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© Power Technology Research LLC
Grid Performance: An Overview of European and North American Power Transformers Markets
Saqib Saeed, Principal Analyst
Transmission & Distribution Equipment
Power Technology Research
Presented at:
© Power Technology Research LLC
Agenda
• Global Market Overview
• North America Market Specifics
• Europe Market Specifics
• Supply-Demand Situation
© Power Technology Research LLC
Power Technology ResearchWho Are We
Customers are component manufacturers,
OEMs, distributors, energy-focused EPCs.
Focus on Power and Industrial markets.
20 years of combined
experience.
Syndicated and custom
research.
© Power Technology Research LLC
Type of WorkWhat Can We Do to Support Our Customers
Market
Sizing &
Forecasting
Competitive
Analysis
Market
Accessibility
Installation
Base
Annual
Market
Growth
Forecast
Market
Shares
SWOT
Analysis
Benchmarking Cost
Breakdown
Business
Practices
Regulatory
Landscape
Product &
Market Trends
Sales Channel
Analysis
Project
Specific
Business
Development
Support
© Power Technology Research LLC
Large Power TransformersWe consider 100kV, >60MVA as LPTs
© Power Technology Research LLC
LPTs Market AnalysisWhy Separate Power Transformers from Distribution Transformers
A globally traded product
• Demand impacts the supply beyond regional boundaries
Highest efficiency requirements
Long lead times
• A custom designed equipment
Special raw materials• Electrical Steel and its impact on the prices
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Global Market Situation
© Power Technology Research LLC
• India and China to stay largest markets
• 292 GVA of new substations capacity in India
• 30GW wind, 60GW solar by 2020 in China
• Indonesia large and dynamic market
• 500 generation and transmission projects till 2025
• Qatar and UAE seeing a lot of movement
• World Cup in Qatar
• Expo 2020 in Dubai
Global Market Overview - AsiaIndonesia emerging as largest market After India & China
© Power Technology Research LLC
Global Market Overview - AfricaYear on year growth expected in African market
• South Africa still the largest market
• Delayed start of transmission projects
• Nigeria getting funding for existing projects
• Focus of all tier-1 players shifting to Africa
• New manufacturing units in the region
• Agreements with governments
• China plans to invest in African utilities
• Strong edge for Chinese manufacturers
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Significant Markets GloballyMarkets to Keep an Eye on in the Coming Years
© Power Technology Research LLC
Global OpportunitiesTurnkey Tenders Ratio to Increase in Years to Come
Blanket agreements spanning multiple years
Increased partnerships between EPCs and
utilities
Huge potential in HVDC market
Transformer Oil Alternatives
© Power Technology Research LLC
North America MarketUnited States & Canada Market Assessment
© Power Technology Research LLC
Annual Power Transformer RevenueUS and Canada Market to See a Slight Growth Beyond 2019
2
2.2
2.4
2.6
2.8
3
3.2
3.4
3.6
3.8
4
2016 2017 2018 2019 2020 2021 2022 2023
Billio
n $
North America Market Size 2016-23 (B$)
© Power Technology Research LLC
Annual Power Transformer RevenueUS and Canada Market to See a Slight Growth Beyond 2019
2
2.2
2.4
2.6
2.8
3
3.2
3.4
3.6
3.8
4
2016 2017 2018 2019 2020 2021 2022 2023
Billio
n $
North America Market Size 2016-23 (B$)
© Power Technology Research LLC
Annual Power Transformer RevenueUS and Canada Market to See a Slight Growth Beyond 2019
2
2.2
2.4
2.6
2.8
3
3.2
3.4
3.6
3.8
4
2016 2017 2018 2019 2020 2021 2022 2023
Billio
n $
North America Market Size 2016-23 (B$)
© Power Technology Research LLC
North America Market – Market DriversRenewable Capacity Addition and Replacements to Drive Market
• Utility scale renewable additions/retirements of coal based plants
• New transmission capacity needed
• Capacity additions from 2016-2020:
• Aging infrastructure in US grid
• More than 65% of power transformers in US grid are more than 25 years old
Technology Capacity Additions (MW) Generator Additions
Solar thermal and
Photovoltaic
10840 466
Wind 9416 102
Conventional Hydro 462 41
© Power Technology Research LLC
Power Transformer Revenue by Voltage100-200kV Largest Segment of the Market in the Future
47%
23%
14%
16%
Revenue Split by Voltage 2016-17
100-200kV 201-300kV
301-400kV 500kV and above
42%
20%
15%
23%
Revenue Split by Voltage 2018-23
100-200kV 201-300kV
301-400kV 500kV and above
© Power Technology Research LLC
Grid Performance and Market GrowthFailure Rates of Power Transformers Decreasing Due to Replacements
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
2012 2013 2014 2015 2016 2017 2018 2019 2020
Nu
mb
er
of
Ou
tag
es
Per
Tran
sfo
rmer
(>200kV
)
Outages per Transformer by Year
Source: NERC, Power Technology Research
© Power Technology Research LLC
North American Market – Key TrendsDigital Substations and Asset Health Monitoring to Increase
High Pure-EPC
Involvement in
Turnkey Projects
Asset Health
Monitoring to
increase
Digitalization
of Substations
Physical
protection of
Transformers
Utilities investing in
bushing monitoring
solutions
Back up reserves
at Utility and
Industrial Scale
© Power Technology Research LLC
Power Transformers Lead TimesLead Times Can Vary Depending on a Range of Factors
• Need Assessment
• RFP (2 months)
• Bidding (2 months)
• Negotiation & Technical Specs. (2 months)
• Design (3-4 months)
• Purchase materials (3-4 months)
• Production (3-4 months)
• Testing (2 weeks)
• Onsite installation (Up to few months)
Typical
9-12
Months
© Power Technology Research LLC
Power Transformers Lead TimesLead Times will reduce in long term
0
10
20
30
40
50
60
2016 2017 2018 2019 2020 2021 2022 2023 2024
Weeks
North America Lead Times 2016-24 (Weeks)
Shipping Manufacturing Raw materials Design
© Power Technology Research LLC
EU-28 Market28 Countries Currently in European Union
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EU-28 Market - Annual RevenueEU-28 Market Experiencing a Steady Growth
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
2016 2017 2018 2019 2020 2021 2022 2023
Billio
n $
EU-28 Market Size 2016-23 (B$)
© Power Technology Research LLC
EU-28 Market - Annual RevenueRenewable Capacity Addition is Driving Growth at the Moment
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
2016 2017 2018 2019 2020 2021 2022 2023
Billio
n $
Growth Due to Renewable Addition 2016-18 (B$)
Renewable additions
Grid Adaptation
© Power Technology Research LLC
EU-28 Market - Annual RevenueE-Vehicle Infrastructure to Impact the Grid Beyond 2020
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
2016 2017 2018 2019 2020 2021 2022 2023
Billio
n $
Impact of E-Vehicles on Grid Infrastructure 2021-23 (B$)
E-vehicles
Replacements
© Power Technology Research LLC
EU 28 Market – Market DriversRenewable Additions and Grid Adaptation Key Market Drivers
• New additions more than the replacements
• Central European countries saw 6% annual increase in 2017
• Grid adaptation and renewable generation
• Onshore and offshore wind power projects
• At the moment growth is driven by units
• Prices have gone down 2016 onwards
• From 2014 to 2016, Growth because of price increase
© Power Technology Research LLC
EU 28 Market – Key TrendsInterconnected Grids and Digital Substations to Affect the Market
Germany to be the
biggest market
2017-23
Asset Health
Monitoring to
increase
Interconnected
grids
Digitalization
of Substations
Tier-1 players
dominating the
market
© Power Technology Research LLC
Power Transformers Lead TimesLead Times to be Stable in Years to Come
0
10
20
30
40
50
60
2016 2017 2018 2019 2020 2021 2022 2023 2024
Weeks
EU-28 Lead Times 2016-24 (Weeks)
Shipping Manufacturing Raw materials Design
© Power Technology Research LLC
Power Transformers Lead TimesComparison between EU and North America
0
10
20
30
40
50
60
2016 2017 2018 2019 2020 2021 2022 2023 2024
Weeks
EU-28 Vs North America Lead Times (Weeks)
EU-28 North America
© Power Technology Research LLC
Supply Side Analysis
© Power Technology Research LLC
Supply and Demand – Short TermGlobally there is a Surplus in Manufacturing Capacity
• Tier 1 players operating at 75-80% capacity utilization
• Can be broken down to regional level
• Delays in India’s generation plans
• Overcapacity is expected to increase in next 2 years
• New manufacturing facilities in emerging markets
© Power Technology Research LLC
Supply and Demand – Long termSupply-Demand Gap will Narrow Down in the Long Term
• Strict efficiency requirements will help tier 1 players to ramp up the capacity utilization
• Tier-1 players will shift their capacities towards emerging markets
Utilized
81%
Idle
19%
2025 Capacity Utilization
Utilized
70%
Idle
30%
2016 Capacity Utilization
© Power Technology Research LLC
Supply and DemandGlobally there is a Surplus in Manufacturing Capacity
0
500
1000
1500
2000
2500
2017 2018 2019 2020 2021 2022 2023 2024 2025
GV
A
Global Supply-Demand Gap
Supply Demand
© Power Technology Research LLC
Company ProfilesABB
Largest installed base
of power transformers
globally
Focus on African
markets
HVDC and EHV/UHV
applications
Part of grid resilience
initiatives
R&D in rapid fault
idtentification
© Power Technology Research LLC
Company ProfilesSiemens
Sales in U.S improved
significantly in 2016
(33% to 43%)
European orders
remained same in
2016
Success in HVDC
projects in Europe
R&D investment for
eco-friendly
transformer oil
solutions
Power transformers
orders from middle
east
Siemens has also been
involved in
partnerships with
utilities in Africa
Expected to win more
offshore wind projects
with UK
© Power Technology Research LLC
Key Take-aways
• Penetration of renewables at tarnsmission level
• Transformer asset health monitoring
• Preventive maintenance
• Supply demand gap to reduce in long term
© Power Technology Research LLC
©Power Technology Research LLC
All the products, company names and other marks/logos appearing in this document are trademarks and property of Power Technology Research LLC or their respective
owners. No part of this analysis may be reproduced, reused or otherwise distributed in any form or fashion without prior written consent of Power Technology Research LLC,
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America and RoW); +49 (0)89 12250950 (EMEA).
Saqib Saeed
Principal Analyst – T&DT. +49 (0)89 12252374
M. +49 (0)176 43408939
M. +1 408 622 0564
Contact Details
Sunnyvale,
CA, USA
Munich,
Germany