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Training Course
Industrial Solutions
You Can Measure the Benefits…
2
Industrial Solutions
Water and waste Food and beverage Chemical Fuel and Oil Pulp and paper Primaries
Applications
You Can Measure the Benefits…
3
Water and Waste
Industrial Solutions
You Can Measure the Benefits…
4
Industrial Solutions
Ultrasonic technology is considered
the traditional non contact method
of level measurement in the water
and wastewater industries treatment. The non contact measurement requires low maintenance,
hence offering a long lasting and cost effective solution.
Water and Waste
You Can Measure the Benefits…
5
The water plants usually provide a very convenient environment for ultrasonic level measurement.
Wastewater treatments present a more difficult measurement
environment, with vapors and gases, foam and steam that result in water condensation.
Ultrasonic level measurement technology is a common method of measuring flow through an open channel. The sensor measures the height or head of the liquid as it passes over an obstruction (a flume or weir) in the channel.
Industrial Solutions Water and Waste
You Can Measure the Benefits…
6
Water and Waste
MonoScan Suitable for simple
applications. Can measure level and flow
in open channel (Models L/O).
suitable for outdoor applications; IP65/NEMA 4.
Offers signal error indications for Near Zone, Lost Echo and Tank Empty that would be active when the current output reaches 22mA.
Industrial Solutions
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Open Channel
MonoScan O for open channel/flow
Includes 17 types of Flume/Weirs, each of them is offered at several sizes.
The 4mA to 20mA values can be defined for Level, Distance or Flow measurements.
Measurement unit for flow can be either GPM (in American standard) or M3 (in European standard)
Industrial Solutions
You Can Measure the Benefits…
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SmartScan 50 Designed to meet the most
pressing challenges in the field including vapors and gases, foam and steam.
Offers 5 SPDT relays with preprogrammed assignments for reporting errors, totalization pulse, fail safe mode and sequencing for pump alternation.
Ability to toggle the display between level, distance, volume, flow and totalization values.
Industrial Solutions Water and Waste
You Can Measure the Benefits…
9
SmartScan 50 SmartScan 50 O for open
channel/flow can be calibrated to measure 17 types of flumes/weirs by menu selection.
Custom flume option via strapping table of up to 24 points (minimum 8 points).
Optional feature in relay (#5) for flow totalization pulse indication.
50KHz sensor is suitable for submerged applications.
Industrial Solutions Open Channel
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SmartScan 25 Can Measure ranges of up to
40 meters (131ft) in liquids. Offers 5 SPDT relays
(independent on/off programming).
Provides continuous and accurate readings even under harsh conditions.
Industrial Solutions Water and Waste
You Can Measure the Benefits…
11
Food and Beverage
Industrial Solutions
You Can Measure the Benefits…
12
Industrial Solutions
Non contact ultrasonic level measurement gauges have
been used in the food industry for
many years. This industry presents a variety of applications for level measurement: liquid, powder, grain, solid and paste.
Food and Beverage
You Can Measure the Benefits…
13
The non contact ultrasonic level measurement gauge is the ideal solution, since the instrument has no moving parts which reduces maintenance and promote long-term performance, hygiene considerations and reliability.
The more challenging applications in the food and beverage industries present high temperatures, dusty environment and uneven surfaces.
Industrial Solutions Food and Beverage
You Can Measure the Benefits…
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Food and Beverage
MonoScan Can measure level/Distance
in both liquids and solids applications.
Measuring range up to 15 meters (49.2 ft) in liquids and 8.5 meters (27.8 ft) in solids.
Suitable for solid applications without dust.
Suitable for liquid applications without foam.
Industrial Solutions
You Can Measure the Benefits…
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SmartScan 50 Accurate measurement in:
Vapors. High temperature Water condensation.
Advanced calculations : volume and weight.
Measuring range up to 12 meters (39.4 ft) in liquids and 8.5 meters (28 ft) in solids.
Industrial Solutions Food and Beverage
You Can Measure the Benefits…
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SmartScan 25 Accurate average result in
solids applications. Advanced calculations :
volume and weight. Can Measure ranges of up to
40 meters (131ft) in liquids and 30 meters (98.4 ft)in solids.
Not applicable in highly dusty environment (may happen during the filling process).
Industrial Solutions Food and Beverage
You Can Measure the Benefits…
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Industrial Solutions Chemical
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Industrial Solutions
The chemical industry demands non contact level measurement solution due to the aggressive nature of the measured
materials.
The chemical compatibility of the sensor should be taken into consideration due to aggressive acids and highly corrosive
materials that occasionally found in this industry.
Chemical
You Can Measure the Benefits…
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Non contact ultrasonic technology has been successfully applied on some of the chemical storage tanks, where the speed of sound in the measured material is similar to the speed of sound in the air (i.e.,constant) and where the temperature, pressure, vapors and steams are less demanding, hence having no effect on the speed of sound.
Industrial Solutions Chemical
You Can Measure the Benefits…
20
Industrial Solutions
SmartScan 25 Offers highly resistance sensor
(ECTFE/Halar) with an option of PVDF housing.
Gas compensation feature to compensate for sound velocity changes in different types of gas.
Signal error indications for Near Zone, Lost Echo and Tank Empty would be active when the current output reaches 22mA or 3.7mA.
Suitable for hazardous installations.
Chemical
You Can Measure the Benefits…
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SmartScan50 Offers Robust and compact
sensor (Glass reinforced epoxy) with good resistance in toxic environment.
Can handle high temperature (up to 100 C/ 212 F)
Can cope with up to 5 bar pressure.
Industrial SolutionsChemical
You Can Measure the Benefits…
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MonoScan Provides efficient storage
monitoring. Ex version for installation in
hazardous area. Gas compensation feature
to compensate for sound velocity changes in different types of gas.
Offers highly resistant sensor (ECTFE/Halar) with an option of PVDF housing.
Industrial SolutionsChemical
You Can Measure the Benefits…
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Industrial Solutions Fuel and Oil
You Can Measure the Benefits…
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Industrial Solutions
Non contact ultrasonic technology
is commonly used in the fuel and oil industry since it doesn’t become filled with materials.
The non contact measurement requires low maintenance,
hence offering a long lasting and cost effective solution.
Fuel and Oil
You Can Measure the Benefits…
25
Industrial Solutions
Non contact ultrasonic technology has been successfully applied on both storage vessels and process tanks. The more challenging applications in this industry present high temperatures, high pressure and high agitation which are not suitable for ultrasonic technology.
Fuel and Oil
You Can Measure the Benefits…
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Fuel and OilFuel and Oil
SmartScan25 Suitable for installation in
hazardous location. Offers 3 operation mode:
Storage 1, Storage 2 and process to choose from in order to apply to the application needs.
Enables to set height or volume values to be used as 20 mA and 4 mA marks.
You Can Measure the Benefits…
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Fuel and OilFuel and Oil
SmartScan50 Can handle high temperature
(up to 100 C/ 212 F) and high humidity.
Additional menu function enables you to enter a coefficient value which can be used for different options, as: Measurement in kilograms Alternative measurement
unit Default volume calculation
(for cylindrical tanks).
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Fuel and OilFuel and Oil
MonoScan Reliable and continuous
level measurement. Ex version for installation in
hazardous area. Scan Distance function will
“map” your tank from the various obstacles such as ladder and pipes, and will memorize the interfering signals.
You Can Measure the Benefits…
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Pulp and paper
Industrial Solutions
You Can Measure the Benefits…
30
Industrial Solutions
Non contact ultrasonic level measurement gauges have been used in the Pulp and
paper industry for many years.
This industry presents a variety of
applications to level measurement:
solid, chips, mixture and paste.
Pulp and paper
You Can Measure the Benefits…
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Industrial Solutions Pulp and paper
SmartScan50 D SmartScan 50 D is an
innovative solution for measuring paper-rolls diameter of moving rolls aligned in different directions.
The device can execute up to 30 measurements per second.
Specs: Accuracy of 0.1%, resolution of 1mm, range of 3 meters (9.8 ft).
You Can Measure the Benefits…
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Industrial Solutions Pulp and paper
SmartScan50 Suitable for use in high
humidity (up to 100%) without being effected by water condensation.
Measuring range of up to 12 meters (39.4ft) in liquids, with accuracy better than 0.2%.
Designed to meet IP67/NEMA 6 rating, and thereby cope with very wet environments.
You Can Measure the Benefits…
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Industrial Solutions Primaries
You Can Measure the Benefits…
34
Industrial Solutions
Ultrasonic technology has been used extensively in the
primaries industry, on applications such
as sand, gravel, quarries, cement, ready-mixed, lime, coal, animal feed, aggregates and plastic pellets.
Primaries
You Can Measure the Benefits…
35
Industrial Solutions
These industries present some challenging level measurement applications for ultrasonic:
high temperatures, dusty
environment and uneven surfaces.
During a process, the products generate noise, dust and air movement, which can result in
loss of the signal.
Primaries
You Can Measure the Benefits…
36
Industrial Solutions
SmartScan 25 can successfully cope with
these demanding applications, due to low loss of energy, can reach long distances and has high sensitivity to echoes.
‘Cone’s high’ program allows entering a value of up to half of tank’s height which may be required when the conic area is causing false echoes and consequently faulty measurements.
Primaries
You Can Measure the Benefits…
37
Industrial Solutions
SmartScan 50 To measure the level of
small particles and for very noisy environment.
Measurement results obtained in level, distance, volume and Kg.
Scan Distance function will
“map” your tank from the various obstacles such as ladder and pipes, and will memorize the interfering signals.
Primaries
You Can Measure the Benefits…
38
Industrial Solutions Primaries
MonoScan Suitable for measuring
range of up to 8.5 meters (28 ft) in solids that are dust free.
Working area function allows you to add distance range that exceeds the tank's height, thus enabling accurate readings of complicated tank shapes with conic ending.
4-20mA current output for remote monitoring.