Upload
others
View
5
Download
0
Embed Size (px)
Citation preview
© Green Biologics Inc. 2013 Private and Confidential
Municipal Solid Waste Workshop - Emerging TechnologiesMarch 27, 2013
Transformational MSW Option Renewable Chemicals and n-Butanol
Contact:[email protected]
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
§ Smaller market size versus fuel but greater diversity
§ Wide range of collaborations/strategic partners
§ Fossil fuel feedstock driving up pricing
§ Infrastructure can readily accept drop-in replacements
§ Used for industrial, transportation, textiles, food safety, environment, communication, housing, recreation, health, pharma, and other applications
§ Drive towards sustainability and favorable LCA
Opportunity for Renewable Chemicals
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Competency in Commercializing Renewable n-Butanol
§ Global team with proven commercial and technical expertise in delivery of ethanol, butanol, and industrial fermentations
§ Merger between Butylfuel™ and Green Biologics (2011), creating a global leader in production of renewable n-butanol by fermentation
§ Projects underway at pilot, demonstration and commercial scale
§ Advanced technology directed toward low cost production
§ Understanding of the chemical markets with focus on n-Butanol
§ Feedstock flexible with C6 & C5 conversion
§ Commercial demonstration campaign completed in China in 2012
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Strategy
Mission: Leading Renewable n-Butanol Producer
Build production plants in key markets partnering with existing asset owners or chemical producers
–Leveraging existing assets (e.g. ethanol, sugar, pulp mills, sorted MSW supply)–Employing a capital-efficient, high-margin
operating model Focus development and commercialization on
low-cost and sustainable non food feedstocks Expand technological lead with microbial and
process advances–Leverages existing competitive advantage
and proven platform Develop partnerships with key customers (e.g.
branded products)
Plant investments – own and operate
– Joint venture – Industrial partner–Combined with technology
support contract Technology licensing–Technology provision and support–Royalties, technology support,
engineering–Long-term contracts
Business Model
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Global Market Presence
Brazil
US ethanol retrofit/bolt-on(selection in progress)
India
Guangxi, China
Jiangsu, China
Jilin, China
Abingdon, EnglandHQ Office/Labs/PilotColumbus, OH
Pilot Plant/Lab
Richmond, VABus. Office
Demo Plant, IA(partner facility)
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Transforming Established Technology
§ The Clostridia ABE process was developed in Britain in early 20th century by Chaim Weizmann, later the first president of Israel
§ Large and growing global industry until the 40s when oil prices dropped
§ Used commercially in Russia and South Africa until the 1980s
§ A well-understood and reliable commercial process
§ Petroleum-derived butanol became cheaper and production ceased
Fermenters in Toronto ABE plant, 1917Picture courtesy of City of Toronto archives
South African ABE plant, circa 1950
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Commercial Programs Supported by Intellectual Property
Superior Microbes
BEST™Advanced
Fermentation
Gas recovery
control
Product recovery
Chemical mutagenesis
Genetic manipulation
barcode
Water recycle
StrainDevelopment
Process Development
Pre-treatment
Hydrolysis
Feedstock Hydrolysis
New Build
Retrofit
Design &Engineering
Culture Collection
§ Technology assets (microbial culture collection)§ Patents (core IP)§ Know how (methods/skills/expertise)
BEST™ 1000
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Oppp
Existing TechnologyUnder Development
Fermentation & Solvent Recovery
Saccharification
Molasses
Wood
Corn stover
Glycerine
Sorted MSW
Corn Starch
Hemi-cellulose
Feedstocks Hydrolysis
Hydrolysis
Pre - treatment
Commercially Focused Technology: Flexible Bioprocessing
Products
Butanol
Ethanol
Acetone
High value chemicals C4 platform
Hydrogen
Butyric Acid
1-Butene
Advanced Fermentation
Advanced Solvent Recovery
BEST™
Proprietary seed system
H2hydrogen capture
Bagasse
Opportunity
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Strategic Timeline
n-Butanol Acetone 1-Butene Butadiene C4 derivatives
Renewable ATJ fuels
Blend stock fuels New chemical
platforms
Strain collection Genetic engineering Microbial development Fermentation process
development Feedstock flexibility Product portfolio
License Agreements
MOUs / PSAs (off-take)License Agreements
Joint Ventures
2005 2012 2018
Chemicals & FuelsChemicals
TechnologyFoundation
Sugars, Starch, Molasses Cellulosics, Municipal Waste, Energy Crops Other
MOUs / PSAs (off-take)License Agreements
Joint Ventures
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Competitive Advantage: Leader in C4 Renewables
Process engineering designs for “bolt on” & ethanol retrofit projects
MSW sort and conversion partnerships
Sugar/pulp mill bolt-on and retrofit
Enables high return, low capex solutions
Know-how from working across global customer base
Implementation Strategy
High value product Competitive cost
producer Capital efficient Drop-in chemical Technology
demonstration at commercial scale
Sustainable / favorable LCA
Positioning and Performance
Cellulosic feedstock pre-treatment & hydrolysis
Including both C5 and C6 sugars
Proven on wide range of cellulosic feedstocks (stover, bagasse, MSW, wood, pulp waste)
Feedstock Flexibility
Extensive microbial culture collection (>300 strains)
Leading expertise to improve microbial strain performance
Advanced continuous fermentation process
BEST™ solvent recovery
Technology Platform
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Renewable n-Butanol Advantages
Renewable n-butanol’s unique advantages Stable long term feedstock prices relative to crude oil results in
lower cash cost of production Higher value product with favorable life cycle assessment Critical building-block chemical in key consumer markets
including paints, adhesives, inks, fragrances, cosmetics, and pharmaceuticals
Environmentally friendly and sustainable Highly versatile fuel – blend stock, drop-in, upgrade to jet fuel
U.S. Renewable Fuel Standard required the annual use of 15.2 BGPY of biofuels in 2012 and expanded the mandate to 36 BGPY in 2022(1)
Conventional biofuels derived from corn starch will be capped at 15 billion gallons by 2015 onward
Ethanol blend wall will increase demand for renewable n-butanol
EU draft legislation modifies biofuels mandate to boost advanced biofuels up to 4x credits
Biofuels mandates drive growth
(1) Source: National Academy of Sciences.
Renewable Fuels StandardMarket trends favorable for GBL Advances in GBL biology and fermentation processes improve
yields and productivity, and reducing unit energy, capex and opex Low cost, sustainable (non-food) feedstocks and pre-treatment
technology advancements reduce sugar input costs Shift to low cost natural gas as petrochemical feedstock benefits
GBL C4 markets expected to remain highly correlated to crude
oil pricing for the foreseeable future Drives up n-butanol C4 feedstock (propylene) in the short
to intermediate term
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Market Opportunity: Large and Growing Market
Source: Management Presentation, Wall Street, Internal Research & Industry Research.
§ Building block chemical in $85 billion paints, coatings, inks, and adhesives § Cellulosic feedstocks§ Competitive price§ Sustainable & favorable LCA
§ Advanced biofuel for global transport fuels market§ Core technology program
positions GBL well in fuels
Large and Growing MarketProduct Pipeline
& Markets
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Other
Solvent
Glycol Ethers
Acetate
Acrylate
§ Primary end market: $85 billion global paints, coatings, inks and adhesives industry, less than 13% used as direct solvent
§ Most suppliers of derivatives are backward integrated into butanol
§ Major downstream customers are demanding renewable raw materials
§ 55 tonnes of cellulose-feedstock-produced n-Butanol is available today
§ Samples (>20) being tested in chemicals applications as well as fuel additives
§ Collaborations will help to pull n-Butanol into derivatives
n-Butanol End Uses
Source: Nexant
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
n-Butanol Consumption & Production
Source: Nexant and SRI
§ Global demand exceeds 3.5mT p.a. growing at 3.2% p.a.
§ China demand is growing at >5% p.a.; will reach 40% of global demand by 2020
n-Butanol Consumption by Geography
§ Virtually 100% of global production is petro-butanol via propylene hydroformylation (Oxo Process)
§ Capacity is predominantly in U.S. and Europe where cracking economics lean toward lighter feedstocks
§ China is the only market supplied in small part by renewable n-Butanol (<300kT)
§ Dow and BASF are backward integrated to propylene§ Many producers are forward integrated into derivatives
n-Butanol Capacity
by Producers
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Molasses:benchmark
Use of C5 sugars key to superior performance
GBL’s organisms can utilize diverse cellulosic feedstocks
Corn Stover
Woody Biomass Sugar Cane Bagasse
Flexible Feedstocks
Typical Cellulosic Composition
C6 Sugars
C5 Sugars
35% 37% 39% 39%
Sorted Municipal Solid Waste
35%38%
Product Yield on Sugars Fed (%)
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Why MSW
§ Advantages:• Highly concentrated
supply• Feedstock as revenue• Co-location potential
§ Barriers:• Complex partnerships• Variability in waste composition• Conversion process
demonstration
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Typical MSW Characterization
MSW 100 % Metals 6% Glass & other inerts 32%
Organics and plastics 62%
Bale, incineration, gasification
Organics 45% Plastics 17%
n-Butanol
Recycle Value Recycle Value
Source:
Renewable Opportunity
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Case Study: HITAB
• 2 yr project
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Case Study: HITAB
• 2 yr project
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
HITAB Project Objectives
§ Investigate tailored enzyme cocktails for hydrolysis of pre-treated MW at different process temperatures to release fermentable sugars.
§ Investigate options for simultaneous saccharification & fermentation (SSF) at ambient & high temperature
§ Test advanced fermentation processes for ethanol (at high temperature) & butanol (at ambient temperature)
§ Demonstrate : - technical feasibility (at pilot scale) - economic feasibility - significant reductions in GHG emissions
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Case Study: USA MSW Evaluation
§ Evaluate conversion of fermentable sugars from presorted MSW feedstock stream
§ Test advanced fermentation processes butanol
§ Demonstrate− technical feasibility (at bench scale)− technical feasibility (at pilot scale)− economic feasibility− significant reductions in GHG emissions
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Case Study USA: 1L scale – Sugar utilization
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Case Study: USA MSW Evaluation
§ Analysis/fermentability– Feedstock sugars composition simple, i.e. mainly glucose– Feedstock sugar concentration suitable for butanol fermentation, but
low for yeast ethanol fermentation– No apparent inhibition at sugar loads to support butanol production
§ Fermentation studies– High solvent yields on liquid fraction, 0.39 g solvents/g sugar fed,
indicating utilization of non-sugar carbon-sources such as oligomeric carbohydrates.
– Fermentation time between 30 and 45 h for both liquid fraction and mixed floc.
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
R&D, Pilot Plant and Demonstration Facilities
150 liter 2 @ 550 liter100 - 200 literBench Scale
Gahanna Pilot PlantMilton Park Labs & Pilot Plant
Commercial DemonstrationDemonstration Plant
4 @ 10,000 liter Commercial Scale
Tuesday, April 16, 13
© Green Biologics Inc. 2013 Private and Confidential © Green Biologics Inc. 2013 Private and Confidential
Summary:
§ Attractive markets § Greater than 3.5 million tonne chemical market§ Renewable chemical trends§ Supply cost competitively (i.e. no subsidy needed)
§ Leadership § Proven commercial and technical expertise § World leader in ABE fermentation technology§ Understanding of the chemical markets
§ Technology offers multiple feedstock options § C5 & C6 sugars conversion§ Proven on wide range of cellulosic feedstock§ Extensive microbial culture collection
§ Attractive & capital efficient implementation options§ Process designs progressing for sorted MSW§ Demonstrated technology§ Advanced technology directed toward low cost position
.Tuesday, April 16, 13