Design Development Stage Review:

HVAC Ducts and Casings O&M Manual per BFS Spec. No. 23 31 00 Submittal - 233100-1.06E.R0

Check One:

Review Item Document Date:

Comments Resolved:

Actions Completed:

Interim Design

Definitive Readiness for Construction

Final

Other

Draft

Skanska Shimmick Herzog

Phone: 213 785 0132Milpitas, CA 95035

1436 California Circle

PROJECT:

JOB NO:CONTRACT NO:

98005

VTA Berryessa Extension ProjectC700

08 71 00 - 1.05.010

TO:

FROM:

TITLE: Pump Station Door Frames SPD

Brad NystromSkanska Shimmick Herzog RECOMMENDED CONTACT:

DESCRIPTION/REMARKS STATUSRECEIVED SENT RETURNEDREVISION

NO.

SUBMITTAL

SUBMITTAL NO:

John Engstrom

08 71 00 - Pump Station Frames andHardware - SPD

OPN10/13/201610/3/20160

REMARKS:***Please expedite review with Bill O'Hair

f_sb_01_usac_01_ws_098005

23 31 00 - 1.06E

John Engstrom

HVAC Ducts & Casings Draft O&M Manual

0 HVAC Ducts & Casings Draft O&MManual

10/06/2016 10/14/2016 10/03/2016 OPN

We have enclosed 6 copies for your use.

Please forward to Paul Plecnik.

chappell_j

Receive PDCC

chappell_j

PDCCNumber

SVBX - Berryessa Extension

SUBMITTAL REVIEW

Submittal Title: Document Control

Spec Section & P a r a g r a p h # (i.e, 01 31 01-1.04B): Sub No.:

Discipline: Rev No.:

□ For EOR Approval □ For VTA Approval □ For VTA Information Only □ For Third Party

Description of Item Submitted

(Type size, model #, etc)

Type of Submittal( Shop

dwg, samples, matls)

Spec Parameter & Section #

(General Req, Contract, Performance Spec, Tech Spec)

Drawing Sheet #

Submittal Prepared By: Date Submitted: Requested Response Date:

Subcontractor/Supplier, If Applicable:

Deviation: No( ) Yes( ) See Notes Substitution: No( ) Yes( ) See Attached Information

Deviation/Substitution Notes (attach additional pages if necessary):

YES NO N/A

Submittal Reviewer's Checklist

1. Are specification and contract drawing references correct and included? (If not change or add them) □ □ □

2. Are the submittal date & requested return date included? (ASAP is not acceptable) □ □ □

3. Have you reviewed the specification section which requires this submittal? □ □ □

4. Do all materials submitted meet the applicable specification(s)? □ □ □

5. Are any deviations or substitutions clearly defined in the submittal notes above? □ □ □

6. Have all resubmittal comments been addressed? □ □ □

7. If required, does the submittal have a PE stamp from a Professional Engineer? □ □ □

8. Has the subcontractor/supplier signed and dated the submittal? □ □ □

9. Have you spot checked dimensions, unit weights, quantities, size, etcB with Plans? □ □ □

10. If required, are samples the correct quantity, size, type, and are labeled correctly? □ □ □

11. Is the presentation satisfactory (pages numbered, bound, tabs, spelling/grammar, etc.)? □ □ □

12. Is the correct number of legible copies being submitted? □ □ □

SSH Coordina

(PRINT NAME)

Signature:

Expected Rev

tor:

Date:

iew Hours:

Issue Cost Code:______________________________________

hkganskakS |mm|ceflzog M M

.1111:-| '|'rnI:ur|:r|.fl.:s |.11|un h H l'|'LIn

□ Civil □ Structures □ Utililities □ Stations □ Landscape □ Geotech □ Traffic □ Guideway □ Track□ Systems □ Electrical

Blocka Construction Inc. 4455 Enterprise StreetFremont CA 94538510-657-3686

Submittal Cover Sheet

10/04/2016

To: Skanska-Shimmick-Herzog

License:

Submittal Description:

679326 Submittal Date:

O&M Draft - HVAC Ducts & Casings

Project: BART Berryessa ExtensionMilpitas & Berryessa StationsSanta Clara CountyMilpitas CA

4182

01 78 23

1436 California CircleMilpitas CA 95035

BCI Record No: 6208

Item Status Notes

1.07-E Under Review O&M Manual - Draft: HVAC Ducts & Casings

Notes/Clarifications:

Spec Section/Submittal No.:

Cesar Lopez

Uflfifl

VTA’s BART Silicon Valley Berryessa Extension

HVAC DUCTS AND CASINGS Book No. 540

Operation and Maintenance Manual

Santa Clara Valley Transportation Authority ▪ 3331 North First Street ▪ San Jose, CA 95134 ▪ (408) 321-5680

San Francisco Bay Area Rapid Transit District ▪ 300 Lakeside Drive ▪ Oakland, CA 94612 ▪ (510) 464-6000


HVAC DUCTS AND CASINGS

BOOK 540

Oct/16

InLR

Operation and Maintenance Manual

Santa Clara Valley Transportation Authority ▪ 3331 North First Street ▪ San Jose, CA 95134 ▪ (408) 321-5680

San Francisco Bay Area Rapid Transit District ▪ 300 Lakeside Drive ▪ Oakland, CA 94612 ▪ (510) 464-6000


HVAC DUCTS AND CASINGS

BOOK 540

VTA CONFIGURATION CONTROL RECORD FOR

BOOK 540

Record of Revisions

Location BECO # Rev. # Publish Date Revision Description

THIS PAGE INTENTIONALLY LEFT BLANK

TABLE OF CONTENTS

CHAPTER 1 – FIRE DAMPERS

INSTALLATION OPERATION & MAINTENANCE MANUAL .................................................... 1-1 Receiving and Handling ..................................................................................... 1-1 Safety Warning ................................................................................................... 1-1 General Information ............................................................................................ 1-2 Pre-Installation Guidelines ................................................................................. 1-2 Preparation of Openings .................................................................................... 1-3 Clearances Required between Damper Sleeves & Wall/Floor Openings .......... 1-4 Installing Multiple Section Assemblies ............................................................... 1-5 Maximum Assembly Tables ............................................................................... 1-5 Sleeve Requirements ......................................................................................... 1-6 Securing the Damper/Sleeve Assembly to Wall/Floor Openings ....................... 1-7 Duct to Sleeve Connection ............................................................................... 1-10 Damper Maintenance ....................................................................................... 1-12 Damper Troubleshooting .................................................................................. 1-12

CHAPTER 2 – FIRE / SMOKE DAMPERS

INSTALLATION, OPERATION & MAINTENANCE MANUAL ................................................... 2-1 Receiving & Handling ......................................................................................... 2-1 Safety Warning ................................................................................................... 2-1 General Information ............................................................................................ 2-2 Electrical Guidelines ........................................................................................... 2-2 Pre-Installation Guidelines ................................................................................. 2-2 Preparation of Openings .................................................................................... 2-3 Clearances Required between Damper Sleeves & Wall/Floor Openings .......... 2-4 Installing Multiple Damper Section Assemblies ................................................. 2-5 Maximum Assembly Tables ............................................................................... 2-5 Inserting Damper into Wall/Floor Openings ....................................................... 2-6 Securing the Damper/Sleeve Assembly to Wall/Floor Openings ....................... 2-7 Duct to Sleeve Connection ................................................................................. 2-9 Actuator & Temperature Response Device Connections ................................ 2-11 Maintenance ..................................................................................................... 2-12 Troubleshooting ................................................................................................ 2-12

CHAPTER 3 – ACTUATORS FOR FIRE / SMOKE DAMPERS

GND SERIES ACTUATOR: INSTALLATION, OPERATION & MAINTENANCE MANUAL ...... 3-1 Instructions ......................................................................................................... 3-1

HONEYWELL FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE .... 3-3

Application .......................................................................................................... 3-3 Fire Code References and Information .............................................................. 3-3 Replacement Guidelines – Actuator Specifications ........................................... 3-3 Replacement Guidelines – Applications ............................................................. 3-3 Replacement Guidelines – Damper Manufacturer’s Guidelines ........................ 3-4 Maintenance Information .................................................................................... 3-4 Product Information ............................................................................................ 3-5 Installation and Wiring ........................................................................................ 3-6

Rev. Oct/16 Book 540

CHAPTER 4 – BACKDRAFT DAMPERS

INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS ................................. 4-1

Receiving and Handling ..................................................................................... 4-1 Safety Warning ................................................................................................... 4-1 Instructions ......................................................................................................... 4-1 Damper Maintenance ......................................................................................... 4-2 Counterbalance Adjustment Instructions ........................................................... 4-2 Standard Components ....................................................................................... 4-3

MANUFACTURER’S LETTER: BACKDRAFT DAMPER – NFPA130 ....................................... 4-4

CHAPTER 5 – WARRANTY

WARRANTY .............................................................................................................................. 5-1

LIST OF FIGURES

CHAPTER 1: Figure 1: Frame Wall Openings ......................................................................... 1-3 Figure 2: Frame Wall Openings (Metal Stud Only) ............................................ 1-3 Figure 3: Opening Between Studs (Wooden Construction) ............................... 1-3 Figure 4: Opening Between Studs (Metal Stud Construction) ........................... 1-3 Figure 5: Installing Multiple Section Assemblies ................................................ 1-5 Figure 6: Field Attachment of Fire Dampers to Sleeves .................................... 1-6 Figure 7: Two Sided Angle Installation ............................................................... 1-7 Figure 8: Single Side Angle with Steel Stud Wall – Angle over Wallboard ........ 1-8 Figure 9: Single Side Angle with Wood Stud Wall ............................................. 1-8 Figure 10: Single Side Angle with Steel Stud Wall – Angle over Wallboard ...... 1-8 Figure 11: Single Side Angle with Masonry or Concrete Wall & Floor ............... 1-8 Figure 12: Wood Stud – Grille ............................................................................ 1-8 Figure 13: Metal Stud – Grille............................................................................. 1-8 Figure 14: Damper/Sleeves with Transition ....................................................... 1-9 Figure 15: Transverse Joints ............................................................................ 1-10 Figure 16: Drive Slip Joint ................................................................................ 1-10 Figure 17: Type R and O Transition ................................................................. 1-11 Figure 18: Approved Breakaway Connections Installation Detail .................... 1-11 Figure 19: Typical TDC/TDF Joint .................................................................... 1-11 Figure 20: Clip Spacing .................................................................................... 1-11 Figure 21: Fasten Corner Pieces with Metal Bolts & Nuts ............................... 1-11 Figure 22: Transfer Opening or No Connecting Duct ...................................... 1-12

Book 540 Rev. Oct/16

CHAPTER 2: Figure 1: Frame Wall Openings ......................................................................... 2-3 Figure 2: Frame Wall Openings (Metal Stud Only) ............................................ 2-3 Figure 3: Opening Between Studs (Wooden Stud Construction)....................... 2-3 Figure 4: Opening Between Studs (Metal Stud Construction) ........................... 2-3 Figure 5: Single Sleeve around Outside with Support Mullion ........................... 2-5 Figure 6: Two Individually Sleeved Units with No Mullions ................................ 2-5 Figure 7: Properly Installation Combination Fire Smoke Damper ...................... 2-6 Figure 8: Two Sided Angle Installation Method.................................................. 2-7 Figure 9: Single Side Angle with Steel Stud Wall – Angle over Wallboard ........ 2-8 Figure 10: Single Side Angle with Wood Stud Wall ........................................... 2-8 Figure 11: Single Side Angle with Steel Stud Wall – Angle under Wallboard .... 2-8 Figure 12: Single Side Angle with Masonry or Concrete Wall & Floor ............... 2-8 Figure 13: Wood Stud – Grille ............................................................................ 2-8 Figure 14: Metal Stud – Grille............................................................................. 2-8 Figure 15: Transverse Joints .............................................................................. 2-9 Figure 16: Drive Slip Joint .................................................................................. 2-9 Figure 17: Type R and O Transition ................................................................. 2-10 Figure 18: Approved Breakaway Connections Installation Detail .................... 2-10 Figure 19: Typical TDC/TDF Joint .................................................................... 2-10 Figure 20: Clip Spacing .................................................................................... 2-10 Figure 21: Fasten Corner Pieces with Metal Bolts & Nuts ............................... 2-10 Figure 22: NOT APPLICABLE.......................................................................... 2-11 Figure 23: NOT APPLICABLE.......................................................................... 2-11 Figure 24: NOT APPLICABLE.......................................................................... 2-11 Figure 25: Temperature Response Device Connections: TOR ....................... 2-11

CHAPTER 3: GND SERIES ACTUATOR: INSTALLATION, OPERATION & MAINTENANCE MANUAL

Figure 1: Siemens Series Internal Mount (exploded view) ................................ 3-1 HONEYWELL FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE

Figure 1: Typical Fire and Smoke Damper Assembly ........................................ 3-4 Figure 2: Dimensions for MS4104 Series Actuators .......................................... 3-6 Figure 3: NOT APPLICABLE.............................................................................. 3-6 Figure 4: NOT APPLICABLE.............................................................................. 3-7 Figure 5: Typical 120 Vac wiring ........................................................................ 3-7 Figure 6: NOT APPLICABLE.............................................................................. 3-7 Figure 7: NOT APPLICABLE.............................................................................. 3-7 Figure 8: NOT APPLICABLE.............................................................................. 3-7 Figure 9: NOT APPLICABLE.............................................................................. 3-7

CHAPTER 4:

None CHAPTER 5:

None


LIST OF TABLES

CHAPTER 1: None

CHAPTER 2:

None CHAPTER 3: GND SERIES ACTUATOR: INSTALLATION, OPERATION & MAINTENANCE MANUAL

None HONEYWELL FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE

Table 1: Fire and Smoke Cross Reference ........................................................ 3-5 CHAPTER 4:

None CHAPTER 5:

None

END OF TABLE OF CONTENTS


TABLE OF CONTENTS

CHAPTER 1 – FIRE DAMPERS

INSTALLATION OPERATION & MAINTENANCE MANUAL .................................................... 1-1 Receiving and Handling ..................................................................................... 1-1 Safety Warning ................................................................................................... 1-1 General Information ............................................................................................ 1-2 Pre-Installation Guidelines ................................................................................. 1-2 Preparation of Openings .................................................................................... 1-3 Clearances Required between Damper Sleeves & Wall/Floor Openings .......... 1-4 Installing Multiple Section Assemblies ............................................................... 1-5 Maximum Assembly Tables ............................................................................... 1-5 Sleeve Requirements ......................................................................................... 1-6 Securing the Damper/Sleeve Assembly to Wall/Floor Openings ....................... 1-7 Duct to Sleeve Connection ............................................................................... 1-10 Damper Maintenance ....................................................................................... 1-12 Damper Troubleshooting .................................................................................. 1-12

LIST OF FIGURES

CHAPTER 1: Figure 1: Frame Wall Openings ......................................................................... 1-3 Figure 2: Frame Wall Openings (Metal Stud Only) ............................................ 1-3 Figure 3: Opening Between Studs (Wooden Construction) ............................... 1-3 Figure 4: Opening Between Studs (Metal Stud Construction) ........................... 1-3 Figure 5: Installing Multiple Section Assemblies ................................................ 1-5 Figure 6: Field Attachment of Fire Dampers to Sleeves .................................... 1-6 Figure 7: Two Sided Angle Installation ............................................................... 1-7 Figure 8: Single Side Angle with Steel Stud Wall – Angle over Wallboard ........ 1-8 Figure 9: Single Side Angle with Wood Stud Wall ............................................. 1-8 Figure 10: Single Side Angle with Steel Stud Wall – Angle over Wallboard ...... 1-8 Figure 11: Single Side Angle with Masonry or Concrete Wall & Floor ............... 1-8 Figure 12: Wood Stud – Grille ............................................................................ 1-8 Figure 13: Metal Stud – Grille............................................................................. 1-8 Figure 14: Damper/Sleeves with Transition ....................................................... 1-9 Figure 15: Transverse Joints ............................................................................ 1-10 Figure 16: Drive Slip Joint ................................................................................ 1-10 Figure 17: Type R and O Transition ................................................................. 1-11 Figure 18: Approved Breakaway Connections Installation Detail .................... 1-11 Figure 19: Typical TDC/TDF Joint .................................................................... 1-11 Figure 20: Clip Spacing .................................................................................... 1-11 Figure 21: Fasten Corner Pieces with Metal Bolts & Nuts ............................... 1-11 Figure 22: Transfer Opening or No Connecting Duct ...................................... 1-12

LIST OF TABLES

CHAPTER 1: None



HVAC DUCTS CASINGS - PRODUCT INFORMATION PAGE

Equipment Description: Fire Dampers

Equipment Identification: None

Equipment Manufacturer:

Greenheck

1100 Greenheck Dr., Schofield, WI 54476

(715) 359-6171

Equipment Make / Model: SSDFD-150 & DFD-150

Location of Equipment: Berryessa & Milpitas Stations

Filter Sizes & Quantity: Not Applicable for this Equipment

Service Contact:

Norman S. Wright

99A South Hill Dr., Brisbane, CA 94005

(415) 476-7600

Dealer Contact:

Norman S. Wright


(415) 476-7600

Valve Number: Not Applicable for this Equipment

Valve Type: Not Applicable for this Equipment

Valve Size: Not Applicable for this Equipment

Valve Location: Not Applicable for this Equipment

Valve Function: Not Applicable for this Equipment

Damper Certification & Verification: UL 555

Domestic Water System Cleaning & Disinfection Test

Results & Report:Not Applicable for this Equipment

Air & Water System Balance Report: Not Applicable for this Equipment

Controls Operation & Maintenace Data with Wiring

Diagrams:Not Applicable for this Equipment

Approved Seismic Calculations: Not Applicable for this Equipment

Warranties See Chapter 5


481324 Curtain Fire Dampers®

Document number 481324 CURTAIN FIRE DAMPERS

DFD, DFD-150X, FD, FD-150X, SSDFD, SSFD, AND KFD Series 11⁄2 and 3 Hour Curtain Fire Dampers

Vertical and Horizontal Mount

Installation, Operation and Maintenance ManualPlease read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!

These instructions apply to 11⁄2 and 3 hour rated fire dampers mounted (blades must be horizontal) in: 1) masonry, block, or stud walls and 2) concrete floors. Specific requirements in these instructions are mandatory. Dampers must be installed in accordance with these instructions to meet the requirements of UL 555.

Note: Fire dampers are manufactured and labeled for either vertical or horizontal installation. The dampers must be installed in accordance with labeling.

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

Safety WarningImproper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

This manual is the property of the owner and is required for future maintenance. Please leave it with the owner when the jobs is complete.

®

Rev. Oct/16 Book 5401-1

55"”§€”'J',E9f‘

[ l

J7

481324 Curtain Fire Dampers ®

General Information

Installation SupplementsRefer to the appropriate Greenheck installation supplements for special requirements:

• Closed Indicator Switch • Concrete Floor with Steel Deck • Drive Slip Breakaway Connection • Field Installed Sleeve • Fire Resistant Ventilated Duct Assembly • Firestop Material • Fusible Link Replacement • Grille Installation • Metal Stud in Shaftwall Partition • Non-Concrete Horizontal Mount • Quick Connect Breakaway Connection • Sealant Supplement • Single Side Retaining Angle • Single 3-Sided Retaining Angle Supplement • Sleeve Extension • Support Mullions

Installation supplements available at www.greenheck.com.

“UL CLASSIFIED (see complete marking on product)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)” Standard 555 (Listing #R13317)

The following items will aid in completing the damper installation in a timely and effective manner.

1) Check the schedules for proper damper locations within the building. Visually inspect the damper for damage and verify that the fusible link is in place and has not activated. Never install a fire damper without the proper UL approved fusible link in place. Visually inspect the link to verify its not damaged. Replace link as necessary.

2) Lift or handle damper using sleeve or frame. Do not lift damper using blades.

3) Dampers have a label indicating the required mounting orientation. Care must be taken to ensure that the indicated orientation is adhered to.

4) Damper must be installed into duct or opening square and free of twist or other misalignment.

5) Damper must be kept clean and protected from dirt, dust and other foreign materials prior to and after installation. Examples of such foreign materials include but are not limited to:

a) Mortar dust b) Drywall dust c) Firesafing materials d) Wall texture e) Paint overspray

6) Damper should be sufficiently covered as to prevent overspray if wall texturing or spray painting will be performed within 5 feet of the damper.

7) Caulking is not necessary, nor is it allowed, between the damper sleeve and the wall or floor opening (annular space). However, caulking may be applied to the retaining angles.

8) ACCESS: Suitable access (such that the fusible link may be removed and the damper's blade stack may be reset, etc.) must be provided for damper inspection and servicing. Where it is not possible to achieve sufficient size access, it will be necessary to install a removable section of duct. (Refer to NFPA 90A).

9) The Code Authority Having Jurisdiction (AHJ) must evaluate and provide approval of final installation where variations to these instructions are necessary.

Pre-Installation Guidelines

Book 5401-2

Rev. Oct/16


Preparation of Openings

• Frame wall openings as shown below (see Figure 1 & 2).

• Gypsum wall board must be fastened 12 in. (305mm) on center to all stud and runner flanges surrounding opening.

• Prepare opening between studs and sleeve assembly as shown below (see Figure 3 & 4).

• All construction and fasteners must meet the requirements of the appropriate wall design (See UL Fire Resistance Directory) and/or local codes.

Figure 1

12 in.

24 in. o.c.Maximum

Floor Runner

Ceiling Runner24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in. (51mm)

2 in. (51mm)

2 Panhead Screws

Second set of studs are not required on openings 36 in. x 36 in. (914mm x 914mm) or smaller.

Figure 2

Second set of studs are not required on openings36 in. x 36 in. (914mm x 914mm) or smaller.

Metal stud only


Metal stud only

Metal Stud Construction

Wooden Stud Construction

In wood stud construction,gypsum wallboard must coverall wood stud surfaces.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

In metal stud construction,exposed steel surfaces neednot be covered with gypsumwallboard.

Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve

Figure 3 (2 sided angle installation shown)




Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve


Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve



iii” \ H ”\Q Q UH/\¢§

l- -I\ I\ /

__ ()+ A—A

NNNNNed ,Z ‘ ‘Piece / \Bent \

O

//

AA

Ceilingnnnner

nnnnerH H /H\

/\ /

M t I StudF g Sh

Detail

A;W

44

X X

U?/J+ Ii Lil


Clearances Required Between Damper Sleeves & Wall/Floor Openings

Two-sided Angle InstallationTwo sided angle installations require clearances for thermal expansion between the damper sleeve and the wall/floor opening. The minimum required clearances are:

• For galvanized steel fire dampers and sleeves: 1⁄8 in. per foot (3mm per .3 m) of damper width and 1⁄8 in. per foot (3mm per .3 m) height with a minimum clearance of 1⁄4 in. (6mm), maximum of 11⁄2 in. (38mm).

• For stainless steel fire/smoke dampers and stainless steel or galvanized sleeves: 3⁄16 in. per foot (5mm per .3 m) of damper width and height with a minimum clearance of 1/4 in. (6mm), maximum of 2 in. (51mm).

These are total clearances (ignoring fastener heads) and do not need to be equally spaced around the damper.

Although the minimum requirements are listed above, for ease of installation the following are the recommended clearances for galvanized dampers:

• Width/Height of 48 in. (1219 mm) or less - 1⁄2 in. (13mm) clearance

• Width/Height between 48.01 in. (1220 mm) and 96 in. (2438 mm): 1 in. (25mm) clearance

• Width/Height greater than 96 in. (2438 mm): 11⁄2 in. (38 mm) clearance

Example: A 12 in. x 12 in. (305mm x 305mm) will

require a minimum clearance of 1/4 in. (6mm) width and 1/4 in. (6mm) on height

A 48 in. x 12 in. (1219mm x 305mm) damper will required a minimum clearance of 1⁄2 in. (13mm) on width and 1/4 in. (13mm) on height.

Single Side Angle Installation

On vertical mount single side angle installations there are no minimum clearance requirements between the wall opening and the damper sleeve. However, to facilitate installation, clearances between the wall opening and the damper sleeve are recommended.

On horizontal mount single side angle installations a minimum clearance is required between the outside of the damper sleeve and the floor opening of 1⁄8 in. per foot (3mm per .3m) of damper width and 1⁄8 in. per foot (3mm per .3m) height with a minimum clearance of 1/4 in. (6mm).

Book 5401-4

Rev. Oct/16


Maximum Assembly TablesWhen multiple sections are shipped unassembled, installer shall fasten dampers together. The table shows maximum sizes for multiple section dampers. Dampers that are two or more sections tall must be factory assembled. Note: All dimensions are shown in inches (W x H). * Sizes listed is the damper size, not transition size.

Damper Model MountingMaximum Single

Section Damper Sizes*Maximum Multi-Section

Damper Sizes*

FD-100 , FD-300, FD-310, SSFD-350 Vertical 48 X 48 (1219mm x 1219mm) -

FD-150 Vertical or Horizontal 48 X 48 (1219mm x 1219mm)96 x 48 (2438mm x 1219mm) or120 x 40 (3048mm x 1016mm)

FD-110 Vertical or Horizontal 48 x 48 (1219mm x 1219mm) 96 x 48 (2438mm x 1219mm)

SSFD-150Vertical 48 X 48 (1219mm x 1219mm)

96 X 48 (2438mm x 1219mm) or 120 X 40 (3048mm x 1016mm)

Horizontal 36 x 36 (914mm x 914mm) -

FD-350Vertical 48 x 48 (1219mm x 1219mm) -

Horizontal 40 x 40 (1016mm x 1016mm) 80 x 40 (2032mm x 1016mm)

KFD-150 Vertical or Horizontal 36 x 16 (914mm x 406mm)96 x 48 (2438mm x 1219mm) or120 x 40 (3048mm x 1016mm)

KFD-110 Vertical or Horizontal 36 x 16 (914mm x 406mm) 96 x 48 (2438mm x 1219mm)

SSKFD-150 Vertical 36 x 16 (914mm x 406mm)96 X 48 (2438mm x 1219mm) or 120 X 40 (3048mm x 1016mm)

KFD-350Vertical 36 x 16 (914mm x 406mm) -

Horizontal 36 x 16 (914mm x 406mm) 80 x 40 (2032mm x 1016mm)

SSKFD-350 Vertical 36 x 16 (914mm x 406mm) -

DFD-150, DFD-110

Vertical 36 x 36 (914mm x 914mm)72 x 48 (1828mm x 1219mm) or60 x 60 (1524mm x 1524mm) or

120 x 30 (3048mm x 762mm)

Horizontal24 x 18 (610mm x 457mm) 48 x 36 (1217mm x 914mm)

30 x 30 (762mm x 762mm) -

DFD-350

Vertical 36 x 36 (914mm x 914mm) -

Horizontal24 x 18 (610mm x 457mm) 48 x 36 (1217mm x 914mm)

30 x 30 (762mm x 762mm)

DFD-310Vertical 36 x 36 (914mm x 914mm) -


SSDFD-110, SSDFD-150. SSDFD-350 Vertical 30 x 30 (762mm x 762mm) -

FD-150X Vertical or Horizontal 48 x 48 (1219mm x 1219mm) -

DFD-150XVertical 36 x 36 (914mm x 914mm) -


Installing Multiple Section Assemblies

A damper assembly is not restricted to a maximum number of sections, but must not exceed the section sizes and overall sizes shown (see chart below).

The damper sections must be attached together with #10 (3/4 in. max. [19mm]) sheet metal screws, 1/4 in. (6mm) diameter nuts and bolts, tack or spot welds, or 3⁄16 in. (48mm) diameter steel pop rivets. Attachments must be spaced a maximum of 6 in. (152mm) on centers and a maximum of 2 in. (51mm) from corners. Attachments must be made on front face and back face (air entering and air exiting side) of damper sections.

Attachments--Do not place attachments between blade channels

Blade Channel

Figure 5


i~ P T J Q K

:’>.

D !|,I D

/ V


Sleeve Requirements

Attachments--Do not place attachments between blade channels

Blade Channel

2 in. Max.

6 in. Max.Attachments can be staggered or evenlyspaced.

NOTE: Attachments must not enter blade channel or they may cause interference with blade closure. Narrow Line and Ultra Thin dampers do not have flange for attachments and must be welded to sleeve.

Figure 6: Field attachment of fire dampers to sleeves.

All fire dampers must be installed in a steel sleeve of the required gauge and length. Note that DFD-150X and FD-150X series dampers are provided with an integral sleeve. See Table on page 10 for required minimum sleeve gauges. Maximum sleeve thickness is 10 gauge (3.5mm). Sleeve inside dimensions must equal damper outside dimensions.

Sleeves shall extend a maximum of 6 in. (152mm) beyond the wall or floor opening on each side. When a factory mounted access door is incorporated as a part of the sleeve the sleeve may extend a maximum of 16 in. (406mm) beyond the wall or floor opening on the access door side.

Fire dampers must be attached to sleeves as shown in Figure 6. All four sides of the damper frame must be attached to the sleeve with one row of attachments on each side of the blade channel. Attachments must be spaced a maximum of 6 in. (152mm) on centers and a maximum of 2 in. (51mm) from corners. A minimum of 4 attachments (2 on each side of the blade channel) per side (16 per damper) are required. One of the methods of attachment shown below must be used:

• tack or spot welds • #10 sheet metal screws • 1⁄4 in. (6mm) bolts and nuts • 3⁄16 in. (4.7mm) steel pop rivets

Book 5401-6

Rev. Oct/16

_'|||‘q’|||||‘q_||||q'_||||||‘u_|||||q'_|’’‘I__:‘z‘z‘z_’IIIIIIIIIIIIIIIIIIIIIII-1°’2'_”””

’

+’

__'

‘’

’’’

V+

OW"/7¢ file!VIlllllhll||.|__||||||._d__’/C”

’¢'5'5'5¢

‘MyifI

5

IIIIIIIIIIIIIl:IIIcI‘IIII'

6’Flwll/7lI

IIII.IIIIIIlllllollllllblllllloll

llIf


All fire dampers may utilize the two sided angle installation method described below. 11⁄2 hour rated fire dampers may use the single sided angle installation method up to the following maximum sizes:

• Vertical mount: 80 in. W x 50. in. H (2032mm W x 1270mm H), 50 in. W x 80 in. H (1270mm W x 2032mm H), or 40 in. W x 100 in. H (1016mm W x 2540mm).

• Horizontal mount: 144 in. W x 96 in. H (3658mm W x 2438mm H)

• Retaining Angle Gauge: Retaining angles for 11⁄2 hour rated dampers with a width and height 48 in. (1219mm) or less must be a minimum of 20 ga. (1mm). Retaining angles for all 3 hour rated dampers and all dampers with a width or height greater than 48 in. (1219mm) must be a minimum of 16 gauge (1.5mm).

• Retaining Angle Size: The leg of the retaining angle on the damper sleeve shall be a minimum of 11/4 in. (32mm). The leg of the retaining angle on the wall/floor shall be long enough to cover the annular space and overlap the wall/floor by a minimum of 1 in. (25mm).

• Retaining Angle Attachment to Sleeve: Retaining angles must be attached to the damper using one or more of the following methods of attachment (refer to label on outside of sleeve for ‘No Screw’ area):

- Tack or spot welds - #10 (3⁄4 in. [19mm] max.) sheet metal screws - 1⁄4 in. (6mm) bolts and nuts - 3⁄16 in. (5mm) steel pop rivets

A minimum of two connections per side, top, and bottom, 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less. Dampers greater than 48 in. wide (1219mm) or 36 in. high (914mm) require the connections to be no more than 6 in. (152mm) O.C.

The angles must be attached to all 4 sides of the sleeve. Ensure that fasteners do not interfere with the operation of the damper. The angles need not be attached to each other at the corners.

• Retaining Angle Attachment to Wall/Floor:

Two sided Angle Method: For two sided angle installations the retaining angles shall not be attached to the wall/floor (see Figure 7).

Single Sided Angle Method: For single side installations the retaining angles must be attached to the wall/floor (see Figures 8-11). For metal stud partitions only, the single-side mounting angle may be directly attached to the metal stud prior to the installation of the drywall.

• Retaining angles must be attached to the partition using one of the methods shown below:

- Drywall screws of a length such that the screw engages the steel stud/track by 1⁄2 in. (13mm) (steel framing).

- Drywall screws of a length such that the screw engages the wood stud by 13/4 in. (44mm) (wood framing).

- Steel anchors or self tapping concrete screws penetrating masonry or block 11/4 in. (31mm).

• A minimum of two connections per side are required. Additional connections made at a maximum of 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less. Dampers greater than 48 in. wide (1219mm) or 36 in. high (914mm) require the connections to be no more than 6 in. (152mm) O.C.

Securing the Damper/Sleeve Assembly to Wall/Floor Openings

2 in. Max.

6 in. Max.

Sleeve

RetainingAngle

Damper

Duct

Min. 1 in.Overlap*

Wall orFloor

RetainingAngle

*only applicable for damper sizes above 36 in. x 36 in.

6 in. Max.

2 in. Max.

Figure 7: Two Sided Angle Installation


$

4/

\ l

E


Securing the Damper/Sleeve Assembly to Wall/Floor Openings cont.......

Damper Sleeve

Angle Fastener

2 1/2 in. min.Stud or Runner

Two layers of 1/2 in. UL Classified Gypsum Wallboard for 2 hour rated walls. One layer for 1 hour rated walls (see UL Rated Wall Design for Additional Details).

Figure 8: Single Side Angle With Steel Stud Wall - Angle Over Wallboard

Damper Sleeve

2 1/2 in. min.Metal Studor Runner


Figure 10: Single Side Angle With Steel Stud Wall - Angle Under Wallboard

2 1/2 in. Min.Stud or Runner

DamperSleeve

Angle Fastener


Figure 9: Single Side Angle With Wood Stud Wall

Masonry orConcreteWall

DamperSleeve

Angle Fastener

Masonry orConcrete Floor

DamperSleeve

Angle Fastener

Top Side

Figure 11: Single Side Angle With Masonry or Concrete Wall and Floor

Grille Installations (Dampers up to 36 in. x 36 in. [914mm x 914mm])Retaining angles used in conjunction with grille installations must be a minimum of 5⁄8 in. x 1 in. (15mm x 25mm) 16 gauge (1.5mm) steel. Space screws a maximum of 6 in. (152mm) on center and a maximum of 2 in. (51mm) from the corners (minimum of 2 screws per side). See Figure 12 and Figure 13.

Note: Screws used to attach grille are allowed to penetrate reversed angle leg.

DamperSleeve

Angle Fastener

Grille (suppliedby others)

#10 sheet metal screwsspaced 6 in. on centerand a maximum of 2 in.from the corners(minimum of 2 screws perside). Screw into studs soas to avoid spaceconflicts with the grille


Retaining Angle/Flange


Figure 13: Metal Stud - Grille


Grille (supplied by others)Retaining Angle

Angle Fastener

Damper Sleeve

#10 sheet metal screws, 2 1/2 inches long, spaced 6 in. on center and amaximum of 2 in. from the corners (minimum of 2 screws per side). Screw into studs so as to avoid space conflicts with the grille.

2 1/2 in. minimumStud or Runner

Figure 12: Wood Stud - Grille

Book 5401-8

Rev. Oct/16

fix

4/_

%\

X

/

‘L

XQ” ix\E\\\\\\\\\\

X

—\AW

i\ K1

/ j‘W U



1/4 in. minimumtotal clearance

Wall or Floor

Maximum 6 in.

Maximum 6 in.

Duct

Duct

Duct

Damper

Damper

Damper

Wall or Floor

Wall or Floor

Retaining Angles

Type A

Type B

On types R, CO & CR factoryfurnished duct collarqualifies as breakaway connection.

Type C, CO, CR, & R

Factory or Field installed Sleeve


Wall or Floor

Maximum 6 in.

Maximum 6 in.

Duct

Duct

Duct

Damper

Damper

Damper

Wall or Floor

Wall or Floor

Retaining Angles

Type A

Type B


Type C, CO, CR, & R

Factory Sleeve

Type B2

Type B2

Wall or floor

Damper

Sleeve

Wall or floor

Damper

Sleeve

Factory Sleeve

Damper

1/4 in. minimumtotal clearance(See Section 1)

Maximum 6 in.

Maximum 6 in.

Wall or floor

Wall or floor

Wall or floor

Damper

Damper

Duct

Duct

Duct

Retaining Angles(See Section 4)

Sleeve(See Sleeve Requirements)

Sleeve

Sleeve

On types R & CR factoryfurnished duct collarqualifies as breakawayconnection (See Connecting Ducts to Fire Damper Sleeve)

1 in. min. overlapFour sides

Mounting Angles(See Para. 4)

1/4 in. minimum total clearance(See Para. 1)

Retaining angle leg shall not exceed 7 in. (178mm)

Type A

Type B

Type C, CO, CR & R

Field Installed Sleeve

Damper

1/4 in. minimumtotal clearance(See Section 1)

Maximum 6 in.

Maximum 6 in.

Wall or floor

Wall or floor

Wall or floor

Damper

Damper

Duct

Duct

Duct

Retaining Angles(See Section 4)

Sleeve(See Sleeve Requirements)

Sleeve

Sleeve

On types R & CR factoryfurnished duct collarqualifies as breakawayconnection (See Connecting Ducts to Fire Damper Sleeve)

1 in. min. overlapFour sides

Mounting Angles(See Para. 4)

1/4 in. minimum total clearance(See Para. 1)

Retaining angle leg shall not exceed 7 in. (178mm)

Type A

Type B

Type C, CO, CR & RField installed SleeveFactory Sleeve


Wall or Floor

Maximum 6 in.

Maximum 6 in.

Duct

Duct

Duct

Damper

Damper

Damper

Wall or Floor

Wall or Floor

Retaining Angles

Type A

Type B


Type C, CO, CR, & R

Figure 14: Damper/Sleeves with Transition


wkW gmifig


Duct to Sleeve Connection

Sleeve Gauge and Connection Type Requirements

Sleeve Gauge Duct Dimension

Type of Duct to Sleeve

Connection Permitted

14 ga. (0.075 in.) - 10 ga. (0.138

in.)[2mm - 3.5mm]

All duct sizesRigid or

Breakaway

16 ga. (0.060 in.)[1.5mm]

36 in. (914mm) max. width24 in. (610mm) max.

height24 in. (610mm) diameter

Rigid or Breakaway

16 ga. (0.060 in.)[1.5mm]

All duct sizes

Breakaway only

18 ga. (0.048 in.)[1.2mm]

85 in. (2159mm) wide and over

20 ga. (0.036 in.)[0.9mm]

55 in. - 84 in. wide(1397mm - 2134mm)

22 ga. (.030 in.)[0.76mm]

31 in. - 54 in. wide(787mm - 1372mm)

24 ga. (0.024)[0.6mm]

13 in. - 30 in. wide(330mm - 762mm)

26 ga. (0.018 in.)[0.46mm]

12 in. wide and under(305mm)

See Breakaway Connection section for additional information.UL Standard 555 requires all ducts to terminate at fire damper sleeves.

Approved Breakaway ConnectionsAll breakaway connections described below may utilize the following duct sealants: PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal®, or CL Ward S Seal in accordance with SMACNA recommendations.

Transverse JointsThe transverse joints shown below are approved as breakaway connections.

• A maximum of two #10 (19mm) sheet metal screws on each side and on the bottom may be used. The screws should be located in the center of the slip pocket and penetrate both sides of the slip pocket.

• Dampers up to 20 inches (508mm) high may use transverse joints on the top and bottom and Drive Slip joints (see Figure 16) on the sides.

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S” (Bar Reinforced) (Angle Reinforced)

Figure 15 - Transverse Joints

Drive Slip Joint

Figure 16

The size of the damper/duct determines the required sleeve gauge and the required duct to sleeve connection (see table to the right). The sleeve thickness must also not be less than the gauge of the connecting duct. Any duct connection other than the breakaway connections described below are considered rigid.

Book 5401-10

Rev. Oct/16

%33%in?ii


Duct to Sleeve Connection cont....

DuctSleeve

6 in.

Std. ClipLength

CLDuct

60 in. Duct4 Req’d.




18 in. Duct &Smaller1 Req’d.

Clip Spacing

Typical TDC/TDF joint

6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Figure 20

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Figure 21

Proprietary Flange System Breakaway Connections(TDC by Lockformer, TDF by Engle)

TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction. Standard 6 in. (152mm) metal clip may be used with spacing as shown in diagram (see Figure 19 & 20). 33⁄8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces (see Figure 21).

DuctSleeve

6 in.

Std. ClipLength

CLDuct






Clip Spacing


6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Figure 19

Round and Oval Duct Breakaway ConnectionsRound or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows:

• Ducts up to 22 in. (558mm) wide (or dia.) and less shall have three screws.

• Ducts larger than 22 in. (558mm) wide (or dia.) up to and including 36 in. (914mm) wide (or dia.) shall have five screws.

Factory furnished duct collars, type R and O, are also considered breakaway (see Figure 17).

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long metal cleat or 1/16 in.max. thickness plastic cleat;12 in. c-c (min. 1 per side)

Figure 18

Wall or Floor

Sleeve

Duct Damper

Type B

Wall or Floor

Sleeve

Duct Damper

Type R, O

Type R and Ofactory furnishedduct collars qualifyas breakawayconnections.

Figure 17: Type R and O Transition

Manufactured Flanged System Breakaway ConnectionsFlanged connection systems manufactured by Ductmate, Durodyne, Ward, Nexus, Radiant T-35m, and MEZ are approved as breakaway connections when installed as illustrated (see Figure 18).


Z

7\\

@\flEWJF 1%?\/gm“W/

LAAiAA

X

U

HkjiflW__2__

AILFLL

Ll“

filfiflWa

Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.

Damper TroubleshootingThe following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

Link separated Heat Replace link

No Connecting Duct or Transfer OpeningOpenings where duct does not attach on either side will not require a breakaway connection. Transfer openings are typical of a non-ducted installation (see Figure 22).

• Sleeve may end flush with the rated wall/floor on both sides

• Refer to Securing the Damper/Sleeve Assembly to Wall/Floor Openings for securing retaining angles to the sleeve.

Figure 22: Transfer opening or no connecting duct

481324 • DFD DFD-X FD FD-X Rev. 1 December 2015 Copyright 2015 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warrantees can be located on greenheck.com within the product area tabs and listed in the Library under Warrantees.

®

Phone: (715) 359-6171 • Fax: (715) 355-2399 • E-mail: [email protected] • Website: www.greenheck.com

Our Commitment

Book 5401-12

Rev. Oct/16

%

I I ~~ ::~=% | I~ :1| I II I |I ll ll IIll |||Ill |||Ill |||Ill |||

III! IIII_/' |Ill |||| L1

i_i\

‘Ii fi::§'§;Ifi {I LFLANGI I=|"l;;:_§§=—ll I I

E

GRILLE

IE1;“',. I3

El..-

@G”§€”'J',E¢,I‘

TABLE OF CONTENTS

CHAPTER 2 – FIRE / SMOKE DAMPERS

INSTALLATION, OPERATION & MAINTENANCE MANUAL ................................................... 2-1 Receiving & Handling ......................................................................................... 2-1 Safety Warning ................................................................................................... 2-1 General Information ............................................................................................ 2-2 Electrical Guidelines ........................................................................................... 2-2 Pre-Installation Guidelines ................................................................................. 2-2 Preparation of Openings .................................................................................... 2-3 Clearances Required between Damper Sleeves & Wall/Floor Openings .......... 2-4 Installing Multiple Damper Section Assemblies ................................................. 2-5 Maximum Assembly Tables ............................................................................... 2-5 Inserting Damper into Wall/Floor Openings ....................................................... 2-6 Securing the Damper/Sleeve Assembly to Wall/Floor Openings ....................... 2-7 Duct to Sleeve Connection ................................................................................. 2-9 Actuator & Temperature Response Device Connections ................................ 2-11 Maintenance ..................................................................................................... 2-12 Troubleshooting ................................................................................................ 2-12

LIST OF FIGURES

CHAPTER 2: Figure 1: Frame Wall Openings ......................................................................... 2-3 Figure 2: Frame Wall Openings (Metal Stud Only) ............................................ 2-3 Figure 3: Opening Between Studs (Wooden Stud Construction)....................... 2-3 Figure 4: Opening Between Studs (Metal Stud Construction) ........................... 2-3 Figure 5: Single Sleeve around Outside with Support Mullion ........................... 2-5 Figure 6: Two Individually Sleeved Units with No Mullions ................................ 2-5 Figure 7: Properly Installation Combination Fire Smoke Damper ...................... 2-6 Figure 8: Two Sided Angle Installation Method.................................................. 2-7 Figure 9: Single Side Angle with Steel Stud Wall – Angle over Wallboard ........ 2-8 Figure 10: Single Side Angle with Wood Stud Wall ........................................... 2-8 Figure 11: Single Side Angle with Steel Stud Wall – Angle under Wallboard .... 2-8 Figure 12: Single Side Angle with Masonry or Concrete Wall & Floor ............... 2-8 Figure 13: Wood Stud – Grille ............................................................................ 2-8 Figure 14: Metal Stud – Grille............................................................................. 2-8 Figure 15: Transverse Joints .............................................................................. 2-9 Figure 16: Drive Slip Joint .................................................................................. 2-9 Figure 17: Type R and O Transition ................................................................. 2-10 Figure 18: Approved Breakaway Connections Installation Detail .................... 2-10 Figure 19: Typical TDC/TDF Joint .................................................................... 2-10 Figure 20: Clip Spacing .................................................................................... 2-10 Figure 21: Fasten Corner Pieces with Metal Bolts & Nuts ............................... 2-10 Figure 22: NOT APPLICABLE.......................................................................... 2-11 Figure 23: NOT APPLICABLE.......................................................................... 2-11 Figure 24: NOT APPLICABLE.......................................................................... 2-11 Figure 25: Temperature Response Device Connections: TOR ....................... 2-11

LIST OF TABLES

CHAPTER 2: None




Equipment Description: Fire / Smoke Dampers



Greenheck


(715) 359-6171

Equipment Make / Model: SEFSD-211 & FSD-212



Service Contact:

Norman S. Wright


(415) 476-7600

Dealer Contact:

Norman S. Wright


(415) 476-7600






Damper Certification & Verification: UL 555 and/or UL 555S









481318 Multi-Blade Fire and Combination Fire Smoke Dampers®

Document 481318 MULTI-BLADE FIRE AND

COMBINATION FIRE SMOKE DAMPERSDFD-XXX, DFDAF-XXX, DFDTF-XXX, FSD-XXX, FSD-XXXV,

IMO-XXX,SEDFD-XXX, SEFSD-XXX, AND SSFSD-XXX 11⁄2 and 3 Hour Fire & Combination Fire Smoke Dampers

(with factory installed sleeve and actuator)Vertical and Horizontal Mount

Installation, Operation and Maintenance ManualPlease read and save these instructions for future reference. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!

These instructions apply to 11⁄2 and 3 hour rated fire and combination fire smoke dampers mounted in: 1) masonry, block, or stud walls and 2) concrete floors. Specific requirements in these instructions are mandatory. Dampers must be installed in accordance with these instructions to meet the requirements of UL 555 and/or UL 555S.Note: Combination fire smoke and fire dampers are manufactured and labeled for either vertical or horizontal installation. The dampers must be installed in accordance with labeling.

Receiving and HandlingUpon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F (38°C).

This manual is the property of the owner and is required for future maintenance. Please leave it with the owner when the jobs is complete.

Safety WarningImproper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

®


55G”§€”'J',E¢,I‘

I I

E

7

481318 Multi-Blade Fire and Combination Fire Smoke Dampers ®

General Information

Installation SupplementsRefer to the appropriate Greenheck installation supplements for special requirements: • Concrete Floor with Steel Deck • Drive Slip Breakaway Connection • Field Installed Sleeve • Fire Resistant Ventilated Duct Assembly • Firestop Material • Fusible Link Replacement • Greenheck Test Switch • Grille Installation • Metal Stud in Shaftwall Partition • Non-Concrete Horizontal Mount • Open or Close Indicator (OCI) • Quick Connect Breakaway Connection • Resettable Link (RRL) • Resettable Link with Blade Indicator (RRL/OCI) • Sealant Supplement • Single 3-Sided Retaining Angle Supplement • Sleeve Extension • Smoke Detector - Various Types • Temperature Limited Override (TOR) • Tunnel CorridorInstallation supplements available at www.greenheck.com.

The following items will aid in completing the damper installation in a timely and effective manner.1) Check the drawings for proper damper locations

within the building. Visually inspect the damper for damage and verify that the Reusable Resettable Link (RRL) is in place and has not activated if provided. These electric links have a button for resetting. Visually inspect the link to verify its not missing or broken. Replace link as necessary.

2) Lift or handle damper using sleeve or frame. Do not lift damper using blades or actuators.

3) Damper has label on outside of sleeve indicating a ‘No Screw’ area. Do not install screws into this area as screws may interfere with unexposed blade linkage and prevent damper blades from opening and/or closing.

4) Damper has label indicating position of damper and sleeve assembly in the wall. Install accordingly to comply with manufacturer’s appropriate UL Classification file number.

5) Damper must be installed into duct or opening square and free of twist or other misalignment. Out of square, racked, twisted or misaligned installations can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

6) Damper and actuator must be kept clean and protected from dirt, dust and other foreign materials prior to and after installation. Examples of such foreign materials include but are not limited to:

a) Mortar dust b) Drywall dust c) Firesafing materials d) Wall texture e) Paint overspray7) Damper should be sufficiently covered as to prevent

overspray if wall texturing or spray painting will be performed within 5 feet of the damper. Excessive dirt or foreign material deposits on the damper can cause excessive leakage and/or torque requirements to exceed damper/actuator design.

8) Caulking is not necessary, nor is it allowed, between the damper sleeve and the wall or floor opening (annular space). However, caulking may be applied to the retaining angles.

9) ACCESS: Suitable access (such that RRL’s and actuators can be maintained, etc.) must be provided for damper inspection and servicing. Where it is not possible to achieve sufficient size access, it will be necessary to install a removable section of duct. (Refer to NFPA 90A).

10) The Code Authority Having Jurisdiction (AHJ) must evaluate and provide approval of final installation where variations to these instructions are necessary.

Electrical GuidelinesAll wiring shall be done in accordance with the National Electrical Code ANSI/NFPA-70 latest edition, any local codes that may apply, and wiring diagrams developed in compliance with the job or project design and specifications.

Important!Electrical input may be needed for this equipment. This work should be performed by a qualified electrician. Verify power before wiring actuator. Greenheck is not responsible for any damage to, or failure of the unit caused by incorrect field wiring. To avoid causing death or serious bodily harm to building occupants, follow all instructions carefully. Dampers must close completely to preserve the integrity of the fire smoke separation.

Electrical Guidelines

Pre-Installation Guidelines“UL CLASSIFIED (see complete marking on product)”“UL CLASSIFIED to Canadian safety standards (see complete marking on product)” Standard 555 & 555S (Listing #R13317)

Book 5402-2

Rev. Oct/16


Preparation of Openings

• Frame wall openings as shown below (see Figure 1 & 2).• Gypsum wall board must be fastened 12 in. (305mm) on center to all stud and runner flanges surrounding opening.• Prepare opening between studs and sleeve assembly as shown below (see Figure 3 & 4).• All construction and fasteners must meet the requirements of the appropriate wall design (See UL Fire Resistance

Directory) and/or local codes.

Figure 1

12 in.

24 in. o.c.Maximum

Floor Runner

Ceiling Runner24 in. o.c.Maximum

(metal studs)

24 in. o.c.Maximum

(metal studs)

16 in. o.c.Maximum

(wood studs)

16 in. o.c.Maximum

(wood studs)

2 in. (51mm)

2 in. (51mm)

2 Panhead Screws

Second set of studs are not required on openings 36 in. x 36 in. (914mm x 914mm) or smaller.

Figure 2


Metal stud only


Metal stud only




Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve


Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve





Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve


Gypsum Wallboard

Stud or Runner

RetainingAngle

1 in. Min.

DamperSleeve



\L ~ \ I /\iiiii r19 I IA

rDetailA—A__ <>_.

FlooIN I /iiii6|’

NNNNNed ,Z ‘ ‘Piece /

\\

Io /

\ /

//

AA

% iy‘ \ /

Metal StudF aming Sh

XiX X

I@I1 Ii U


Clearances Required Between Damper Sleeves & Wall/Floor Openings

Two-sided Angle InstallationTwo sided angle installations require clearances for thermal expansion between the damper sleeve and the wall/floor opening. The minimum required clearances are: • For galvanized steel fire dampers and sleeves: 1⁄8 in. per foot (3mm per .3 m) of damper width and 1⁄8 in. per

foot (3mm per .3 m) height with a minimum clearance of 1⁄4 in. (6mm), maximum of 11⁄2 in. (38mm). • For stainless steel fire/smoke dampers and stainless steel or galvanized sleeves: 3⁄16 in. per foot (5mm per

.3 m) of damper width and height with a minimum clearance of 1/4 in. (6mm), maximum of 2 in. (51mm).These are total clearances (ignoring fastener heads) and do not need to be equally spaced around the damper.

Although the minimum requirements are listed above, for ease of installation the following are the recommended clearances for galvanized dampers:

• Width/Height of 48 in. (1219 mm) or less - 1⁄2 in. (13mm) clearance

• Width/Height between 48.01 in. (1220 mm) and 96 in. (2438 mm): 1 in. (25mm) clearance

• Width/Height greater than 96 in. (2438 mm): 11⁄2 in. (38 mm) clearance

Example: A 12 in. x 12 in. (305mm x 305mm) will

require a minimum clearance of 1/4 in. (6mm) width and 1/4 in. (6mm) on height

A 48 in. x 12 in. (1219mm x 305mm) damper will required a minimum clearance of 1⁄2 in. (13mm) on width and 1/4 in. (13mm) on height.

Single Side Angle Installation

On vertical mount single side angle installations there are no minimum clearance requirements between the wall opening and the damper sleeve. However, to facilitate installation, clearances between the wall opening and the damper sleeve are recommended.

On horizontal mount single side angle installations a minimum clearance is required between the outside of the damper sleeve and the floor opening of 1⁄8 in. per foot (3mm per .3m) of damper width and 1⁄8 in. per foot (3mm per .3m) height with a minimum clearance of 1/4 in. (6mm).

Book 5402-4

Rev. Oct/16


Installing Multiple Section Damper Assemblies

A damper assembly is not restricted to a maximum number of sections, but must not exceed the section sizes and overall sizes shown (see chart below).

Some multiple section high damper assemblies require additional structural support between the damper frames. The following multiple section high damper assemblies require the use of either a support mullion between the damper frames as shown in Figure 5 or individual sleeves around each row of dampers as shown in Figure 6:

• All horizontal mount dampers

• All vertical mount dampers over 72 in. (1829mm) high and greater than 2 sections wide

• All vertical mount dampers rated for more than 4 in. wg (1 kPa)

• All vertical mount dampers that use fusible links as a closure device

The damper sections must be attached together with #10 (3/4 in. max. [19mm]) sheet metal screws, 1/4 in. (6mm) diameter nuts and bolts, tack or spot welds, or 3⁄16 in. (48mm) diameter steel pop rivets. Attachments must be spaced a maximum of 6 in. (152mm) on centers and a maximum of 2 in. (51mm) from corners. Attachments must be made on front face and back face (air entering and air exiting side) of damper sections.

Note: Dampers ordered for individual installation may not be installed together. The full assembly size must be specified at the time the dampers are ordered.

Support mullion: 14 ga. 5 in. wide for

vertical mount dampers; 12 ga. 9 in. wide for

horizontal mount dampers

Figure 5: Single sleeve around outside with support mullion

Figure 6: Two individually sleeved units with no mullions

Maximum Assembly Tables

Damper ModelMaximum Single

Section Size(inches)

Maximum Overall Size for Multi-Section

Dampers (inches)

DFD-210 36 x 36 or 32 x 50 128 x 96

DFD-230 36 x 36 or 32 x 48 72 x 48

DFDAF-310 32 x 50 144 x 96

DFDTF-21032 x 36 96 x 72

32 x 48 64 x 48 or 32 x 96

FSD-211, 212, 213 36 x 48 or 32 x 50 144 x 96

FSD-211M, 212M 30 x 36 144 x 72

FSD-231 36 x 36 or 32 x 48 72 x 48

FSD-231M 36 x 36 72 x 48

FSD-311, 312 32 x 50 144 x 96

FSD-311M, 312M 32 x 50 128 x 96

FSD-331, DFDAF-330 30 x 48 144 x 96

IMO-310 32 x 50 NA

IMO-311 32 x 50 NA

SEDFD-210, SEFSD-211

24 x 30 48 x 30

SSFSD-211 24 x 30 48 x 30

Horizontal Mount

Note: FSD model dampers fitted with a fusible link closure device are limited to single section sizes.

Damper ModelMaximum Single

Section Size(inches)

Maximum Overall Size for Multi-section

Dampers(inches)

DFD-210 36 x 36 or 32 x 50 128 x 100

DFD-230 36 x 36 or 32 x 50 72 x 48

DFDAF-310 32 x 50 128 x 100

DFDTF-21032 x 36 96 x 72

32 x 50 64 x 50

FSD-211, 212, 213 36 x 48 or 32 x 50 128 x 100

FSD-231 36 x 36 or 32 x 48 72 x 48

FSD-311, 311M, 312, 312M

32 x 50 128 x 100

FSD-311V 50 X 32 100 x 32

FSD-331, DFDAF-330 32 x 36 or 30 x 48 120 x 96

IMO-31132 x 50 NA

32 x 50 NA

SEDFD-210, SSDFD-210

24 x 30 or 22 x 36 48 x 30

SEFSD-211SSFSD-211

24 x 30 or 22 x 36 88 x 72

Vertical Mount



Inserting Damper into Wall/Floor Openings

Insert the sleeved damper assembly into the prepared opening. Refer to label on outside of sleeve for the recommended location of the damper in the wall or floor (see Dimension A and Detail 1, Figure 7).Special attention must be paid to ensure the following:

1) The CL (centerline) of the damper frame remains within the plane of the wall or floor

2) Attachments made through the retaining angle do not penetrate the ‘No Screw’ area designated on the damper sleeve.

3) The sleeve does not extend more than 16 in. (406mm) beyond the wall or floor on the actuator side of the damper and 6 in. (152mm) on the side opposite the actuator. The sleeve may also extend up to 16 in. (406mm) beyond the wall or floor if the damper has a factory supplied access door.

Optional blade indicatorand/or electric link.

LINE OF WALL

DO NOT INSTALL SCREW SBETWEEN THESE LINESAROUND ENTIRE DAMPER

Clearance for expansion(1/4 in. min., 1 1/2 in. max.)

Retaining Angles(see Section 4)

LIne of Wall

Airflow

Detail 1

DO NOT INSTALL SCREWSBETWEEN THESE LINESAROUND ENTIRE DAMPER

Access door required onjackshaft side of damper.Refer to the latest editionof NFPA 90A. Jackshaft

Actuator

Damper Sleeve

Sleeve Length (L)

6 in. max.16 in. max.

‘A’ Dim.(Distance from end of sleeve to face of damper)

458549

Tw

CL

Figure 7: Properly Installed Combination fire smoke damper

Most fire and combination fire smoke dampers come with factory supplied sleeves. For field supplied sleeves, see the Field Supplied Sleeves supplement at www.greenheck.com. The following are recommended sleeve lengths for various wall thicknesses:

Wall Thickness Dimension (TW)

Recommended Sleeve LengthDimension (L)

4 - 6 in. (102mm - 152mm)

16 in.(406mm)

7 - 10 in.(178mm - 254mm)

21 in.(533mm)

11 - 13 in.(279mm - 330mm)

24 in.(610mm)

Book 5402-6

Rev. Oct/16

L|'

-E#

'0‘‘$:$fVVM

//“VL\<QO/

Q_

:7J


Securing the Damper/Sleeve Assembly to Wall/Floor Openings

All fire and combination fire smoke dampers may utilize the two sided angle installation method described below. 11⁄2 hour rated fire and combination fire smoke dampers may use the single sided angle installation method up to the following maximum sizes: • Vertical mount: 80 in. W x 50. in. H (2032mm W x 1270mm H), 50 in. W x 80 in. H

(1270mm W x 2032mm H), or 40 in. W x 100 in. H (1016mm W x 2540mm). • Horizontal mount: 144 in. W x 96 in. H (3658mm W x 2438mm H)

• Retaining Angle Gauge: Retaining angles for 11⁄2 hour rated dampers with a width and height 48 in. (1219mm) or less must be a minimum of 20 ga. (1mm). Retaining angles for all 3 hour rated dampers and all dampers with a width or height greater than 48 in. (1219mm) must be a minimum of 16 gauge (1.5mm).

• Retaining Angle Size: The leg of the retaining angle on the damper sleeve shall be a minimum of 11/4 in. (32mm). The leg of the retaining angle on the wall/floor shall be long enough to cover the annular space and overlap the wall/floor by a minimum of 1 in. (25mm).

• Retaining Angle Attachment to Sleeve: Retaining angles must be attached to the damper using one or more of the following methods of attachment (refer to label on outside of sleeve for ‘No Screw’ area):

- Tack or spot welds - #10 (3⁄4 in. [19mm] max.) sheet metal screws - 1⁄4 in. (6mm) bolts and nuts - 3⁄16 in. (5mm) steel pop rivetsA minimum of two connections per side, top, and bottom, 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less. Dampers greater than 48 in. wide (1219mm) or 36 in. high (914mm) require the connections to be no more than 6 in. (152mm) O.C.The angles must be attached to all 4 sides of the sleeve. Ensure that fasteners do not interfere with the operation of the damper. The angles need not be attached to each other at the corners.

• Retaining Angle Attachment to Wall/Floor: Two sided Angle Method: For two sided angle installations the

retaining angles shall not be attached to the wall/floor (see Figure 8).

Single Sided Angle Method: For single side installations the retaining angles must be attached to the wall/floor (see Figures 9-12). For metal stud partitions only, the single-side mounting angle may be directly attached to the metal stud prior to the installation of the drywall.

• Retaining angles must be attached to the partition using one of the methods shown below:

- Drywall screws of a length such that the screw engages the steel stud/track by 1⁄2 in. (13mm) (steel framing).

- Drywall screws of a length such that the screw engages the wood stud by 13/4 in. (44mm) (wood framing).

- Steel anchors or self tapping concrete screws penetrating masonry or block 11/4 in. (31mm). • A minimum of two connections per side are required. Additional connections made at a maximum

of 12 in. (305mm) O.C. maximum for openings of 48 in. W x 36 in. H (1219mm x 914mm) and less. Dampers greater than 48 in. wide (1219mm) or 36 in. high (914mm) require the connections to be no more than 6 in. (152mm) O.C.

2 in. Max.

6 in. Max.

Sleeve

RetainingAngle

Damper

Duct

Min. 1 in.Overlap*

Wall orFloor

RetainingAngle

*only applicable for damper sizes above 36 in. x 36 in.

6 in. Max.

2 in. Max.

Figure 8: 2 sided angle installation method


K

//

\ I

E



Damper Sleeve

Angle Fastener

2 1/2 in. min.Stud or Runner


Figure 9: Single Side Angle With Steel Stud Wall - Angle Over Wallboard

Damper Sleeve

2 1/2 in. min.Metal Studor Runner


Figure 11: Single Side Angle With Steel Stud Wall - Angle Under Wallboard


DamperSleeve

Angle Fastener


Figure 10: Single Side Angle With Wood Stud Wall

Masonry orConcreteWall

DamperSleeve

Angle Fastener

Masonry orConcrete Floor

DamperSleeve

Angle Fastener

Top Side

Figure 12: Single Side Angle With Masonry or Concrete Wall and Floor

Grille Installations (Dampers up to 36 in. x 36 in. [914mm x 914mm])Retaining angles used in conjunction with grille installations must be a minimum of 5⁄8 in. x 1 in. (15mm x 25mm) 16 gauge (1.5mm) steel. Space screws a maximum of 6 in. (152mm) on center and a maximum of 2 in. (51mm) from the corners (minimum of 2 screws per side). See Figure 13 and Figure 14.Note: Screws used to attach grille are allowed to penetrate reversed angle leg.

DamperSleeve

Angle Fastener

Grille (suppliedby others)

#10 sheet metal screwsspaced 6 in. on centerand a maximum of 2 in.from the corners(minimum of 2 screws perside). Screw into studs soas to avoid spaceconflicts with the grille


Retaining Angle/Flange


Figure 14: Metal Stud - Grille


Grille (supplied by others)Retaining Angle

Angle Fastener

Damper Sleeve

#10 sheet metal screws, 2 1/2 inches long, spaced 6 in. on center and amaximum of 2 in. from the corners (minimum of 2 screws per side). Screw into studs so as to avoid space conflicts with the grille.

2 1/2 in. minimumStud or Runner

Figure 13: Wood Stud - Grille

Book 5402-8

Rev. Oct/16

X

4/_

I

X

\ \

_/Y

KX€\ Q/ i/

X

X

\ W Ki

itU \\\\\\\\\\\\\\ U


Duct to Sleeve Connection

Sleeve Gauge and Connection Type Requirements

Sleeve Gauge Duct Dimension

Type of Duct to Sleeve

Connection Permitted

14 ga. (0.075 in.) - 10 ga. (0.138

in.)[2mm - 3.5mm]

All duct sizesRigid or

Breakaway

16 ga. (0.060 in.)[1.5mm]

36 in. (914mm) max. width24 in. (610mm) max.

height24 in. (610mm) diameter

Rigid or Breakaway

16 ga. (0.060 in.)[1.5mm]

All duct sizes

Breakaway only

18 ga. (0.048 in.)[1.2mm]

85 in. (2159mm) wide and over

20 ga. (0.036 in.)[0.9mm]

55 in. - 84 in. wide(1397mm - 2134mm)

22 ga. (.030 in.)[0.76mm]

31 in. - 54 in. wide(787mm - 1372mm)

24 ga. (0.024)[0.6mm]

13 in. - 30 in. wide(330mm - 762mm)

26 ga. (0.018 in.)[0.46mm]

12 in. wide and under(305mm)

See Breakaway Connection section for additional information.UL Standard 555 requires all ducts to terminate at fire damper sleeves.

Approved Breakaway ConnectionsAll breakaway connections described below may utilize the following duct sealants: PA2084T duct sealant adhesive manufactured by Precision, DP1010 water base duct sealant manufactured by Design Polymetrics, Grey Pookie, Ductmate PROseal®, or CL Ward S Seal in accordance with SMACNA recommendations.

Transverse JointsThe transverse joints shown below are approved as breakaway connections. • A maximum of two #10 (19mm) sheet metal screws on each side and on the bottom may be used. The

screws should be located in the center of the slip pocket and penetrate both sides of the slip pocket. • Dampers up to 20 inches (508mm) high may use transverse joints on the top and bottom and Drive Slip

joints (see Figure 16) on the sides.

Plain “S” Slip Hemmed “S” Slip Double “S” Slip

Inside Slip Joint Standing “S” Standing “S” (Alt.)

Standing “S” (Alt.) Standing “S” Standing “S” (Bar Reinforced) (Angle Reinforced)

Figure 15 - Transverse Joints

Drive Slip Joint

Figure 16

The size of the damper/duct determines the required sleeve gauge and the required duct to sleeve connection (see table to the right). The sleeve thickness must also not be less than the gauge of the connecting duct. Any duct connection other than the breakaway connections described below are considered rigid.


%Ii_

1

7%%flfin_€i;


Round and Oval Duct Breakaway ConnectionsFactory furnished duct collars, type R and O, are also considered breakaway (see Figure 17).

Round or flat oval ducts connected to Type R or O damper collars shall be attached with #10 (19mm) sheet metal screws as follows: • Ducts up to 22 in. (558mm) wide (or dia.) and less

shall have three screws. • Ducts larger than 22 in. (558mm) wide (or dia.) up

to and including 36 in. (914mm) wide (or dia.) shall have five screws.

Fire Damper Sleeve

Neoprene or Butyl gasketbetween all angles

Flanged system angles

(Attach permanufacturer'sinstructions)

Duct

3/8 in. bolts incorners are optional

6 in. long metal cleat or 1/16 in.max. thickness plastic cleat;12 in. c-c (min. 1 per side)

Figure 18

Approved Breakaway Connections....

DuctSleeve

6 in.

Std. ClipLength

CLDuct






Clip Spacing


6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Figure 20

Duct EndFlange

Corner Piece

3/8 in. bolt (optional)

Figure 21

Proprietary Flange System Breakaway Connections(TDC by Lockformer, TDF by Engle)TDC and TDF systems are approved as breakaway connections when installed as described in the TDC or TDF addendum to the SMACNA Duct Construction. Standard 6 in. (152mm) metal clip may be used with spacing as shown in diagram (see Figure 19 & 20). 33⁄8 in. (9.5mm) metal bolts and nuts may be used to fasten together corner pieces (see Figure 21).

DuctSleeve

6 in.

Std. ClipLength

CLDuct






Clip Spacing


6 in. 6 in.9 in.

7 in.7 in.

5 in. 5 in.

5 in.5 in.

Figure 19

Wall or Floor

Sleeve

Duct Damper

Type B

Wall or Floor

Sleeve

Duct Damper

Type R, O

Type R and Ofactory furnishedduct collars qualifyas breakawayconnections.

Figure 17: Type R and O Transition

Manufactured Flanged System Breakaway ConnectionsFlanged connection systems manufactured by Ductmate, Durodyne, Ward, Nexus, Radiant T-35m, and MEZ are approved as breakaway connections when installed as illustrated (see Figure 18).

Book 5402-10

Rev. Oct/16

flankkEm In

ifi_13\/!J\E__LE>//%__fi_

LFLIfiafiflinWE //5 //W

X}J _/H@ %T/K

_AA_AA

\|


Actuator and Temperature Response Device Connections

Actuator ConnectionsElectrical and/or pneumatic connections to damper actuators should be made in accordance with wiring and piping diagrams developed in compliance with applicable codes, ordinances and regulations (see Electrical Guidelines).

Temperature Response Device ConnectionsRRL - The RRL (resettable link device) incorporates a single thermostat. When the thermostat temperature is reached the sensor interrupts power to the actuator and the actuator's spring return mechanism causes the damper to close. Refer to Figure 22 for wiring of the RRL thermostat.OCI - The OCI (open or closed indicator) option contains two single pole single throw switches used to indicate the damper blade position. The switches provide a positive open and closed signal and can be used in conjunction with remote indicator lights. Refer to Figure 23 for wiring of the OCI option.RRL /OCI - The RRL/OCI performs the function of an RRL and OCI (see description above). Refer to Figure 24 for wiring of the RRL/OCI option.TOR - The TOR (temperature override device) option incorporates two thermostats with fixed settings (usually 165°F [74°C] and 350°F [177°C]). The primary sensor (the sensor with the lower temperature setting) can be bypassed by an external contact closure allowing the damper to reopen until the secondary temperature is reached (the sensor with the higher temperature setting). See Figure 25.

Figure 22: RRL Wiring

Figure 23: OCI

The TOR assembly contains two single pole single throw switches used to indicate damper blade position. The switches provide a positive open and closed signal and can be used in conjunction with remote indicator lights. See Figure 25 for wiring of the TOR thermostats and indicator switches.If either the TOR or the RRL is ordered with a pneumatic actuator, an EP switch is required with an appropriate electric power circuit to allow the electric thermostat to control the pneumatic actuator.

Ratings (Figure 22, 23, 24, & 25)Integral Switch Type: Single Pole, double throwElectrical Capacity: 10 Amps, 1/3 hp, 120 or 240 Vac 1⁄2 Amp, 125 Vdc; 1/4 Amp 250 Vdc 5 Amps, 120 Vac “L” (lamp load) 1.0 Amps, 24 Vac 1.5 Amps, 24 VdcTemperature Limit: 165° F (standard primary sensor) 212° F (optional primary sensor) 250° F (secondary sensor )* 350º F (secondary sensor)* * based on actuator temperature rating

Figure 24: RRL/OCI

Figure 25: TOR


460632

450633

RESE ABLE ABLE LINK

RES ABLE REUSABLE LINK/OPEN-C ED INDICATOR » ~Z*Q97 \<a

)\ Q SW

<°~9r5Wx‘(’ 4’EsE’\Asse‘ ESE‘

OPTIONAL M TARY

@559 L1 f$€?¥2“ CH

/ ELEURIC DAMPER

ORANGE NC B , NC \ BLACK /M\ WHITE\ /

H5 ACTUATOR ORPNEU, SOLENOID

PRIMARY TEMP SENSOR 7 VALVECo ONAL MONENTARV OPTIONAL TOGGLE E

L1 TEE” " '-2 SWITCHES AMP MAX)ORANGE NC BLACK / NC \ BLACK

/WHITE

\L,/,JPRIMARY TEMP SENSOR

ECFRIC DAMPERA TOR anPNE , LENOID

7 VALVE460531

DISCONNECI SWITCH

ow (w/ BLUE TAPE)51 (MAKES WHEN BY OTHERS TDAMPER (10555) O YELLOW (WI BLUE TAPE) /

/, \\ AMPERI ICATOYELLOW (w/0 BLUE TAPE) \\ /, HG

OPTIONAL TOGGLE sz ES WHEN I ’ \DISCONNECF SWITCH \ PER OPENS) N0 YELLOW (W/O BLUE TAPE) I_ _____

e

OPEN — CLOSED I TOR

/\ ~Z*$8 T {XL5 W

OPTIONAL MONENTARL 1 f 2%TcH

BLACK c LACK

OPTIONAL TOGGLEDISCONNECI SWIT

SWIT s (1OAMP MAX)YELLOW (WI BLUE TAPE)

WHITE

ELECTRIC DAMPERAUUATOR ORPNEU, SOLENOID

T VALVE

4447

51 (MAKES W _5%fi4§5_DAMPER c NO \\ I //

EC0 7 7 777/, \\ DAMPER\ I INDICATO

5) YELLOW (WI BLUE TAPE)

YELLOW (W/O BLUE TAPE)

|,_ |\\/ I1?II II II L_I_”__J66/ LIGHTS

S2 (MAKES WHENDAMPER OPENS) NO YELLOW (w/0 BLUE TAPE)

6 8

O 7aw

9

6

6

flEMPERATURE LIMITEDOVERRIDE ANDOPEN-CLOSEDINDICATOR

\z,)(,\'\ I-I/I7!)

7“5\N'\

@556‘*EsE‘

/\ IMA6:9 <61‘ Q? Q},

QEEIEE OPTIONAL MONENTARYT _| CONTACT

I-1 I BROWN /_ TEST SWITCHOrr

ORANGE BROWN BLACK / 9_I_a \ BLACK /X WHITE

SWITCHES (10AMP MAX) °I""°"AL T°°°LEDISCONNECI SWITCHYELLOW (WI BLUE TAPE)

/ I NC NC

I@~ \~»_I ( "C MI | ya ELECTRIC DAMPERLIMEEEPS Q §§EH“l€'L‘EII§ID

PRIMARY TEMP EENQOR HIGH LIMIT SENSOR f VALVE

460630 ‘IIIIIs1 (MAKES WHEN NO BY OTHERSDAMPER CI-9555) YELLOW (W/ BLUE TAPE) \\ I //o — — —

// \YELLOW (W/O BLUE TAPE) \ , II“§§,§§T°

L____J

_O\ DAMPK —\I, x:

sz (MAKES WHEN ’/QR‘\ DAMPER OPENS) NO YELLOW (W/O BLUE TAPE) L_____ /e

Damper MaintenanceDampers do not typically require maintenance as long as they are kept dry and clean. If cleaning is necessary, use mild detergents or solvents. If lubrication is desired for components such as axle bearings, jackshaft bearings and jamb seals, do not use oil-based lubricants or any other lubricants that attract contaminants such as dust.Dampers and their actuator(s) must be maintained, cycled, and tested a minimum in accordance with: • The latest editions of NFPA 80, 90A, 92A, 92B, 101, 105, UL864, AMCA 503-03 and local codes. • Actuator manufacturer recommendations.

Damper TroubleshootingThe following is a possible cause and correction list for common concerns with the dampers.

Symptom Possible Cause Corrective Action

Damper does not fully open and/or close

Frame is 'racked' causing blades to bind on jamb seals

Adjust frame such that it is square and plumb

Actuator linkage loose Close damper, disconnect power, adjust and tighten linkage

Defective motor Replace

Screws in damper linkage Damper installed too far into wall. Move out to line as designated on damper label

Contaminants on damper Clean with a non-oil based solvent (see Damper Maintenance)

RRL or TOR sensor tripped

Heat Push reset button located on backside of RRL or TOR

Damper does not operate

No power supplied to the actuator Add power supply

481318 • FSD, DFD, FSD-3xxV Rev. 2 March 2016 Copyright 2016 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties can be located on greenheck.com within the product area tabs and listed in the Library under Warranties.

®


Our Commitment

Book 5402-12

Rev. Oct/16

BEEF‘E’ -El . E“

@G”§€”'iE¢I<

TABLE OF CONTENTS

CHAPTER 3 – ACTUATORS FOR FIRE / SMOKE DAMPERS

GND SERIES ACTUATOR: INSTALLATION, OPERATION & MAINTENANCE MANUAL ...... 3-1 Instructions ......................................................................................................... 3-1

HONEYWELL FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE .... 3-3

Application .......................................................................................................... 3-3 Fire Code References and Information .............................................................. 3-3 Replacement Guidelines – Actuator Specifications ........................................... 3-3 Replacement Guidelines – Applications ............................................................. 3-3 Replacement Guidelines – Damper Manufacturer’s Guidelines ........................ 3-4 Maintenance Information .................................................................................... 3-4 Product Information ............................................................................................ 3-5 Installation and Wiring ........................................................................................ 3-6

LIST OF FIGURES


Figure 1: Siemens Series Internal Mount (exploded view) ................................ 3-1 HONEYWELL FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE

Figure 1: Typical Fire and Smoke Damper Assembly ........................................ 3-4 Figure 2: Dimensions for MS4104 Series Actuators .......................................... 3-6 Figure 3: NOT APPLICABLE.............................................................................. 3-6 Figure 4: NOT APPLICABLE.............................................................................. 3-7 Figure 5: Typical 120 Vac wiring ........................................................................ 3-7 Figure 6: NOT APPLICABLE.............................................................................. 3-7 Figure 7: NOT APPLICABLE.............................................................................. 3-7 Figure 8: NOT APPLICABLE.............................................................................. 3-7 Figure 9: NOT APPLICABLE.............................................................................. 3-7

LIST OF TABLES


None HONEYWELL FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE

Table 1: Fire and Smoke Cross Reference ........................................................ 3-5




Equipment Description: Actuators for Fire / Smoke Dampers



Honeywell

1985 Douglas Dr. North, Golden Valley, MN 55422

(877) 841-2840

Equipment Make / Model: MS4104F1010



Service Contact:

Norman S. Wright


(415) 476-7600

Dealer Contact:

Norman S. Wright


(415) 476-7600






Damper Certification & Verification: Not Applicable for this Equipment





Diagrams:

HVAC Controls Information, including Wiring

Diagrams can be found in O&M Book 538





Equipment Description: Actuators for Fire / Smoke Dampers



Siemens

3650 Industrial Blvd., #100, W. Sacramento, CA 95691

(800) 743-6367

Equipment Make / Model: GND221.1



Service Contact:

Norman S. Wright


(415) 476-7600

Dealer Contact:

Norman S. Wright


(415) 476-7600






Damper Certification & Verification: Not Applicable for this Equipment

Domestic Water System Cleaning & Disinfection

Test Results & Report:Not Applicable for this Equipment


Controls Operation & Maintenace Data with

Wiring Diagrams:

HVAC Controls Information, including Wiring Diagrams

can be found in O&M Book 538






Figure 1: Siemens Series internal mount (exploded view).

1.563 in. (39mm)

.203 in. (5.2mm) Diameter.(2)

Blade Axle Bracket

Damper Blade

1.75 in. (44mm)Blade Lever Hole Location

Detail A

ACTUATOR PART #GND121.1U 24V 383774GND126.1U 120V 383775GND221.1U 120V 383776GND226.1U 120V 383777GND321.1U 230V 383778GND362.1U 120V 383779

ITEM # QTY PART # DESCRIPTION1 1 723981 INTERNAL ACTUATOR BRKT2 1 839475 DRIVE LINK ASSEMBLY3 1 829206 1/2" CRANKARM ASSEMBLY4 1 451588 1/4" E-RING5 1 593831 6.5" JACKSHAFT, 1/2" DIA.6 1 415385 10-32 KEPS NUT7 1 846591 1/2" ANTI-ROTATION BRKT. ASM8 1 416122 THREADED MOUNTING STUD9 2 415264 1/4-20x1/2 TCS10 1 SEE CHART ACTUATOR11 1 370159 1/2" SNAP IN BEARING12 1 416179 RETAINING RING 1/2"

Tools Required:

Wrenches: (1) 1⁄2 in., (1) 7⁄16 in.,

(1) 3⁄8 in., (1) 10 mm

Document Number 473707GND Series Actuator

Models GND-121, GND-221, and GND-321

Mounted Internally

Installation, Operation and Maintenance ManualNote: For dampers installed in ducts or sleeves.

These instructions apply to the internal field replacement of the Siemens GND series actuators on Greenheck Control dampers.


E

[K

\\

W/Ly/XL@

J1%AI®

__\Eh6/\fi_\/9 6\

eN_‘\\

E&

Copyright © 2016 Greenheck Fan Corporation473707 GND Series Rev. 2 August 2016

Instructions Siemens GND SeriesThese installation instructions assume a damper is already mounted in a duct or sleeve. Have damper blades in the fail position.

1. Drill (2) .203 inch holes in the third blade from bottom, at location shown in Detail A.

2. Attach blade drive lever to blades using (2) 1⁄4 in. 20 x 1⁄2 in. thread cutting screws, self drilling screws or 1⁄4 in. - 20 x 11⁄4 in. bolts.

3. Fasten internal actuator bracket (item 1) to the left jamb of damper frame using (2) thread cutting screws. Snap bearing (item 11) into the internal actuator bracket (item 1).

4. Snap bearing (item 11) into the anti-rotation bracket (item 7) and attach to the internal mount bracket (item 1) using [2] thread cutting screws (item 9).

5. Slide 1⁄2 in. diameter rod (item 5) slightly through the anti rotation bracket (item 7). Install crankarm (item 3) and drive link (item 2) onto the 1⁄2 in. diameter rod and (item 5) and install retaining ring (item 12) to lock drive link onto the internal actuator bracket (item 1).

6. Install threaded mounted stud (item 8) to the anti rotation bracket (item 7) using #10-32 Keps nut (item 6).

7. Attach actuator (item 10) to the anti-rotation bracket assembly (item 7). Tighten actuator onto shaft.

8. Connect drive link to blade drive lever using e-clip. With blades closed and the actuator in its fail position, position blades in their fail position and tighten the crankarm to the 1⁄2 in. shaft.

9. Connect all electrical leads to the actuator. Apply power to the actuator. The damper blades should power position and return to the fail position when power is disconnected.

Model Volts Running Holding

GND121.124 20VA 8VA

GND126.1

GND221.1120 20VA 9VA

GND226.1

GND321.1230 20VA 9VA

GND326.1

Book 5403-2

Rev. Oct/16

P.O. Box 410 - Schofield, WI 54476-0410 - 715.359.6171 - greenheck.com

REPLACEMENT GUIDE

Fire and Smoke Damper Actuator Field Replacement Guide

APPLICATIONSafety should never be left to chance. Honeywell fire and smoke actuators are designed to meet both UL-555 and UL555S 350F safety requirements for fire and smoke applications. Fast-acting actuators close dampers in 15 seconds, and the integral spring return ensures the consistent, proper level of torque. For the highest level of occupant safety, you can count on Honeywell.

Fire and Smoke actuators and assemblies must function properly during a fire or life-safety emergency. Honeywell Fire and Smoke Actuators provide fast action when timeliness is key in preventing the spread of fire and smoke. Proper installation and periodic performance testing are required to ensure fire and smoke damper assemblies will fully function should an emergency occur. The following guidelines are crucial to keep fire and smoke damper assemblies operating properly, and to stay in adherence to standards and codes.

FIRE CODE REFERENCES AND INFORMATIONHoneywell Fire and Smoke Actuators are designed to meet both UL555 and UL555S safety requirements for combined fire and smoke applications.

The following maintenance guidelines are a summary of the National Fire Protection Association (NFPA) Codes as well as Air Movement and Control Association (AMCA) and Honeywell manuals. We recommend that you become familiar with NFPA 80, 90A, 92A & B, and 105 and AMCA publication 503. Be aware that other codes, such, International Building Code (IBC), regional, state and local codes, may also apply to your area.

REPLACEMENT GUIDELINES

Actuator SpecificationsUL555 and UL555S require fire and smoke actuators to be tested to 20,000 close and reopen cycles and close within 75 seconds. UL555 also requires them to be rated to either 250F or 350F.

Honeywell fire and smoke actuators are rated to 30,000 cycles, operate within 15 seconds, and are rated to 350F.

ApplicationsCombined Fire and smoke dampers are used to maintain fire barrier ratings when walls and floors are penetrated by ductwork.

Smoke dampers are used to prevent the passage of smoke through the HVAC system or from one side of a fire-rated separation to the other. They may be dedicated to this function or also function as HVAC dampers.


Q

W

\i

HOneywG"

FIRE AND SMOKE DAMPER ACTUATOR FIELD REPLACEMENT GUIDE

38-00001—01

Damper Manufacturer’s GuidelinesWhen replacing actuators, it is important to follow the guidelines that are provided by the damper manufacturer for the damper assembly. When replacing a fire and smoke actuator the replacement should be either like-for-like with the original, factory-mounted actuator, or a technically superior product where the total assembly has passed UL testing with the damper manufacturer.

Please refer to the damper manufacturer’s guidelines for details.

MAINTENANCE INFORMATIONFire and Smoke damper assemblies must undergo periodic performance testing to be properly maintained and to ensure they are functioning and will function in a fire or life-safety emergency.

The NFPA codes require combined fire and smoke dampers be tested and inspected at the time the system is commissioned, after it has been balanced, and one year after installation. Then they need to be tested and inspected every 4 years, except in hospitals, where they need to be tested and inspected every 6 years. See "Option 1” and “Option 2” in this section for detailed test instructions.

AMCA suggests that smoke dampers be tested at least semi-annually. Smoke dampers should be operated, and the correct outputs should be observed, to verify operation. These tests need to also be conducted under standby power, if used.

Honeywell Fire and Smoke Actuators are found in combination fire and smoke damper assemblies that use a bi-metallic disc type thermostat to interrupt electrical power to the actuator at a specified temperature. Once the specified temperature is reached, power will be interrupted and the spring return of the actuator will close the damper. When these actuators are used in smoke damper applications, they are usually controlled by smoke detectors or fire alarms.

Periodic inspection includes:1. Verify that there is full unobstructed access to the

damper2. Test the damper with normal HVAC airflow and verify

that it opens following either Option 1 or Option 2. There should be no interference due to rust, damaged frame or blades, or other moving parts.

Option 1: Dampers with Position Indication Wired to indication Lights, or Control Panels:

Switches can be wired to local or remote control panels or building automation systems (BAS) to indicate that the damper is in the fully-open position, fully-closed position, or neither.

a. Use the signal from the damper’s position indication device to confirm that the damper is in the fully-open position.

b. Remove electrical power or air pressure from the actuator to allow the actuator’s spring return feature to close the damper.

c. Use the signal from the damper’s position indication device to confirm that the damper reaches its fully-closed position.

d. Re-apply electrical power to re-open the damper.e. Use the signal from the damper’s position indication

device to confirm the damper reaches its fully-open position.

Option 2: Dampers without position indication:a. Visually confirm that the damper is fully-open posi-

tion.b. Ensure that all obstructions, including hands, are

out of the path of the damper blades.c. Remove electrical power or air pressure from the

actuator to allow the actuator’s spring return feature to close the damper.

d. Visually confirm that the damper closes completely.e. Re-apply electrical power to re-open the damper.f. Visually confirm that the damper is in the fully open

position.

3. If the damper is not operable, it must be repaired as soon as possible. If the actuator has failed, replace it with a UL approved actuator. See Table 1. See Figs. 2-3 for mounting and installation information and Figs. 4-9 for wiring. After these repairs, the damper should be tested again.

4. If there is a latch, verify that it is operable.5. Perform any other damper manufacture recommended

maintenance such as lubrication.6. Following the test and any repairs, document the loca-

tion of the damper, the date, the inspector, and deficien-cies or repairs. Keep the record for the life of the damper, and have it available as you may need to show it to an inspector.

Fig. 1. Typical Fire and Smoke Damper Assembly.

Source: AMCA International: Guide for Commissioning and Periodic Performance Testing of Fire, Smoke, and other Life Safety Related Dampers, 2012.

Book 5403-4

Rev. Oct/16

JR

_L"H)L1

'_-4‘L

_‘_‘_

r‘__I

n

FT_l|'____‘_ _N’'_Hv_'\.__k


38-00001—01

PRODUCT INFORMATION

Table 1. Fire and Smoke Cross Reference.

TorqueModel

Number VoltageSPST

Aux SwitchLegacy

HoneywellBelimoCross

Siemens Cross

30 lb-in (3.4 Nm)

MS4104F1010

120 Vac 0 ML4115A1009ML4115A1017ML4115B1008ML4115B1016ML4115H1002ML4115J1009ML4202F1000ML4302F1008

FSLF120 US None

MS4104F1210 120 Vac 2 Internal None FSLF120-S US None

MS4604F1010 230 Vac 0 ML4115C1007ML4115C1015ML4115D1006ML4115D1014ML4702F1009ML4802F1007

FSLF230 US None


MS8104F1010 24 Vac 0 ML8115A1005ML8115A1013ML8115B1004ML8115B1012ML8115H1008ML8115J1005ML8202F1006ML8302F1004

FSLF24 US None


80 lb-in (9 Nm) MS4109F1010 120 Vac 0 MS4209F1007MS4309F1005

FSNF120 US GND221.1U

MS4109F1210 120 Vac 2 Internal None FSNF120-S US GND226.1U

MS4609F1010 230 Vac 0 MS4709F1014MS4809F1012

FSNF230 US GND321.1U


MS8109F1010 24 Vac 0 MS8209F1003MS8309F1001

FSNF24 US GND121.1U


175 lb-in (20 Nm) MS4120F1006 120 Vac 0 None FSAF120 US GGD221.1U

MS4120F1204 120 Vac 2 Internal None FSAF120-S US None

MS4620F1005 230 Vac 0 None FSAF230 US GGD321.1U


MS8120F1002 24 Vac 0 None FSAF24 US GGD121.1U




38-00001—01

INSTALLATION AND WIRING

Fig. 2. Dimensions for MS4104, MS4109, MS4604, MS4609, MS8104, and MS8109 Series actuators.

See the following literature for further details and mounting instructions:• Product Data and Installation Instructions: 63-2740• Specification data: 38-00006

Fig. 3. Dimensions for MSXX20F actuators.

See the following literature for further details and mounting instructions:• Product Data and Installation Instructions: 63-2584• Specification Data: 63-2592

M34622

2 (51)

1 (25)

90° 0°

11/16(17)

6-3/8(161)

8-15/16(227)

4 (102)2 (51) 1/16

(2)3-1/4 (83)

5-1/8 (130)

9/16 (14)

10-11/16(271)

1-9/16(40)

8-5/8(220)

2 (50)

3-15/16 (100)

2-15/16 (75)1/4 (6)M20051A

Book 5403-6

Rev. Oct/16

VML‘I‘M;

Uv_5_E+7I"\L4”‘DI__I+

anE

E_/EIii7MI. lE"

I

AdIQEFL


38-00001—01

Wiring

For 30 lb-in and 80 lb-in (3.4 Nm, 9 Nm) models:

Fig. 4. Typical 24 Vac wiring.



For 175 lb-in (20 Nm) models:

Fig. 7. Typical 24 Vac wiring



M34624

24 VAC

BLACK

RED

L1 ( )

L2 ( )

YELLOW

YELLOW

BLUE7° AUXILIARY

SWITCH

85° AUXILIARYSWITCH

BLUE

WHITE

BLACK

GREENL1 ( )

L2 ( )

YELLOW

YELLOW

BLUE

BLUE7° AUXILIARY

SWITCH


120 VAC

M34625

M34626

BLUE

BROWN

GREEN

230 VAC

L1 ( )

L2 ( )

YELLOW

YELLOW

BLUE

BLUE7° AUXILIARY

SWITCH


M20053B

24 VAC

BLACK

RED

GREEN

MS8120F

L1 ( )

L2 ( )

YELLOW

YELLOW

BLUE7° AUXILIARY

SWITCH


BLUE

M20056B

WHITE

BLACK

GREEN

MS4120F

L1 ( )

L2 ( )

YELLOW

YELLOW

BLUE

BLUE7° AUXILIARY

SWITCH


120 VAC

M20057B

BLUE

BROWN

GREEN

230 VAC

MS4620F

L1 ( )

L2 ( )

YELLOW

YELLOW

BLUE

BLUE7° AUXILIARY

SWITCH



1- 1-

-l- -1-

\||||

IQ1:‘HQ

"\/

4 ‘<

I II I g

"\¢

I II Q


Automation and Control SolutionsHoneywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

customer.honeywell.com

® U.S. Registered Trademark© 2016 Honeywell International Inc.38-00001—01 M.S. 01-16Printed in United States

By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.

Book 5403-8

Rev. Oct/16

Honeywell

TABLE OF CONTENTS

CHAPTER 4 – BACKDRAFT DAMPERS

INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS ................................. 4-1

Receiving and Handling ..................................................................................... 4-1 Safety Warning ................................................................................................... 4-1 Instructions ......................................................................................................... 4-1 Damper Maintenance ......................................................................................... 4-2 Counterbalance Adjustment Instructions ........................................................... 4-2 Standard Components ....................................................................................... 4-3

MANUFACTURER’S LETTER: BACKDRAFT DAMPER – NFPA130 ....................................... 4-4

LIST OF FIGURES

CHAPTER 4:

None

LIST OF TABLES

CHAPTER 4:

None




Equipment Description: Backdraft Damper



Greenheck


(715) 359-6171

Equipment Make / Model:HB-110 (Emergency Ventilation & Supply Fans)

HB-230 (Emergency Exhaust Fans)

Location of Equipment: Milpitas Station - Emergency Fans


Service Contact:

Norman S. Wright


(415) 476-7600

Dealer Contact:

Norman S. Wright


(415) 476-7600






Damper Certification & Verification: NFPA-130 (Emergency Exhaust Fans)









Document number 469620HB series

The following instructions should be followed when trying to adjust counterbalance weights on HB series dampers. This is not intended to be used to modification for use as pressure relief damper.

counterbalance on one (linkage) side of damper. Dampers with two sections will have linkage on both sides of damper assembly. Arms are usually mounted on every other axle, starting at the bottom, until the magnitude of the counterbalance requires arms on every axle. The steel airfoil models HB-230 and HB-330 will require more counterbalance weights than model HB-120 with single thickness blade or models HB-110 and HB-240 with aluminum blades. The longer arms are angled so they will nest when installed on every axle. Greenheck policy is to distribute counterbalance evenly among blades to minimize linkage loading and to improve blade closure.

This manual is the property of the owner, and is required for future maintenance. Please leave it with the owner when the job is complete.

Receiving anD HanDling

Upon receiving dampers, check for both obvious and hidden damage. If damage is found, record all necessary information on the bill of lading and file a claim with the final carrier. Check to be sure that all parts of the shipment, including accessories, are accounted for.

Dampers must be kept dry and clean. Indoor storage and protection from dirt, dust and the weather is highly recommended. Do not store at temperatures in excess of 100°F(37ºC).

Safety WaRning:

improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

Due to continuing research, Greenheck reserves the right to change specifications without notice.

Heavy Duty/Industrial backdraft damper are adjusted for the specified flow direction at the factory. The external counterbalance is adjusted for “easy operation”. These instructions address adjustment of the blade counterbalance for the following:• Damper mounting orientation and/or flow direction has

changed in the field• Damper requires excessive start-open pressure or does

not close• Blade seal has been removed in the field• Counterbalance settings have been erroneously

“adjusted” in the field

Single section wide dampers will have external blade

instructions

installation, Operation, and Maintenance instructions

®


KMnhymEmWHEMRGE

‘414

\

//\/\/\§\“EU‘’V§_§__\_‘L~_~‘\‘\‘§‘\_

///

\/\/\\/\//

4\/

L\N_N

1. Adjust FULL OPEN blade stop first. On most models, a bolt with a spacer is used through the top linkage clevis arm. Open and close damper to verify there is no interference between axles and the nested counterweight arm.

2. Place damper in the installed mounting position and flow direction.

3. Adjust blade counterbalance at full open position first. Fan (flow) must not be operating. Rotate damper blades open. the crankarms or counterweight arms are generally 180° from the damper blade centerline. On very small dampers with aluminum blades, the crankarm may be inclined towards damper outlet, due to the torque of the linkage. Adjust counterweight plate center distance until blades will start to close from full open position. Moving plate(s) out will increase counterbalance. It may be necessary to add or delete a plate. Counterweight plate quantity per arm should not vary by more than one and the distance outward from the axle centerline should not vary more than 1/2 inch among counterweight arms.

4. Close damper. Blades should close completely (you can feel the blade edge seals make contact) without slamming. NOTE: Counterweight arms are welded to the axles as shipped. Arm adjustment will require weld to be removed and to be rewelded after modification. • If closing too hard, loosen arm fastener to the axle

and rotate top of arm towards upstream of air entering side. Retighten fastener.

• If not closing, loosen the arm fastener to the axle and rotate top of arm towards downstream or discharge. Retighten fastener.

Counterbalance weight assembly(square axle units)

Counterbalance arm assembly(long & short arm)

Damper Maintenance

Greenheck's dampers are designed to be trouble free and hassle free under normal operation. Dampers are to be installed square and straight so as to prevent binding during operation. The following annual damper maintenance suggestions will help to insure proper damper operation and increase the life expectancy of the damper.

foreign Matter Over the course of time, dirt and grime may collect on damper surfaces. The damper surfaces should be cleaned to prevent hindrance to airflow.

Moving Parts Make sure that parts such as linkage, bearings, blades, etc. that are intended to move freely, can do so.

Bearings. Plastic and pressfit ball bearings (without grease fittings) do not require lubrication. Ball bearings with grease fittings should be lubricated as follows:

Maximum Duct Temperature

°F °C Lubricant Minimum Frequency

250 121 NLGI Grade 2 lithium 12-hydrostearate grease

twice a year

closure Remove foreign materials that may be interfering with blade closure or effective sealing of the blades with each other or with the frame. Inspect blade seals yearly and replace as necessary.

Operation While operating the damper through its full cycle, check to see that the blades open and close properly. If there is a problem, check for loose linkage.

counterbalance adjustment instructions

See letter fromManufacturer included withO&M Manual

Book 5404-2

Rev. Oct/16

0

\_/

‘E?

COUNTER WEEHTPLATES

COUNTERWETGHT ARM O

(5 H O RT/ LO N G) @

1 ‘5/4" AXLE ORAXLE ADAPTER

\A/

counterbalance adjustment instructions cont...

5. Open damper and recheck full open operation. Readjust per step 3 if necessary. Recheck full closed position (step 4) as any modification at one position has a slight impact on the other.

6. Tighten all counterweight and arm fasteners securely.

componentapplicable

Modelgalvanized

Part numberStainless

Part numberAxle Adapter, 3/8” to 3/4” square OD

HB-110, HB-120 370120 416343

3/4” Crankarm All 652982 687738

3/8”-16x2 Crankarm Bolt All 415882 415924

3/8”-16 Hex Nut for Crankarm

All 415457 415799

Short Counterweight Arm (81/2 in. )

All 657344 689404

Long Counterweight Arm (121/2 in. )

All 657343 683951

3/8”-16 set screw for short/long arm

All 415050 415763

3/8” -16 Weldnut/Hex nut for short/long arm

All 415127 415799

Counterweight plate, 21/2” x 31/2”

All 653143 687636

Counterweight plate, 31/2” x 31/2”

All 653142 687635

1/4”-20 Serrated Flange Nut All 415455 415575

1/4”-20 x 3/4” Bolt All 415490 415573

1/4”-20 x 11/4” bolt/ 11/2” bolt

All 415973 416103

Standard components

7. Test damper closure by opening damper blades and releasing from 1/4, 1/2, 3/4 and full open position. Damper should close from all positions without assistance.

469620• HB Series Rev. 2, October 2012 Copyright 2012 © Greenheck Fan Corporation

As a result of our commitment to continuous improvement, Greenheck reserves the right to change specifications without notice.Specific Greenheck product warranties are located on greenheck.com within the product area tabs and in the Library under Warranties.

®


Our Commitment


T T@G”§€”'J',E¢!‘

P.O. Box 410 Schofield, WI 54476

Phone: 715.359.6171

www.greenheck.com

March 18, 2015

Mr. Aaron Avila

Norman S. Wright Mechanical

99A South Hill Dr

Brisbane, CA 94005

Re: Backdraft damper – NFPA130

Dear Aaron,

In response for a backdraft damper at 40” x 40” (12 total) with the following qualifications-

• 2900 FPM Velocity

• 0.1” Opening Pressure

• Rated for a ONE TIME usage of 482 F for maximum of 1 hour in an emergency smoke

evacuation, consider the damper unusable after this event.

Our model HB-230, fitted with stainless steel sleeve bearings will put up with the temperature

requirements of the NFPA-130 specifications.

Should you have further questions, please let us know.

Best regards,

Bill Lampkin

Product Manager

Industrial Damper Group

Book 5404-4

Rev. Oct/16

5§G"§€»"'€',E9!-‘

71¢»/91»?/4

TABLE OF CONTENTS

CHAPTER 5 – WARRANTY

WARRANTY .............................................................................................................................. 5-1

LIST OF FIGURES

CHAPTER 5:

None

LIST OF TABLES

CHAPTER 5:

None






WARRANTY INFORMATION

Covered Equipment Description Dampers:

• Fire Dampers

• Fire/Smoke Dampers

• Actuators for Fire/Smoke Dampers

• Backdraft Dampers

Equipment Location & Tag Numbers Berryessa & Milpitas Stations:

General Contractor Skanska, Shimmick, Herzog 1436 California Circle Milpitas, CA 95035 (408) 490-1082

Subcontractor Blocka Construction Inc. 4455 Enterprise Street Fremont, CA 94538 (510) 657-3686

Manufacturer’s Representative Norman S. Wright 99A South Hill Drive Brisbane, CA 94005 (415) 467-7600

Manufacturer Greenheck Fan Corporation P.O. Box 410 Schofield, WI 54476 (715) 359-6171

Date of Substantial Completion/Acceptance To Be Determined (TBD)

The Subcontractor, detailed above, warrants that all equipment, materials, and labor furnished or performed to install the covered equipment under the Contract shall be satisfactory for its intended purposes and shall be free of all defects in the materials and workmanship for a period of two (2) years from and after Substantial Completion/Acceptance. This warranty does not cover defects and/or failures resulting from improper maintenance and/or operation.

Warranty Commencement Date TBD

Warranty Expiration Date TBD

Upon written notice from the District of any defect in the materials or labor for the equipment detailed above during the applicable warranty period due to defective equipment, materials, or workmanship, the affected item or part thereof shall be repaired, or replaced within a time period and in a manner acceptable to the District.



Book 5405-2

Rev. Oct/16

Documents

Transmittal No. 07722