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Training is knowledge
AutomationTraining catalogue
2
Training is value for money
Ongoing training and development of the skills of your employees is an important condition for continuous development and expansion of your technological and professional know-how.
3
Training is value for money
The two most important goals for all training are to generate value for the customer and develop skills and knowledge for the employees.
Training is valueThis catalogue gives you an overview of the training options which will help you to strengthen the professional competences at your plant and make sure that plant personnel are fully updated with the latest automation technology and knowhow. The overall goal for all our courses is: - a reduced down-time- an improved troubleshooting and maintenance- an optimized production and - an increased staff retention.
What do we cover?Our courses are divided into three main areas: ECS courses, which are primarily relevant for control room personnel, QCX courses, which are primarily relevant for laboratory personnel and equipment courses, which target personnel taking care of IT, sampling and laboratory equipment. In addition to these courses, we offer specially designed training tailored to meet special requirements.
Your goal is our goalWhy are our courses so highly appreciated? One of our secrets is that we always start analyzing what are best daily, weekly, monthly and yearly practices when using our products. We explore what is "need to know" and what is "nice to know". When we know how our products can be used in the most professional way, we start designing the course.
Effective TrainingWe know it can be difficult being short of good employees while they upgrade their qualifications. That is why we put an effort into conducting effective training. To achieve this target, we acknowledge the complexity of the human mind and design our courses with the scientific knowledge of effective learning.
We look forward to seeing you at one of our training sessions.
On behalf of FLSmidth,
Jens Aaslyng DallGlobal Product Line Manager
4
Automation Courses
5
Training in FLSmidth
The Right Training 6
Development of skills 8
Process Control System (ECS)
ECS Training Overview 10
ECS/ControlCenter V8 Daily Use 12
ECS/ControlCenter V8 Maintenance 13
ECS/ControlCenter V7 Daily Use 14
ECS/ControlCenter V7 Maintenance 15
ECS/ControlCenter V7 Mimics 16
ECS/ControlCenter V7 for machine control Daily Use 18
ECS/ControlCenter V7 for machine control maintenance 19
ECS/ACESYS Programming 20
ECommunication and Network Layout 21
ECS/ProcessExpert Daily Use 22
ECS/ProcessExpert Maintenance 23
ECS/CemScanner Daily Use 24
ECS/CemScanner Maintenance 25
ECS/CEMulator Daily Use 26
ECS/CEMulator Instructor 27
ECS/PlantGuide Daily Use 28
ECS/PlantGuide Maintenance 29
ECS/StackGuide V7 30
Quality Control
QCX Training Overview 32
QCX Manager V8 Daily Use 34
QCX/AutoSampling V8 Maintenance 35
QCX/Robolab V8 Maintenance 36
QCX V7 Daily Use and Setup 37
QCX/AutoSampling V7 Maintenance 38
QCX/Robolab V7 Maintenance 39
QCX/BlendExpert V7 40
QCX/BlendExpert Mill V7 41
QCX/BlendExpert Pile V7 42
QCX/BlendExpert On-line Analysis V7 43
Sampling and Powder Sample Preparation 44
Glass Bead Sample Preparation 46
XRF and XRD Theory and Use 47
Equipment & Laboratory
Equipment Training Overview 48
Sample Preparation in the Cement Production 49
Chemical Analysis in the Cement Production 50
Physical Test of Cement 51
Gas Analyser 52
PLC Supplier Introduction 53
Automatic Sampling Equipment 54
Sample Preparation and Analytical Equipment 55
Customized Training
Training Overview 56
Advanced Tuning of ECS/ProcessExpert 58
Optimization of the QCX/BlendExpert 59
LV Protection Relay, Simocode Programming 60
General Information
General information 61
Reference framework, EQF 62
European Qualification Framework 63
Training in Denmark 64
Training in USA 66
Training in India 67
FLSmidth Automation offices 68
Course Registration form 69
6 Training in FLSmidth
Why participate in training?Well planned and conducted training ensures • a continuously optimized production• long lifetime of the automation products• high availability of the automation products and• retention of plant personnel
Training at FLSmidthFLSmidth Automation provides you with professional training based on our experience in the design, delivery and commis-sioning of hundreds of automation systems worldwide. Our training sessions are conducted by well trained and experienced FLSmidth personnel with the greatest technical knowledge.
Within the automation courses, FLSmidth offers tailor-made training sessions and Scheduled Open Courses.
Open courses can be booked individually and directly via our website or through our sales offices. The schedules for the Open Courses are presented on our website.
Training changes during the product lifecycleNew technology requires new skills. To help you get the full value out of your new automation products, we will be pleased to set up a training plan which takes all your specific needs into consideration.
During commissioning, we will often introduce our products to the plant personnel.
The next step in the skills development will be our standard courses which are presented in this catalogue. They are designed to be merged into different training sessions to fulfil your specific needs, regardless of whether you have bought a completely new plant or made a small upgrade. If your plant has a specific need which isn't covered by a standard course, we can set up a customized training programme.
Further training as In-depth training, Brush-Up training and Training of new staff can be done as standard training or as customized training. We will be pleased to guide you from case to case.
SeminarsWhile our training courses cover specific applications and in-depth knowledge of a specific subject, the seminars are events with a broader perspective. These international seminars are recognized events in the industry.
The events offer managers and specialists from around the world the opportunity to meet colleagues, exchange ideas and expand their knowledge. Hence it will be possible to establish a valuable network of contacts with the participants.
All seminars are conducted by experienced FLSmidth personnel and are backed by the vast knowledge of the entire FLSmidth organization.
The right training...
Training in the use and maintenance of
the new system
In-depth training
Brush-up training
Training of new staff
Introduction of the new system
Training in the next system
SYSTEM LIFECYCLE
COMISSIONING OPERATION UPGRADE
7
Our specially designed technical courses are aimed at
giving you the full benefit of your FLSmidth
Automation products
8
Development of skillsSkills are developed through steps, and each step requires different types of training. New users require clear guidance and overview. Experienced users need knowledge, explanations, general guidelines, tools and examples of when and how to deviate from the rules. Experts require knowledge, perspectives, suggestions, cooperation and adjustable tools. Our courses and customized training programmes are designed to bring employees effectively up through the steps.
Daily Use Courses Everyone – managers, technicians, operators and automation system engineers – can gain valuable knowledge from participating in these courses.
The courses focus on basic overviews of the systems and how to use them. Since our applications have many functions and features, it can be difficult and time consuming to gain overview and confidence in using the systems. The courses will provide overview, tools and helpful procedures which are required for using the applications effectively in the daily work. The training objectives are at level 3 (according to the European Qualification Framework).
Prior experience of the systems is not required for participating in the Daily Use Courses.
Maintenance Courses Maintenance Courses are designed for engineers who will maintain the automation systems or engineers who will have the technical dialogue with FLmidth A/S about technical service.
The course topics are selected for supporting automation system engineers to get detailed overviews of the systems and knowledge of how to maintain and customize them.
The courses will include presentations, practical experience with the systems, guidelines and dialogues. The courses include practical experience with maintenance of the systems and will build up a thorough knowledge of the system. The training objectives are at level 3 (according to the European Qualification Framework).
The Maintenance Courses build upon the Daily Use Courses. Topics and features explained in the Daily Use courses will not be repeated at these courses. The Maintenance Courses are tailored for engineers with general experience of the course topics.
Customized Training If we do not provide standard courses within a specific area or at a specific level, a customized training programme can be organized. The training can be anything from guidance, classroom training to workshop. The training objective will be at level 2, 3 or 4 (according to the European Qualification Framework) depending upon the required skills, the skills level of the participants and the time available.
For high level training, Customized Training can be organized as a tailored high level workshop. A high level workshop normally focuses on a plant-specific issue or project. The issue will be solved through cooperation, hands-on activities and use of relevant documents, tools and discussions.
The workshop will include a special focus on the skills development. To get the most out of the high level workshop, the participants must have knowledge similar to any comparable Maintenance Courses and plant experience within the area. The training objectives are at level 4 (according to the European Qualification Framework).
The European Qualification Framework is presented at page 62-63.
Development of skills
Training in FLSmidth
9
Our courses are designed to develop skills in the
most effective way.
Development of skills
10 Process Control System (ECS)
ECS/ControlCenter V8Daily Use
2 days
PROCESS CONTROL
ECS/CemScannerECS/ControlCenter
Version 7ECS/ProcessExpert
ECS/ControlCenterVersion 8
ECS/ControlCenter V7Daily Use
2 days
ECS/ProcessExpertDaily Use
1 day
ECS/CemScannerDaily Use
½ day
ECS/ControlCenter V7 Mimic1 day
Customized Training2-15 days
HIGH LEVEL CONTROL
KILN SHELL SCANNERS
ECS/ControlCenter V8Maintenance
3 days
ECS/ControlCenter V7Maintenance
2 days
ECS/PorcessExpertMaintenance
4 days
ECS/CemScannerMaintenence
1 ½ day
ECS V8/ACESYSProgramming
5 day
ECS V7/ACESYSProgramming
5 day
ECS Communication& network
1 day
ECS Communication& network
1 day
ECS Process Control System Training
11
PROCESS SIMULATION
ECS/Cemulator ECS/PlantGuide
ECS/ControlCenter V7Daily Use
2 days
ECS/PlantGuideDaily Use
1 day
ECS/CemulatorDaily Use
1 day
ECS/ControlCenter V7Maintenance
2 days
ECS/PlantGuideMaintenance
2 days
ECS/Cemulator Instructor
2 days
Customized Training2-15 days
Please notice that some courses are relevant for more than one product!
Maintenance courses
Product
Daily Use courses
MANAGENEMT
INFORMATION SYSTEM
ECS/ControlCenter Version 7
ECS/ControlCenter V7for machine control
Daily Use 2 days
ECS/ControlCenter V7for machine controlMaintenance 3 days
MACHINECONTROL
12 Process Control System (ECS)
ECS/ControlCenter™ - Daily UseVersion 8
ObjectiveThe objective of this course is to ensure proper use of the ECS/ControlCenter in relation to day-to-day process control.
Learning objectivesThe course focuses on normal operator functions for everyday operation of the plant. After attending the course, the participants will have an overview of the system and understand the basic ECS/ControlCenter functions. They will have basic skills in using the system for gathering information and controlling the process.
BenefitsThe course will enable the participants to operate the plant in an efficient way. The ECS/ControlCenter system engi-neers will get a common understanding of how operators work with the control system. This will ensure clear communi-cation and co-operation between system engineers and operators.
Course ContentWorkplace:- Workplace/Portal Navigation- V8 Manuals- Scenarios- Log On
Operator Station:- OpStation/ Mimic Navigation - ACESYS Light
Trend System:- Data logging- Trend Options- Trend Packages
Alarm/Event System:- Alarm/Event System Scenarios- Alarm Filtering/Prioritizing- Interlock Root Cause Functionality
Report System:- Report Viewer Scenario- Operator configuration Options
Target GroupThe course is designed for engineers, operators and technicians.
ParticipantsThe maximum number of participants is 12.
Duration2 days
DocumentationEach participant will receive a complete set of the training material.
FormThe training follow a task based learning concept, in which participants solve everyday problems in combination with lectures and discussions. Training takes place in a simulated environment.
RequirementsParticipants must have basic knowledge of industrial process and basic IT skills.
Workplace
Operator station
Trend
Alarm/Event
Report
13
ECS/ControlCenter™ - MaintenanceVersion 8
ObjectiveThe course will enable a system engineer to configure, maintain, troubleshoot and expand the ECS/ControlCenter V8.
Learning objectivesTo ensure continuous operability and functionality for operators, the course practises optimization and tuning of the ECS/ControlCenter system. The course focuses on the various ways the control system can be shaped and modeled to specific plant needs.
The course will look into the different requirements for maintenance of the control system like hot fixes, backup and user access control.
The participanting engineer will understand the architecture that is needed for trouble shooting and be able to expand the control system as the plant evolves.
BenefitsThe participating engineer will be able to ensure a proper and efficient control system operation.
Course ContentIntroduction/Architecture:- Software Installation Packages- System Deployment- Workplace installation- Connectivity to other V8 Systems/ Child Areas
Maintenance:- System Modes/Hotfix Installation- License System- Backup and Restore- Creation of Report Templates- Configuration of History Log
Tag/Point System:- Configurator- Points and Point Types- Point Hierarchies - Point Editor
- Dataflow Principles (PLC - Server)- Point State Algorithm Editor- Point Block Algorithm Editor- Historical Log Principles- Point Value Browser.- PLC Installation, Configuration and diagnostics:- Calculator (Internal Points)
Mimic/Matrix:- HMI Editor, Initiation and Options- Mimic Matrix principles and Setup
UAC:- User/Role Concept- User Configuration- Role Configuration- Access Control Claim Editor- Access Control Claim Editor
Application Import:- Solution Concept and Import- Data Export
Target GroupThe course is aimed at control system engineers.
ParticipantsThe maximum numbers of Participants is 12
Duration3 days
DocumentationEach participant will receive a complete set of the training material.
FormThe training is class room training with theory and hands-on exercises.
RequirementsBasic knowledge of Microsoft Windows, PC’s and TCP/IP networking.
Knowledge similar to the ECS/ControlCenter Daily Use course.
Basic knowledge of the functionality of a PLC in combination with a SCADA system.
Architecture
Maintenance
Tag system
Mimic & UAC
App. Import
14
ObjectiveThe objective of this course is to ensure proper use of the ECS/ControlCenter in relation to day-to-day process control.
Learning objectivesThe course focuses on normal operator functions for everyday operation of the plant. After attending the course, participants will understand the basic of the ECS/ControlCenter functions and have basic skills gathering information about the process, making simple reports, controlling the process and trouble shooting the process in fault situations.
BenefitsTo ensure a safe and profitable process control it is important that the staff can operate the plant in a proper way. Beside, the ECS/ControlCenter system engineers will get a fundamental understanding of how operators work with the control system which is necessary to ensure clear communica-
tion and co-operation between system engineers and operators.
Course ContentOverview of the ECS/ControlCenter: Navigation in the ECS/ControlCenter Dataflow in control system Features in the ECS/ControlCenter
Trend system:- Data logging- Trend for a single process- Trend packages
Reports:- Single Reports and Report Collections- Manually and Scheduled
Simple process control: - Symbols, colors and other information
on OpStation pictures- How to control the process- Faceplates
Alarms:- Alarm handling - Configuration- Alarm header and list
Process Control System (ECS)
ECS/ControlCenter™ - Daily Use Version 7
Overview
Trend
Reports
Control
Alarms
Target GroupThe course is designed for engineers, operators and technicians.
ParticipantsThe maximum number of participants is 12.
Duration2 days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training follow a task based learning concept, in which participants are brought into realistic day-to-day situations solving everyday problems in combination with lectures and discussions. Training takes place in a simulated environment.
RequirementsParticipants must have basic knowledge of industrial process and basic IT skills.
15
Target GroupThe course is aimed at the control system managers and engineers.
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training is class room training with theory and hands-on exercises.
RequirementsBasic knowledge of PC’s and TCP/IP networking.Basic knowledge of MS-Office.Knowledge similar to the ECS/ControlCenter Daily Use course.
ObjectiveOptimize and tune the ECS/ControlCenter systems operability and functionality.
Learning objectivesThe course focuses on giving the participants knowledge on the various ways ECS can be shaped and modeled to specific plant needs.
Points are a central part of the data flow in the ECS/ControlCenter. This course covers everything about points which are necessary to maintain the control system.
BenefitsBest practice operation by having at all times the optimal process overview.
Secure system availability and operability by understanding the system topology and basic maintenance.
Course ContentNetwork:- ECS Network - Redundancy of the system.
Points:- Functionality of points.- Creating points.
Maintenance:- Backup and restore data- System installation - Configuration- Useful tools for daily maintenance
UAC:- User accounts – restrictions & rights
ECS/ControlCenter™ - Maintenance Version 7
Network
Points
Maintenance
UAC
16 Process Control System (ECS)
ECS/ControlCenter™ - MimicsVersion 7
ObjectiveThe objective of this course is to be able to maintain/change mimics pictures in the ECS/Control center and to use the OpStation Editor as a tool in system engineering.
The skills achieved are necessary for attending several other courses. The course is an add-on to the “ECS/ControlCenter Daily Use” course.
Learning objectivesAfter the course, the participants can edit ECS/ControlCenter mimic pictures, create new mimic pictures, use the drawing tools and symbol database in the OpStation Editor and connect the symbols on the mimic pictures to the ECS/ControlCenter database so that the symbols react dynamically to changes in the point database. Participants will also learn how to make entirely new pictures and how to connect them to exciting mimic pictures.
BenefitsThe course develops skills which are used in system engineering and system maintenance, and which are required for changing the ECS/ControlCenter mimic pictures, so that the mimic pictures constantly can support optimal process control.
Course ContentCreate picture:- Drawing tools- Symbols and models- Organisation of mimic pictures
Add dynamic:- Connection between points and
symbols- OpStation hyperlink- Dynamic in the mimic pictures
Target GroupSystem engineers and operators
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training follow a task based learning concept, in which participants are brought into realistic day-to-day situations solving everyday problems in combination with lectures and discussions.
Create Picture
Add Dynamic
17
18
ObjectiveThe objective of this course is to ensure proper use of the ECS/Control Center in relation to the day-to-day machine process control.
Learning objectivesThe course focuses on normal operator functions for everyday operation of the plant machine control. After attending the course, participants will understand the basic of the ECS Control System functions and have basic skills gathering information about the process, control-ling the process and troubleshooting the process.
BenefitsTo ensure a safe and profitable process control it is important that the staff can operate the plant equipment in a proper way. Beside, the ECS/ControlCenter system engineers will get a fundamental understanding of how operators work with the control system which is necessary for optimizing the system .
Course ContentOverview of the ECS/ControlCenter:- Navigation in the ECS Control System- Basic HMI overview.- Difference between Machine Control
and Main Control systems
Alarms:- Alarm handling - Configuration- Alarm header and list
Trend system:- Data logging- Trend for a single process- Trend packages
Reports:- Single Reports and Report Collections- Manually and Scheduled
Process Control- Symbols, colors and faceplate for
different units.- Interlocks- Department modes- Basic troubleshooting- Machine Control ECS integration with
main plant ECS
Process Control System (ECS)
ECS/ControlCenter™ For machine control - Daily Use Version 7
Target GroupThe course is designed for engineers, operators and technicians.
ParticipantsThe maximum number of participants is 6.
Duration2 days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training is combined guidance on commissioned equipment and class room training with theory and hands-on exercises.
RequirementsParticipants must have basic knowledge of industrial process and basic IT skills.
Overview
Alarms
Trends
Reports
Control
19
Target GroupThe course is aimed at technicians who have responsibility for basic maintenance.
ParticipantsThe maximum numbers of Participants is 6.
Duration3 days
DocumentationEach participant will receive abinder with a complete set of the training material.
FormThe training is combined class room training with theory and hands-on exercises and guidance on any commissioned equipment.
RequirementsBasic knowledge of PC’s and TCP/IP networking.Basic knowledge of MS-Office.Knowledge similar to the ECS/ControlCenter for Machine Control, Daily Use course.
ObjectiveOptimize and tune the ECS/ControlCenter systems operability and functionality.
Learning objectivesThe course focuses on giving the participants knowledge on the various ways ECS/ControlCenter can be shaped and modeled to specific plant needs and efficient ways for the troubleshooting using powerful tools in ECS.
BenefitsBest practice operation by having at all times the optimal process overview.
Secure system availability and operability by understanding the system topology and basic maintenance.
Course ContentMaintenance:- Introduction- Backup and restore data- PLC program upload/download- Interlocks and ECS modes
Point and Algorithms:- Functionality of points.- Creating points.
ECS/ACESYS:- What is ECS/ACESYS?- Data Flow- Different Access PLC Modules.
PLC to PLC communication:- Machine Control and Main Control
System- UAC
Nice to know:- Mimic picture
ECS/ControlCenter™ For machine control - Maintenance Version 7
Maintenance
Point and algorithms
ECS/ACESYS
PLC to PLC
Nice to know
20
ECS/ACESYS™ Programming
ObjectiveThe objective of this course is to develop skills in maintaining and troubleshooting an existing Control system application based on the FLSmidth ACESYS programming standard.
Learning objectivesThe course focuses on program functions for everyday operation. The participants will understand the functionality of standard equipment in a cement plant, visualized and controlled via an ECS/ACESYS based application.
Furthermore, the participants will learn how to create and configure new ACESYS objects in ECS and PLC programs.
BenefitsWhen an Adaptable Control Engineering system, ACESYS is used, the PLCs will have FLSmidth standard modules for data structure and standard data flow between the ECS HMI and the PLCs.
Knowledge gained in this course is a requirement for maintaining the PLC system, for making changes in the PLC for optimization and process changes and troubleshooting the entire control system.
Course ContentOverview of the ACESYS Standard: - Data structure, data flow and
principles in the ECS and PLC programs.
- PLC program structure.
Creation, configuration and small application programming of the following ACESYS modules:- Department- Group- Route- Unimotor- Digital Alarm- Select Point- Analog measurement- Positioner- PID
Target GroupThe course is designed for engineers
ParticipantsThe maximum number of participants is 12.
DurationFive days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormClass room training with theory and hands-on exercises. The training will use soft PLC for simulation if possible.
RequirementsParticipants must have knowledge of the ECS system similar to the course "ECS/ControlCenter Maintenance" and extensive knowledge of the relevant PLC programming Tool; Unity Pro XL, RS Logix 5000 or Simatic Manager.
VersionThis course exists in many versions; both for ECS version 7 and 8 as well as for PLC, Rockwell ControlLogix PLC, Schneider Electric Quantum PLC and Siemens S7 PLC
Overview of dataflow and structure
ACESYS Programming
Process Control System (ECS)
21
Communication and Network Layout
ObjectiveThe objective of the course is to understand the network principles used in a FLSmidth Automation Control System for maintenance & systematic troubleshooting purposes.
Learning objectivesThe course will focus on Ethernet and “Fieldbus” (Profibus, ControNet, DeviceNet) network design.
After attending the course the partici-pants will know the components and be able to do basic troubleshooting on the networks using the ECS network diagnostic’s alarms.
BenefitsNetwork problems often have a severe impact on the operation of the plant. Therefore, understanding the network is basic for troubleshooting. Efficient troubleshooting will reduce production down-time.
Course Content- Introduction to FLSmidth
Automation plant network design:- Passive & active Ethernet network
components and Ethernet devices.- Passive & active “Fieldbus” network
components and devices.- Systematic Troubleshooting
approach- Interpretation of ECS network
Alarms:- Network diagnostics using “build-
in” tools- Troubleshooting excises on Ethernet
& “Fieldbus”- Tips & Tricks for troubleshooting.
Target GroupThe course is designed for engineers, who work with Control System & PLC System maintenance.
ParticipantsThe maximum numbers of Participants is 4-6
DurationTwo days
PlaceThe course is conducted on site.
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormClass room training with theory and hands-on exercises.
RequirementsIt is required, that the participants have basic IT-network skills and skills similar to the course “ACESYS Programming”.
VersionThe course exists in four versions; Siemens, Schneider, Rockwell and ABB
Introduction
Detailed Network Design
Interpretate Alarms
Troubleshoot
22
ObjectiveThe objective of the course is to understand the ECS/ProcessExpert from an operator point of view.
Learning objectivesAfter attending the course the participants will be familiar with the mimics, the possibilities and limits of the system, and understand the principles behind an expert control system.
The participants will also get a view of the difference between controlling a process and supervising a controlled process.
Examples from different ECS/ProcessExpert version 8 systems will be presented.
BenefitsThe benefits of having an ECS/ProcessExpert are: more stable production, reduced energy, consumption, increased production, better and more uniform product quality and increased expectancy of the machinery.
The benefits require the operators have the knowhow to use the system.
Course Content - User Interfaces - Decision Tree - Prediction Plots - Trends - Model Predictive Control logics - Operation Principles - The transition from operation without an expert control system to operation with.
ECS/ProcessExpert® - Daily Use Version 8
Target GroupThe course is designed for operators and engineers who use or maintain the ECS/ProcessExpert.
ParticipantsThe maximum number of participants is 12.
Duration1 day
DocumentationEach participant will receive a complete set of the training material.
FormThe training is presentation, discussion, and small exercises.
RequirementsThe course requires operator experience and good process understanding.
System Overview
Handling the System
New behavior
Process Control System (ECS)
23
ObjectiveThe objective of the course is to develop the skills required by the Automation Engineer and the Production Engineer to maintain the ECS/ProcessExpert.
Learning objectivesThe participants will be trained to carry out the normal maintenance tasks, change and edit the control strategy and do minor changes in the MPC controller.
Training of the Automation Engineer will focus on system maintenance like troubleshooting, mimics and software.
Training of the Production Engineer will focus on changes which have a direct effect on the process and production; both on short and long term.
BenefitsThe benefits of having ECS/ProcessExpert are: more stable production, reduced energy, consumption, increased production, better and more uniform product quality and increased expectancy of machinery
To keep the benefit, the ECS/ProcessExpert system requires skilled engineers to maintenance it. Course Content- User interface- Prediction plots- Trend setup- Edit components- Edit decision tree- Edit controllers- MPC logics- Operation Principles- Settings- Configuration- System trouble shooting
The learning will be on all available equipments or site specific.
ECS/ProcessExpert® - Maintenance Version 8
Target GroupThe course is designed for Production and Maintenance Engineers who maintain the ECS/ProcessExpert.
ParticipantsThe maximum numbers of Participants is 12
Duration4 days
DocumentationEach participant will receive a complete set of the training material.
FormThe training consists of presentation, discussion and exercises.
RequirementsThe course requires automation and process knowledge.
System overview
Handling the System
New behavior
24
ECS/CemScanner® - Daily Use
ObjectiveThe course covers daily use of the ECS/CemScanner system.
Learning objectivesAfter attending the course, participants will understand operation functions of the ECS/CemScanner.
The participants will learn how to examine the ECS/CemScanner pictures and see Red Spots, Lining Data, Coating, Fan Control and Tyre Migration. They will learn how to “walk in the kiln” and how to explorer and analyze historic data.
BenefitsThe main interest in having an ECS/CemScanner is early detection of Red Spots and ring formation, but it is also very useful for monitoring lining performance and planning new refractory, controlling shell cooling fans and monitoring Tyre migration.
In this course, employees get to know best practice of daily use of the ECS/CemScanner.
Course Content- General System Overview- User Interfases- Options in Daily Use
Target GroupThe course is designed for Managers, Operators and system engineers.
ParticipantsThe maximum number of participants is 12.
Duration½ day
DocumentationEach participant will receive aset of the training material.
FormClass room training with theory, dicussions and small hands-on exercises.
RequirementsBasic IT skills
User Interfases
Options
General System overview
Process Control System (ECS)
25
ECS/CemScanner® - Maintenance
ObjectiveThe course covers maintenance and configuration of the ECS/CemScanner system.
Learning objectivesAfter attending the course, participants will understand functions, principles and configuration of the ECS/CemScanner.
The participants will learn how to install, troubleshoot and maintain the system equipment and they will be able to modify system configuration for varying needs.
BenefitsThe main interest in having an ECS/CemScanner is early detection of Red Spots and ring formation, but it is also very useful for monitoring lining performance and planning new refractory, controlling shell cooling fans and monitoring Tyre migration.
In this course, employees get to know best practice of configuration and maintenance of the ECS/CemScanner
Course ContentSystem Overview:- Hardware components - Data collection and databases- Dataflow
Functions:- Alarm, Trend, Reports- Fan Control- BrickGuide
Configuration of ECS/CemScanner:- Software Installation- Configuration
Maintenance of ECS/CemScanner:- Diagnostic functions- Regular Maintenance - Back Up
Target GroupThe course is designed for system and plant engineers
ParticipantsThe maximum numbers of Participants is 8
Duration1½ day
DocumentationEach participant will receive aset of the training material
FormClass room training with theory and hands-on exercises.
RequirementsAttendance of the ”ECS/CemScanner Daily Use” course is required.
It is an advantage if the participants have knowledge and skills similar to the courses“ECS/ControlCenter Daily Use” and“ECS/ControlCenter Maintenance”, but it is not a formal requirement.
System Overview
Functions
Configuration
Maintenance
26
ECS/CEMulator® - Daily use
ObjectiveThe objective of this course is to become familiar with the use of ECS/CEMulator as a trainee.
Learning objectivesAfter attending the course, participants will be able to improve their own skills in process controlling by using the ECS/CEMulator with and without tutorials. (Integrated e-learning exercises)
BenefitsThe company gets a high return out of the ECS/CEMulator investment by having streamlined ECS/CEMulator training with appropriate training of the plant operators.
ECS/CEMulator trainees will gain a basic understanding of how to use the ECS/CEMulator to study process and solve tutorials .
ECS/CEMulator can also be used as a tool for gaining general process knowledge.
Course ContentECS/CEMulator Overview: - System introduction - Models - Tutorials (e-learning exercises) - Evaluation
Process Control:- Tutorials- Training without tutorials
Daily Training Sessions:- Options for designing own training
tasks- Experience with own training tasks
Target GroupThe course is designed for everyone who wants to practice process controlParticipantsThe maximum number of participants is 12.
DurationOne days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training is hands-on exercises combined with lectures and discussion.
RequirementsParticipants must be familiar with the ECS/ControlCenter mimic pictures before they attend this course.
“ECS/ControlCenter Daily Use” gives an overview of the mimics for process control.
VersionThe course is based on ECS/ControlCenter version 7.9
ECS/CEMulatorOverview
Process Control
Daily Training
Process Control System (ECS)
27
ECS/CEMulator® - Instructor Train the trainer
ObjectiveThe objective of this course is to ensure that instructors use the ECS/CEMulator correctly for operator training.
Learning objectivesThe course focuses on instructor functions for setting up and using the CEMulator as a training tool. After attending the course, participants will be able to instruct new operators on how to use the ECS/CEMulator.The participants will also have knowledge on how to make successful training sessions using the ECS/CEMulator.
BenefitsThe company gets a high return out of the ECS/CEMulator investment by having streamlined ECS/CEMulator training with appropriate training of the plant operators.
The ECS/CEMulator instructors will gain a basic understanding of how to use the ECS/CEMulator to generate high quality training.
Course ContentECS/CEMulator overview:- System introduction- Hardware configuration - Basic structure
Training tutorials:- Introduction to tutorials- Record tutorials- Tutorial editor
Session evaluation: - Evaluation objectives- Evaluation reporting- Customization of templates
Training setup:- Create new tutorial - Fine tune tutorial - Adjust the score system
Target GroupThe course is designed for engineers
ParticipantsThe maximum number of participants is 12.
DurationTwo days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormClass room training with theory and hands-on exercises.
RequirementsParticipants must be familiar with the ECS/ControlCenter mimic pictures which can be reached at “ECS/ControlCenter Daily Use”
Participants must also be familiar with the use of tutorials in the ECS/Cemulator. This can be accomplished by participating in “ECS/CEMulator Daily Use”.
VersionThe course is based on ECS/ControlCenter version 7.9
ECS/CEMulatorOverview
Training Tutorials
Session Evaluation
Training Setup
28
ECS/PlantGuide® - Daily Use
ObjectiveUnderstand the options of the various report types and learn how to handle the various reporting tools.
Learning objectivesThe course focuses on the various reporting tools of ECS/PlantGuide.
Participants will understand what types of data are available in the database, understand how data can be viewed and printed and know the different automatic printing options.
BenefitsECS/PlantGuide is the main reporting system. It provides managers on all levels with an exact overview on the plant’s performance, which is essential for decision making.
Participants will learn how to generate reports for all uses and users: quality reports, production reports, mainte-nance reports or general management reports.
Course ContentIntroduction:- Data flow- Databases- Report Options (Trend, Statistical
Report, Data Mining, Replay, Alarm Analysis and Standard Management Reports)
Print report:- Report center- Manuel reports- Automatic reports
Target GroupThe course is designed for managers, plant engineers, operators and technicians, who view or print reports.
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training is based on hands-on exercises combined with lectures and discussions.
RequirementsParticipants must have basic experience using Microsoft Excel and knowledge of the ECS/ControlCenter
Introduction
Print Report
Process Control System (ECS)
29
ECS/PlantGuide® - Maintenance
ObjectiveThe Course gives an overview of the ECS/PlantGuide application, how it is integrated into the Control system, how it is configured and maintained and how all kind of reports can be composed.
Learning objectivesCentral parts of the ECS/PlantGuide are the Collect Server, the QCX database, the Report Center, the integration of MS Excel and the reporting tools in ECS/PlantGuide.
To keep the system running smoothly it is necessary to have an overview of the architecture, experience using the maintenance tools of the system and having knowledge of the configuration of the system.
BenefitsParticipants will learn how to compose reports for all uses and users: quality reports, production reports, mainte-nance reports or general management reports.
Participants will learn how to maintain the reporting system to ensure most useful and reliable reports
Course ContentCreate Report templates:- Create new templates- Excel Addin- Change FLSmidth standard reports- Statistics
Maintenance:- Server Status- Data mapping- Back Up
Configuration:- ECS/PlantGuide server- Set up for data collection
Nice to know:- Downtime report- Real time data- Data mining- Process replay- Alarm analysis
Target GroupThe course is designed for system engineers who are maintaining the Control System.
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormThe training is based on hands-on exercises combined with lectures and discussions.
RequirementsParticipants must have skills similar to ”ECS/ControlCenter Maintenance” and ”ECS/PlantGuide Daily Use”
Create Report Templates
Maintenance
Configuration
Nice to know
30
ECS/StackGuide™
Version 7
ObjectiveGeneral training in FLSmidth ECS/StackGuide environmental reporting system.
The objective is to understand the system and knowing how to use it for printing and designing reports.
Learning objectivesThe participants will get to know the architecture, the calibration and the calculation principles of the system. They will know how to find, view and report all kind of relevant data.
BenefitsThe course is relevant for making the environmental information to authorities based on EU or EPA environmental permits.
Course ContentIntroduction:General introduction to the environmental requirementsOverview of the ECS/StackGuide system components, data calculation, data logging and report generation.
ECS/StackGuide control:- StackGuide mimics review- Values on the mimics
Raw,QAl3,QAL2,corrections and aggregated values.
- Gas analyser interface, control, validation and display.
- StackGuide calculation.- Alarm annotation. Logging of historical data:- ECS/PlantGuide review- ECS/PlantGuide table design and
control.
Report:- Setup of schedule for report print and
generation. - Invoke of reports. - Report architecture. Calibration and test reporting:- Country related EU or EPA- EPA Daily calibration checks.- EU EN14181, QAL2 and QAL3 test
Target GroupThe course is designed for plant engineers, operators and technicians, who need knowledge of Intelligent Unit program-ming.
ParticipantsThe maximum numbers of Participants is 6
Duration2 days
DocumentationEach participant will receive a binder with a complete set of the training material in hard copy.
FormThe training is a workshop with theory and hands-on exercises including 1 test setup of equipment.
RequirementsSkills similar to the ”ECS/ControlCenter Daily Use and Setup” course.
Introduction
Control
Logging of historical data
Report
Calibration and testing
Process Control System (ECS)
31
32 Quality Control System (QCX)
QCX ManagerDaily Use
1 day
LABORATORY AUTOMATION
QCX/RoboLabVersion 7
QCX/RoboLabVersion 8
QCX/AutosamplingVersion 7
QCX/AutosamplingVersion 8
QCX ManagerDaily Use
1 day
QCX V7Daily Use and Setup
2 days
QCX V7Daily Use and Setup
2 days
QCX/AutoSampling V8Maintenance
1 day
QCX/RoboLab V7Maintenance
2 day
QCX/AutoSampling V7Maintenance
2 day
QCX/RoboLab V7Maintenance
2 days
Customized Training2-15 days
QCXQuality Control System Training
33
BLENDING CONTROL & OPTIMIZATION QUALITY ISSUES
TheoryQCX/BlendExpert Mill
Version 7 QCX/BlendExpert Pile
Version 7
QCX V7Daily Use and Setup
2 days
QCX V7Daily Use and Setup
2 days
Glass Bead Sample Preparation
1 day
QCX/BlendExpert V7Mill
2 days
Sampling and Powder Sample Preparation
1 ½ days
XRF and XRD Theory and Use
1 ½ days
QCX/BlendExpert V7On-line Analyzis
1 day
QCX/BlendExpert V7Pile
1 day
QCX/BlendExpert V7On-line Analyzis
1 day
Customized Training2-15 days
Please notice that some courses are relevant for more than one product!
Maintenance courses
Product
Daily Use courses
QCX/BlendExpert V71 days
QCX/BlendExpert V71 days
34
QCX Manager - Daily Use Version 8
ObjectiveThe objective of the course is to ensure proper use of QCX/Manager, in relation to day to day operation and setup.
Learning objectivesThe course focuses on normal daily operator functions for a laboratory where a QCX system is implemented, for collection of analysis data and report making.
The learning objective is to gain basic skills in operating a QCX system. In addition, the participants will understand the basic principles of a LIMS system, be able to make simple reports and do basic troubleshooting.
BenefitsQCX/Manager is the cornerstone in the FLSmidth laboratory software suite which can manage the quality control of an entire factory.
The course focuses on optimal operation and feature and familiarity with all options and settings so the system can be properly operated.
Course ContentIntroduction to QCX products:- QCX systems, from pile to shipping- Sampling theory and analysis
Elements in QCX:- Elements in a LIMS system- How to start analysis from equipment and offline data input- Recipe management- Dataflow - How to visualize data in the form of reports, trends etc.
QCX/Robolab:- Starting samples in the lab- Restarting failed samples- Modifying recipes- Colors and states of equipment
QCX/Autosampling:- HMI overview - Operator functions- Sampling options- Sampling sequence- Sample Schedule
The course will be adjusted if the plant only wants training in QCX/Robolab or QCX/Autosampling.
Target GroupThe course is designed for everyone who is using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive a binder with a complete set of training material.
FormThe training is class room training with theory and hand-on exercises. Some part of the training might include exercises on a final commissioned QCX system.
RequirementsParticipants must have basic knowledge of cement chemistry, sampling, standard equipment in a cement plant laboratory and basic IT skills.
Introduction
Elements in QCX
QCX/RoboLab
QCX/Autosampling
Quality Control System (QCX)
35
QCX/AutoSampling™ - Maintenance Version 8
ObjectiveThis course covers the area of QCX/AutoSampling software in the QCX server. The objective is to ensure that the participant will understand and is able to operate and troubleshoot a QCX AutoSampling system.
Learning objectivesThe course will give the operator knowledge about the QCX server and PLC interface to all the AutoSampling equipment and experience in maintenance and troubleshooting.
BenefitsThe QCX/Autosampling system controls the automatic sampling which is the first step in getting reliable samples in the fastest way. This course will give the participants the knowledge necessary to troubleshoot and maintain the QCX/AutoSampling system, thus ensuring smooth and optimal operation.
Course ContentOperation:- Introduction to system architecture- QCX server Functionality- QCX PLC functionality- Event historian for troubleshooting- Advanced sampling options
Troubleshooting:- Equipment faceplates- Alarm list- Driver manuals
Configuration:- AutoSampling configuration- Equipment drivers- HMI configuration
Target GroupThe course is designed for everyone who is using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive a binder with a complete set of training material.
FormThe training is class room training with theory and hand-on exercises. Some part of the training might include exercises on a final commissioned QCX system.
RequirementsThe participants must be familiar with the QCX system at a level equal to the course QCX/Management version 8 Daily Use
Operation
Troubleshooting
Configuration
36
QCX/Robolab® - Maintenance Version 8
ObjectiveThe objective of the course is to ensure proper maintenance of QCX/Robolab version system.
Learning objectivesAfter attending this course the participant will have a better overview of how the QCX/Robolab software works and will be able to setup new samples and adjust the execution of the defined ones. Also, this course will focus on troubleshooting different situations which might occur hereby giving the operator valuable experience in handling this kind of situations.
BenefitsQCX/Robolab manages the Robolab. It is crucial to be able to maintain and troubleshoot the system to keep or even improve the availability and profitability of the Robolab.
After taking this course the operators and engineers should be able to troubleshoot problems faster and have a better understanding of the functionality. Also it will be possible for the engineers who maintain the system to adjust the setup.
Course ContentOperation:- Introduction to system architecture- QCX server Functionality- QCX PLC functionality- Sample configuration- Event historian for troubleshooting
Troubleshooting:- Equipment faceplates- Driver manuals
Operation
Troubleshooting
Target GroupThe course is designed for engineers who are assigned to troubleshoot and maintain the QCX/Robolab.
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive a binder with a complete set of training material.
FormThe training is class room training with theory and hand-on exercises. Some part of the training might include exercises on a final commissioned QCX/Robolab system.
RequirementsParticipants must have basic knowledge of quality control operations and quality requirements for cement plants and should have basic IT skills. Also, the participants must be familiar with the QCX system at a level equal to the course QCX/Management version 8 Daily Use.
Quality Control System (QCX)
37
QCX - Daily Use and setupVersion 7
ObjectiveTo understand the most important principles of the QCX system and to get practical skills for adjusting and maintaining the system to support the work done in laboratory as good as possible at all times.
Learning objectivesThis course will give the participants detailed knowledge of the LIMS parts (Laboratory Information Management System) parts of the QCX system. This includes how the software handles sample login, sample analysis, result acceptance and data storages; and how these results can be shown, used for calculations, reports, trends, exported to other systems and backed up. The course will be loaded with examples and exercises, which will relate the QCX system to chemical process problems, chemical process control and sampling/ laboratory procedures.
BenefitsWhen familiar with the architecture, options and settings in the QCX system, it can be maintained for supporting the work in the Laboratory best possible.
Course ContentIntroduction to the QCX product suite:- QCX concept, from Pile to Shipping- Sampling and Analyzing options
LIMS use:- Sample Login and Analysis- Basis setup- Sample Display and Sample list- Trend- Reports- Dynamic data extraction from Excel
LIMS Setup:- Sample groups and sample point- Equipments and programs- Data items and formulas- Accept limits- Data export to PLC’s and externals
systems- Equipment communication
troubleshooting- User control
Target GroupEveryone who is using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive abinder with a complete hard copy set of the training material.
FormThe training is class room training with theory and hands-on exercises.
RequirementsParticipants must have basic knowledge of cement chemistry, sampling, standard equipment in a cement plant laboratory and basic IT skills.
Introduction
Operation
Setup I
Setup II
38
QCX/AutoSampling™ - MaintenanceVersion 7
ObjectiveThe course covers the QCX server side of a QCX/AutoSampling system. The objective is to understand the system design, normal operator functions for daily operation, configuration possibilities, and maintenance/troubleshooting.
Learning objectivesThe course will give the participants knowledge of the QCX server, the architecture of the AutoSampling program and the interface between the Server and the PLC, so they can operate the AutoSampling system, analyze alarms, troubleshoot the system and maintain the mimics.
BenefitsThe course is required for trouble shooting the most likely errors in the automatic sampling to ensure stable andreliable quality measurement.
Course ContentOperation:- Overview of a QCX/AutoSampling
system- QCX PLC functionality:- QCX Server functionality- Sequence of a sample call- Operator functions in the mimic
interface- Faceplate functionality- Online documentation- Setting up the sample schedule
Interface between QCX Server and PLC:- B-point layout for a
typical AutoSampling System- The B-point log- Sequence of a typical sample call
(detailed)
AutoSampling Configuration:- Basic- Required QCX equipment drivers- ECS configuration- QCX configuration
Trouble-shooting:- QCXSYS documentation- QCXSYS driver manuals- QCX/AutoSampling user manuals- ECS Alarm list- Alarm faceplate
Target GroupThe course is designed for Quality Managers and laboratory responsible personnel
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive abinder with a complete hard copy set of the training material.
FormThe training is class room training with theory and hands-on exercises.
RequirementsParticipant must have skills similar to the ”QCX – Daily Use and Setup” course .
RequirementsParticipant must have skills similar to the ”QCX – Daily Use and Setup” course .
Operation
Server/PLCInterface
Configuration
Trouble-shooting
Quality Control System (QCX)
39
QCX/RoboLab® - MaintenanceVersion 7
ObjectiveThe objective of this course is to provide in-depth knowledge of QCX\RoboLab system to ensure correct use of it for quality control operation.
Learning objectivesThe course focuses on providing complete information about configuration and operation of a QCX\RoboLab system for a cement production plant. After attending the course, participants will be able to operate and troubleshoot the QCX\RoboLab system and will be able to guide new operators on the use of a QCX\RoboLab system.
BenefitsQuality control is a vital part of cement production, and a company gets high returns on implementing of QCX\RoboLab system.
Laboratory engineers/managers will get an understanding of how to work with automated laboratory system to ensure consistent quality output.
Course ContentQCX\RoboLab overview:- System introduction - Basic requirements- RoboLab basic structur- RoboLab configurations
System configuration & operation:- Introduction to Robolab configuration - RoboLab functionalities & operator
functions- RoboLab messages and alarms
handling- RoboLab troubleshooting
Training tutorials:- RoboLab samples group creation- RoboLab master recipe configuration- Introducing operator samples- Online monitoring of RoboLab
samples- Operation from Opstation (HMI).
Hands on RoboLab system:- Creation of Robolab samples and
running samples in actual RoboLab
Target GroupThe course is designed for Labortory managers, operators and technicians, who are assigned to be QCX\Robolab users and administrators.
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormThe training is class room training with theory and hands-on exercises.
RequirementsParticipants must have basic knowledge of quality control operations and quality requirements for cement plant and should have basic IT skills
QCX/Robolab overview
System configuration and operation
Training tutorials and evaluation
Hands on actual Robolab system
40
QCX/BlendExpert™ Version 7
ObjectiveUnderstand the fundamentals of thestatic mixing process and being able topinpoint the limitations by using theQCX/BlendDesigner.
Learning objectivesTo give the participants a firmknowledge base on how to mixmaterials in the context of cement plantprocess: On the pile for smoothingvariation from query, in the raw mill formaking chemical steady kiln feed and inthe cement mills making different typesof cement. What are the goal and why?And what limitation and problems canbe foreseen due to both materialschemistry and process layout.
Participants will gain experience usingthe QCX/BlendDesigner for calculatingand optimizing blends.
BenefitsReady to extent the knowledge of thestatic mixing problem to mixing in adynamical process.
Course Content- Mass balances- The chemical goal when making
cement- Number of goals which can be fulfilled
with the given materials- Calculating the static mixes by hand.- Calculating the static mixes by Excel.- Calculating the static mixes by
QCX/BlendDesigner.
Target GroupEveryone who’s using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormThe training is class room training withtheory and hands-on exercises.
RequirementsKnowledge and skills similar to the QCX/Daily Use & Setup course.
Mixing theory
Mixing calculations
Quality Control System (QCX)
41
QCX/BlendExpert™ Mill Version 7
ObjectiveThe participant will achieve in depth knowledge on the QCX/BlendExpert Mill application. How does the software models the process? What inputs are needed? How does it find the optimal mixing solution? What are the pitfalls concerning lab procedures and software? How can the control be evaluated and how can it be tuned?
Learning objectivesTo be familiar with the QCX/BlendExpert Mill application to analyze its behavior and have the understanding to make setting changes to improve control and evaluate if the changes have the wanted effect.
BenefitsHaving the skills to analyze and tune the behavior of your QCX/BlendExpert. Investment will be returned in lower derivation on the chemical control of the Kiln Feed.
Course Content- The static model and its settings- The dynamic model and its settings- Inputs and outputs and their settings- Target modes - Feed estimation- Control calculation- Overview on common tuning
parameters- BlendExpert with one loop: Tuning.- Advanced tuning parameters.
The course will be built on series of simulations illustrating how the QCX/BlendExpert Mill application works and how the different tuning parameters can be used for changing its behavior.
Target GroupEveryone who are using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration2 days
DocumentationEach participant will receive abinder with a complete hard copy set of the training material.
FormClassroom training combining theory with hands-on exercises
RequirementsKnowledge and skills similar to the QCX/BlendExpert course.
The model
Tuning I
Setup
Tuning II
42
QCX/BlendExpert™ - Pile Version 7
ObjectiveTo get an in depth understanding of the QCX/BlendExpert pile application and how it helps you doing pile(s) on target.
Learning objectivesThe participants will get to know how to support and analyze pile building using the features in the QCX/BlendExpert - Pile application.
BenefitsThe QCX/BlendExpert - Pile application is made for the quarry chief to be able to make better pile(s), which in the end will lead to a more steady kiln feed.
Course Content- The QCX/BlendExpert Model of the
Circular Pile- The QCX/BlendExpert Model of the
Longitudinal Pile- The QCX/BlendExpert Model of the
Bucket Excavator - Store System- Pile optimization.- Set Points and possible ways of
execution.
Target GroupQuarry Chief and everyone else who are using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormThe training is class room training with theory and hands-on exercises.
RequirementsParticipants must have knowledge and skills similar to the QCX/BlendExpert Online Analysis course.
Pile Model
Pile optimization
Quality Control System (QCX)
43
QCX/BlendExpert™ - Online Analysis Version 7
ObjectiveExtending the QCX/BlendExpert knowledge to a two loop configuration for having on-line equipment.
Learning objectivesAdding an online analyzer to the QCX/BlendExpert call for knowledge in additional 3 areas: 1. An equipment driver talking with the
on-line equipment
2. “OLA” software which takes care of data treatment common for all different online analyzers
3. How the QCX/BlendExpert is setup and tuned for 2 control loops: inner loop with rapid analyses from the online analyzer and outer loop with normal average analysis, which are used to check if the inner loop is still on track.
BenefitsWith a multiloop QCX/BlendExpert, you can reduce your derivation further on your Kiln Feed to a significantly lower level. The control options become more advanced.
Course ContentThe equipment driver for the online analyzer:- The OLA software.- QCX/BlendExpert with two loops:
Inputs and outputs.- QCX/BlendExpert with two loops:
Setup.- QCX/BlendExpert with two loops:
Tuning.
The course will be build on series of simulation illustrating how the QCX/BlendExpert works with 2 loops and how the different tuning parameters can be used to change this behaviour.
Target GroupEveryone who’s using the QCX system.
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive a binder with a complete hard copy set of the training material
FormClassroom training combining theory with hands-on exercises
RequirementsKnowledge and skills similar to the “QCX/BlendExpert - Mill” course.
Online Analysis
Setup & Tuning
44 Quality Control System (QCX)
Sampling and Powder Sample Preparation
ObjectiveThis training course covers basic and essential theory and practice for sampling and powder sample preparation for XRF and XRD analysis in Cement Production.
Learning objectives- Minimizing errors in sampling and
sample preparation. - Defining clear analysis demands. - Principles and theory of the
operations in sampling and powder sample preparation.
- Demands and knowledge of the pitfalls which attribute to the total error in each analysis.
BenefitsXRF (X-ray fluorescence) and XRD (X-ray Powder Diffraction) analysis give essential composition analysis of raw material and cement, but no result is more reliable than the weakest link.
The sampling of material is normally the weakest link in the line from sampling through sample preparation to measurement. An increased focus of the problems and options in relation to sampling and powder sample preparation will increase the quality of the analysis results considerable.
Course ContentData Quality Tests:- Introduction to TOS heterogenic
materials and representative mass reduction
- Correct sampling - FLSmidth sampling equipment- Various graphical analysis of sampling
errors- Test and analysis of preparation and
analysis errors
Powder sample preparation and grinding test:- Theoretical limitations in
measurements of powder samples- Grinding & grinding test - Cross contamination & other error
sources- Reproducibility test on powder
samples
Target GroupLaboratory Managers, Laboratory Engineers,Laboratory Technicians
ParticipantsThe maximum numbers of Participants is 12
Duration1½ days
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormClassroom training combining theory with laboratory exercises.
Data Quality Tests
Powder Sample
45
46 Quality Control System (QCX)
Glass Bead Sample PreparationDESIGNED FOR THE CEMENT INDUSTRY
ObjectiveThis course covers basic theory and essential practice in glass bead preparation and measurement.
The course is focusing of the principles for obtaining good and reliable data in the following XRF (X-ray fluorescence) analysis.
Learning objectivesBasic theoretical and practical knowledge of Glass Bead Sample preparation and analysis for daily use.
Minimizing errors in preparation and analysis demands, knowledge of theory in each operation and it demands, understanding of the pitfalls which attribute to the total error in each analysis.
BenefitsXRF (X-ray fluorescence) analysis of a Glass Bead gives the most reliable information about mineralogical composition of samples. The result is used for internal control of other analysis, documentation and process control.
Preparation of Glass Bead is very important for obtaining reliable data and a part of GLP (Good Laboratory Practice).
Course Content- How glass beads overcome the
limitations of powder measurements- Bead preparation equipment- Flux- Correct sample/flux ratios and
mathematical methods
Target GroupLaboratory Managers, Laboratory Engineers,Laboratory Technicians
ParticipantsThe maximum numbers of Participants is 12
Duration1 day
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormClassroom training combining theory, with laboratory exercises.
RequirementsThe participants need to have knowledge similar to the “QCX, Sampling and Powder Sample Preparation” Course.
Advantage
Equipment
Flux
MathematicalMethods
47
XRF and XRD Theory and Use
ObjectiveBasic know-how of using XRF for atom analysis and XRD for crystals analysis.
XRD is normally used for effective measurement of free lime on powder samples while XRF gives highly reliable atomic data. XRF uses both powder tablet and glass bead.
Learning objectivesAfter attending the course the participants will have basic and essential theoretical and practical knowledge of XRF (X-ray fluorescence) and XRD (X-ray powder Diffraction) analysis in Cement production.
The participants will improve their XRF skills by using either ThermoFischer or PANanalytical equipment and achieve basic and essential knowledge for using and exploring the X-ray equipment.
BenefitsThe benefits will be relevant and reliable quality data due to Good Laboratory Practice (GLP) and a rational analysis strategy. The course will ensure a background for making wise decisions in the laboratory about maintenance and calibration of x-ray equipment.
Course ContentXRF theory and its use:- Basic XRF theory- Elements of the XRF equipment: tube,
crystals, filters and detectors- Calibrations principles- Fusion and Powder samples
XRD theory and its use:- Basic XRD theory- Elements of the XRD equipment:
tube, crystals, slit, detectors- Calibration principles - Powder samples for FCaO (free lime)- Principles in Bogue phase composition
and Rietveld quantitative XRD
XRF instrument testing:- FLSmidth XRF acceptance test- Performance test- Short and long term stability- Contamination test
Target GroupLaboratory Managers, Laboratory Engineers,Laboratory Technicians
ParticipantsThe maximum numbers of Participants is 12
Duration1½ days
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormThe course is classroom training combining theory with laboratory exercises.
XRF
XRD
Testing
48
Physical test of cement4 days
EQUIPMENT & LABORATORY
Chemical analysis in the cement production
15 days
Sample preparation in the cement production
2 days
Gas analyser2 days
Automatic sampling equipment
2 day
Maintenance courses
Daily Use courses
PLC supplier introduction
5 days
Sample preparation and analytical equipment
2-3 days
Equipment & Laboratory
Equipment & Laboratory
49
Sample Preparation in the Cement Production
ObjectiveThe most common sample preparation methods are practiced with focus on high accuracy and precision.Learning objectives
Learning objectivesThe participants will be trained in preparing samples using common equipment and a diligent approach.
BenefitsThe course will improve the Quality Control, QC, and the Quality Assurance, QA.
Course Contents- Sampling- Grinding- Separation (splitter)- Handling hydroscopic material- Sieve (vet)- Sieve (dry)- Drying- Crushing (often not relevant)
Focus will be at the methods which are used in the manual laboratory at the plant.
Target GroupLaboratory tTchnicians
ParticipantsThe maximum numbers ofParticipants is 6
Duration2 days. The course will be conducted on site after the sample preparation equipment is set up.
FormLaboratory exercises and dialogue.
RequirementsTechnical background or flair for handling equipment with accuracy and precision.
Exercises
50
Chemical Analysis in the Cement Production
ObjectiveThis course covers introduction and practical training in chemical laboratory analyses.The course is based on the principles for obtaining good and reliable data using a good laboratory practice.The course is designed for the cement industry.
Learning objectivesBasic theory of the analyses is presented. The participants will be trained in preparation of reagents, chemical analysis’ and enhance a diligent approach in the daily work.
The course content will be adjusted according to needs and available equipment.
This course does not cover XRF and XRD.
BenefitsThe course will improve the Quality Control and the Quality Assurance.
Course Contents- Preparation of water- Preparation of reagents
Analysis for:- Free lime, CaO (glycol titration)- Chloride, Cl- - Flouride, F- (only white cement)- Sulfur, S (automatic)- Chrome IV, Cr6+ (only if required)- Acid Insoluble Residue
Fuel:- Sulfur, S (automatic or manual,
Eschka’s)- Moisture - Volatile- Ash- C, H, N (only if specified)- Calorific value
Safety:- Relevant datasheets- Personal protection Focus will be at the methods which are used at the plant.
Target GroupLaboratory Engineers,Laboratory Technicians
ParticipantsThe maximum numbers of Participants is 6
DocumentationEN or ASTM procedures
Duration15 days. The course will be conducted on site after the laboratory is set up.
FormLaboratory exercises, presentations and dialogue.
RequirementsThe participants need to be familiar with the work in a chemical and physical laboratory.
Overview
Reagents
Analysis
Equipment & Laboratory
51
Physical Test of Cement
ObjectiveThis course covers practical training in cement strength, binding and setting tests.
The course includes the principles for obtaining good and reliable data and is based on good laboratory practice, GLP.Learning objectives
Learning objectivesBasic theory of the tests is presented. The participants will we trained in performing reliable test using common equipment.
Focus will be at the methods which are used at the specific plant and the available equipment.
BenefitsThe course will improve the Quality Control and the Quality Assurance
Course Contents:- Making mortar- Making cement pasta- Setting time- Strength test- Soundness- Mortar flow test- Blain- Density
Safety- Relevant datasheets- Personal protection
Focus will be at the methods which are used at the specific plant.
Target GroupLaboratory Technicians
ParticipantsThe maximum numbers of Participants is 6
Duration4 days. The course will be conducted on site after the laboratory is set up.
DocumentationEN or ASTM procedures.
FormLaboratory tests
RequirementsTechnical education or flair for handling equipment with accuracy and precision. Basic understanding of Quality Control.
Overview
Tests
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Gas Analyser
ObjectiveTo achieve understanding of the principles and maintenance requirements in FLSmidth gas analysis technology
Learning objectivesAfter attending the course, participants will understand the operating principles, functions and configuration of the system. Participants will be able to optimize the value of a gas analysis system and avoid unforeseen downtime for the equipment through precise troubleshooting and maintenance.
It will be possible to determine why problems occurred, how to fix them during right use of documentation and use of diagnostic information from the equipment.
BenefitsBenefits of having employees trained in Gas Analyzer will be more precise and reliable gas measurements and faster trouble shooting and maintenance.
Course ContentSystems:- Kiln inlet- Preheater exit- Coal mill- Cems
Gas analyzers:- Principles- Function
Maintenance:- Configuration- Maintenance- Trouble shooting
Target GroupEngineers and maintenance personnel responsible for gas analysis equipment
ParticipantsThe maximum number of participants is 12.
Duration2 days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormTheoretical and Practical Training
RequirementsBasic mechanical, electrical and IT Skills
Introduction
Systems
Gas analyzers
Maintenance
Equipment & Laboratory
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PLC Supplier Introduction
ObjectiveThe Objective of this course is to develop skills of being able to create and edit a PLC program for the PLC type of the specific PLC supplier.
Learning objectivesThe Course focuses on making the participants familiar with the PLC program Editor supplied by the PLC supplier. This course or knowledge achieved in this course is a prerequisite for attending the ACESYS programming course.
BenefitsKnowledge obtained in this course is a need for attending in the ACESYS courses. Please look at the ACESYS courses for anticipated benefits.
Course ContentCourse will in most cases be held by PLC Supplier like Rockwell, Siemens or Schneider Electric who plans the content. The course content will at least cover how to create a hardware configuration and the most common digital and analogue commands.
Target GroupAutomation and Electrical Engineers.
ParticipantsThe maximum number of participants is 12.
Duration5 days
DocumentationEach participant will receive abinder with a complete set of the training material in hard copy.
FormClass room training with theory and hands-on exercises.
RequirementsParticipants must have basic programming skills, either from PLC brands or a PC programming tool.
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Automatic Sampling Equipment
ObjectiveTo achieve understanding of the sampling equipment and its mainte-nance
Learning objectivesAfter attending the course, participants understand the operating principles, functions and configuration of the system. Participants will be able to optimise a standard automatic sampling system and avoid unforeseen downtime.
BenefitsFLSmidth Automatic Sampling System ensures a reliable, accurate and fast sampling.
After training the system can be used and maintained on a very high level to avoid unforeseen down time of the equipment through precise trouble-shooting and maintenance.
Course ContentPresentation of equipment and QCX AutoSampling facility.
Sampling Equipment: - Clinker sampler, - Airslide sampler, - PSM sampler- Hot meal sampler- Sending & receiving station- Diverters 2 & 4 positions- Tube transport - Transport blower
Maintenance:- Configuration, - Maintenance- Troubleshooting
Target GroupEngineers and maintenance/operating personnel responsible for sampling equipment
ParticipantsThe maximum number of participants is 8.
Duration2 days at FLSmidth in Brno, Czeck Republic, or at site.
DocumentationEach participant will receive abinder with a complete hard copy set of the training material.
FormTheoretical and practical hands-on Training
RequirementsMaintenance staff: Basic mechanical and electrical skills Operators: Basic chemical skills
Sampling Equipment
QCX Autosampling
Maintenance
Equipment & Laboratory
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Sample Preparation and Analytical Equipment
ObjectiveTo gain understanding of the equipment for sample preparation and analysis and its maintenance.
Learning objectivesAfter attending the course, participants understand the principles and function-ality of the sample preparation and analytical equipment so they know how to use, configure, and troubleshoot the different parts.
BenefitsConsistent and reliable analysis results require well maintained equipment no matter if the equipment is part of a fully automatic FLSmidth robot system or a manually operated laboratory.
After training, the staff will be able to perform precise troubleshooting and correct and high-level maintenance, thus eliminating unforeseen downtime of the equipment.
Course ContentSample preparation equipment:- Centaurus- Automatic mill and press- Fusion machine- Turn table rack- Dosing and cleaning equipment- Particle size analyser- Robot- Auxiliary equipment (dedusting unit,
compressor and water cooler)- TGA
Maintenance:- Configuration, - Maintenance plan- Trouble shooting
Target GroupEngineers and maintenance/operating personnel responsible for laboratory equipment
ParticipantsThe maximum number of participants is 8.
Duration2-3 days at Site
DocumentationEach participant will receive a binder with a complete hard copy set of the training material.
FormTheoretical and practical hands-on Training
RequirementsExperience from a cement quality labora-tory. It is also recommended to have knowledge similar to the ”Sampling and Powder sample Preparation” and ”QCX Daily Use and Setup” courses.
Sample PreparationEquipment
Analytical Equipment
Auxiliary Equipment
Maintenance
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Optimization to the QCX/BlendExpert system
5 days
PREDEFINED EXAMPLES
LV protection relay,Simcode programming
1 day
Advanced tuning of the ECS/ProcessExpert
5 days
PRELIMINARY EXAMPLES
If FLSmidth does not provide standard courses within a specific area or at a specific level, a Customized Training can be organized. This training can be anything from guidance, classroom training to workshop. The training objective will be at level 2, 3 or 4 (according to the European Qualification Framework) depending upon the required skills, the skills level of the participants and the time available.
Prior discussion of objectives, participants, topics and framework will determine the design of the training.
Three predefined Customized Trainings are presented for inspiration. Also for inspiration Preliminary Examples lists headlines of other possible Customized Training sessions.
Inserting new equipment in the QCX/RoboLab
Security policy and procedures
Backup procedures and server restoration
Process optimization potential, seen from a "QCX/BlendExpert and chemical control" point fo view
Taking full advantages of the QCX systems reporting and data export facilities
Clean up excessive alarms
Establishing a secure connection between production, process and management
CustomizedTraining
Customized Training
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Advanced Tuning of the ECS/ProcessExpert™
Exampel of customized training
ObjectiveThe objective is to be more confident with the maintenance of the ECS/ProcessExpert system delivered to the plant. The topics in this workshop are focusing on tuning, control strategy, the process, behavior of process equipment and raw material. The approach is on a higher level than ECS/ProcessExpert standard courses.
BenefitsThe benefit of participating in this workshop is to become more competent in maintaining the ECS/ProcessExpert. To develop a higher degree of autonomy, to achieve optimization knowledge, better understanding of the process complexity and more routine in tuning the expert system.
The workshop will at the same time fine tune the ECS/ProcessExpert system and consolidate the benefit of having an ECS/ProcessExpert.
ContentRecap of the ECS/ProcessExpert system:- Options- Architecture- Benefits- Most important functions (all in relation to the installed ECS/ProcessExpert system)
Analyzing:- Raw material- Process behavior- Control Strategy- Equipment- Behavior of the ECS/ProcessExpert - Opportunities
Adjustments:- New measurement in MPC model- Changing action limits and timing- Adjustment to production changes- New fuel addition or changes- Adjustment to new equipment- Adjustment of the ratio between kiln and calciner fuel- New interlocking- Changing partial Control Strategy- Test the new ECS/ProcessExpert
Target GroupThe course is designed for superusers of the ECS/ProcessExpert.
ParticipantsThe maximum numbers of Participants is 4
Duration5 days
Documentation: ManualsManuals
FormThe training is organized as a workshop optimizing the existing ECS/ProcessExpert in co-operation. Existing manuals and tools will be used as the training material.
RequirementsThe participants must be familiar with the existing ECS/ProcessExpert system.
Analysis
Tuning
Evaluation
Customized Training
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This is a predefined Workshop designed for Laboratory Engineers working at plants with an up running QCX/BlendExpert.
ObjectiveThe objective is to be more confident with the use of the QCX/BlendExpert system delivered to the plant. The focus of this workshop is on use, optimization and customization of the system.
BenefitsThe benefit of participating in this workshop are to become a more competent user of the QCX/BlendExpert system, to develop a higher degree of autonomy, to gain knowledge of optimization and acquire more experience in and improve usability of the system.
The workshop will at the same time fine tune the QCX/BlendExpert system to site conditions.
Workshop ContentShort repetition of the QCX/BlendExpert system:- Options- Architecture- Benefits- Most important functions (all in
relation to the installed QCX/BlendExpert System)
Plant Study:- Delay times- Methods for calibration- Sampling- Critical points- Quality procedures- Opportunities
Customization of the QCX/BlendExpert:- Configuration changes- Reports
Discussion of plant data:- Overview of data- Options for improvement- Critical points
Target GroupLaboratory engineers with QCX/BlendExpert knowledge.
ParticipantsThe maximum numbers of Participants is 8
Duration5 days at Site
DocumentationThe workshop uses standard QCX/BlendExpert Training documentation and QCX manuals.
FormWorkshop with Lectures, Discussions, Plant Investigations, and hands on development of the QCX/BlendExpert system.
RequirementsThe participant has knowledge similar to the standard FLSmidth QCX/BlendExpertCourses and experience using the QCX/BlendExpert system.
Repetition
Plant Study
Customization
Test and Discussion
Optimization of QCX/BlendExpert™
Exampel of customized training
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LV Protection Relay, Simocode ProgrammingExampel of customized training
ObjectiveThe objective is to understand how an Intelligent Unit System is integrated into a Control System and gain knowledge of how to handle error situations.
The course focuses on implementing a physical motor starter unit of the Simocode type into a ACESYS based Control System with a Siemens S7 PLC.
Learning objectivesThe Course focuses on making the participants familiar with the Simocode unit, by connecting to a physical Simocode Unit and parameterize it using the Win-Simocode-DP pro software. Participants will also get to know the changes that need to be done in the PLC program to ensure the correct dataflow from the Simocode Unit to the ACESYS block in the S7 PLC.
BenefitsIt will be possible to implement a new Simocode Controlled Motor.Shut down time will be shortened because employees will understand errors on account of Simocode Units. They can also replace a broken Simocode with a new one.
Course Content- Introduction to Intelligent Unit
Systems- Presentation of the Simocode 3UF70- Search of Information for the
Simocode 3UF70- Software Installation- Configuration of device parameters- Error analyze
Target GroupThe course is designed for plant engineers, operators and technicians, who need knowledge of Intelligent Unit programming.
ParticipantsThe maximum numbers of Participants is 6
Duration1 day
Documentation: ManualsEach participant will receive a binder with a complete set of the training material in hard copy.
FormThe training is a workshop with theory and hands-on exercises. (test setup is removed)
Introduction to Simocode 3UF70
Configuration
Error analyze
Customized Training
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General information
Scheduled Open CoursesPlease check our website www.flsmidth.com to find time schedule and prices.
Individual training sessionsContact FLSmidth for a program for individual training sessions. The price will depend on the number of days and participants.
You may contact your local Customer Service Sales representa¬tive to receive an offer or:
FLSmidth, Vigerslev Allé 77, DK-2500 Valby, Denmark.Att.: "Customer Service, Automation"Tel: +45 3618 2700, Fax: +45 3618 2799, E-mail: [email protected]
Standard training fee covers:- Registration and tuition- Training material - Use of facilities and equipment - Instruction in English by experienced FLSmidth specialists- Refreshments and lunches (European style, but special dietary
is available upon request)- Training Certificate after course is completed
Not included in the course price: travel costs, board, local transport and lodging for the participants.
All courses are conducted in English, unless other arrangements have been made.
Up to date!Training objectives and content may be changed due to up¬grades of products or changes in customer needs.
Class Room Training held on siteThe standard described in this training catalogue is applicable if formal training is ordered. During commissioning informal hands-on training may take place at plant sites without preparation or training material.
When you want well-prepared training with high benefit for the participants, please remember the following conditions.
- Secure that training is defined and part of your order. - Define training groups and give them dedicated time with no
interruptions.- Arrange maximum of two persons per work-station monitor
in order for the participants to benefit from hands-on exercises.
- Rent of extra equipment from FLSmidth should be considered in due time, if the local equipment is not enough/available.
- Make sure that a class room with a white board and projector is available (minimum resolution 1024x768 – recomended 1280x1024)
During commissioningInstruction may take place at plant site without preparation or training material.
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Reference Framework
The European Qualification Framework, EQF, is a reference framework, which are designed by EU to compare qualification levels in different education and training systems. The core of the EQF concerns eight reference levels describe what a learner knows, understand and is able to do – 'learning outcomes'. By using the levels as part of our training design, the progress of skills becomes very clear. The definition of the eight levels is presented on next page.
Progress in the skills an developmentBasic instruction or training which often is included in the commissioning will normally be at level 1 or 2.
Our Standard Courses which are presented in this catalogue has learning objectives at level 3.
Customized Training is tailored to a specific target group and the learning objectives can be at level 2, 3 or 4.
General Information
63
Knowledge Skills Competence
In the context of EQF, knowledge is described as theoretical and/or factual
In the context of EQF, skills are described as cognitive (involving the use of logical, intuitive and creative thinking) and practi-cal (involving manual dexterity and the use of methods, materials, tools and instru-ments)
In the context of EQF, competence is described in terms of responsibility and autonomy
Level 1
basic general knowledge basic skills required to carry out simple tasks
work or study under direct supervision in a structured context
Level 2
basic factual knowledge of a field of work or study
basic cognitive and practical skills required to use relevant information in order to carry out tasks and to solve routine prob-lems using simple rules and tools
work or study under supervision with some autonomy
Level 3
knowledge of facts, principles, processes and general concepts, in a field of work or study
a range of cognitive and practical skills required to accomplish tasks and solve problems by selecting and applying basic methods, tools, materials and information
take responsibility for completion of tasks in work or study adapt own behaviour to circumstances in solving problems
Level 4
factual and theoretical knowledge in broad contexts within a field of work or study
a range of cognitive and practical skills required to generate solutions to specific problems in a field of work or study
exercise self-management within the guidelines of work or study contexts that are usually predictable, but are subject to change supervise the routine work of others, taking some responsibility for the evaluation and improvement of work or study activities
Level 5
comprehensive, specialised, factual and theoretical knowledge within a field of work or study and an awareness of the boundaries of that knowledge
a comprehensive range of cognitive and practical skills required to develop creative solutions to abstract problems
exercise management and supervision in contexts of work or study activities where there is unpredictable change review and develop performance of self and others
Level 6
advanced knowledge of a field of work or study, involving a critical understanding of theories and principles
advanced skills, demonstrating mastery and innovation, required to solve complex and unpredictable problems in a special-ised field of work or study
manage complex technical or professional activities or projects, taking responsibility for decision making in unpredictable work or study contexts take responsibility for managing professional development of individuals and groups
Level 7
highly specialised knowledge, some of which is at the forefront of knowledge in a field of work or study, as the basis for original thinking and/or research critical awareness of knowledge issues in a field and at the interface between different fields
specialised problem-solving skills required in research and/or innovation in order to develop new knowledge and procedures and to integrate knowledge from different fields
manage and transform work or study contexts that are complex, unpredictable and require new strategic approaches take responsibility for contributing to profes-sional knowledge and practice and/or for reviewing the strategic performance of teams
Level 8
knowledge at the most advanced frontier of a field of work or study and at the interface between fields
the most advanced and specialised skills and techniques, including synthesis and evaluation, required to solve critical prob-lems in research and/or innovation and to extend and redefine existing knowledge or professional practice
demonstrate substantial authority, innova-tion, autonomy, scholarly and professional integrity and sustained commitment to the development of new ideas or processes at the forefront of work or study contexts including research
EQFEuropean Qualification Framework
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Training in Copenhagen, Denmark
Courses at FLSmidth headquarters, Copenhagen, DenmarkTraining held at our Copenhagen premises is normally held from 9:00am – 16:00pm – Monday to Friday with a 1 hour lunch every day.
The training takes place at FLSmidth’s facilities in Copenhagen (Valby area). We are located approximately 4 km from the centre of Copenhagen and 10 km from Copenhagen Airport (Kastrup).
We advice you to arrive the day before course start and to stay until the day after the course has ended if you travel overseas. We will be happy to assist you in arranging hotel accommodation. Please inform us, if you require more information before your stay.
Web-sites which might be useful: www.woco.dk - the official tourist site of Copenhagenwww.denmark.dk - the official link to all kinds of information about Denmarkwww.flsmidth.com
Visa and InsuranceVisa for Denmark may be required, and can be obtained by contacting the Danish Embassy in your country. We offer to assist to ease the process by writing an invitation letter to the embassy. Please note that obtaining visas may take several weeks or months.
Due to differences in illness and accident insurances among countries, FLSmidth cannot take any responsibility in this matter. You are therefore strongly advised to ensure that your insurance coverage is adequate before leaving home.
ContactFLSmidth A/S Vigerslev Allé 77DK-2500 ValbyDenmark Att.: "Customer Service Center, Automation"Tel: +45 36181000, Telefax: +45 36182799, E-mail: [email protected] or [email protected]
General Information
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Training in Bethlehem, USA
Courses held at branch office in Bethlehem PA, USAAt the US office a modern training room with up to 12 workstations is available. Training is normally held at 8:30am until 4:30pm, five days a week.
Arrival and HotelFor training at our US premises, we advise you to arrive the day before the start of the course and to stay until the day after the course has ended. We will be happy to assist you in arranging your hotel accommodation.
AirportsAllentown, PA (ABE) 1 milePhiladelphia, PA - International (PHL) 67 milesNewark, NJ (EWR) 73 miles
Visa and InsuranceVisa for USA may be required, and can be obtained by contacting the United States Embassy in your country. We offer to assist to ease the process by writing an invitation letter to the embassy. Please note that obtaining visas may take several weeks or months.
Due to differences in illness and accident insurances among countries, FLSmidth cannot take any responsibility in this matter. You are therefore strongly advised to ensure that your insurance coverage is adequate before leaving home.
ContactFLSmidth Inc.2040 Avenue CBetlehem PA 18017, USAAtt.: "Automation Customer Service – Training"Tel: +1 (610) 264 6044Fax: +1 (610) 264 6045E-mail: [email protected]
General Information
67
Training in Chennai, India
Courses held at branch office in Chennai, IndiaTraining is normally held at 9:00am until 5:00pm, five days a week.
Arrival and HotelFor training at our Indian premises, we advise you to arrive the day before the start of the course and to stay until the day after the course has ended.We will be happy to assist you in arranging your hotel accommodation.
AirportsChennai Airport, 30 km
Visa and InsuranceVisa for India may be required, and can be obtained by contacting the Indian Embassy in your country. We offer to assist to ease the process by writing an invitation letter to the embassy. Please note that obtaining visas may take several weeks or months.
Due to differences in illness and accident insurances among countries, FLSmidth cannot take any responsibility in this matter. You are therefore strongly advised to ensure that your insurance coverage is adequate before leaving home.
ContactFLSmidth Private Ltd. FLSmidth HouseAutomation Sale34 Egatoor, Kelambakkam(Rajiv Gandhi Salai - Chennai)Tamil Nadu 603103 - T.N.-IndiaTel.: +91 44 4748 1000/2741 1000 Fax.: +91 44 2747 0301/0302E-mail: [email protected]
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FLSmidth Automation Offices
DemarkFLSmidth A/S - AutomationVigerslev Allé 77DK-2500 ValbyDenmarkTel.: +45 3617 1000Fax: +45 36 18 2799E-mail: [email protected]
USAFLSmidth Inc. Automation2040 Avenue CBetlehem PA 18017, USATel.: +1 610 264 6044Fax: +1 610 264 6045E-mail: [email protected].: (Toll free) +1 800 523 9482
IndiaFLSmidth Private Ltd. - AutomationFLSmidth House34 Egatoor, Kelambakkam(Rajiv Gandhi Salai - Chennai)Tamil Nadu 603103 - T.N.-IndiaTel.: +91 44 4748 1000/2741 1000 Fax.: +91 44 2747 0301/0302E-mail: [email protected]
SpainFLSmidth S.A. - AutomationEdificio FLSmidthCarretera de la Corun km. 17,8E-28230 Las Rozas (Madrid)SpainTel.: +34 91 636 0370Fax: +34 91 636 0245E-mail: [email protected]
SingaporeFLSmidth A/S - SingaporeUnit 763, Horizon GreenAng Mo Kia Ave. 2S 567793SingaporeTel.: +65 65560779/+65 91724998Fax: +65 65560773E-mail: [email protected]
Australia FLSmidth Automation Australia Pty. Ltd.5 Comserv CloseWest Gpsfprd, NSW 2250AustraliaTel.: +61 2 4320 4700Fax: +61 2 4320 4777E-mail: [email protected]
South AfricaFLSmidth Pty.Constantia BoulevardConstantia KloofRoodepoortGauteng, South AfricaTel.: +27 (10) 210 4000 Fax: +27 (10) 210 4050E-mail: [email protected]
General Information
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Course Registration
Registration ProcudureIf you want to sign in for one of our courses please contact:
In Denmark, please contact: FLSmidthVigerslev Allé 77DK-2500 ValbyDenmarkAtt.: Customer Service Center, AutomationTel: +45 3618 3790Fax: +45 3618 2799E-mail: [email protected]
In the USA, please contact:FLSmidth Inc, 2040 Avenue CBethlehem, PA 18017-2188USAAtt.: Customer Service, AutomationTel.: +1 610 264 6017Fax: + 1 610 264 6480E-mail: [email protected]
If applying for courses in India:FLSmidth Private Ltd. FLSmidth HouseAutomation Sale34 Egatoor, Kelambakkam(Rajiv Gandhi Salai - Chennai)Tamil Nadu 603103 - T.N.-IndiaTel.: +91 44 4748 1000/2741 1000 Fax.: +91 44 2747 0301/0302E-mail: [email protected]
Cancellation PolicyIf a course is cancelled by the client the following payment is applicable: 0-30 days before = 100% of fee31-60 days before = 50% of fee61 days before = 0% of fee
FLSmidth reserves the right to cancel training courses if there are not enough applicants to meet the objectives of a given training course.
In case of cancellation, notification will be sent directly to all applicants. FLSmidth will make a full refund but disclaim any further liability.
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www.flsmidth.com
FLSmidth Denmark Tel: +45 36 18 10 00Fax: +45 36 18 28 04 E-mail: [email protected]
FLSmidth USATel: +1 866 895 8823 (Toll-free)Fax: +1 610 264 6480E-mail: [email protected]
FLSmidth IndiaTel: +91-44-47481000Fax: +91-44-27470301E-mail: [email protected]
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Copyright © 2015 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.