Embed Size (px)
Citation preview
trak®monitorThe HOPPECKE management system for charging stations
Typical applications
n Fleet operation
n Centralised charging stations for industrial trucks and/or spare batteries
Your benefits:
n Comprehensive management system (battery, charging station, energy, etc.)
n Administration of large battery pools
n Higher battery and vehicle availability
n Reduced energy and maintenance costs
n Enhanced operational safety
n Extended battery life
Motive Power SystemsReserve Power Systems
Special Power Systems
Service
Sim
ilar
to t
he il
lust
ratio
n
trak®monitorThe HOPPECKE management system for charging stations
YOUR CHARGING STATION CONSTANTLY UNDER CONTROL
Rapidly changing markets and strong competition present you with the challenge of constant reliability and efficiency in your internal operations such as conveying from A to B, stacking and order-picking. Higher energy costs and increa-sed public awareness of environmental issues are also changing the framework conditions for internal logistics operations.
The traction battery, as the sole energy source for your electrically powered vehicles, is of critical importance for the efficiency and competitiveness of your internal logistics processes.
Using our charging station management systems you control not only the batteries and chargers but also your battery charging room and your energy requirements. You have a constant overview of your charging station.
With the trak®monitor classic, advanced and premium systems we provide for enhanced operational safety and the efficient use of both your battery pool and your charging station. Our systems are based on the very latest technology and are at the same time very easy to use. trak® monitor is optimally matched to HOPPECKE trak® power chargers but is also compatible with all other brands of charger.
trak®monitor classic – the interactive charging place allocation system
trak®monitor advanced – the intelligent charging station management system
trak®monitor premium – the comprehensive battery, charging room and energy management system
In addition we will be happy to work with you to develop a tailor-made solution for your specific needs.
trak®monitor
Typical installation of the HOPPECKE modular concept
trak® monitor advanced - charging place allocation
trak®monitor classicInteractive charging place allocation system
YOUR bENEfITS AT A GLANCE:
n Extended battery life Through systematic use, and constant
utilisation of the entire battery pool at the charging station.
n Reduced maintenance costs Excessive or insufficient use of batteries is
avoided, so reducing the time and cost of maintaining your batteries.
n Higher productivity Because of the constant high capacity utili-
sation, the charging station is visited less often for battery changing.
AvOID ERRORS - GUARANTEE fULL UTILISATION
trak®monitor classic is a charging place alloc-ation system specially designed to optimise the operation in charging stations.
trak®monitor classic is directly linked to the chargers and operates on the “first charged/first out” (fCfO) principle. The display shows the vehicle driver, through the charging place number, the optimal fully-charged battery for the next exchange. To avoid errors, an optional audible warning signal sounds if the driver takes an incorrect battery. Further information on battery changing history may be retrieved quickly and directly via the touch screen display, i.e. number of wrong picks.
trak®monitor
under use optimum useover use
A: Battery usage without trak® monitorB: trak® monitor shows the driver the right battery every
time
trak® monitor classic Easy-to-use touch display
17
WRONG BATTERY
TAKE BATTERY 17
DIAGNOSIS-REPORT
Controller
A
OPTIMUMUSE
TAKE BATTERY 17
B
17
WRONG USE
Audible warning when wrong battery is selected
trak®monitor advancedIntelligent charging station management system
YOUR CHARGING STATION CONSTANTLY UNDER CONTROL
In addition to the charging place allocation function, trak®monitor advanced has innovative extra functions which provide a sophisticated planning instrument.
With the control unit connected, a graphic user interface gives you easy access to current status information and the stored data. The data report records usage and charging times of the batteries as well as events occur in the operative application on a daily, weekly or monthly basis, as specified by you. With this information incorrect use of batteries may be investigated and necessary remedial action initiated.
trak® monitor advanced may be upgraded to trak® monitor premium. This gives you greater flexibility and the opportunity to adapt the trak® monitor system to your current operating situation quickly and at any time.
YOUR bENEfITS AT A GLANCE:
n Administration of large battery pools With trak®monitor advanced you can manage up
to 200 chargers and 10 battery pools.
n Prompt detection of faults trak® monitor advanced provides for prompt
detection of faults, which it reports to a respon-sible person by SMS or email. This early warning system guards against possible damage in the battery charging station.
n Central system control and great flexibility Recorded data may be retrieved centrally at the
charging station, in your office (via LAN connection) or at any desired location via the internet.
trak®monitor
Truck fleet or battery availability
Communication with trak® monitor advanced Report: e.g. daily truck or battery availability
Num
ber
of b
atte
ries
Number in poolMax. availableMin. available
01.0
7.1
202.0
7.1
203.0
7.1
2
04.0
7.1
205.0
7.1
206.0
7.1
2
07.0
7.1
208.0
7.1
209.0
7.1
2
10.0
7.1
211.0
7.1
212.0
7.1
2
13.0
7.1
214.0
7.1
215.0
7.1
2
16.0
7.1
217.0
7.1
218.0
7.1
2
19.0
7.1
220.0
7.1
221.0
7.1
2
22.0
7.1
223.0
7.1
224.0
7.1
2
25.0
7.1
226.0
7.1
227.0
7.1
2
28.0
7.1
229.0
7.1
230.0
7.1
231.0
7.1
2
30
25
20
15
10
5
0
(W)L
AN
(W)LAN
mobile communication
mobile
communication
Dat
a lo
ggin
gD
ata
back
up
LocalPC
ExternalPC
ExternalServer
Customer LAN
trak® monitor
trak®monitor premiumComprehensive fleet, charging room and energy management system
trak®monitor premium fleetAs required by the customer, industrial truck data are fed into trak®monitor, allowing conclusions to be reached on utilisation of the fleet. The charging station management system of trak®monitor premium fleet becomes an effective fleet management system. The recorded data show how vehicles operate in relation to batteries, trucks and also battery changing.
YOUR bENEfITS AT A GLANCE:
n fleet management Driver- or vehicle-based request to the system,
followed by allocation of the optimal correct battery to the vehicle.
n Cost allocation system The analysis of consumption data forms the basis
for flexible internal cost allocation and external charging for services.
In conjunction with HOPPECKE battery monitoring an assignment of batteries to vehicle may be made and an invoicing of power supplied may be generated for the vehicle concerned.
trak®monitor premium roomtrak®monitor premium room monitors and controls the battery charging room.
vENTILATION
What is more, trak® monitor premium room controls battery room ventilation according to need. Fan output is matched to the number of chargers in operation at the same time. In addition, charging is automatically interrupted in critical situations, such as for example if the ventilation fails or the sprinkler system starts up. trak®monitor premium room therefore makes a major contribution to reducing heating and power costs, as well as increasing safety in the battery charging room.
ACCESS
This comprehensive system also includes access management, which may be linked to an active light control unit. The access management works in combination with trak®monitor premium fleet optimally.
WATER
The quality of refilling water is critical for the functioning and life of the battery. Refilling with impure water can cause irreparable damage to a battery. To ensure this does not happen, trak® monitor premium room is linked to the water purification system. It sends a prompt alarm signal by SMS or email when the regeneration cartridge needs to be changed.
YOUR bENEfITS AT A GLANCE:
n Lower operating costs, in particular heating and power costs
through active control of charging room ventilation
n Enahnced operational safety through prompt warning of malfunction in the
water treatment system, or shutdown of charging in critical situations. Only authorised persons are allowed access.
trak®monitor
trak®monitor premium room Monitoring and control of the battery charging room
trak®monitor premium fleetDriver- and vehicle-related registration
BARCODERFID Manual input (HMI)
forklift TruckNo. 17RFID
Ventilation Control
Access Control
Detonating gas detector
Water Control
H2
trak®monitor premium energyIndustrial trucks are besides IT-technology and lighting the main users of energy in logistics centres. With trak®monitor premium energy we ensure that your energy costs do not get out of control. On reaching the set maximum rating, charging is interrupted until the charger can be switched back on again without exceeding the maximum figure.
At the same time, trak® monitor premium energy is able to control battery charging so that it takes place only at off-peak periods or at times of the day when energy prices are at their most favourable.
Talk to us: we will work together to find the best solution for you.
YOUR bENEfITS AT A GLANCE:
n Reduced power consumption and costs through energy management
n Load peak management in the charging station
by moving peak loads to off-peak periods
trak®monitor premiumComprehensive fleet, charging room and energy management system
trak®monitor
Functioning of trak® monitor premium and energy billing
LOCAL APPLICATION EXTERNAL APPLICATION
data acquisition
DC
HOPPECKEbattery
+ -
trak®com IP
AC
bus
Energy Distribution kWh
(W)L
AN
(W)LAN
mobile communication
mobile
communication
Remote Service
- Live Status View- Alarm/Error Messages
Customer Reports
- Fleet Management- Planning tool
Final Energy Billing
Dat
a Lo
ggin
gD
ata
Bac
kup
HOPPECKEchargers
+ -
trak®monitor premium fleetFleet management for optimised battery handling and efficient energy usage
trak®monitor premium roomMonitoring and controlling of the battery charging rooms
trak®monitor premium energyEnergy management in the charging room
LocalPC
ExternalPC
ExternalServer
CustomerLAN
trak® monitor
Data Service
- Energy Billing- Application Parameter
Peak Shaving
Charger Control
Week Plan
Mo Di Mi Do Fr Sa So
8.00
9.00
10.00
11.00
12.00
13.00
14.00
BARCODERFIDManual input (HMI)
forklift TruckNo. 17RFID
Ventilation Control
Access Control
Gas Detector
Water Control
H2
trak®monitor premium energy/energy management
Peak Shaving
Charger Control
Week Plan
Mo Di Mi Do Fr Sa So
8.00
9.00
10.00
11.00
12.00
13.00
14.00
The right solutionfor your applications and requirements
trak®monitor
trak®monitor classic
trak®monitor advanced
trak®monitor premium
fleet room energy
Applications
Number of possible pools 1 10 10 10 10
Number of interlinked chargers 25 200 200 200 200
Compatible with all brands of charger ✔ ✔ ✔ ✔ ✔
functional features
Charging point allocation: First charged/First out ✔ ✔ ✔ ✔ ✔
Charging point allocation FCFO with best-charged* (possible only with intermediate charging system trak® air) – ✔ ✔ ✔ ✔
Allocation of correct battery through identification of vehicle (e.g.. RFID, driver or manual input HMI, barcode etc.) – – ✔ – –
Alarm function when necessary to replace ion exchanger in water treatment system (e.g. µS/cm conductance too high)
– – – ✔ –
Active control of ventilation based on number of batteries under charging at the same time – – – ✔ –
Access management of the charging station – – – ✔ –
Access management with active light control – – – ✔ –
Active energy management of the charging station(e.g. automatic switching on or off of chargers to avoid peak load times)
– – – – ✔
Upgradeable for higher version/further functions
✔exchange
of main unit required
✔ ✔ ✔ ✔
Alarm functions
Audible warning signal if incorrect battery chosen o – – – –
Verbal announcement (also multilingual) if an incorrect battery is chosen – ✔ ✔ ✔ ✔
Verbal announcement if an empty battery is not connected – ✔ ✔ ✔ ✔
Reporting and communication functions
Report of battery pool utilisation (charging times, waiting time, interrupted charging, battery changeover etc.) – ✔ ✔ ✔ ✔
Fault messages by SMS – o o o o
Remote interrogations and report generation by LAN – o o o o
Remote interrogation and report generation via mobile communications – o o o o
Filling of standard cycle data on memory card o – – – –
Display options
Individual text display in the language of your choice – ✔ ✔ ✔ ✔
LCD-display (4,2”) touchscreen display ✔ – – – –
LCD-display (32”) up to 2 displays per control unit with max. 10 pools per display
– o o o o
LED-display (7x80) max. 1 pool per display/max. 10 pools
o1 display
o up to 20 displays
o up to 20 displays
o up to 20 displays
o up to 20 displays
✔ = standard o = optional
*If there is no fully-charged battery available, the battery with the highest level of charge is indicated.
Form
tra
k® m
onito
r 8pp
EN
/06
.13
/K
A
ll de
tails
in t
his
broc
hure
are
bas
ed o
n st
ate-
of-th
e-ar
t te
chno
logy
. O
ur p
rodu
cts
are
subj
ect
to c
onst
ant
deve
lopm
ent.
We
ther
efor
e re
serv
e th
e rig
ht t
o m
ake
chan
ges.
HOPPECKE batterien GmbH & Co. KG
P.O. Box 1140 · D-59914 Brilon Bontkirchener Straße 1 · D-59929 Brilon-Hoppecke
Phone: +49(0)2963 61-0Fax: +49(0)2963 61-449
Email: [email protected] Internet: www.hoppecke.com
Motive Power Systems Reserve Power Systems Special Power Systems Service
Further information on www.hoppecke.com
Your partner for sustainable energy solutions!
• Low-maintenance and no-maintenance batteries
• Innovative battery chargers based on the latest technology
• Battery accessories
• Battery management systems and software
• Battery handling systems
• Battery/charger servicing
• Battery recycling
• Applications engineering and technology
• Battery room design
• Technical training and seminars
• Leasing
• Power by the hour
HOPPECKE subsidiaries and factories - European sales and service network
Industrial batteries - Complete energy systems - Full Service
Service hotline Germany
0800 246 77 32
International Service hotline
+49(0)180 5 22 9999
