Training - MAN ES

Saint-Nazaire - France

Training courses

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Our academynetwork

MAN PrimeServ AcademySaint-Nazaire, France2 MAN PrimeServ

Our academy network 3

MAN PrimeServ

Training is the key to success. Our academies have been designed to offer our customers and our own staff up-to-date training and knowledge transfer that only an OEM* can provide.

The MAN PrimeServ network enables permanent and direct interchange of knowledge between our customers, suppliers and our research and development teams. It helps us to be constantly in tune with our markets and customers’ expectations. PrimeServ Academy is part of the MAN PrimeServ aftersales business unit of MAN Energy Solutions.

Our visionWith the training courses offered by the PrimeServ Academy network, we sustain your competitive advantage by ensuring maximum capacity and availability of your facilities and machinery. Our target is to consistently meet and exceed your expectations at all times by offering innovative solutions tailored to your needs.

Our offerWe offer you the best possible training adapted to your specific needs and expectations thanks to our instructors’ expertise founded on our service activity, our global presence and the strength of our multi-product network.

Our promiseHaving your teams trained at the MAN PrimeServ Academy represents a valuable investment for your business over the long term. You will improve the technical skills, productivity and safety of your employees. You will enhance the operating performance of your facilities by making them run longer, more efficiently and more reliably.

www.primeserv.man-es.com/academies

* Original Equipment Manufacturer

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As part of the MAN PrimeServ Academy network, the Saint-Nazaire academy is located in the historic industrial birthplace of S.E.M.T. Pielstick. It is the reference training centre for this type of engines.

We provide training:– in the operation and maintenance of S.E.M.T. Pielstick engines, in French and English language, on turbochargers and associated monitoring systems,– on MAN 48/60 and 51/60 engines, in French language only– on simulator,– in the operation and maintenance of Power Generation plants (engines, auxiliaries, units, unit auxiliaries)

All training courses can be customized and their contents adapted to the specific needs of your facilities, market and industry. We analyse any training requests for people with desabilities.

S.E.M.T. Pielstick is a product brand of MAN Energy Solutions.MAN PrimeServ is the service brand of MAN Energy Solutions.

MAN PrimeServ AcademySaint-Nazaire, France


Saint-Nazaire Coursesoverview

Engine & systems Four-stroke ................................................................................ 06Diesel engine technology Discovery ......................................................... 07Pielstick engine Standard operation ......................................................... 08Pielstick engine Advanced operation ........................................................ 09Pielstick engine Standard maintenance .................................................... 10Pielstick engine Advanced maintenance .................................................. 11Pielstick engine Advanced repair and reconditioning ............................... 12MAN & Pielstick engines Fluids quality .................................................... 13Automation Control systems fundamental ................................................ 14Automation Pielstick & Woodward speed governor fundamental ............. 14Automation Emergency genset safety ....................................................... 1548/60 engine Standard maintenance ......................................................... 1648/60 & 51/60 engine Advanced maintenance ........................................... 16TCA turbocharger Standard maintenance ................................................ 17

Power generation A unique know how ................................................................... 18Power generation Maintenance & operation fundamental ........................ 19Power generation Advanced operation ...................................................... 20Power generation Advanced operation simulator ...................................... 21Power generation Unit standard maintenance .......................................... 22Power generation Unit advanced maintenance ........................................ 23

How to get to Saint-Nazaire academy? .............................................................. 24Register here ......................................................................................................... 26

7Engines & systemsFour-stroke

Engines & systemsFour-stroke6 7

Diesel enginetechnology

Discovery Four-stroke

Learning goalsUpon completion of this course the participants will be in position to describe the main components, the main features and operation principles of an industrial four-stroke diesel engine

Target groupsAll publicAccessible to disabled persons

PrerequisitesNone

Duration2 days

Course LevelFamiliarization

Applies to equipmentAll four stroke MAN engines

Course content– Main components: location,

description– Role of these main components– Operational principle of

a four-stroke engine– Engines classification– Specificities: turbocharger,

injection, speed regulation, circuits, fluids quality

ReferenceC00000147

Engine &systems



Advanced operation

Pielstickengine

Standard operation

Learning goalsUpon completion of this course the participants will be in position to operate an engine and a turbocharger

Target groupsOperators, navigators, watch chiefs, chief engineers, and superintendents

PrerequisitesBasic knowledge of four-stroke internal combustion engines, hydraulics and electricity

Duration3 days

Course LevelStandard

Applies to equipmentAll four stroke MAN engines

Course content– Engine design and data– Operation and maintenance manuals– Systems on the engine– Engine and turbocharger operation– I ntroduction to engine speed control

and governor system– Monitoring parameters and alarms– Troubleshooting (initiation)

ReferenceC00001039

Pielstickengine

Learning goalsUpon completion of this course the participants will be in position to operate the engine and the turbocharger safely and trigger necessary maintenance operations to optimize engine and turbocharger performances

Target groupsOperators, navigators, watch chiefs, chief engineers, and superintendents

PrerequisitesBasic knowledge of four-stroke internal combustion engines, hydraulics and electricity. Carried out the training course “Pielstick Engine Standard Operation” or justify 5 years of operation practice in the field on industrial engines

Duration5 days

Course LevelAdvanced

Applies to equipmentAll four stroke MAN engines.

Course content– Starting, stopping, operation– Operating parameters– Particular operating conditions– Engine survey during operation– Safety components and thresholds– Checking and optimization of engine

performances– Lube oil analysis– Troubleshooting

Special note This advanced course provides deep knowledge on operating and tuning the engine in order to gain more benefits regarding the performance

ReferenceC00001058

11

Engines & systemsFour-stroke10 Engines & systems

Four-stroke 11

Standard maintenance Advanced maintenance

Pielstickengine

Learning goalsUpon completion of this course the participants will be in position to operate maintenance activities needed up to 6000 hrs or 4 years*

Target groupsManagers, technicians and personnel in charge of the mechanical maintenance

PrerequisitesA basic knowledge of mechanic and hydraulic

Duration5 days


Applies to equipmentPA4, PA6, PC2, PC4

Course content– Description of the engine design – Handling manuals– Tightening - hydraulic release

by elongation – Maintenance of the cylinder head. – Maintenance of the injection system – Crankshaft deflection measurement – Maintenance of the coupling – Maintenance of camshaft,

timing gears – Maintenance of the air distributor

Special note Courses per “Engine Family” are delivered separately

ReferencePA4 C00000810PA6 C00000804PC2.6B 600 C00000716PC2-5 - PC2-6 C00000430PC4 C00000844

*Variable frequency according to the engine and application.

Pielstickengine

Learning goalsUpon completion of this course the participants will be in position to operate maintenance activities needed up to 12000 hrs or 24000 hrs*

Target groupsManagers, technicians and personnel in charge of the mechanical maintenance of a Pielstick engine

PrerequisitesBasic knowledge in mechanic and hydraulic.Carried out the training course “Pielstick Engine Standard Maintenance” or justify 5 years of maintenance practice in the field on industrial engines

Duration5 days or 10 days



Course content– Exploitation of the technical

documentation – Maintenance of the cylinder head – Maintenance of the cylinder – Maintenance of the injection system – Quality & maintenance

recommendations of the engine fluids (knowledge)

– Operating parameters (knowledge)– Maintenance of the crankshaft– Maintenance of a main bearing– Maintenance of camshaft, timing

gears– Inspection of the crankshaft damper Special note Courses by “Engine Family” are delivered separately.PA4 - 5 daysPA6 and PC2 - 10 days

ReferencePA4 C00000445 PA6 C00000809PC2-5 - PC2-6 C00000837

* Variable frequency according to the engine and application.



Learning goalsUpon completion of this course the participants will be aware of the fluid quality requirements during the operation of the engine and their potential impact on concerned components

Target groupsStaff in charge of the engine operation and mechanical maintenance

PrerequisitesBasic knowledge of mechanics and hydraulics

Duration1 day


Applies to equipmentPA4, PA6, PC2, PC4, 48/60, 51/60DF

Course content– Fuels: distillates (diesel), residual fuel

oil (heavy), gas, biofuels– Specifications / characteristics of

fuels– Fuel analyzes (with tutorial)– Lube oil formulation: base oil and

additives– Degradation of the lube oil and

analysis (with tutorial)– Recommendations regarding

samples withdrawal– Selection of the right lube oil

according to the fuel in use– Lubrication of dual fuel engines

(distillate or residual fuel + gas)– Cooling water: quality requirement

prior to treatment– Anti-corrosion & antifreeze

treatments for cooling water

ReferenceC00000692

Fluids quality

The quality of the fluids entering the engine, the lube oil, fuel, and cooling water will have a direct impact on the performance level and lifespan of your equipment.

Therefore it is essential for your operating and maintenance staff to understand their main features, to be able to implement efficient monitoring of their composition and to understand the reasons and potential consequences of a deviation in their parameters.

This is precisely the purpose of the “Quality of fluids” training course provided by the Saint-Nazaire PrimeServ Academy.

MAN& Pielstick

engines

15

Engines & systemsAutomation

Engines & systemsAutomation14 15

Learning goalsUpon completion of this course the participants will be in position to monitor the good functioning of the engines control system and to carry out basic troubleshooting

Target groupsElectrical engineers, automation engineers and marine or power plants engineers

PrerequisitesBasic electrical and automation systems knowledge

Duration5 days


Applies to equipmentPA4, PA6, PC2

Course content– Engine Controller™– SVEM AFSEM– PCOT– PMS (Pielstick Modular System)– LEEC software– Operation and troubleshooting

ReferenceC00000848

Learning goalsUpon completion of this course the participants will be in position to monitor the good functioning of the speed governor and to carry out basic troubleshooting

Target groupsElectrical engineers, automation engineers and marine and power plants engineers

PrerequisitesKnowledge of four-stroke internal combustion engines and the use of electronic measuring devices

Duration2 days



Course content– Sensors on the engine– Introduction to engine control and safety system– Speed governing basics– Introduction to mechanical governor and actuator– Introduction to electronic speed governing system– Basic troubleshooting– Handling user manuals

ReferenceC00000836

Control system fundamental Pielstick & Woodward engine speed governor fundamental

AutomationEmergency GenSet safety

Learning goalsUpon completion of this course the participants will be in position to monitor the good functioning of the automation safety devices on an emergency genset and to carry out basic troubleshooting

Target groupsElectrical engineers, automation engineers, supervisors and managers in charge of activities on emergency genset

PrerequisitesBasic electrical knowledge

Duration3 days


Applies to equipmentPA4, PA6, PC2

Course content– Mechanical aspect of the speed

governing– Speed and over speed setting– Electro hydraulic actuator– Electronic speed governor– SVEM – AFSEM– Practical exercises on a simulator– Droop and isochronous application

ReferenceC00000505

Automation

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Engines & systemsTurbochargers


Learning goalsUpon completion of this course, the participants will be able to name and identify parts from TCA turbochargers.In addition, they will receive the latest customer information and service information letters.Furthermore, they will be able to evaluate all relevant wear parts and perform maintenance according to the operating manual

Target groupsThis training is aimed at ship or power plant managers, engineers and superintendents

PrerequisitesThe participants should have basic knowledge of engines and mechanics

Duration2 days


Applies to equipmentTCA

Course content– Turbocharger basics– Turbocharger TCA theory– TCA turbocharger practice– TCA PrimeServ customer information

ReferenceC00000135

TurbochargersLearning goalsUpon completion of this course the participants will be in position to operate maintenance activities needed up to 6000 hrs

Target groupsManagers, technical engineers and personnel in charge of the mechanical maintenance of the 48/60

PrerequisitesThe participants should have basic knowledge of diesel engines

Duration5 days


Applies to equipment48/60, 48/60B, 48/60CR

Course content– Engine design and data– Handling manuals– Systems on the engine– Engine and turbocharger operation– Maintenance tasks up to 6.000 hours service– Hydraulic tensioning equipment– Introduction to the engine control system

Special noteFor french speaking countries only

ReferenceC00000062

Learning goalsUpon completion of this course the participants will be in position to operate maintenance activities needed at 12000 hrs and over

Target groupsThis training is aimed at ship or power plant managers, engineers and superintendents

PrerequisitesThe participants should have attended a 48/60 or 51/60DF standard maintenance course, or have sufficient experience in operating/maintaining the 48/60 or 51/60DF engine

Duration5 days


Applies to equipment48/60, 48/60B, 48/60CR, 51/60DF, 51/60G

Course content– Engine design and supply systems (review)– Main bearing maintenance– Cylinder head advanced maintenance– Replacement of valve guides and valve seat rings– Re-machining valve seat rings– Grinding valve cones– Connecting rod bearing maintenance– Piston advanced maintenance – Start air system maintenance– Cylinder liner honing– Vibration damper maintenance

Special noteFor french speaking countries only

ReferenceC00000427

Standard maintenance

48/60 & 51/60 MAN engines

Standard maintenance Advanced maintenance

19Power generation A unique know-how

Power generation A unique know-how18 19

We have trained a great number of Pielstick engine operators in power plants for more than 3 decades. Between 2010 and 2015, MAN Energy Solutions delivered 5 turnkey power plants to the French national electricity provider, EDF PEI. These power plants are equipped with MAN 48/60 engines. The Saint-Nazaire Academy offered on-site training and hands-on activities for all the operators and technical staff of these plants. We have capitalized on this unique know-how, enriched by the feedback received from the major maintenance operations that EDF PEI has also entrusted to us since then, and we can now offer a series of unique training courses: power plant operation and maintenance training.

These training sessions can be held in the power plant or in our academy and are mainly based on practical works.

They will provide the knowledge required for safe, efficient and reliable power plant operation.

In prerequisite to these training courses, we highly recommend that participants should have solid technical skills regarding their specific equipment (all engine types and auxiliaries). The trainings can be organized as customized courses or as standard scheduled sessions.

Powergeneration

Maintenance& operation fundamental

An unique know-how

Learning goalsUpon completion of this course the participants will be in position to describe the main maintenance activities (engine, turbocharger, auxiliary) and operation concepts for a diesel power plant Target groupsAll public. Customer ‘staff who need to work in power plants equipped with MAN engines

PrerequisitesA basic knowledge of mechanics, hydraulics and electricity

Duration5 days


Applies to equipmentAll MAN engines

Course contentIntroduction to power plants “Unit” basic maintenance:– Engine design– Technical documentation– “Unit” maintenance

Turbocharger:– Maintenance and monitoring during

operation

Knowledge of “common” operations:– Presentation of the processes

implemented at the power plant– Auxiliary equipment

ReferenceC00001008

Power generation

21

Learning goalsUpon completion of this course the participant will be in position to carry out the main operations of a power plant under normal conditions

Target groupsOperators, watch chiefs, chief engineers, and superintendents in charge of operation and exploitation of a power plant

PrerequisitesKnowledge in mechanics, daily maintenance tasks, hydraulics and electricity. The participants should have attended the “Engines Standard & Advanced Operation” courses

Duration5 days


Applies to equipment48/60, PA4, PA6, PC2, PC4

Learning goalsUpon completion of this course the participants will be in position to carry out the main operating tasks of a power plant on a simulator

Target groupsSuperintendents, engineers and staff in charge of operating the gensets in the power plant or on board the ship

PrerequisitesBasic knowledge in mechanics, hydraulics and electricity. Prior to this course, the participants should have attended the “Engines Standard & Advanced Operation” and “Power Plant Advanced Operation” courses

Duration5 days


Applies to equipmentPA4, PA6, PC2 PC4, 48/60B

Course content– Introduction to the simulator– Operate a power plant– For each system listed below, a

theoretical presentation of the operating modes, representing 20 to 25% of the training, will be followed by practical exercises on a simulator and PID diagrams: - Genset - Oil circuit - Fuel circuits - Water circuits - Superheated water circuit - Pressurized air circuits - Intake air and exhaust gas circuits - Effluent treatment circuit - Fire alarm circuits - Venting circuit - Single-line diagrams and electrical

panels.– Response to failures– Presentation of main alarms and

practical exercises

ReferenceC00001009

Power generation A unique know-how


Course content– Equipment overview– Study of auxiliary equipment

processes implemented in the power plant: - Diesel engine - Alternator - Oil circuit - Fuel circuits - Water circuits - Overheated water circuit - Pressurized air circuits - Intake and exhaust circuits - Effluent treatment circuit - Fire control circuit - Single-line diagrams and electrical

panels– PID reading: identification of main

equipment– Presentation of the operating rules,

parameters and alarms of the different systems and how to react

ReferenceC00000738

Powergeneration

Powergeneration

Advanced operationsimulator

Advanced operation

23

Power generation A unique know-how


Powergeneration

Unit standard maintenance

Common advanced maintenance

Learning goalsUpon completion of this course the participants will be in position to carry out the maintenance activities on a power plant unit equipped with MAN engines

Target groupsManagers, superintendents, technicians and staff in charge of the mechanical maintenance of the power plant

PrerequisitesBasic knowledge in mechanics, hydraulics and electricity

Duration5 days


Applies to equipment51/60DF, MAN engine environment

Course content– Reminder of the engine technologies

& components– Engine maintenance– Unit maintenance (Lube Oil, Fuel Oil,

Cooling water compressed air, intake and exhaust systems)

– Turbocharger maintenance– Special tools and spare parts for

different maintenance operations– Technical documentation

ReferenceC00000736

Learning goalsUpon completion of this course the participants will be in position to carry out the maintenance activities on the main “common” equipment of a power plant equipped with MAN engines of V48/60B or V51/60 types

Target groupsManagers, superintendents, technicians and staff in charge of the mechanical maintenance of the power plant

Powergeneration

Course content“Common” circuits maintenance:– Lube Oil circuit– Fuel Oil circuits– Cooling Water circuits– Superheated water / steam circuit– Compressed air circuits– Intake and exhaust circuits – Effluent treatment circuit– Fire control circuit – Ventilation circuit

ReferenceC00000516

PrerequisitesThe participants should have attended the “Power plant Unit standard maintenance” course

Duration5 days


Applies to equipment51/60DF, MAN engine environment

25MAN PrimeServ AcademySaint-Nazaire, France24 25

How to get to Saint-Nazaire Academy?

By planeFrom ParisParis airportsFrom Nantes Nantes Atlantique airport

By trainFrom ParisTGV from Paris (Montparnasse railway station) to Saint-NazaireFrom Nantes TGV or TER to Saint-Nazaire


Taxi– Radio taxi

Phone: +33(0)2 40 66 02 62 Email: [email protected]

– NavAirport Phone: +33(0)6 61 67 00 44 Email: [email protected]

Rent a carSeveral car rental offices are located in front of Terminal 1 of Nantes Airport and at the Saint-Nazaire train station

Paris

Nantes

Saint-Nazaire

AccommodationFor our training courses, we recommend the following hotels in the vicinity of the MAN PrimeServ Academy

Holiday Inn Express Saint-Nazaire2.5 Km to MAN Energy Solutions

1 rue de Floride44600 Saint Nazaire – FrancePhone: +33(0)2 40 19 01 01Email: [email protected]/saintnazaire

Zenitude Hôtel-Résidences 3.0 Km to MAN Energy Solutions

Les Portes de l’Océan 3* 47 Bd de la Liberation 44600 Saint Nazaire – France Phone: +33(0)2 40 00 64 88 Email: [email protected] www.zenitude-hotel-residences.com

Résidence Kyriad Prestige4.0 Km to MAN Energy Solutions

11, avenue BarbaraZAC de Grandchamps44570 Trignac – FrancePhone: +33(0)2 40 91 40 21Email: kyriadprestigestnazaire@ghphotels.comwww.kyriad-prestige-saint-nazaire.fr

Best Western Hôtel de la Plage ***16.0 Km to MAN Energy Solutions

37 rue du Commandant Charcot44600 St Nazaire – FrancePhone: 33(0)2 40 91 99 01Email: [email protected]

At your request, daily transportation between the hotel and our training centre can be organized by MAN PrimeServ Academy, Saint-Nazaire. We suggest that your hotel booking should start the day prior to the start of your training course

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Best Western Hôtel de la Plage

MAN PrimeServBrochure title or chapter26 27

Register hereGET IN TOUCH WITH OUR TEAM +33 2 40 90 65 15 [email protected]

For more information about the prices or dates of our training, contact us!

MAN PrimeServ AcademySaint-Nazaire, France26 27MAN PrimeServ Academy

Saint-Nazaire, France

More >

https://www.man-es.com/services/man-primeserv-academy/locations/man-primeserv-academy-saint-nazaire

All data provided in this document is non-binding. This data serves infor- ma tional purposes only and is not guaranteed in any way. Depending on the subsequent specific indivdual projects, the relevant data may be sub- ject to changes and will be assessed and determined individually for each project. This will depend on the parti-cular characteristics of each individual project, especially specific site and operational conditions.

MAN Energy Solutions France. Novem-ber 2021 n°59_ENMAN PrimeServ – the service brand of MAN Energy Solutions

https://www.man-es.com/global/france

https://www.man-es.com/global/france

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Training - MAN ES