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Transformer Operational Principles, Selection and Troubleshooting Who Should Attend Engineers & Technicians from electricity supply industry Engineering Professionals from companies manufacturing and operating power and distribution transformers Engineers & Technical Personnel i power utilities, petrochemical plants, service professionals of large infrastructure projects ICTD International Center for Training and Development Tel.: +971 (0) 2 6322275 Fax: +971 (0) 2 6342422 Abu Dhabi – UAE 02-06 Nov 2014 Muscat, Oman In-House Training Bu!zpvs!dpnqboz!qsfnjtf!jt! bwbjmbcmf/!Dpoubdu!vt!gps!b! rvpuf!

Transformer Operational Principles, Selection and Troubleshooting

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Transformer Operational Principles, Selection and Troubleshooting

Senior  Wastewater   Treatment   and  process   Engineer   at   Engicon  with   a  B.Sc.   in   chemical   and   Environmental   Engineering   from   Sarajevo  Universityand   Alexandria   University,   Egypt   (Pollution   Control).   He   has  38  years  of  a  unique  experience  in  the  water  and  environmental  sectors  both   nationally   and   international.   Capacity   building   and   training   has  been   an   integral   part   of   Abdul   WahabMatar’s   work   throughout   his  career.   He  was   an   expert   responsible   for   upgrading   and   training   local  staff  and  operation  of  Sana’   treatment  plant  with  a  capacity  of  50,000  m3/day  and  extended  aeration  process.  

 

             

                         

                               

             

Who Should Attend

• Engineers & Technicians from electricity supply industry

• Engineering Professionals from companies manufacturing and operating power and distribution transformers

• Engineers & Technical Personnel in power utilities, petrochemical plants, service professionals of large infrastructure projects

ICTD  International Center for

Training and Development

Tel.: +971 (0) 2 6322275

Fax: +971 (0) 2 6342422

Abu Dhabi – UAE

02-06 Nov 2014

Muscat, Oman

In-House Training  

 

 

 

 

INTRODUCTION    Power   and   distribution   are   essential   devices   in   electricity   supply.   Their   ratings  can  vary  from  small  size  distribution  transformers  of  a  few  kVA  up  to  very   large  power   transformers   of   1000   MVA   or   more.   In   terms   of   voltage   ratings  transformers   can   have   operating   voltages   up   to   several   hundreds   of   kilovolts.  They  represent  a  major  asset  of  the  power  utility  and  any  industrial  plant.  Failure  of   a   transformer   can   be   very   costly   and   dangerous   for   other  major   equipment  and  personal  alike.    The  design  and  operation  of  any  transformer  must  fulfill  certain  requirements  in  order   to   withstand   the   electric,   thermal   and   mechanical   stresses   during   its  service   life.   Tests   and   maintenance   of   transformers   according   to   the   relevant  standards   are   intended   to   ensure   that   a   transformer   passing   them   will   give  trouble-­‐free  service  for  many  years  under  the  conditions  it  is  likely  to  experience  after  its  installation.  

   

 1.6 Autotransformers  1.7 Disadvantages  of  Principal  Connections,  

Tertiary  Windings,  1.8 Transformer  Windings,  Interconnection  

 of  Windings,  Advantages  and  1.9 Harmonics  in  Transformers,  Parallel  

 Operation  of  Transformers,  Loading  of  Transformers  in  Parallel,  Paralleling  Requirements,  Polarity  

1.10  Standards  for  Transformers,  Types    and  Requirements  

1.11 Transformer  Tappings  and  Connections  1.12 Ability  to  withstand  Short  Circuit,  Sound  

 Level  1.13 Case  Studies  and  Workshop  Discussion  

 Module  (02)  Transformer  Constructional  Details  

2.1 Transformer  Oil,  Characteristics,  Oil  Oxidation,  Breakdown  Voltage,  Water  Content,  Acidity,  Oil  Testing,  Field  Oil  Testing,  Dissolved  Gas  Analysis,  Treatment  and  Filtering  of  Oil  

2.2 Effect  of  Oil  Expansion,  Breathing  Action,  Buchholz  Relay,  Explosion  Vents  

2.3 Instrument  Transformers  2.4 Transformers  for  Industrial  Applications:  

a. Electro-­‐chemical  b. Arc  and  Induction  Furnaces  c. High  Voltage  Testing  Transformers  d. Precipitator  Transformers  e. Dry  Type  Transformers  

2.5 Construction  and  Details,  Transformer  Cooling,  Natural  Cooling,  Forced  Cooling  

2.6 Case  Studies  and  Workshop  Discussion    

Module  (03)  Transformers  Features  and    

                                               Thermal  Performance  

3.1 Thermal  Performance  and  Cyclic  Rating  of  

Transformers.  Temperature  Indicators  and  

Alarms  

3.2 Transformers  Impedance,  Electromagnetic  

Forces  

3.3 Transformer  Construction:  a. Cores  b. Assembly  

3.4 Transformer  Windings  Construction:  a. Coil  Types  b. Disc  Coils  c. Cross-­‐over  Coils  d. Concentric  Coils  e. Sandwich  Coils  f. Transpositions  

 

 

 

COURSE  OBJECTIVES    Delegates  will  gain  a  detailed  appreciation  of  the  following:  

• Practical   solutions   for   specifying,   operating   and   maintaining   power  transformers  in  a  utility  or  plant  environment.  

• Comprehensive   understanding   of   principles,   selection,   testing   and  commissioning,   protection,   maintenance   and   troubleshooting   of  distribution  and  power  transformers.  

• The  necessary  safe  procedures  relating  to  transformer  operation  and  related  circuitry.  

• Testing  and  maintenance  of  transformers.  • How  to  care  for  your  transformers.  

   

   

TRAINING  METHODOLOGY  This  training  program  is  lecture-­‐based  and  customized  to  the  needs  of  the  audience,   providing   meaningful   experience   for   major   wastewater  treatment  plants.  Daily  sessions  include  formal  presentation,  prepared  in  the  Power  Point,  interspersed  with  directed  discussion  and  case  study.  In  addition   to   formal   lectures   and   discussions,   the   delegates   will   learn   by  active  participation  through  the  use  of  self-­‐assessment,  group  discussions,  analysis  of  real-­‐life  case  studies.  

   

 

CERTIFICATES  Certificate   will   be   issued   from   the   International   Centre   for   Training   &  Development  (ICTD)  to  all  attendees  completing  minimum  of  85%  of  the  total  training  hours.  

   

 Course  Outline  Module  (01)  Introduction,  General  Principles  and  Classification  

1.1 General  Classification  of  Transformers  1.2 Transformer  Construction,  Core-­‐Type  1.3 Shell-­‐Type,  Dry-­‐Type  Transformers  1.4 Oil-­‐filled  Transformers  1.5 Cooling  Techniques      

 

 

 

 

COURSE  OUTLINES  

3.5 Transformer  Tanks  and  Radiators,  

 Tank  Losses,  Paint  Treatments  

   3.6  Transformer  Fittings:  

• Lifting  Lugs  • Undercarriages  • Jacking  Pads  • Tie-­‐Down  Lugs  • Bleed  Pipes  • Thermometers  

3.6 Case  Studies  and  Workshop  Discussion    

Module  (04)  Transformer  Operation  and  Maintenance  

 

4 4.1  Distribution  Voltage  Adjustment,  Off-­‐Load  Tap  Changing,  On-­‐Load  Tap  Changing  

5 Switching  of  high  voltage  underground  cables  supplying  distribution  transformers  

6 Earthing  and  over-­‐current  protection  of  distribution  transformers  

7 Transformers  maintenance:  

• Oil  preservation  

• Deterioration  of  oil  • Breathers  • Condition  monitoring  

• Faults  in  transformers  

• Tapping  and  windings  8 4.2  Advanced  transformer  maintenance  

9 4.3  Guidelines  on  how  to  care  for  your  distribution  transformers  

4.4  Case  Studies  and  Workshop  Discussion    Module  (05)  Transformer  Testing    

4.1 Transformer  Routine  Tests  4.2 Measurement  of  Winding  Resistance  4.3 Measurement  of  Voltage  Ration  4.4 Measurement  of  Impedance  Voltage  Short-­‐Circuit  4.5 Measurement  of  No-­‐Loads  Loss  and  Current  4.6 Insulation  Resistance  4.7 Harmonics  Testing  4.8 Separate-­‐Source  Power-­‐Frequency  Voltage  withstand  Test  4.9 Induced  Overvoltage  withstand  Test  4.10 Transformer  Type  Test  4.11 Temperature-­‐Rise  Test  4.12 Lighting  Impulse  Test  4.13 Sound  Level  4.14 Special  Test:  

a. Transformer  Partial  Discharge  Testing  4.15 Accuracy  and  Interpretation  of  Test  results  and  of  Test  Reports  

   

   

TIMING  SCHEDULE    

Daily  Course  Timings    

07:30  –  08:00    Morning  Coffee  /  Tea  

08:00  -­‐  10:00      First  Session  

10:00  -­‐  10:20      Coffee  /  Tea  /  Snacks  

10:20  -­‐  12:20      Second  Session  

12:20  -­‐  13:30      Lunch  Break  &  Praying  Time    

13:30  -­‐  15:00        Last  Session  

 

 COURSE  FEES      

3,300  US$  This  rate  includes  participant’s  

manual,  Hands-­‐Outs,  buffet  lunch,  

coffee/tea  on  arrival,  morning  &  afternoon  

of  each  day.  

 

 

  Registration  deadlines:  

Seven  days  prior  to  course  offering  

 

 

   

Send  (3)  delegates  and  get  a  10%  discount  on  the  third  participant.

 

 

 

 IN-­‐HOUSE  BENEFITS      

ü A  tailored  approach  

ü Reduced  costs    

ü Reduce  disruption    

ü Convenient      

 

 

 

 

 

REGISTRATION FORM ICTD  -­‐  International  Center  for  Training  and  Development  

To  register,  please  email/fax  this  page  to  us.  For  more  information  or  IN-­‐HOUSE,  contact:    Mr.  Ahmed  Al  Gohary  +971  (0)  526472884    [email protected]            For  full  list  of  courses,  visit  our  website  at  http://www.ictd.org    Course/Seminar  Title:   Course  Date:      Participant  Details  (for  additional  participants,  please  make  copies  of  this  form)     NAME   JOB  TITLE   EMAIL  ADDRESS  

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 Terms  and  Conditions  1.  Participant  registration  is  confirmed  upon  receipt  of  registration  form.  2.  Courses  will  be  confirmed  3  weeks  before  date  of  commencement  of  course.  3.  Once  a  course  is  confirmed,  full  payment  has  to  be  made  immediately.  4.  ICTD,  Abu  Dhabi  reserves  the  right  to  reschedule  or  cancel  any  course  in  the  event  of  unforeseen  circumstances;  every  effort  will  be  made  to  inform  the  participants.  5.  Full  fees  are  refundable  provided  written  notification  is  received  14  days  before  course  commencement,  and  50%  of  the  fee  is  chargeable  if  notification  is  received  within  14  days  preceding  course  commencement.  After  which  full  course  fees  will  be  charged.  6.  By  submitting  this  registration  form,  you  have  accepted  and  agreed  to  the  terms  and  conditions  as  stated  

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